JPH0441886B2 - - Google Patents

Description

[Detailed description of the invention]

[Industrial Field of Application] The present invention relates to an apparatus for manufacturing fiber-reinforced resin sheets. [Prior Art] As a method for producing a fiber reinforcing composition by impregnating fibers with a thermoplastic resin, a fiber sheet is coated with a thermoplastic resin coating as described in JP-A No. 61-229535. A method is known in which the material is passed through while in contact with a film-applying roll and then passed through while being in contact with one or more heating rolls. [Problems to be Solved by the Invention] However, in the method described in JP-A-61-229535, it is difficult to continuously remove the molten resin on the roll surface, and the molten resin is not exposed to nitrogen or other gas. Because it is difficult to keep it completely in an inert gas,
There is a problem in that as the operating time progresses, the resin deteriorates due to heat and oxidation, gelation progresses, and operation becomes impossible. Further, since the resin in the obtained sheet has been degraded by heat and oxidation as described above, it does not maintain sufficient strength and physical properties, causing problems such as deterioration of sheet performance. Therefore, as a technique to solve this problem, the present inventors previously proposed in Japanese Patent Application No. 62-112045 that a belt is used in the resin-impregnated part to create a sealed system that prevents oxidative deterioration caused by air and achieves high performance. We have proposed a method and device for manufacturing a fiber-reinforced resin sheet (hereinafter referred to as the "previously proposed technology"). As a result of further research, the present inventors found that the resin impregnation effect in the previously proposed technique was not sufficient to meet the recent demand for higher speeds. Therefore, the first object of the present invention is to provide a high-performance fiber-reinforced resin sheet manufacturing apparatus that is capable of stable continuous operation and that does not cause resin deterioration. An object of the present invention is to provide a manufacturing device for a fiber-reinforced resin sheet that can enhance the resin impregnation effect at high speeds. [Means for Solving the Problems] The present inventor has made extensive studies to solve the above problems, and as a result, has arrived at the present invention. That is, the apparatus for manufacturing a fiber-reinforced resin sheet according to the present invention includes a feeding section that feeds out a plurality of continuous fibers or a woven fabric, and a means for aligning the plurality of continuous fibers in one direction to form a sheet, or the woven fabric. A supply unit having a supply means, a pair of belts, a means for applying a thermoplastic resin coating to at least one of the belts, and a heating device for heating the belt to a temperature equal to or higher than the softening point of the thermoplastic resin. In an apparatus for manufacturing a fiber-reinforced resin sheet having a resin-impregnated part and a take-off part for taking off after the impregnation, the fiber sheet or woven fabric is It is characterized by comprising a first resin impregnation accelerator roll brought into pressure contact with the inlet heating roll. In the present invention, a plurality of continuous fibers refers to a fiber that uses a plurality of filament aggregates known as rovings, yarns, and tows, and the filaments are sufficiently long and used under the conditions of use. It has sufficient strength to be pulled in contact with a molten thermoplastic resin coating.
Preferred materials include glass fiber, carbon fiber,
Highly elastic synthetic resin fibers include inorganic fibers such as silicon carbide fibers, alumina fibers, titanium fibers,
Metal fibers such as boron fibers and stainless steel can also be used. The synthetic resin fibers are preferably surface-treated to have adhesive properties with the thermoplastic resin to be impregnated, and further, it is necessary that the properties such as strength do not change at the melting temperature of the thermoplastic resin used. Examples of synthetic resin fibers include aramid fibers (registered trademark "Kevlar", etc.). The glass fibers and carbon fibers are preferably coated with a surface treatment agent such as a silane-based or titanium-based coupling agent on the fiber surface in order to improve adhesion with the thermoplastic resin used. In addition, a sizing agent can be used to prevent the roving or tow from unraveling during handling, within a range that does not cause an obstruction during impregnation. The present invention may be applied to the above-mentioned fiber sheet or woven fabric. In the present invention, a woven fabric refers to a fabric processed into a fabric using the above-mentioned continuous fibers, and the weaving method of the fibers is arbitrary.
Therefore, the woven fabrics used in the present invention include those obtained by weaving methods generally called plain weave, satin weave, twill weave, and herringbone weave, as well as mat-like nonwoven fabrics and needle-woven fabrics in the mat-like nonwoven fabrics. Including punched products. Thermoplastic resins used for impregnating the sheet with thermoplastic resin include, but are not limited to, polystyrene, polyvinyl chloride, high-density polyethylene, polypropylene, nylon, polycarbonate, polybutylene terephthalate, polyethylene terephthalate, and the like. In addition, when the resin sheet obtained by the present invention is used for applications requiring structural strength, it is preferable that the resin has a high elastic modulus and a large tensile strength. Specific examples include polyether sulfon, polysulfon, High grade engineering resins such as polyetherimide (trademark "ULTEM"), polyetheretherketone, etc. are preferred. When using these resins, it is preferable to dry them in advance, and it is more preferable to add a titanium-based coupling agent or the like to the resin for the purpose of improving adhesion to fibers. In this specification, the softening point refers to the lowest temperature that can be measured using a melt index measuring device under a load of 5 kg. The feature of the present invention is that the manufacturing apparatus for fiber-reinforced resin sheets proposed in Japanese Patent Application No. 112045/1980 has been improved, and in particular, the structure of the resin impregnated section has been improved in terms of improving resin impregnation at high speeds. . Embodiments of the present invention will be described below based on the drawings. First, an example in which the present invention is applied to a fiber sheet made of a plurality of continuous fibers will be explained with reference to FIGS. 1 to 6. Fig. 1 is a schematic side view showing one embodiment of the present invention, Fig. 2 is a sectional view showing the mounting structure of a bobbin wound with continuous fibers, and Fig. 3 is a fiber sheet formed by collecting and arranging continuous fibers. FIG. 4 is a front view of the aligner made by the present invention, and FIG. 4 is a plan view of the same. Although only half of the fiber sheet is shown in FIG. 4, it is of course possible to form the fiber sheet over the entire structure. Fifth
The figure is a detailed view showing an example of a resin-impregnated part, and FIG. 6 is a detailed view showing another example of a resin-impregnated part. As shown in FIG. 1, the manufacturing apparatus of this embodiment mainly includes a feeding section 1, a supply section 2, a resin impregnation section 3, and a take-off section 4. Feeding Unit The feeding unit 1 includes means for supplying a plurality of continuous fibers, for example, a plurality of bobbins 6, and a mechanism for adjusting the tension when feeding out the fibers, such as a tension adjusting brake belt 64.
has. In the feeding section 1, continuous fibers 7 wound around a plurality of bobbins 6 attached to a pedestal 5 are fed out by a required number of fibers. As shown in FIG. 2, the bobbin 6 has a bobbin main body 61 fixed to a shaft 62.
is rotatably attached to a bearing 63. axis 6
A tension adjusting brake belt 64 for adjusting the tension with which the fibers are fed out from the bobbin 6 is attached to the bobbin 2 . Supply Unit The supply unit 2 has the function of arranging the continuous fibers 7 fed out from the bobbin body 61 horizontally with a guide roll 8 and arranging them with an arbitrary fiber interval and arbitrary width using an aligner 9 to form a fiber sheet 10. have As shown in FIGS. 3 and 4, the aligner 9 is a picture frame-like frame with a large number of steel wires 91 stretched around it, and the continuous fibers 7
are aligned by passing through the gaps between the steel wires 91 one by one. The aligner 9 has a bearing 92 and has a structure that allows the angle to be changed in the direction of the arrow as shown in FIG. and the thickness can be adjusted. Reference numeral 93 is a set screw for fixing the aligner 9 after selecting an arbitrary angle. Next, the tension of the fiber sheet 10 is controlled to be uniform over the entire width by a tension adjustment roll 11 having a brake 12, and the fiber sheet 10 is supplied to the resin-impregnated section 3. The surface of the tension adjustment roll 11 is preferably made of rubber or the like so that the tension can be easily adjusted by frictional resistance. There are no particular restrictions on the tension, and the fiber sheet 1
0 is sufficient as long as there is no disturbance between the fibers during the impregnation process of the resin-impregnated portion 3. Note that the tension adjustment roll 11 may not be used as long as it is possible to uniformly adjust the tension of all the bobbins 6 in the feeding section 1. Resin-impregnated part As shown in Fig. 1 and Fig. 5, resin-impregnated part 3
has a pair of belts, namely an upper belt 13 and a lower belt 14, and along the center of the fiber sheet conveyance system,
First heating roll from the entrance direction (inlet heating roll)
15, second heating roll 16, third heating roll 1
7. A fourth heating roll 18 and a lower pull roll (exit roll) 19 are arranged in parallel. A first nip roll 20 is arranged above the first heating roll 15, and an upper pull roll 21 is arranged above the lower pull roll 19. 22 is an upper belt tension adjustment roll, 23 is a lower belt tension adjustment roll, 24 is a heated resin supply roll, 25 is a resin extrusion die, and 26 is a drive motor. Each of the rolls 15, 16, 17, 18, 19 is driven by a drive motor 16, and the upper and lower belts 13, 14 are conveyed by rotation of these rolls. The heating means for the belt is the rolls 15 to 21, 2.
Preferably, the belt is heated by conducting heat to the belt in contact with the rolls by heating 4, 32 to 34, but the belt is not limited to this. For example, a heater or the like may be built into the belt itself. 30 is a first resin impregnation accelerator roll provided at the entrance of the resin impregnation section 3. The position where the roll 30 is provided is preferably a position where the fiber sheet is more strongly pressed against the first heating roll 15, and the position is determined depending on the viscosity of the resin, the tension direction between the first heating roll 15 and the second heating roll 16, etc. The preferred location can then be determined. In the illustrated embodiment, the first heating roll 1
5, and with the first heating roll 15 at the center, each tension is downward to the left on the side where the roll 30 is provided, and downward to the right on the side where the second heating roll 16 is provided. configured to work. Although the distance between the centers of the roll 30 and the first heating roll 15 is not particularly limited, it is preferable that they be close to each other as shown in the drawing. When the roll 30 and the first heating roll 15 are provided a little apart, another roll that exhibits a cooperative action with the roll 30 may be interposed between the rolls 30 and 15.
Preferably, the roll 30 is provided with a roll position adjustment mechanism for moving the roll 30 close to or away from the first heating roll 15. The direction in which the fiber sheet 10 is introduced into the impregnated section 3 is usually the horizontal direction as shown in the figure, but it is not limited to this, and may be in any direction such as upward or downward while maintaining the horizontal direction. If the sheet 1
It goes without saying that a plurality of guide rolls may be interposed in the roller 0 to the extent that the effects of the present invention are not impaired. Further, when the sheet 10 is introduced in a forward upward direction, the inclination of the sheet 10 between the roll 30 and the roll 15 may be the same or approximately the same, in which case the roll 30
It is also possible that the rollers act cooperatively with the guide rolls interposed between them. Note that the diameter (size) of the roll 30 is not limited. As a result of the above configuration, the fiber sheet 10
is brought into contact with the first resin impregnation accelerator roll 30 at the entrance of the resin impregnation section 3 and is given a downward tension, and then the thermoplastic resin plasticized by an extruder (not shown) is passed through the die 25. The resin contacts the lower belt 14 coated on the surface thereof, and is impregnated with the resin by being pressed against the first heating roll 15 through the belt 14, and is then applied to the second heating roll 16 through the upper belt 13. The heating roll 17 is passed through the lower belt 14 and the roll 18 is passed through the upper belt 13.
Then, they are each pressed against the roll 19 via the lower belt 14 to ensure sufficient impregnation with the resin. In this embodiment, a die 25 and eight rolls 15, 16, 17, 18, 19, 20, 21,
24 is heated to a temperature corresponding to the melt viscosity of the thermoplastic resin used, and suitable heating methods include a heat transfer heater or induction heating. Note that the number of heating rolls is not limited. In addition, in the present invention, it is possible to adjust the thickness of the fiber-reinforced resin sheet obtained by adjusting the distance between the exit rolls 19 and 21.
It is particularly effective to provide the rolls 19 to 21 with such an adjustment function. Further, it is preferable that the upper and lower belts 13 and 14 are provided with a scraper (not shown) for scraping off the resin coating film attached to the surfaces, so that both belts always contact the resin and fiber sheet 10 with clean surfaces. It is preferable that the amount of resin impregnated into the fiber sheet 10 does not vary. The resin-impregnated part of the present invention is not limited to the above, but can have a structure as shown in FIG. 6. In FIG. 6, reference numeral 31 represents an outlet impregnation accelerator roll that can be provided at the outlet of the resin impregnated section 3. In the illustrated embodiment, the roll 31 is preferably located at a position below the upper end of the exit roll (lower pull roll) 19 and at a position where the fiber sheet 10 can be pressed against the exit roll 19. The roll 31
It is preferable that a roll position adjustment mechanism for moving the roll 19 closer to or farther away from the roll 19 is provided. The roll 31 and the exit roll 19 only need to be close to each other, and the distance between their centers is not particularly limited, but it is preferable that they be close to each other as shown in the drawing. If the roll 31 and the exit roll 19 are provided a little apart, another roll that cooperates with the roll 31 may be interposed between the roll 31 and the exit roll 19. The direction in which the fiber sheet 10 is led out from the impregnated portion 3 is as follows:
Normally, the direction is horizontal as shown in the figure, but it is not limited to this, and depending on the winding position, it may be up in the front or down in the front, etc. In that case, the sheet 1
It goes without saying that a plurality of guide rolls may be interposed in the roller 0 to the extent that the effects of the present invention are not impaired. Further, when the sheet 10 is led out from the exit roll 19 in a forward downward direction, the lead-out slope is such that the sheet 10 between the roll 36 and the exit roll 19
The inclination of the roll 31 may be the same or approximately the same as the inclination of the roll 31, and in that case, the roll 31 may cooperate with other guide rolls interposed in the sheet 10. Note that the shape of the roll 31 is not limited to a flat type, and may have a curved cross section, etc., and the diameter (size) of the roll 31 is also not limited. 32, 33, 34 are the second heating roll 16, the third
These are second, third, and fourth impregnation accelerator rolls that are connected to each of the heating roll 17 and the fourth heating roll 18 (these are referred to as intermediate heating rolls). The second heating roll 16 and the fourth heating roll 18
In this embodiment, tension is applied upward, and the second and fourth impregnation accelerating rolls 32, 3
4 are preferably provided below the second and fourth heating rolls 16 and 18, respectively. Similarly, the third impregnation accelerating roll 33 is preferably disposed above the third heating roll 17. The sizes of the second to fourth impregnation accelerator rolls 32, 33, and 34 are not particularly limited, but are preferably somewhat smaller than the second to fourth heating rolls 16, 17, and 18. 2nd to 4th impregnation accelerating rolls 32, 33, 3
4 is provided at the second to fourth heating rolls 1
Not limited to directly below or above 6, 17, 18,
It may be biased somewhat forward and backward (left and right). 35 and 36 are meandering adjustment rolls that can be provided between the rolls 21 and 22 and between the rolls 19 and 23. The rolls 35 and 36 adjust the tension of the rolls 22 and 23 by moving up and down in the drawing, while the meandering of the belt is adjusted by moving in the left and right directions in the drawing. The means for moving the rolls 35 and 36 in the left-right direction is not particularly limited, and various sliders or the like can be used, for example. The rolls 35 and 36 may be provided at positions in contact with the outsides of the belts 13 and 14, and the meandering may be adjusted by pressing the belts 13 and 14 from the outside. In this case, the material of the rolls 35 and 36 is aluminum. A soft material such as Moreover, on the contrary, it may be provided at a position that contacts the inside of the belts 13 and 14, and presses the belts 13 and 14 from the inside to adjust the meandering. Note that the rolls 35 and 36 may be provided between the rolls 22 and 20 and between the rolls 23 and 24, respectively. Furthermore, in addition to the rolls 35 and 36, the roll 3
One or more rolls movable in the same direction or in a different direction from those of 5 and 36 may be added. In the present invention, the drive motor 26 is provided with a transmission 26', and the driving force of the transmission 26' is transmitted to the roll 1.
8. The transmission 26' may be of any type as long as it can be changed continuously or stepwise, and may be automatic,
It can be either semi-automatic or manual. Further, the speed change method may be, for example, a belt type, a gear type, or the like. Although the adjustment range of the transmission is not particularly limited, it is preferably 10 to 95% of the drive motor revolutions. In the present invention, it is preferable to adjust the speed change of the transmission 26' so as to speed up the rotation of the exit roll 19 and slow down the rotation of the roll 18 immediately before it. Upper and lower exit rolls (upper and lower pull rolls) 19 and 2
1, a drive gear 19' connected to the drive motor 26 is provided, and the drive gear 19' is connected to the drive motor 26.
A gear 21' connected to the drive gear 1 is provided.
9' to the exit roll 19 and from the gear 21' to the roll 21. In addition, the third heating roll 17 and the fourth heating roll 1
8, gears 17' and 18' are in mesh with each other. As a result of each roll being connected to the drive source as described above, the rolls 18, 17, 19, and 21 function as drive rolls, and the rolls 15, 16, 20, and 2
2, 23, 24, 32, 33, 34, 35, 36
functions as a subordinate role. Furthermore, in this embodiment, since the rotation becomes slower from the exit roll 19 toward the roll 18, the tension applied to the belt between each roll becomes progressively weaker. Therefore, it is possible to prevent the belt from opening and prevent resin deterioration due to intake of outside air. This embodiment is characterized in that the tension of the belts before and after the roll 18 is changed by changing (including control) the rotation of the roll 18 one position before the exit roll 19. This configuration alone can prevent the above-mentioned deterioration of the resin. Therefore, the speed of rotation of the rolls 16 and 15 in front of the roll 18 does not matter. Note that means for speeding up the rotation of the exit roll 19 and slowing down the rotation of the roll 18 immediately before it is not limited to the above, but the diameter of the roll 19 can be changed to the diameter of the roll 1.
8, and the roll may be configured to be rotated by constant speed power without a transmission. By providing the second to fourth impregnation accelerator rolls described above, it is possible to increase the speed of conveyance, eliminate variations in resin impregnation into the fiber sheet, and adjust the product thickness. In addition, by providing a drive source with a speed reduction mechanism that makes the rotation of the exit roll and the roll immediately before the exit roll different, the tension applied to the belt between each roller can be freely changed, and the belt tension can be adjusted. If the strength is gradually weakened from the outlet to the inlet, it is possible to prevent the belt from opening and prevent resin deterioration due to intake of outside air. Furthermore, when an exit impregnation accelerating roll is provided,
It is possible to eliminate variations in the degree of resin impregnation and promote resin impregnation even at high speeds, and by providing a meandering adjustment roll, it is possible to prevent the meandering of the belt that could occur if only a tension roll was used. , and the degree of resin impregnation can be improved even if the speed is increased. Cooling section Fiber sheet 10 impregnated with resin in this way
is cooled to below the resin softening point while passing through the cooling device 40 provided in the cooling section. The inside of the cooling device 40 can be configured to be able to cool at a cooling rate depending on the resin used. As a method of controlling the cooling rate, it is preferable to create a temperature gradient from the inlet to the outlet of the cooling device using a heater, hot air, cold air, or the like. As shown in FIG. 1, the cooling device 40 may be provided in a post-process of the resin-impregnated section 3, but is not limited thereto, and may also be provided within the resin-impregnated section. That is, for example, the inside of the cooling device 40 is provided between the rolls 18 and 19, and the sheet sandwiched between the upper and lower belts 13, 14 can be cooled by passing through the inside of the cooling device 40. Taking-off Section The fiber sheet 10 cooled in this manner is taken off while applying tension by the take-up roll 44 of the taking-off section 4, and wound around the winding shaft 45. In addition, 46 is a motor for the take-up part roll 44 and the winding shaft 45. The embodiments of the present invention have been described above, but
It is not limited to these. The embodiments described above show the case where the present invention is applied to a fiber sheet obtained from a plurality of continuous fibers, but when the present invention is applied to a woven fabric (sheet), as shown in FIG. The feeding section 1 is provided with a woven fabric setting section 1', the woven fabric is set in the setting section 1', and the woven fabric is passed through the woven fabric supply section 2 to the resin-impregnated section 3.
It can be impregnated in the same manner as in the above embodiment. Further, in the embodiments described above, the resin is supplied from the die 25 to the lower belt 14, but the present invention is not limited thereto, and the resin may be supplied from the die 25 to the upper belt 13. In that case, by reversing the roll arrangement and tension direction with the center of the conveyance system for the fiber sheet 10 as the border in the examples shown in FIGS. 1 and 5, substantially the same effect can be obtained. It is possible. [Effects of the Invention] As described above, according to the present invention, when the resin is in a molten state, it is sandwiched between the upper and lower belts, and by cutting off contact with air, oxidative deterioration can be prevented. Since it does not stagnate, it is possible to prevent thermal deterioration, which not only enables stable operation for a long time, but also provides the effect that the resulting fiber-reinforced resin sheet has excellent physical properties. Further, according to the present invention, since the first resin impregnation promoting roll is provided, resin impregnation into the fiber sheet or woven fabric can be promoted even under high-speed conveyance, and the air inside the fibers can be degassed at the initial stage of impregnation. You can get high quality products. [Example] Hereinafter, the present invention will be explained with reference to Examples. Example 1 The specifications of each part of the apparatus shown in Figures 1 and 5 are as follows: 100 bobbins, extruder 30mmφ, roll 15.
6, 17, 18, 19, 20, 21, 22, 2
The width of the belts 3 and 24 was 400 mm, the roll diameter was 240 mmφ, the thickness of the upper and lower belts 13 and 14 was 0.5 mm, and the width was 350 mm. In addition, the first impregnation accelerating roll 30 has a roll width of 400 mm,
The rotational speed of rolls 15, 16, 17, 18, and 19 was 0.5 rpm using rolls with a diameter of 100 mmφ. The continuous fiber is carbon fiber (Besphite HTA-7
-3000) and polyetheretherketone (ICI, VICTREX PEEK) as the thermoplastic resin.
was used. The viscosity of this polyetheretherketone at a temperature of 380°C and a shear rate of 100sec ^-1 is:
It was worth 7000 poise. The continuous fibers fed out from the 100 bobbins were aligned to form a fiber sheet with a width of 15 cm. On the other hand, polyetheretherketone heated and melted at 380℃ in an extruder is passed through a coat hanger die.
A film thickness of 60 μm was applied to the lower belt 14 moving at a speed of 38 cm/min on a roll 24 heated to 400°C. The fiber sheet with a tension of 150 kg is brought into contact with and introduced into the roll 30, and the upper and lower belts 1
Rolls 15, 16, 17, 18, 19, 20, 21 heated to 400°C while sandwiched between rolls 3 and 14.
The polyetheretherketone in the fiber sheet was impregnated by passing through the fiber sheet in the state shown in FIGS. 1 and 5. Next, it was slowly cooled in a cooling device (slow cooling furnace) kept at 140°C, and then wound up with a winding machine. The above operation was carried out continuously for 24 hours, and the operation went smoothly without any gelling phenomenon caused by heat or oxidative deterioration of the resin. Table 1 shows the above experimental conditions and results.
Note that the * in the table is as follows. *1 Tension: A value determined from the relationship between belt distortion and longitudinal elastic modulus. The longitudinal elastic modulus of the belt used was measured and found to be 18,500 Kg/mm ² . *2 Resin molecular weight retention rate: The resin molecular weight before heating
It is the relative molecular weight% when it is set to 100. *3 Void ratio: Value determined from the specific gravity of the resin-impregnated sheet and the weight percentage of fiber content. Example 2 An experiment was conducted in the same manner as in Example 1 except that the rotational speed of the rolls 15 to 19 was changed to 1 rpm. Table 1 shows the above experimental conditions and results. As is clear from Table 1, there is no difference in void ratio compared to Example 1 even at high speed rotation. Examples 3 to 5 In Example 2, resin-impregnated sheets were obtained by changing the type of resin and operating conditions as shown in Table 1. The results are shown in Table 1. As is clear from Table 1, it can be seen that according to the present invention, a better impregnated sheet with almost no resin deterioration can be obtained under high speed rotation, regardless of which resin is used. Comparative Example 1 A resin-impregnated sheet was obtained in the same manner as in Example 1, except that the roll 30 was not used. The results are shown in Table 1. As is clear from Table 1, the void ratio is higher than in Example 1, and the resin molecular weight retention is also lower. Comparative Example 2 A resin-impregnated sheet was obtained in the same manner as in Example 2, except that the roll 30 was not used. The results are shown in Table 1. As is clear from Table 1, the void ratio is higher than in Example 1, and the resin molecular weight retention is also lower.

【table】

[Table] Example 6 An experiment was carried out using an apparatus in which the feeding section 1 and the supplying section 2 of FIG. 1 were changed as shown in FIG. 7. The specifications of the resin-impregnated portion were the same as in Example 1. The continuous fiber is carbon fiber plain woven fabric (Besphite W).
-1103) adjusted to a width of 200 mm was used. or,
The same polyetheretherketone as in Example 1 was used as the thermoplastic resin. The woven fabric was placed on top of the feeding section 1, and a tension of 30 kg was applied in the take-up direction using a tension adjustment roll. Next, after impregnation under the same conditions as in Example 1, the resin-impregnated sheet was obtained by slow cooling in an annealing furnace. The resulting resin-impregnated sheet has a thickness of 0.13 mm, a void rate of 1.3%, and a resin molecular weight retention rate.
It was 97%. Comparative Example 3 The sheet was obtained using the apparatus and manufacturing conditions shown in Example 1 of JP-A-61-229535. The gelation of the resin on the roll progressed over time due to thermal and oxidative deterioration, and after about 3 hours, it became difficult to flow the resin, impregnation was impossible, and the fiber filament broke, making it impossible to operate.

[Brief explanation of the drawing]

Fig. 1 is a schematic side view showing one embodiment of the present invention, Fig. 2 is a sectional view showing the mounting structure of a bobbin wound with continuous fibers, and Fig. 3 is a fiber sheet formed by collecting and arranging continuous fibers. Front view of the aligner, No. 4
The figure is a plan view of the same as above, FIG. 5 is a detailed view showing an example of the resin-impregnated part, FIG. 6 is a detailed view showing another example of the resin-impregnated part, and FIG. 7 is a diagram showing another embodiment of the present invention. FIG. In the figure, 1 indicates a feeding section, 2 a supply section, 3 a resin impregnation section, and 4 a take-off section.

Claims (1)

[Claims] 1. A feeding section that feeds out a plurality of continuous fibers or woven fabrics;
a supply unit having means for aligning the plurality of continuous fibers in one direction to form a sheet or a means for supplying the woven fabric; a pair of belts; and means for applying a thermoplastic resin coating to at least one of the belts; A fiber-reinforced resin sheet manufacturing apparatus comprising a resin impregnation section having a heating device for heating the belt to a temperature above the softening point of the thermoplastic resin, and a take-off section for taking off the belt after the impregnation. 1. An apparatus for manufacturing a fiber-reinforced resin sheet, comprising a first resin impregnation accelerating roll that is provided near an entrance heating roll at an entrance of the section and brings the fiber sheet or woven fabric into pressure contact with the entrance heating roll.