JPH0442092Y2 - - Google Patents
Info
- Publication number
- JPH0442092Y2 JPH0442092Y2 JP15500387U JP15500387U JPH0442092Y2 JP H0442092 Y2 JPH0442092 Y2 JP H0442092Y2 JP 15500387 U JP15500387 U JP 15500387U JP 15500387 U JP15500387 U JP 15500387U JP H0442092 Y2 JPH0442092 Y2 JP H0442092Y2
- Authority
- JP
- Japan
- Prior art keywords
- mixer
- mold
- inflow
- mixing
- rim
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005266 casting Methods 0.000 claims description 10
- 238000010107 reaction injection moulding Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 description 23
- 238000003756 stirring Methods 0.000 description 17
- 238000000465 moulding Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000576 supplementary effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は、反応射出成形において使用する成形
型に設ける原料混合用のアフターミキサに関する
ものである。[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to an after-mixer for mixing raw materials provided in a mold used in reaction injection molding.
(従来技術)
反応射出成形(以下RIM成形)は、成形型の
キヤビテイ内にポリイソシアネートとポリオール
あるいはラクタムとカプロラクタム等のRIM成
形原料を攪拌混合して注型し、高速に反応硬化さ
せて成形品を得る技術であり、バンパー等の自動
専用外装品、家具、建材、その他の分野の成形に
広く利用されている。(Prior technology) Reaction injection molding (hereinafter referred to as RIM molding) involves stirring and mixing RIM molding raw materials such as polyisocyanate and polyol or lactam and caprolactam and casting them into the cavity of a mold, and then reacting and curing them at high speed to form a molded product. This technology is widely used for molding automotive exterior products such as bumpers, furniture, building materials, and other fields.
ところで、前記するRIM成形における成形品
の性能は、RIM成形原料の攪拌混合状態に大き
な影響を受け該攪拌が不十分である場合には成形
品の表面に微小な孔の発生や強度の低下、あるい
は発泡性原料を使用する場合にはセルの不均一化
や流れ模様の発生等の欠陥が生ずる。 By the way, the performance of the molded product in the RIM molding described above is greatly affected by the stirring and mixing state of the RIM molding raw materials, and if the stirring is insufficient, minute pores may occur on the surface of the molded product, the strength may decrease, etc. Alternatively, when foamable raw materials are used, defects such as non-uniformity of cells and generation of flow patterns occur.
そして、RIM成形においてRIM原料の攪拌は
主として成形型に取り付けられた注型機内におい
て行なわれるが、現実には、この注型機のみによ
る攪拌では原料の混合が充分でない場合が多い。 In RIM molding, stirring of the RIM raw materials is mainly carried out in a casting machine attached to the mold, but in reality, stirring by only this casting machine often does not sufficiently mix the raw materials.
そこで、一般には、RIM成形型の注型孔とキ
ヤビテイの間にアフターミキサと称される複雑形
状の流路を形成し、当該アフターミキサ内で
RIM原料を互いに衝突させることによりRIM原
料の混合攪拌を補助している。 Therefore, in general, a complex-shaped flow path called an after-mixer is formed between the casting hole and the cavity of the RIM mold, and the flow path inside the after-mixer is
Mixing and agitation of the RIM raw materials is assisted by colliding the RIM raw materials with each other.
このアフターミキサーの形状は、その成形品に
応じ各種なものが提案されている(特公昭61年
52776号公報他)しかし基本的には第2図のよう
に成形型の注入孔に連通する流入部1とこの流入
部1から分岐する一対の分岐流入路2に対して対
設された数対の混入路3とこの数対の混入路3に
連通すると共に一端を型キヤビテイに通ずるよう
に構成した流出路4とを設けた構成が採用される
ことが多く、且つ本考案者の知るところによれ
ば、上記構成のアフターミキサが最も優れた攪拌
効果を示す。 Various shapes of this after-mixer have been proposed depending on the molded product (Special Public Interest Publication in 1988).
52776, etc.) However, basically, as shown in Fig. 2, there are several pairs of inflow ports 1 that communicate with the injection hole of the mold and a pair of branch inflow channels 2 that branch from this inflow port 1. A configuration is often adopted in which an inlet passage 3 is provided, and an outflow passage 4 is configured to communicate with the several pairs of inlet passages 3 and have one end connected to the mold cavity. According to the above, the after mixer having the above configuration shows the most excellent stirring effect.
(考案が解決しようとする問題点)
従来技術のアフターミキサは、攪拌効果として
は、実用上充分な能力を持つものであるが、成形
品の離型性という点においてなお解決すべき問題
点を有する。(Problems to be solved by the invention) The conventional after-mixer has sufficient stirring effect for practical purposes, but there are still problems to be solved in terms of mold release properties of molded products. have
即ち、従来のアフターミキサは流入路1から注
入された原料を分岐流入路2によつて2つの流れ
に分割し、それを混入路3により相互に対抗的に
噴出させ原料同志を衝突されるものである。 That is, the conventional after mixer divides the raw material injected from the inlet passage 1 into two streams by the branched inlet passage 2, and jets them out against each other through the mixing passage 3, causing the raw materials to collide with each other. It is.
そのため、混入路3は当該部分を通過する原料
の流速を増し、強い衝突を起こさせて攪拌効率を
向上させる目的から断面積を小さく設計される。 Therefore, the mixing passage 3 is designed to have a small cross-sectional area for the purpose of increasing the flow rate of the raw material passing through this portion and causing strong collisions to improve the stirring efficiency.
ところが、当該混入路を通過する原料は従来の
アフターミキサの構造では注型機から排出された
原料の攪拌状態そのままであり、攪拌状態が全く
不十分である。 However, in the structure of the conventional after-mixer, the raw material passing through the mixing passage remains in the same state as the raw material discharged from the casting machine, and the stirring state is completely insufficient.
一方、RIM原料は攪拌状態が不十分な状態で
反応硬化された場合、正常な攪拌状態のものに比
べて強度が脆いものとなり、且つ粘着性が強いも
のとなる。 On the other hand, when the RIM raw material is reacted and cured under insufficiently stirred conditions, it becomes weaker in strength and more adhesive than those under normal stirred conditions.
その上に前記した通り、混入路3は他の部分に
比べて細いものである。 Furthermore, as described above, the inlet passage 3 is narrower than other parts.
そのため、当該アフターミキサ部分を成形型か
ら脱型する際にこの混入路3部分が切れることが
多い。この切れ残つた混入路3はヘラや棒等で掻
き出すこととなるが、当該部分は粘着性が高いた
めその作業は非常に困難である。 Therefore, when the after-mixer portion is removed from the mold, the mixing passage 3 portion is often cut. This uncut intrusion path 3 must be scraped out with a spatula, stick, etc., but this work is extremely difficult because the part concerned is highly sticky.
そこで、このアフターミキサ部分を困難なく排
出する方策として本考案者も先に実願昭60年
145056号において新技術の提案を行なつた。これ
らの提案は、旧技術を改善し、相当の効果を有す
るものであるが、今だ完全に困難なくアフターミ
キサ部分を脱型できるものであるとは言いがたい
ものであつた。 Therefore, in 1986, the inventor proposed a method to discharge this after-mixer part without difficulty.
In No. 145056, we proposed a new technology. Although these proposals improve the old technology and have considerable effects, it is still difficult to say that the after-mixer portion can be demolded completely without difficulty.
そこで、本考案は従来技術のかかる欠点に着目
し、脱型が容易であり、且つ攪拌効果の優れる
RIM成形用アフターミキサを提案するものであ
る。 Therefore, the present invention focused on the drawbacks of the conventional technology and created a mold that is easy to demold and has an excellent stirring effect.
We propose an after mixer for RIM molding.
(問題点を解決するための手段)
しかして上記する目的を達成するための本考案
の特徴は、成形型の注型孔に連通する流入部と、
この流入部から分岐する一対の分岐流入に対して
対設された数対の混入路と、この数対の混入路に
連通すると共に一端を型キヤビテイに通ずるよう
に構成した流出路とを設けたなる反応射出成形用
アフターミキサにおいて成形型の注入孔と流入部
の間に1条又は数条の曲線状流路からなる導入路
を有する反応射出成形用アフターミキサにある。(Means for Solving the Problems) The features of the present invention for achieving the above-mentioned objects include: an inlet portion communicating with the casting hole of the mold;
Several pairs of inflow passages were provided opposite to the pair of branched inflows branching from the inflow part, and an outflow passage was configured to communicate with the several pairs of inflow passages and to have one end connected to the mold cavity. The after-mixer for reaction injection molding has an inlet passage consisting of one or several curved passages between the injection hole of the mold and the inflow part.
即ち、本考案のRIM成形用アフターミキサは
従来技術のアフターミキサの前段に曲線状の導入
部を設けたものであり、RIM成形における原料
注入時は当該導入部により幾分の原料攪拌が行な
われる。 In other words, the after mixer for RIM molding of the present invention is provided with a curved introduction part at the front stage of the after mixer of the conventional technology, and when raw materials are injected in RIM molding, some mixing of the raw materials is performed by the introduction part. .
そのため、混入路を通過する原料は、従来の場
合より少し攪拌の進行したものとなり反応硬化し
た混入路部分の原料は脱型の際に引張力に耐え得
るまでに強度が大きく、また粘着性も少ないもの
となる。 Therefore, the raw material passing through the mixing path is a little more agitated than in the conventional case, and the reaction hardened raw material in the mixing path has enough strength to withstand the tensile force during demolding, and is also less sticky. It becomes less.
そのため、脱型時に作業者が当該部分を引つ張
つた時、混入路が切れずアフターミキサ全体が容
易に脱型する。 Therefore, when an operator pulls on the part during demolding, the mixing path is not cut and the entire after mixer is easily demolded.
(実施例)
以下更に、本考案の具体的実施例について説明
する。(Example) Specific examples of the present invention will be further described below.
第1図は、本考案の具体的実施例における反応
射出成形用アフターミキサを装着したRIM成形
型の正面図である。 FIG. 1 is a front view of a RIM mold equipped with an after-mixer for reaction injection molding in a specific embodiment of the present invention.
図において10はRIM成形型を示す。そして、
11は本考案の実施例におけるRIM成形用アフ
ターミキサ11を表示する。本実施例にアフター
ミキサは従来技術と同様の構成である主攪拌部
(円12部分)の前段に導入部(円13部分)を
設けたものである。ここで主攪拌部12は前記し
た通り従来のアフターミキサと同一構成であり成
形型10の注型孔14に連通する流入部15と、
この流入部から分岐する一対の分岐流入路16に
対して対設され、その断面積が先の分岐流入路1
6よりも小さい3対の混入路17を有し、この混
入路17が対抗的に開孔し一端が成形型10のキ
ヤビテイ18に連なる流出路19を有する。導入
部13は、成形型の注型孔14と主攪拌部12の
注入部をつなぐものであり、2条の曲線状の流路
により構成される。 In the figure, numeral 10 indicates a RIM mold. and,
Reference numeral 11 indicates an after mixer 11 for RIM molding in an embodiment of the present invention. The after mixer in this embodiment has the same structure as the prior art, with an introduction section (circle 13) provided upstream of the main stirring section (circle 12). Here, the main stirring section 12 has the same configuration as the conventional after mixer as described above, and includes an inflow section 15 communicating with the casting hole 14 of the mold 10,
It is provided opposite to a pair of branch inflow passages 16 branching from this inflow part, and its cross-sectional area is the same as that of the previous branch inflow passage 1.
The molding die 10 has three pairs of inlet passages 17 smaller than 6, and each inlet passage 17 has an outflow passage 19 which is opened oppositely and one end of which is connected to the cavity 18 of the mold 10. The introduction section 13 connects the casting hole 14 of the mold and the injection section of the main stirring section 12, and is composed of two curved channels.
本実施例の導入部13の形状について説明する
と成形型10の注型孔14近辺から2条に分割さ
れ、一方の流路20は成形型の外周方向に一端張
り出され、角部21から図面下方向へ曲り、更に
成形型10の中心側へ収縮し、成形型10の中心
部で再び外側へ曲り、その先端が図面の前方へ立
体的に曲り成形型10の中心部で主攪拌部12の
流入部15へ接続される。一方、他の流路21は
先の流路20と裏返し条の経路を通り主攪拌部1
3の流入部15に接続されている。 To explain the shape of the introduction part 13 of this embodiment, it is divided into two strips from the vicinity of the casting hole 14 of the mold 10, and one end of the channel 20 is extended toward the outer circumferential direction of the mold, and from the corner 21 It bends downward, further contracts toward the center of the mold 10, bends outward again at the center of the mold 10, and its tip bends three-dimensionally toward the front in the drawing, forming the main stirring part 12 at the center of the mold 10. It is connected to the inflow section 15 of. On the other hand, the other flow path 21 passes through the previous flow path 20 and the path of the reversed strip, and the main stirring section 1
It is connected to the inflow section 15 of No. 3.
前記した導入部の形状は、曲線条の流路を立体
的に配し、短かい距離で多くの曲部を設けること
ができるものであり好ましいものであるが、本考
案の本質はこれにこだわるものではなく曲部を平
面条に配置したものでもよい。 The above-mentioned shape of the introduction part is preferable because it allows the curved flow path to be arranged three-dimensionally and many curved parts can be provided in a short distance, but the essence of the present invention is to stick to this. It is also possible to have curved portions arranged in a flat strip instead of a straight strip.
また導入路は1条のものであつてもよいが、2
条以上にすれば、導入部の集合部分で原料同志が
衝突する効果があるため特に好ましい。 Also, the introduction path may be one-threaded, but two
It is particularly preferable that the length is more than 100 mm, since this has the effect of causing the raw materials to collide with each other at the gathering part of the introduction part.
(効果)
本考案のRIM成形用アフターミキサは、従来
形状のアフターミキサの前段に曲線状の流路から
なる導入路を設けたことにより、原料が該導入部
を通過し、曲線部により流れ方向が変化すること
により原料の攪拌が進行し、従来形状である主攪
拌部の混入路に至つた時には、反応硬化時に容易
に切断しないまでに剛性が増し、また粘着性が減
少するまで攪拌がされる。(Effects) The RIM molding after-mixer of the present invention has an introduction path consisting of a curved flow path in the previous stage of the conventionally shaped after-mixer, so that the raw material passes through the introduction section, and the curved section allows the raw material to flow in the flow direction. The stirring of the raw materials progresses as the Ru.
そのため、本考案のRIM成形用アフターミキ
サは反応硬化時の脱型が容易である効果がある。 Therefore, the after mixer for RIM molding of the present invention has the effect of facilitating demolding during reaction curing.
また補足的な効果として原料の混合攪拌が促進
される効果も併せて有する。 Moreover, as a supplementary effect, it also has the effect of promoting mixing and stirring of raw materials.
第1図は本考案の具体的実施例における反応射
出成形用アフターミキサを装着したRIM成形型
の正面図であり、第2図は従来技術の反応射出成
形用アフターミキサの正面図である。
13……導入路、15……流入路、16……分
岐流入路、17……混入路、18……キヤビテ
イ、19……流出路実用。
FIG. 1 is a front view of a RIM mold equipped with an after-mixer for reaction injection molding according to a specific embodiment of the present invention, and FIG. 2 is a front view of a conventional after-mixer for reaction injection molding. 13... Inlet path, 15... Inflow path, 16... Branch inflow path, 17... Mixing path, 18... Cavity, 19... Outflow path for practical use.
Claims (1)
部から分岐する一対の分岐流入路に対して対設さ
れた数対の混入路と、この数対の混入路に連通す
ると共に一端を型キヤビテイに通ずるように構成
した流出路とを設けてなる反応射出成形用アフタ
ーミキサにおいて成形型の注入孔と流入部の間に
1条又は数条の曲線状流路からなる導入路を有す
ることを特徴とする反応射出成形用アフターミキ
サ。 An inflow part that communicates with the casting hole of the mold, several pairs of mixing passages provided opposite to a pair of branched inflow passages that branch from this inflow part, and an inflow passage that communicates with the several pairs of mixing passages and has one end connected to the injection passage. In an after-mixer for reaction injection molding, which is provided with an outflow path configured to lead to a mold cavity, an inlet path consisting of one or several curved flow paths is provided between the injection hole of the mold and the inflow part. An after mixer for reaction injection molding featuring the following.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15500387U JPH0442092Y2 (en) | 1987-10-09 | 1987-10-09 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15500387U JPH0442092Y2 (en) | 1987-10-09 | 1987-10-09 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0159612U JPH0159612U (en) | 1989-04-14 |
| JPH0442092Y2 true JPH0442092Y2 (en) | 1992-10-05 |
Family
ID=31432234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15500387U Expired JPH0442092Y2 (en) | 1987-10-09 | 1987-10-09 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0442092Y2 (en) |
-
1987
- 1987-10-09 JP JP15500387U patent/JPH0442092Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0159612U (en) | 1989-04-14 |
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