JPH044255Y2 - - Google Patents
Info
- Publication number
- JPH044255Y2 JPH044255Y2 JP14014287U JP14014287U JPH044255Y2 JP H044255 Y2 JPH044255 Y2 JP H044255Y2 JP 14014287 U JP14014287 U JP 14014287U JP 14014287 U JP14014287 U JP 14014287U JP H044255 Y2 JPH044255 Y2 JP H044255Y2
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- compression force
- section
- setting
- setting spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000006835 compression Effects 0.000 claims description 17
- 238000007906 compression Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Control Of Fluid Pressure (AREA)
Description
【考案の詳細な説明】
〈産業上の利用分野〉
この考案は、例えば減圧弁等のような自己調整
弁において圧力を自動的に設定する装置に関す
る。[Detailed Description of the Invention] <Industrial Application Field> This invention relates to a device for automatically setting pressure in a self-regulating valve such as a pressure reducing valve.
〈従来技術〉
従来、上記のような減圧弁1としては、例えば
第4図に示すようなものがあつた。これは、モー
タ2の回転力を減速器4を介して、これにスプラ
イン嵌合しているおねじ6に伝達し、おねじ6を
降下させ、ボール8及びばね受け10を介して圧
力設定ばね12を圧縮し、この圧力設定ばね12
の圧縮力をダイヤフラム受け14、ダイヤフラム
16を介してパイロツトガイド18に伝達して降
下させ、パイロツト弁20を開く。この状態から
導入口22から1次圧流体、例えば1次圧蒸気が
導入されると、この1次圧蒸気の一部は第1の通
路24を介してパイロツト弁20の下方の部屋に
入り、開かれたパイロツト弁20、第2の通路2
6を介してピストン28の上方の部屋に入る。こ
れによつてピストン28は降下し、主弁体30を
開く。1次圧蒸気は主弁体30を介して2次側に
入り、その大部分は送出口32から2次側蒸気と
して送りだされ、その一部は第3の通路34から
ダイヤフラム16の下部の部屋に入る。このと
き、2次圧蒸気が圧力設定ばね12によつて設定
された圧力よりも高いと、ダイヤフラム16は圧
力設定ばね12の作用力に抗して押し上げられ、
パイロツト弁20の開口度を小さくし、これによ
つて、主弁体30の開口度を小さくして、2次側
圧力を設定圧に保持する。逆に、2次圧が設定圧
よりも低いと、上記と逆の動作によつて2次圧を
設定圧に保持する。<Prior Art> Conventionally, as the above-mentioned pressure reducing valve 1, there has been one as shown in FIG. 4, for example. This transmits the rotational force of the motor 2 via the reducer 4 to the male screw 6 that is spline-fitted thereto, lowers the male screw 6, and releases the pressure setting spring via the ball 8 and the spring receiver 10. 12 and this pressure setting spring 12
The compressive force is transmitted to the pilot guide 18 via the diaphragm receiver 14 and diaphragm 16 to lower it, and the pilot valve 20 is opened. When primary pressure fluid, for example primary pressure steam, is introduced from the inlet 22 in this state, a portion of this primary pressure steam enters the chamber below the pilot valve 20 via the first passage 24. Open pilot valve 20, second passage 2
6 into the chamber above the piston 28. This causes the piston 28 to descend and open the main valve body 30. The primary pressure steam enters the secondary side via the main valve body 30, and most of it is sent out from the outlet 32 as secondary side steam, and a part of it is sent from the third passage 34 to the lower part of the diaphragm 16. Enter the room. At this time, if the secondary pressure steam is higher than the pressure set by the pressure setting spring 12, the diaphragm 16 is pushed up against the acting force of the pressure setting spring 12.
The opening degree of the pilot valve 20 is reduced, thereby reducing the opening degree of the main valve body 30, and the secondary side pressure is maintained at the set pressure. Conversely, if the secondary pressure is lower than the set pressure, the secondary pressure is maintained at the set pressure by the operation opposite to the above.
ところで、このような減圧弁では、圧力設定ば
ね12を或る基準位置から押しこんだ量と設定圧
力とは、第5図に示すようにおおむね比例してい
ることを利用し、この両者の関係をマイクロコン
ピユータ等で構成した制御部に記憶させ、設定圧
力が指示されると、それに対応する押しこみ量だ
け、圧力設定ばね12を押しこむように制御部が
モータ2を制御することによつて圧力設定が行な
われていた。 By the way, in such a pressure reducing valve, the relationship between the two can be calculated by taking advantage of the fact that the amount by which the pressure setting spring 12 is pushed in from a certain reference position and the set pressure are roughly proportional, as shown in FIG. is stored in a control unit composed of a microcomputer, etc., and when a set pressure is instructed, the control unit controls the motor 2 to push in the pressure setting spring 12 by the corresponding pushing amount, thereby increasing the pressure. Settings were being made.
〈考案が解決しようとする問題点〉
しかし、このような減圧弁では、減圧弁ごとに
圧力設定ばね12の押しこみ量と設定圧との関係
が、第5図に示すように異なつている。これは、
各圧力設定ばね12のばね定数の違いや、押しこ
み量とその圧縮力特性の違いや圧力設定ばねの初
期全長の違い等に起因している。従つて、各減圧
弁ごとに設定圧と圧力設定ばね12の押しこみ量
との関係を測定し、それを制御部に記憶させねば
正確に圧力設定ができず、1台の減圧弁に対して
はそれ専用の制御部を製造しなければならず、製
造が面倒であるという問題点があつた。また、こ
のように押しこみ量と設定圧との関係を用いてい
ると、たとえ上記のように各減圧弁ごとに設定圧
と押しこみ量との関係を記憶させたとしても、経
年劣化によつて、圧力設定ばねのばね定数等が変
化すると、上記の関係がずれて性格に設定圧力に
設定できなくなるという問題点もあつた。上記の
ような各問題点は、各圧力設定ばねの品質を画一
化でき、しかも経年劣化を押えられれば、生じな
いが、これは非常に困難であり実現が実質上不可
能である。<Problems to be Solved by the Invention> However, in such pressure reducing valves, the relationship between the pushing amount of the pressure setting spring 12 and the set pressure differs from one pressure reducing valve to another, as shown in FIG. this is,
This is due to differences in the spring constants of the pressure setting springs 12, differences in the pushing amount and compression force characteristics, and differences in the initial overall lengths of the pressure setting springs. Therefore, the pressure cannot be set accurately unless the relationship between the set pressure and the pushing amount of the pressure setting spring 12 is measured for each pressure reducing valve and stored in the control unit. The problem was that a dedicated control unit had to be manufactured, which was cumbersome to manufacture. In addition, if the relationship between the push-in amount and the set pressure is used in this way, even if the relationship between the set pressure and push-in amount is memorized for each pressure reducing valve as described above, it will deteriorate over time. However, if the spring constant of the pressure setting spring changes, the above relationship deviates and the pressure cannot be set properly. The above-mentioned problems would not occur if the quality of each pressure setting spring could be standardized and deterioration over time could be suppressed, but this would be extremely difficult and virtually impossible to achieve.
〈問題点を解決するための手段〉
この考案は、上記の各問題点を解決するために
なされたもので、押しこみ量と設定圧との関係を
用いて制御するのではなく、圧力設定ばねの圧縮
力と設定力との関係を用いて圧力設定を行なうよ
うにしたものである。即ち、この考案は、駆動部
によつて圧力設定ばねに印加された圧縮力に応じ
て圧力が設定される自己調整弁において、上記圧
力設定ばねの圧縮力を検出する検出部と、設定し
ようとする圧力に対応する圧縮力信号を生成する
設定部と、この設定部からの圧縮力信号と上記検
出部からの検出信号とを入力し上記検出信号が上
記圧縮力信号に等しくなるまで上記駆動部を作動
させる制御部とを具備するものである。<Means for solving the problems> This invention was made to solve each of the above problems, and instead of controlling using the relationship between the pushing amount and the set pressure, it uses a pressure setting spring. The pressure is set using the relationship between the compression force and the setting force. That is, this invention is a self-regulating valve in which the pressure is set according to the compressive force applied to the pressure setting spring by the drive part, and a detection part that detects the compressive force of the pressure setting spring, and an attempt to set the pressure. a setting section that generates a compression force signal corresponding to the pressure to be applied; and a setting section that inputs the compression force signal from the setting section and the detection signal from the detection section, and operates the driving section until the detection signal becomes equal to the compression force signal. and a control unit that operates the control unit.
〈作用〉
自己調整弁において、圧力が設定圧に保持され
るのは、圧力設定ばねの圧縮力(第4図の減圧弁
1の場合、圧力設定ばね12のダイアフラム16
に対する押え荷重)と、設定圧に保持しようとし
ている圧力(第4図の減圧弁1の場合、2次圧)
に基く力(第4図の減圧弁1の場合、2次圧がダ
イアフラム16を下方から押し上げている力)と
が釣り合つたときである。従つて、圧縮力と設定
圧との間には、第3図に示すように比例関係があ
る。この比例係数は、第4図の減圧弁1の場合、
ダイアフラム12の面積となる。そして、この比
例関係は、圧力設定ばねのばね定数等に関係せ
ず、また経年劣化等の影響を受けない。従つて、
この考案では、圧縮力の検出部によつて検出した
圧縮力が、設定圧に対応する圧縮力になるまで、
制御部によつて駆動部を制御し、圧力設定ばねの
圧縮力を設定圧に対応するものとしている。<Function> In a self-regulating valve, the pressure is maintained at the set pressure by the compression force of the pressure setting spring (in the case of the pressure reducing valve 1 in Fig. 4, the diaphragm 16 of the pressure setting spring 12
presser foot load) and the pressure to be maintained at the set pressure (secondary pressure in the case of pressure reducing valve 1 in Fig. 4)
(In the case of the pressure reducing valve 1 shown in FIG. 4, the force caused by the secondary pressure pushing up the diaphragm 16 from below) is balanced. Therefore, there is a proportional relationship between the compression force and the set pressure as shown in FIG. In the case of the pressure reducing valve 1 in Fig. 4, this proportionality coefficient is
This is the area of the diaphragm 12. This proportional relationship is not related to the spring constant of the pressure setting spring, and is not affected by deterioration over time. Therefore,
In this invention, the compression force detected by the compression force detection unit is compressed until the compression force corresponds to the set pressure.
The drive unit is controlled by the control unit, and the compression force of the pressure setting spring corresponds to the set pressure.
〈効果〉
以上のように、この考案によれば圧力設定を圧
力設定ばねの押しこみ量と設定圧との関係に基い
て行なうのではなく、圧力設定ばねの圧縮力と設
定圧との比例関係に基いて行なつている。この比
例関係は、圧力設定ばねが異なつても不変であ
り、しかも経年劣化の影響を受けず、永続性があ
る。従つて、この関係を記憶させた制御部は、同
じ形式のものであれば、どの自己調整弁に対して
も使用することができ、制御部の製造が容易にな
り、制御部に汎用性を持たせることができる。<Effects> As described above, according to this invention, the pressure is not set based on the relationship between the pushing amount of the pressure setting spring and the set pressure, but rather on the proportional relationship between the compression force of the pressure setting spring and the set pressure. It is based on This proportional relationship remains unchanged even if the pressure setting springs are different, and is not affected by aging and is permanent. Therefore, a control section in which this relationship is stored can be used for any self-regulating valve as long as it is of the same type, which simplifies the manufacture of the control section and adds versatility to the control section. You can have it.
〈実施例〉
第1図及び第2図に1実施例を示す。この実施
例は、第4図に示したのと同様な減圧弁に、この
考案を実施したもので、第2図に示すようにばね
受け10に代えて荷重計36を設けてある。この
荷重計36の出力信号は、第1図に示すようにマ
イクロコンピユータ等からなる制御装置38に入
力される。<Example> One example is shown in FIGS. 1 and 2. In this embodiment, this invention is applied to a pressure reducing valve similar to that shown in FIG. 4, and as shown in FIG. 2, a load meter 36 is provided in place of the spring receiver 10. The output signal of this load cell 36 is inputted to a control device 38 consisting of a microcomputer or the like, as shown in FIG.
この制御装置38には、圧力設定部40から圧
力設定信号も供給されている。この圧力設定信号
は、制御装置38内に設けられた換算手段38a
によつて第3図に示す関係に基づいて設定圧力に
2次圧をするために必要なダイアフラム16に対
する押え荷重に換算される。この換算手段38a
としては例えば各設定圧とこれに対応する押え荷
重とを組にしてメモリに記憶させ、設定圧が与え
られると、これに対応する押え荷重を読み出すル
ツクアツプテーブル方式がある。 This control device 38 is also supplied with a pressure setting signal from a pressure setting section 40 . This pressure setting signal is converted into a conversion means 38a provided in the control device 38.
Based on the relationship shown in FIG. 3, it is converted into the presser load on the diaphragm 16 required to bring the secondary pressure to the set pressure. This conversion means 38a
For example, there is a lookup table method in which each set pressure and the corresponding presser load are stored in a memory as a set, and when the set pressure is applied, the corresponding presser load is read out.
換算手段38aからの押え荷重信号は、制御装
置38内の比較手段38bに供給される。この比
較手段38bには、荷重計36からの出力信号も
供給されており、この比較手段38bは、荷重計
36の出力信号(圧力設定ばね12がダイアフラ
ム16に与えている押え荷重)が換算手段38a
からの押え荷重信号に等しくなるまで、モータ2
を回転させ、圧力設定ばね12を圧縮する。 The presser foot load signal from the conversion means 38a is supplied to the comparison means 38b within the control device 38. This comparing means 38b is also supplied with an output signal from the load cell 36, and this comparing means 38b converts the output signal of the load cell 36 (presser load applied to the diaphragm 16 by the pressure setting spring 12) into a converting means. 38a
motor 2 until it becomes equal to the presser foot load signal from
to compress the pressure setting spring 12.
これによつて、圧力設定ばね12がダイアフラ
ム16に与えている荷重は、設定圧力に対応する
ものとなる。 Thereby, the load applied to the diaphragm 16 by the pressure setting spring 12 corresponds to the set pressure.
上記の実施例では、この考案を減圧弁に実施し
たが、減圧弁以外の自己調整弁、例えば1次圧調
整弁、真空調整弁、差圧弁等にも、この考案を実
施することができる。 In the embodiments described above, this invention was applied to a pressure reducing valve, but this invention can also be applied to self-regulating valves other than pressure reducing valves, such as primary pressure regulating valves, vacuum regulating valves, differential pressure valves, etc.
第1図はこの考案による自己調整弁の自動圧力
設定装置の1実施例のブロツク図、第2図は同実
施例に用いた減圧弁の部分省略縦断面図、第3図
は押え荷重と設定圧力との関係を示す図、第4図
は従来の減圧弁の1例の縦断面図、第5図は圧力
設定ばねの押し込み量と設定圧力との関係を示す
図である。
12……圧力設定ばね、36……荷重計(検出
部)、38……制御部、40……設定部。
Fig. 1 is a block diagram of one embodiment of the automatic pressure setting device for a self-regulating valve according to this invention, Fig. 2 is a partially omitted vertical cross-sectional view of the pressure reducing valve used in the same embodiment, and Fig. 3 is the presser load and settings. FIG. 4 is a longitudinal sectional view of an example of a conventional pressure reducing valve, and FIG. 5 is a diagram showing the relationship between the pushing amount of the pressure setting spring and the set pressure. 12... Pressure setting spring, 36... Load meter (detection section), 38... Control section, 40... Setting section.
Claims (1)
力に応じて圧力が設定される自己調整弁におい
て、上記圧力設定ばねの圧縮力を検出する検出部
と、設定しようとする圧力に対応する圧縮力信号
を生成する設定部と、この設定部からの圧縮力信
号と上記検出部からの検出信号とを入力し上記検
出信号が上記圧縮力信号に等しくなるまで上記駆
動部を作動させる制御部とを、具備する自己調整
弁の圧力自動設定装置。 In a self-regulating valve in which the pressure is set according to the compression force applied to the pressure setting spring by the drive section, there is provided a detection section that detects the compression force of the pressure setting spring, and a compression force that corresponds to the pressure to be set. a setting section that generates a force signal; a control section that receives a compression force signal from the setting section and a detection signal from the detection section and operates the drive section until the detection signal becomes equal to the compression force signal; A self-regulating valve pressure automatic setting device comprising:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14014287U JPH044255Y2 (en) | 1987-09-14 | 1987-09-14 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14014287U JPH044255Y2 (en) | 1987-09-14 | 1987-09-14 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6446812U JPS6446812U (en) | 1989-03-23 |
| JPH044255Y2 true JPH044255Y2 (en) | 1992-02-07 |
Family
ID=31404043
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14014287U Expired JPH044255Y2 (en) | 1987-09-14 | 1987-09-14 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH044255Y2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8036837B2 (en) * | 2008-02-29 | 2011-10-11 | Fisher Controls International Llc | Diagnostic method for detecting control valve component failure |
-
1987
- 1987-09-14 JP JP14014287U patent/JPH044255Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6446812U (en) | 1989-03-23 |
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