JPH0442957B2 - - Google Patents

Description

[Detailed description of the invention] (Industrial application field) The present invention relates to a method of manufacturing a toy hat.

(Prior art and its problems) Hats for dolls have traditionally been made of cloth, just like clothing, but despite their small size, the sewing process is generally the same as that for women's hats, so the smaller size makes it easier to make hats for dolls. There is a drawback that the work is complicated and time-consuming, and a solution to this problem has been desired.

(Technical Problem of the Invention) The present invention has been made in view of the above-mentioned viewpoints, and in particular, the purpose is to propose a method for manufacturing a hat toy that has a simple manufacturing process and is also excellent in design. shall be.

(Technical means to solve the problem) As a technical means to solve the above problem,
The method for manufacturing a hat toy according to the present invention is characterized in that it is manufactured by the following steps.

(b) Printing an appropriate cap pattern on one side of the heat-resistant mesh material using a thermoplastic liquid resin. (b) On either the front or back side of the printed layer formed by the above printing, Arranging a synthetic resin plate formed of the same thermoplastic resin as the printing layer and melting at a lower temperature due to the mesh material (c) With the synthetic resin plate disposed on the mesh material, the whole Pressing the synthetic resin plate with an electrode mold to weld the synthetic resin plate to the printed layer and transform it into a hat shape, and at the same time trimming and cutting the whole into a predetermined hat outline (Operations and Effects of the Invention) As in the above process. According to the method for producing a toy hat according to the present invention, since the printed layer is made of thermoplastic resin, the synthetic resin plate is welded to the printed layer by pressing with an electrode mold, and the whole is combined into one piece. . Further, at this time, the synthetic resin plate is pressed and deformed into a hat shape, so that the entire hat shape is maintained by the reinforcement. The edging is also done at the same time.
In this way, the joining, deformation, and overall edge cutting of the synthetic resin plates can be performed in one process, which simplifies manufacturing and enables mass production.
In addition, the outline of the hat provided on one side of the mesh material,
Since the pattern is also printed, the color and shape can be changed freely, it can be seen through from the front side, and an excellent design can be obtained.

(Example) Hereinafter, an example of the manufacturing method of the present invention will be described with reference to the drawings.

In FIGS. 1a and 1b, reference numeral A indicates a toy hat manufactured by the hat manufacturing method according to the present invention. This hat toy A is manufactured by the manufacturing method shown in FIGS. 2a to 2c.

First, a liquid synthetic resin such as vinyl chloride is mixed with paint and pigment on the back side of a mesh material 1 made of nylon, and a printing layer 4 is formed together with a cap pattern including an outline part 2 by printing means such as a silk screen. do.

Next, a vinyl chloride plate (synthetic resin plate) 5 is placed in the center of the surface of the printed layer 4 formed on the mesh material 1, and pressed using an electrode mold 6 as shown in FIG. 2c. Perform processing.

The above vinyl chloride board (synthetic resin board) 5 and printing layer 4
Since they are made of a homogeneous plastic resin, they are compatible with each other and are well bonded by high frequency welding or thermocompression, and are deformed by pressing to form the hat-shaped head 7. At this time, the nylon mesh material 1 has a higher melting temperature than vinyl chloride, so it does not deform or melt due to heat. At the same time as the pressing process, the outline part 2 of the hat is cut, and thereby,
The gorgeous hat toy A shown in FIG. 1a can be manufactured.

In addition, in the above-mentioned embodiment, the mesh material, the printed layer, and the synthetic resin plate are arranged in this order, but the invention is not limited to this example. For example, it may be configured such that a printed layer is placed on top of the mesh material and a synthetic resin plate is placed below. The mesh material may be made of any material that is more difficult to melt under heat than the synthetic resin and synthetic resin plate constituting the printing layer, and may be made of cotton or the like. Similarly, the adhesion between the printed layer and the synthetic resin plate may be such that either one melts and welds to the other, or both may not weld.

Additionally, the border may be provided on the outside of the printed layer.

As described above, since the joining, deformation, and overall edge cutting of the synthetic resin plates can be performed in one process, manufacturing is simplified and mass production is possible. In addition, since the outline and pattern of the hat on one side of the mesh material are printed, the color and shape can be changed freely, and it can be seen through from the front side, making it an excellent design. You can get what you want.

[Brief explanation of drawings]

FIG. 1a is a perspective view of a toy hat manufactured by the manufacturing method according to the present invention, FIG. 1b is a cross-sectional view of FIG. FIG. Code A...Hat toy, 1...Mesh material, 2...
...outline portion, 3...pattern, 4...printing layer, 5...vinyl chloride board (synthetic resin board).

Claims (1)

[Claims] 1. A method for producing a toy hat, which is produced by the following steps. (b) Printing an appropriate cap pattern on one side of the heat-resistant mesh material using a thermoplastic liquid resin. (b) On either the front or back side of the printed layer formed by the above printing, Arranging a synthetic resin plate made of the same thermoplastic resin as the printing layer and melting at a lower temperature than the mesh material (c) The synthetic resin plate is placed on the mesh material as a whole. The synthetic resin plate is welded to the printing layer by pressing with an electrode mold and transformed into a hat shape, and at the same time, the whole is trimmed and cut into a predetermined hat outline.