JPH0445134B2 - - Google Patents

Description

[Detailed description of the invention]

<Industrial Field of Application> The present invention relates to an apparatus for producing frozen skins used for okonomiyaki, both for commercial and home use. <Conventional technology> When cooking okonomiyaki, first spread the skin ingredients such as flour and water on a griddle, then add fish and vegetables such as octopus, cabbage, and soboro on top. It is widely known that after that, the raw materials that will become the skin are poured over the top and then turned over and baked. Therefore, for the pleasure of grilling and eating okonomiyaki on the spot, the skin was made during the cooking process and eaten immediately after completion. <Problems to be Solved by the Invention> The present invention focuses on the recent boom in frozen foods, and is suitable for not only commercial use but also home use.
To provide an apparatus for manufacturing okonomiyaki skin that simplifies the cooking of okonomiyaki, enables frozen storage, and enables mass production. Another object of the present invention is to provide an apparatus for producing okonomiyaki skin with a quantitatively standardized and professional taste. Still another object of the present invention is to provide an apparatus that enables continuous mass production of only the okonomiyaki skin using a machine. <Means for Solving the Problems> The present invention has been made in view of the above object, and its gist is that raw materials for okonomiyaki skin, such as flour and water, are added in a predetermined ratio. A kneading machine that uses steam to steam the okonomiyaki dough, a kneading machine that kneads the okonomiyaki dough that has been steamed in the kneading machine, and a rolling machine that rolls the dough from the kneading machine into a flat plate while removing wrinkles with air. The present invention relates to an okonomiyaki skin manufacturing apparatus comprising a machine and a punching machine for punching the dough rolled by the rolling machine into a predetermined shape. <Function> The device of the present invention kneads the raw materials of flour, water, eggs, salt, and seasonings using the steam of a steamer and kneads them with a kneader so that the taste of okonomiyaki is maintained by experts. The material is rolled into a flat plate using a rolling mill while removing wrinkles, punched out into a disk shape, and then stored in bags in a measured manner. <Example> An example of the apparatus of the present invention will be described with reference to the accompanying drawings. Fig. 1 is an overall schematic diagram of the apparatus of the present invention, Fig. 2 is a schematic explanatory diagram of the rolling mill in Fig. 1, Fig. 3 is a plan view of Fig. 2, and Fig. 4 is an illustration of the apparatus using the above-mentioned apparatus. This is a flowchart showing the manufacturing procedure of okonomiyaki skin. 1 to 3, the steamer 1 consists of a main body 2 for inputting raw materials, an upper lid 3 above the main body, and a lower lid 4 for taking out the steamed okonomiyaki dough. 2 is connected to a boiler 6 by a pipe 7 on a pedestal 15, and steaming is carried out under steam pressure by means of a power switch and a control panel 5. Further, a kneading machine 8 having a rotatable pitch cm screw installed inside the cylinder is installed below the lower lid 4, and the dough steamed by the steaming machine 1 is kneaded. There is. Next, below the kneading machine 8, there is an endless belt conveyor, a hopper 11 above the workbench 9 moving in the direction of the arrow, and two sets of upper and lower rollers 12, 13 facing each other in the main body directly below the hopper 11. It is equipped with rolling mills 10 arranged in series, in which dough from a hopper 11 is rolled between rollers 12. Moreover, the upper and lower rollers 1 in the rolling mill 10
Between 2 and 13, compressed air from a compressor 14 is introduced and from a nozzle of a wrinkle remover 21, the wrinkles of the fabric flattened by a pair of upper rolls are smoothed out. Further, there are two spreaders in front and behind the belt conveyor 22 of the rolling mill 10, which spread starch. Of these, the front spreader 16 spreads starch onto the lower surface of the flat dough rolled by the rolling mill 10. 22, and the rear sprayer 18 is adapted to spray the upper surface of the fabric. The brush levelers 17 and 19 are designed to level the starch spread by the front spreader 16 and the rear spreader 18, respectively. A punching machine 20 is placed next to the rear brush leveling machine of the rear spreader 18, and this punching machine 20 has a punching blade attached to a roller so as to punch out a flat plate of dough with starch attached to the front and back into a plurality of disc shapes. is forming. In this way,
The okonomiyaki skin is punched out to a predetermined thickness and size, and after being weighed and stored in a bag,
We try to preserve it by refrigerating and cooling it. Next, a method for manufacturing okonomiyaki skin using the apparatus of the present invention having the above configuration will be explained.

[Table] First, as shown in Figure 4, the upper lid 3 of the steamer 1
Open it (ST-1) and add 15 to 20 parts by weight of the above ingredients excluding alcohol, starch syrup and starch decomposition product to 100 parts of wheat flour to make a more delicious okonomiyaki skin. 2, close the top lid 3, and turn on the steam from the boiler 6 by turning on the switch 5.
Steam pressure 0.1 atm ~ 0.5 atm, temperature 100 ~ 110℃
Steam for 7 minutes under the following conditions (ST-2). Then,
Turn off the input steam, stop steaming, open the top lid 3, and add the remaining cold dough from the previous time (ST-
3) After closing the upper lid 3, stop the steam and operate the steamer (ST-4). Furthermore, after the steamer 1 is stopped, the lid 3 is opened again, and 4.5% by weight of alcohol in the above raw materials is added for sterilization and preservative purposes (ST
-5) After stopping the steam for 1 minute and operating the steamer (ST-6), stop the steamer 1, open the lower lid 4, and use the steamer 1 to make the okonomiyaki skin dough. Take it out (ST-7) and close the lower lid 4 (ST-8). During this time, the kneader 8 used in the next step is washed with water.
Repeat ST-1 to ST-8 1 to 8 times as necessary (ST-9). After steaming the okonomiyaki skin dough in this way, the next step is to put the dough into the kneading machine 8, then turn on the switch (ST-10) and operate the screw of the kneading machine. By doing this, all the dough is kneaded (ST-11), and after kneading, the switch is turned off (ST-12). This kneading process is repeated 10 to 12 times (ST-13). The kneaded dough is put into the hopper 11 of the rolling mill 10 installed below the kneading machine 8 (ST-14). At this time, cover the dough with a cloth moistened with alcohol to prevent the moisture in the dough from evaporating. Next, the switch of the rolling mill 10 is turned on (ST-15), and the spreaders 16, 1 before and after the rolling mill 10 are turned on.
Turn on the switch that operates 8 (ST-16).
In the rolling mill 10, the fabric is rolled into a flat plate through two sets of opposing rollers, and at the same time the air tank is opened and compressed air from the compressor 14 is blown out from the wrinkle remover 21 to form a flat fabric. I try to remove wrinkles. The rolled dough is spread with a spreader 16 in front of the belt conveyor 22 on the workbench 9 and leveled with a brush leveler 17 to contain 8.0% by weight of starch in the raw materials.
4.0% of the remaining half of the raw material is placed on top of the dough, and then spreader 18 at the rear from above the dough.
% by weight is spread and leveled with a brush leveler 19 (ST-17). In this way, the flat dough sprinkled with starch is punched out into a plurality of disk shapes by the punching machine 2, and the weight is checked and the quality is adjusted by a weighing device (not shown) (ST-18). The following product specifications in terms of weight and quality are suitable.

[Table] Also, make a set of 50 okonomiyaki skins of the above type, stack them on a mount (ST-19), put them in a plastic bag, fold the opening of the bag, and refrigerate it (ST-19).
20) Once the skin, which is the dough, has cooled down, seal it and label it with the date of manufacture (ST-21), pack it into a cardboard box according to the table above, and refrigerate and store it at 5℃ until shipping (ST-21).
twenty two). Note that the scraps from the punching process can be placed in a plastic tray and covered to prevent drying, and used in the next steaming process. <Effects of the Invention> The device of the present invention uses steam to steam the raw materials for okonomiyaki such as flour and water using a steamer, so there is no need to steam the flour etc. in advance. The kneaded dough is shaped into a flat plate using a rolling machine while removing wrinkles, and then punched out as an okonomiyaki skin using a punching machine. After that, the dough is weighed and quality adjusted.
Furthermore, the apparatus of the present invention systematically combines a steaming machine, a kneading machine, a rolling machine, and a punching machine in order to obtain a uniform quality okonomiyaki skin that does not require any trouble during cooking.

[Brief explanation of drawings]

FIG. 1 is an overall schematic front view of an embodiment of the apparatus of the present invention, FIG. 2 is a front view showing the rolling mill etc. on the workbench in FIG. 1, and FIG. 3 is a plan view of FIG. 2. FIG. 4 is a flowchart showing a method using the apparatus of the present invention. 1... Steam kneader, 6... Boiler, 8... Kneading machine, 10... Rolling machine, 16, 18... Starch spreading machine, 17, 19... Brush leveling machine, 20... Punching machine,
21...Wrinkle removal machine.

Claims (1)

[Claims] 1. A steamer that steams the raw materials for the okonomiyaki skin, such as flour and water, in a predetermined ratio, and
A kneading machine that kneads the okonomiyaki dough steamed in the steamer, a rolling machine that rolls the dough from the kneading machine into a flat plate while removing wrinkles with air, and a rolling machine that rolls the dough rolled by the rolling machine. An okonomiyaki skin manufacturing device consisting of a punching machine that punches out a predetermined shape.