JPH0447060A - Panel unit and panel furnished with glass block - Google Patents

Abstract

PURPOSE:To facilitate assembly works by fixing plural glass blocks into hold fixtures in a row via cushion members in a hold frame in which the plural hold fixtures are vertically mounted between both of opposite longitudinal frames. CONSTITUTION:Cushion members 18 are fixed onto each drum section of glass blocks 3 at specified positions, and each lock fitting 4 is installed onto 2 longitudinal frames 5 on the side where no column locking section 2 is available. In the second place, on end of the fitting main body 8 of each engaging fitting 6 is coupled in the lock fitting 4 in one longitudinal frame 5 which has each column locking section 2 mounted on its outside, and each engaging fitting 6 is concurrently mounted with one end of each bolt 10 threadedly fastened onto each longitudinal frame 5 in advance. Following which, respective glass blocks 3 are arranged between the respective engaging fittings 6 and in the places above and below the fittings, fixing fixtures 12 are mounted onto the upper and lower ends of a hold frame 1, and both of the longitudinal frames 5 are fixed thereafter, so that a panel unit 19 is thereby formed. By this constitution, the panel unit 19 can thereby be fabricated at low cost.

Description

[Detailed Description of the Invention] (Industrial Application Field) The present invention is a panel knit device equipped with decorative glass blocks, which is used when constructing room partition walls and division walls for decorative purposes. and panels.

(Traditional technique) Traditionally, decorative glass blocks, which have excellent heat and sound insulation properties, have been used for decorative purposes, such as partition walls that completely partition a room or partition walls that divide a room into appropriate small sections. It is constructed by laying pipes vertically and horizontally at appropriate intervals and piling them up with mortar.

This construction requires a large number of man-hours as the craftsmen stack the glass blocks one by one by hand at the work site. It will take two days to complete the area.

(Problem that the invention aims to solve) As labor costs have increased recently, construction costs for houses and other buildings have soared, and there is a shortage of craftsmen, so the cost of building partition walls and dividing walls is extremely high. The disadvantage is that it is expensive.

Furthermore, due to the lack of craftsmen, there is also the drawback that development plans do not proceed as planned.

(Means for Solving the Problems) The present invention has been made by focusing on the above-mentioned problems in the conventional art. are arranged in parallel in the height direction to form a panel unit, and one of the panel units is
The purpose is to solve the above problems by constructing partition walls etc. with panels formed by arranging one or more panels in parallel on an outer frame installed at the site and fixing them by the required means. There is.

The present invention provides a holding frame in which a plurality of holding fittings are installed at required intervals in the height direction between both vertical frames facing each other, and a cushioning material is appropriately interposed between the holding frames and the holding fittings are fixed to the holding fittings. A panel unit equipped with glass blocks characterized by blocks arranged side by side.

The present invention also provides a panel unit in which a plurality of glass blocks are arranged side by side through a holding frame on which a plurality of holding fittings are installed between both vertical frames facing each other with the row locking portions on the outside. or two or more panels are arranged in parallel within the outer frame, and the panel units are attached to the outer frame using fixing metal fittings at the upper and lower ends and fastening fittings at the left and right side ends respectively. This is a panel equipped with a characteristic glass block.

(Function) The panel unit equipped with glass blocks has multiple glass blocks arranged in parallel in the height direction on both opposing vertical frames via holding fittings, so it can be assembled at the factory instead of the conventional on-site assembly. Moreover, since it can be assembled by a simple method without using stacking mortar unlike stacking work, the number of assembly steps can be significantly reduced.

In addition, panels equipped with glass blocks are made by installing one or two panel units in which multiple glass blocks are arranged in parallel in the height direction on opposing sides, on an outer frame installed at the assembly site.
Partition walls, etc. can be created by arranging multiple pieces in parallel and fixing them to the outer frame using a simple method, making it extremely easy compared to conventional construction work, reducing construction man-hours and shortening the construction period. It can be measured.

In addition, panel knits and panels do not require special skills to assemble, so they can be easily assembled by ordinary workers without relying on skilled craftsmen, which is in short supply, so construction plans can proceed smoothly. .

(Example) A panel unit equipped with a glass block according to the present invention will be described in detail below based on an example shown in FIGS. 1 to 4. Reference numeral 1 denotes two locking portions 2, 2 that extend in the height direction and are bent into a U-shape with both ends facing inward in the width direction.
and a plurality of L-shaped pieces (the lowest glass It is attached to the lower position of each glass block 3 except block 3. In the drawing, there are 14 locking fittings 4 made of steel etc.
A holding frame 6 is made of two vertical frames 5, which are made to face each other at a required interval with the row locking portions 2 on the outside; Both ends of a metal fitting body 8 made of steel or the like in the shape of a rectangular gutter whose tip is slightly bent parallel to the top plate 7 to form a protrusion 8' are screwed at the center in the width direction inside the top plate 7. The bolts 10 for fixing the vertical frames 5.5 are inserted through the vertical frames 5, 5 facing each other and tightened with the nuts 9, and the bolts 10 for fixing the vertical frames 5.5 are fixed. This is a locking metal fitting that is fitted into the locking metal fittings 4 and is locked in a non-rotatable manner, and the two locking metal fittings 4 form a holding metal fitting 11.

Reference numeral 12 denotes both vertical frames 5 facing each other at both ends of a rectangular plate-shaped substrate 13.
, 5, both the locking portions 2 on the front and rear sides in FIG.
．． It is inserted into 2. Both fixing plates 14, 14 extending in the same direction and at right angles with the required width, and the substrate 1 without the fixing plates 14.
A fixing metal fitting made of steel or the like is attached to either end of the fixing plate 14 and a locking plate 16 extending in the opposite direction to the fixed plate 14 with a required width and having a plurality of bolt holes 15 drilled therein. At the upper and lower ends of both vertical frames 5, 5, insert both fixing plates 14, 14 into each of the opposing strip locking parts 2, 2 on both sides so that the locking plates 16 are on the same side, It is fixed to both sides by appropriate means (screws 17 in the figure) and attached to the upper and lower ends of the holding frame 1.

The glass block 3 is attached to both locking metal fittings 4, 4, which are attached oppositely to the center in the width direction on the inside of both vertical frames 5, 5, which face each other with the locking portions 2, 2 on the outside. The bolts 10 of the fastening metal fittings 6 with both horizontal ends fitted are inserted into both the vertical frames 5, 5, and the bolts 10 of the fastening metal fittings 6 are fitted at both ends, and the bolts 9 are tightened to fix both the vertical frames 5, 5. The cushion material 18 is placed on the holding metal fitting 11 via the metal fitting body 8, and the upper part of the holding metal fitting 11 is attached upwardly. It is press-fixed and attached to the holding frame 1 via a material 18. The lowest glass block 3 is placed on the base plate 13 of the fixing bracket 12 attached to the lower end of the holding frame 1 via a cushion material 18, and the upper part of the glass block 3 except for the highest glass block is Similarly to the glass block 3 shown in FIG. 3, it is pressed and fixed via a cushion material 18 by the protrusion 8' of the metal fitting main body 8 of the holding metal fitting 11 attached above. Also, the uppermost glass block 3 is placed on the holding fitting 11 via the cushion material 18, like the other glass blocks except for the lowermost glass block 3, and its upper part is connected to the substrate 13 of the fixing fitting 12. They are pressed and fixed with a cushion material 18 in between.

A method of assembling the panel unit 19 equipped with the glass block 3 will be described below. First, after wrapping and fixing a sheet of rubber that will become the cushion material 18 around a predetermined location on the body of each glass block 3, each locking member is attached to a predetermined location on the side of the two vertical frames 5 where the row locking portion 2 is not provided. Attach the fasteners 4 with appropriate means such as screws.

Next, one end of the metal fitting body 8 of the locking metal fitting 6 is fitted into the locking metal fitting 4 on one vertical frame 5 with the strip locking part 2 facing outside, and one end of the bolt 10 is attached to the vertical frame 5 in advance. After each fastening metal fitting 6 is attached by inserting it into the drilled bolt hole and screwing in the nut 9 to temporarily fasten it, each fastening metal fitting 6 is installed between the fastening metal fittings 6 and above and below. Glass blocks 3... are arranged, and the other vertical frame 5 with the row locking part 2 facing outside is attached to the body side of each glass block 3 so as to face one vertical frame 5. While inserting the other end of each bolt 10 into the pre-drilled bolt hole, insert each metal fitting main body 8.
Fit the other end into each of the locking fittings 4, and then screw in the nut 9 to temporarily secure it.

Next, after adjusting the entrance and exit of each glass block 3 by placing it horizontally, attaching the fixing fittings 12 to the upper and lower ends of the holding frame 1 as described above, and then attaching each of the locking fittings 6... By completely tightening the nuts 9, both vertical frames 5, 5 are fixed to form the holding frame 1, and the panel unit 19 is assembled.

In this case, the panel unit 19 has both vertical frames 5 facing each other,
5, since a plurality of glass blocks 3 are arranged in parallel in the height direction via the holding fittings 11, it is possible to assemble them in a factory instead of the conventional on-site assembly, and in addition, it is possible to assemble them in a factory instead of the conventional on-site assembly. Since the assembly can be performed in a simple manner without using any tools, the number of assembly steps can be significantly reduced.

Furthermore, since the panel unit 19 does not require any special skills to assemble, it can be easily assembled by ordinary workers without relying on skilled craftsmen who are in short supply, so that the construction plan can proceed smoothly.

In the above embodiment, the holding fitting 11 is the retaining fitting 6.
L-shaped locking fittings 4 were attached to both vertical frames 5, 5 facing each other in order to lock the vertical frames 5, 5, but instead of this locking fitting 4, both vertical frames 5,
5 inward to provide a protrusion into which the metal fitting body 8 is fitted, or a protrusion is provided at both ends of the metal fitting body 8 and holes for fitting the protrusion are provided in both vertical frames 5.5. Alternatively, the locking metal fitting 6 may be locked.

A panel on which a panel unit according to the present invention is mounted will be described in detail below based on other embodiments shown in FIGS. 5 to 9.

Reference numeral 20 shows a frame main body 2 in the form of a rectangular gutter, in which a rectangular protruding portion 22 facing outward is integrally formed in the widthwise center of the inside of the bottom portion 21.
3, there is a wall 2 on the front side in the widthwise center of the outside of the bottom part 21.
A rectangular gutter-shaped fixing member 26 provided with a plurality of screw holes 25 screwed into the upper frame 2 is fixed with a bolt 27 via a protrusion 22, and the upper frame 2 is arranged with the fixing member 26 inside.
8, and a frame body 2 having the same cross-sectional shape as the frame body 23 of the upper frame 28.
3, a strip locking portion 2 is provided at the center of the width direction on the outside of the bottom portion 21.
Bolt 27' through the protrusion 22 of the vertical frame 5 with
The left and right side frames 29, 29' are fixed with the vertical frame 5 inside, and the frame body 32 is integrally formed with a stepped part 31 in the widthwise center of the outside of the bottom part 30 in cross section. A rectangular gutter-shaped lower fixing member 54 with a plurality of screw holes 25 screwed into the front and side walls 33 is fixed with screws 35 through the stepped portion 31, and is arranged with the lower fixing member 34 on the inside. This is an outer frame formed by a lower frame 28'.

Incidentally, the openings of the frame bodies 23 and 32 of the upper frame 28 and the lower frame 28' are covered by cover plates 36 and 36'. Also frame body 2
5.52 is made of aluminum alloy or the like.

37 separates an intervening material 38 made of synthetic rubber or the like of appropriate thickness between the base plate 13 of the fixing fitting 12, the fixing member 26 of the upper frame 28, and the lower fixing member 34 of the lower frame 28'. Then, fit a plurality of panel units 19 (five in the drawing) into the outer frame 20 and connect them to the bolt holes 15 of the locking plate 16 and the fixing member 2.
6 and the screw holes 25 of the lower fixing member 34 to fix each panel unit 19 to the outer frame 20, and then to the adjacent panel units 19 and the left and right frames 2.
9. At multiple locations on both sides of the panel unit 19 adjacent to the panel unit 19 at appropriate intervals in the height direction, fasten the U-shaped fastening fittings 39 with screw holes at the bottom from the inside to lock the adjacent two strips. 2, 2, screw the bolt 41 into the threaded hole through the washer 40 which is brought into contact with the outer corner of the both locking parts 2, 2, and securely tighten the tightening fitting 39, the washer 40, and the bolt. 41 constituting a fastening metal fitting), and joint locking metal fittings 43 having a hollow rectangular cross section are installed at required locations on the front and back sides of the bottom 21 of the upper frame 28 and at required locations on the bottom 30' of the lower frame 28'. , joint support fittings 44 each having a U-shaped cross section are screwed to the required locations on the bottom 30' of the lower frame 28', and the gaps between the joint locking fittings 43 and the joint support fittings 44 and the glass block 3 and the glass block are fixed. This panel is assembled by filling the gaps between the three glass blocks 3 and the gaps between the glass blocks 3 and the left and right frames 29 and 29' with a suitable material to provide joints 45.

In this case, the panel 37 consists of a panel unit 19 in which a plurality of glass blocks 3 are arranged vertically in parallel on both vertical frames 5°5 facing each other, and one or more panel units 19 are attached to an outer frame 20 established or installed at the assembly site. 2 (Partition walls, etc. can be created by arranging 15 or more pieces in parallel and fixing them using a simple method, making it extremely easy to construct compared to conventional construction work, reducing construction man-hours and shortening the construction period. can.

Further, since the assembly of the panel 37 does not require any special skills, it can be easily assembled by ordinary workers without relying on skilled craftsmen who are in short supply, so that the construction plan can proceed smoothly.

In the other embodiments described above, among the plurality of panel units 19 fitted into the outer frame 20, for fixing the adjacent panel units 19 and the panel units 19 adjacent to the left and right side frames 28 and 28'. , a fastening fitting 42 consisting of a fastening fitting 39, a washer 40 and a bolt 41 that fits into the adjacent row locking part 2 was used, but instead of this, as shown in FIG. For both fastening metal fittings 3g and 39'' that are fitted back to back on the front and back side, screw holes with different screw directions are provided at the bottom, and long bolts 41' with corresponding threads near both ends are screwed in. By rotating the long bolt 41', the rear tightening fitting 39' is pushed into the both-row locking parts 2, 2, and the front tightening fitting 39'' is pushed into the both-row locking parts 2, 2. A fastening fitting 42' that retracts into the opening 2 may also be used.

In addition, the upper frame 28 and the left and right side frames 29 and 29' frame bodies 23
The rectangular gutter-like structure is formed by integrally molding the rectangular protruding portion 22 at the widthwise center of the inside of the bottom portion 21, but the fixing member 26 and the joint locking hardware 42 can be attached to the bottom portion 21, and the required strength can be achieved. The shape is not necessarily limited to the one shown in the drawings, as long as the shape can be held, and the shape may be simply a rectangular gutter made by bending steel.

Also, the joint locking fitting 42 is not necessarily restricted to the shape shown in the drawings, as long as it is easy to narrow the gap with the glass block 3 and form the joint 45, and the joint locking fitting 42 may be used as a joint locking fitting as necessary. The stopper 42 and the joint 45 may be omitted.

(Effect of the invention) Since the present invention has the above configuration, it has the following effects.

(1) Since the panel unit is easy to assemble and can be produced in a factory, the number of assembly steps can be significantly reduced and it can be produced at low cost.

(2) Since multiple panel units are simply installed side by side on the outer frame installed on site using an easy-to-assemble method, the construction man-hours and construction period can be reduced compared to the construction of conventional partition walls. It can be measured and provided to customers at low cost.

(3) Together, the previous two items can greatly contribute to its spread.

(4) Since it is easy to assemble, there is no need for skilled craftsmen, which is in short supply, so the construction plan can proceed smoothly and the demands of customers can be satisfied.

[Brief explanation of drawings]

Figure 3 is a plan view, Figure 4 is a partially cutaway main part A-A
5 to 9 show other embodiments of the unit according to the present invention, FIG. 5 is a front view of the outer frame, FIG. 6 is a partially cutaway BB sectional view of the outer frame, Fig. 7 is a front view of the 1Xll, Fig. 8 is a partially cutaway CC sectional view, and Fig. 9 is a partially cutaway DD sectional view. 1 Holding frame, 2 - Row locking part, 3 Glass block, 4 Locking metal fittings, 5 Vertical frame, 6 - Locking metal fittings, 7 Top plate, 8 Metal fitting body, 0.41 bolt, 11 Holding metal fittings, 2 Fixing metal fittings , 13 - Board, 4 Fixing plate, 15 Bolt hole, 6 Locking plate,
18 Cushion material, 9 Panel unit, 20 Outer frame, 23.32 Frame body, 28.
Upper frame, 29 left frame, 29'...right frame,
37 panels, 59, 39', 39''
Tightening fittings, 41'/Long bolts, 42.42'/
Tightening fittings, 45 joints.

Claims (7)

[Claims] (1) A plurality of glass blocks are fixed to a holding frame in which a plurality of holding fittings are installed at required intervals in the height direction between both vertical frames facing each other, with an appropriate cushioning material interposed therebetween. A panel unit equipped with glass blocks characterized by the fact that they are arranged side by side. (2) Features include a holding frame having both vertical frames in which the strip locking portions are bent into a U-shape with both widthwise ends facing inward and facing outward. A panel unit according to claim 1. (3) Both L-shaped locking metal fittings are attached to the required locations at the inner centers of the opposing vertical frames, and the rectangular gutter shape is formed by bending inward with both ends facing each other in the width direction. At the inside of the top plate of the metal fitting main body, in the center in the width direction, fix a bolt that is fixed by inserting both screwed ends through the opposing vertical frames, and fix both ends in the length direction to the center in the width direction. The panel according to claim 1 or 2, characterized in that the panel comprises a holding frame in which a plurality of holding fittings each consisting of a locking fitting fitted to a fitting are provided at a required interval in the height direction. unit. (4) Both fixing plates extending in the same direction and at right angles with the required width, which are inserted into both ends of the rectangular plate-shaped board through the respective two-row locking portions on both sides of the opposing vertical frames, and the fixing plates. A fixing metal fitting consisting of a locking plate extending in the opposite direction to the fixed plate with a required width and having a plurality of bolt holes drilled therein is attached to either end of the board without a plate through both of the fixing plates. The panel unit according to any one of claims 1 to 3, characterized in that the panel unit is provided with holding frames attached to the upper and lower ends. (5) One of the panel units in which a plurality of glass blocks are arranged in parallel through a holding frame with a plurality of holding fittings installed between both vertical frames facing each other with the row locking portions on the outside. Or, two or more panel units are arranged in parallel within an outer frame, and the upper and lower ends of the panel unit are attached to the outer frame using fixing metal fittings, and the left and right side ends are respectively attached to the outer frame using fastening metal fittings. A panel equipped with a glass block. (6) A fastening fitting consisting of a U-shaped fastening fitting that is fitted from the inside into the adjacent double-row locking part and has a screw hole at the bottom, and a bolt that is screwed into the screw hole from the outside and tightened. The panel according to claim 5, characterized in that: (7) Both fastening metal fittings that are fitted back to back from the inside of both adjacent locking parts and have threaded holes in opposite directions at the bottom, and inner tips that are screwed into the screw holes of the fastening metal fittings. 7. The panel according to claim 5 or 6, further comprising a fastening fitting consisting of a long bolt which is screwed and tightened from the outside with screws in opposite directions provided near the front end and near the front end.