JPH0448857Y2 - - Google Patents
Info
- Publication number
- JPH0448857Y2 JPH0448857Y2 JP19823986U JP19823986U JPH0448857Y2 JP H0448857 Y2 JPH0448857 Y2 JP H0448857Y2 JP 19823986 U JP19823986 U JP 19823986U JP 19823986 U JP19823986 U JP 19823986U JP H0448857 Y2 JPH0448857 Y2 JP H0448857Y2
- Authority
- JP
- Japan
- Prior art keywords
- tank
- binder
- pipe
- pump
- circulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011230 binding agent Substances 0.000 claims description 23
- 239000011148 porous material Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011176 pooling Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Landscapes
- Nozzles (AREA)
- Coating Apparatus (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
この考案は耐火キヤスタブルの吹付施工を行う
場合の添加液の製造,攪拌および圧送に用いるタ
ンクに関するものである。[Detailed description of the invention] [Industrial field of application] This invention relates to a tank used for producing, stirring, and pumping additive liquid when spraying fireproof castables.
通常の吹付材は、バインダーを粉体状態で吹付
材の中に混合して吹付施工時のノズルへの添加液
に水を使用している。またはバインダーの一部も
しくは全部を溶液としてノズルで添加する方式も
従来から行なわれている。これは湿式吹付の場合
の硬化用バインダーであり、たとえば耐酸キヤス
タブルの場合の珪酸ソーダ等である。
In the case of ordinary spraying materials, a binder is mixed into the spraying material in powder form, and water is used as the liquid added to the nozzle during spraying. Alternatively, a method of adding part or all of the binder as a solution through a nozzle has also been conventionally used. This is a curing binder for wet spraying, such as sodium silicate for acid-resistant castables.
第2図は従来のバインダー液の製造に使用され
ているタンクの断面図を示すものであり、1はバ
インダー液をプールさせるタンク、2は溶解混合
槽を示し給水口3からバルブ4を開き水を所要量
入れる。水量の管理は液面計5で行なう。 Figure 2 shows a cross-sectional view of a tank used in the production of conventional binder liquid. 1 is a tank for pooling binder liquid, 2 is a dissolving and mixing tank, and valve 4 is opened from water inlet 3 to supply water. Insert the required amount. The water amount is controlled by a liquid level gauge 5.
次にバインダーを溶解液混合槽2に投入し所要
の濃度になるようにアジテーター6で攪拌する。
アジテーター6は小型で取扱いやすいエアモータ
ー駆動のものを使用しており、7はエアモーター
用エア配管を示す。溶解されたバインダー液は未
溶解物の除去をするためのストレーナー8を通じ
てタンク1に落下しプールされる。 Next, the binder is put into the solution mixing tank 2 and stirred with an agitator 6 to reach the desired concentration.
The agitator 6 is a small and easy-to-handle one driven by an air motor, and 7 indicates the air piping for the air motor. The dissolved binder liquid falls into the tank 1 through a strainer 8 for removing undissolved substances and is pooled.
9はポンプを示し、タンク1内にプールされた
バインダー液は吸上管10から吸上げられて吹付
用ノズル(図示しない)へ溶液供給口11から送
られる。 Reference numeral 9 indicates a pump, in which the binder liquid pooled in the tank 1 is sucked up through a suction pipe 10 and sent to a spray nozzle (not shown) through a solution supply port 11.
一方ノズルへ供給する添加液量を安定化させる
ためにポンプ9の能力は添加液量の5〜20倍の吐
出能力のものを使用しており、大部分の溶液は循
環回路管12を通つてタンク1内に還流される。
13はリリーフバルブであり、ノズルへの溶液供
給口11側の圧力を一定に保つ働きがあり14は
確認用の圧力計である。15はポンプの操作盤を
示す。 On the other hand, in order to stabilize the amount of added liquid supplied to the nozzle, the pump 9 has a discharge capacity of 5 to 20 times the amount of added liquid, and most of the solution is passed through the circulation circuit pipe 12. It is refluxed into tank 1.
13 is a relief valve, which functions to keep the pressure on the side of the solution supply port 11 to the nozzle constant, and 14 is a pressure gauge for confirmation. 15 indicates a pump operation panel.
以上バインダーを水に溶解又は濃度調整する場
合を述べたが、珪酸ソーダー等の様に液状で調合
されたものは直接タンク1に投入していた。 The case where the binder is dissolved in water or its concentration is adjusted has been described above, but binders prepared in liquid form, such as sodium silicate, are directly put into the tank 1.
上記の様な従来のタンクでは易溶性のもの、つ
まり珪酸ソーダー等では一度調合すれば水とバイ
ンダーが沈降等の作用で分離することはないが、
難溶性のバインダーたとえば消石灰等ではタンク
内で沈降して調合濃度にバラツキが生じていた。
In conventional tanks such as those mentioned above, with easily soluble substances such as silicate soda, once mixed, the water and binder will not separate due to sedimentation, etc.
Slightly soluble binders such as slaked lime settle in the tank, causing variations in blended concentration.
したがつて吹付施工において硬化用バインダー
であつた場合、硬化速度がおそくなり吹付材の接
着率の低下およびタレの発生のため施工体の品質
に悪影響をおよぼしていた。 Therefore, when used as a curing binder in spray construction, the curing speed is slow, the adhesion rate of the spray material decreases, and sag occurs, which adversely affects the quality of the construction body.
この考案に係る吹付用バインダータンクは循環
回路管を延長しタンク底面に設けた多数の細孔を
あけた管(以下「循環細孔管」という)に接続し
たものである。
The spray binder tank according to this invention has a circulating circuit pipe extended and connected to a pipe with a large number of pores provided at the bottom of the tank (hereinafter referred to as "circulating pore pipe").
この考案においては循環液が循環細孔管の細孔
から噴出しその水流による攪拌力で溶液中のバイ
ンダーが沈降するのを防止する。
In this device, the circulating liquid is ejected from the pores of the circulation pore tube, and the agitation force generated by the water flow prevents the binder in the solution from settling.
第1図はこの考案の一実施例を示す断面図であ
り1〜15は上記従来装置と全く同一のものであ
る。16は従来の循環回路管12を延長して連結
した循環細孔管で、タンク底面に延設した多数の
細孔17を有する管である。
FIG. 1 is a sectional view showing an embodiment of this invention, and numerals 1 to 15 are the same as the conventional device described above. A circulation pore tube 16 is an extension of the conventional circulation circuit tube 12 and has a large number of pores 17 extending from the bottom of the tank.
細孔17の数,口径はポンプの能力及びタンク
の形状によつて決定される。実験の結果、噴出速
度は5m/sec以上、細孔のピツチは100mm以下と
すればよいことが判明した。 The number and diameter of the pores 17 are determined by the capacity of the pump and the shape of the tank. As a result of experiments, it was found that the ejection speed should be 5 m/sec or more and the pore pitch should be 100 mm or less.
本実施例の場合、ポンプの吐出能力は100/
min、タンク寸法は長さ1000mm×奥行幅600mm×
高さ700mmであり、細孔は、口径4mmの孔をピツ
チ100mmで二列に千鳥状に計20個設けた。 In the case of this example, the pump discharge capacity is 100/
min, tank dimensions are length 1000mm x depth width 600mm x
The height was 700 mm, and a total of 20 pores with a diameter of 4 mm were provided in two rows with a pitch of 100 mm in a staggered pattern.
この考案は以上説明したとおり、考案者らはポ
ンプから吐出される溶液が大部分タンクへ循環す
ることに着目し、循環回路管を延長して細孔から
噴出させるという簡単な構造によつて難溶性かつ
沈降分離が発生するバインダー溶液の濃度の均一
性が保たれるので、吹付材の接着率が向上すると
ともにダレの発生が少なくなり吹付面の平滑度が
向上し、従つて施工体の品質の向上と均一化が図
れるという効果がある。
As explained above, the inventors of this idea focused on the fact that most of the solution discharged from the pump circulates into the tank, and created a simple structure in which the circulation circuit tube was extended and the solution was ejected from the pores. The uniformity of the concentration of the binder solution, which is soluble and undergoes sedimentation separation, improves the adhesion rate of the sprayed material, reduces the occurrence of sag, improves the smoothness of the sprayed surface, and improves the quality of the construction object. This has the effect of improving and making it more uniform.
第1図はこの考案の一実施例を示す断面図、第
2図は従来のバインダータンクを示す断面図であ
る。
両図において、1……タンク、2……溶解混合
槽、6……アジテーター、9……ポンプ、10…
…吸上管、12……循環回路管、16……循環細
孔管、17……細孔。
FIG. 1 is a sectional view showing an embodiment of this invention, and FIG. 2 is a sectional view showing a conventional binder tank. In both figures, 1...Tank, 2...Dissolution mixing tank, 6...Agitator, 9...Pump, 10...
...Suction pipe, 12... Circulation circuit pipe, 16... Circulation pore tube, 17... Pore.
Claims (1)
ダー混合液を前記タンク1内に上方から供給する
溶解混合槽2と、前記タンク底部から吸上管10
を介してバインダー混合液を吸い上げて外部への
供給口11へ吐出するポンプ9と、前記ポンプ9
から前記供給口11へ送られるバインダー混合液
の一部を前記タンク1内へ分岐して環流させる循
環回路管12とを備えた吹付用バインダータンク
において、前記タンク1内の底部に多数の細孔1
7を有する循環細孔管16が配置され、前記循環
回路管12が前記循環細孔管16に連結されてい
ることを特徴とする吹付用バインダータンク。 A tank 1 for storing a binder mixed liquid, a dissolving and mixing tank 2 that supplies the binder mixed liquid into the tank 1 from above, and a suction pipe 10 from the bottom of the tank.
a pump 9 that sucks up the binder mixture through the pump and discharges it to the supply port 11 to the outside;
A spraying binder tank is equipped with a circulation circuit pipe 12 for branching and circulating a part of the binder mixture sent from the tank 1 to the supply port 11 into the tank 1. 1
A spray binder tank characterized in that a circulation pore pipe 16 having a diameter of 7 is disposed, and the circulation circuit pipe 12 is connected to the circulation pore pipe 16.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19823986U JPH0448857Y2 (en) | 1986-12-25 | 1986-12-25 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19823986U JPH0448857Y2 (en) | 1986-12-25 | 1986-12-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63178107U JPS63178107U (en) | 1988-11-17 |
| JPH0448857Y2 true JPH0448857Y2 (en) | 1992-11-17 |
Family
ID=31158742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19823986U Expired JPH0448857Y2 (en) | 1986-12-25 | 1986-12-25 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0448857Y2 (en) |
-
1986
- 1986-12-25 JP JP19823986U patent/JPH0448857Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63178107U (en) | 1988-11-17 |
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