JPH0452010A - Manufacture of seamless steel tube - Google Patents
Manufacture of seamless steel tubeInfo
- Publication number
- JPH0452010A JPH0452010A JP16068790A JP16068790A JPH0452010A JP H0452010 A JPH0452010 A JP H0452010A JP 16068790 A JP16068790 A JP 16068790A JP 16068790 A JP16068790 A JP 16068790A JP H0452010 A JPH0452010 A JP H0452010A
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- roll gap
- wall thickness
- distribution
- full
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B17/00—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
- B21B17/02—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
この発明は、フルフロート方式のマンドレルミルにおい
て、安定した肉厚、寸法分布の継目無鋼管を製造する方
法に関する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application This invention relates to a method for manufacturing seamless steel pipes with stable wall thickness and dimensional distribution in a full-float mandrel mill.
従来の技術
マンドレルミル方式による継目無鋼管の製造は、素材の
丸鋼片を回転炉床式の加熱炉で加熱したのち、マンネス
マン穿孔機で穿孔圧延して得た中空の素管に、マンドレ
ルバ−を串状に挿入し、複数組の圧延ロールスタンドか
らなるマンドレルミルで所定の寸法に延伸圧延したのち
、マンドレルバ−はシェルから引き抜かれる。シェルは
再加熱炉で加熱されてデスケーリングを受けたのち、ス
トレッチレデューサで所要の外径、肉厚に仕上げ、さら
に冷却したのち所要の長さに切断されて精整ラインに送
られる。Conventional technology To manufacture seamless steel pipes using the mandrel mill method, a round steel piece is heated in a rotary hearth-type heating furnace, and then the hollow raw pipe obtained by piercing and rolling with a Mannesmann drilling machine is processed using a mandrel bar. The mandrel bar is inserted in the shape of a skewer and stretched and rolled to a predetermined size using a mandrel mill consisting of a plurality of sets of rolling roll stands, and then the mandrel bar is pulled out from the shell. The shell is heated in a reheating furnace and descaled, then finished with a stretch reducer to the required outer diameter and wall thickness, cooled, and then cut to the required length and sent to the finishing line.
このマンドレルミル方式による継目無鋼管の製造方法と
しては、フルフロート方式と、セミフロート方式が知ら
れている。両者の差異は、圧延中のマンドレルバ−の拘
束の有無にある。フルフロト方式のマンドレルミルでは
、圧延中のマンドレルバ−には圧延ロールを起源とする
力量外には外力が働かない。一方、セミフロート方式の
マンドレルミルでは、マンドレルバ−を一定の速度で駆
動することのできる装置を設け、圧延終了前にバーと駆
動装置を切り離すのである。As methods for manufacturing seamless steel pipes using the mandrel mill method, a full float method and a semi-float method are known. The difference between the two lies in whether or not the mandrel bar is restrained during rolling. In a full-float type mandrel mill, no external force acts on the mandrel bar during rolling other than the force originating from the rolling rolls. On the other hand, a semi-float type mandrel mill is equipped with a device that can drive the mandrel bar at a constant speed, and the bar and drive device are separated before the end of rolling.
上記フルフロート方式のマンドレルミルで圧延されたシ
ェルの肉厚分布は、スタンド間張力の影響を受けない両
管端部(以下「非定常圧延部」という)が定常圧延部の
肉厚に比較して0.2〜0.3111m薄くなる。The wall thickness distribution of the shell rolled by the above-mentioned full-float mandrel mill is such that the wall thickness at both tube ends (hereinafter referred to as "unsteady rolling section"), which is not affected by the tension between the stands, is compared to the steady rolling section. It becomes thinner by 0.2 to 0.3111m.
このような肉厚分布のシェルは、ストレッチレデューサ
での外径加工度が20%以下と絞り加工が少ないとき、
製品の肉厚分布はマンドレルミルでの肉厚分布がそのま
ま残って管端部が薄くなり、時には肉厚寸法下限外れと
なる場合がある。A shell with such a wall thickness distribution can be used when the outer diameter processing with the stretch reducer is less than 20% and the drawing processing is small.
The wall thickness distribution of the product remains the same as it was in the mandrel mill, resulting in thinner tube ends and sometimes falling outside the lower limit of the wall thickness dimension.
そこで従来は、肉厚が薄くなると予想される非定常圧延
部の圧延を行う期間、すなわち管がミルの各ロールスタ
ンドに次々と噛込んで行く期間および各ロールスタンド
を抜ける期間においては、ロールの回転数を適宜上げて
制御し、非定常圧延部の肉厚を厚くして肉厚分布を均一
化する方法が提案されている。Therefore, conventionally, during the period of rolling in the unsteady rolling section where the wall thickness is expected to be thin, that is, during the period when the tube is bitten into each roll stand of the mill one after another and the period when it exits each roll stand, the roll A method has been proposed in which the rotational speed is appropriately increased and controlled to increase the thickness of the unsteady rolled portion to make the thickness distribution uniform.
発明が解決しようとする課題
上記非定常圧延部の圧延を行う期間、ロールの回転数を
適宜上げて制御し、非定常圧延部の肉厚を厚くして肉厚
分布を均一化する方法は、制御開始のタイミングおよび
制御量等が大きく影響するため、効果が少なく、シェル
の肉厚均一化は不可能であった。Problems to be Solved by the Invention A method for increasing and controlling the rotational speed of the rolls during the rolling period of the unsteady rolling section to increase the thickness of the unsteady rolling section and making the thickness distribution uniform is as follows: Since the timing of the start of control and the amount of control have a large influence, the effect is small and it has been impossible to make the shell thickness uniform.
この発明の目的は、フルフロート方式のマンドレルミル
において、非定常圧延部の肉厚を定常圧延部の肉厚と同
様に制御できる継目無鋼管の製造方法を提供するもので
ある。An object of the present invention is to provide a method for manufacturing a seamless steel pipe in which the thickness of the unsteady rolling section can be controlled in the same manner as the wall thickness of the steady rolling section in a full-float mandrel mill.
課題を解決するための手段
上記目的を達成するため、フルフロート方式のマンドレ
ルミルによる継目無鋼管の製造において、マンドレルミ
ル圧延時の非定常圧延部の薄肉化を防止し、安定したシ
ェル形状および肉厚分布を得るについて試験研究の結果
、非定常圧延部通過時の各スタンドのロールギャップを
、定常圧延時のロールギャップより 01〜0.3mm
開くことによって厚肉化すれば1、安定したシェル形状
および肉厚分布を得ることができることを究明し、この
発明に到達した。Means for Solving the Problems In order to achieve the above objectives, in the production of seamless steel pipes using a full-float mandrel mill, thinning of the unsteady rolled part during mandrel mill rolling is prevented, and a stable shell shape and wall thickness are achieved. As a result of testing and research to obtain the thickness distribution, the roll gap of each stand when passing through the unsteady rolling section was set to 01 to 0.3 mm from the roll gap during steady rolling.
The inventors have discovered that a stable shell shape and thickness distribution can be obtained by increasing the thickness by opening the shell, and have thus arrived at the present invention.
すなわちこの発明は、フルフロート方式のマンドレルミ
ルによる継目無鋼管の製造方法において、管先端および
後端1000〜1500mm通過時圧延スタンドのロー
ルギャップを、定常圧延時のロールギャップより 0.
1〜0.3mm開けて圧延するのである。That is, the present invention provides a method for manufacturing a seamless steel pipe using a full-float type mandrel mill, in which the roll gap of the rolling stand when the pipe passes from 1000 to 1500 mm at the leading and trailing ends is 0.0 mm larger than the roll gap during steady rolling.
Rolling is performed with an opening of 1 to 0.3 mm.
作 用
この発明においては、管先端および後端1000〜15
00mm通過時の圧延スタンドのロールギャップを、定
常圧延時のロールギャップより 0.1〜0.3mm開
けて圧延するので、非定常圧延部の肉厚が0.1〜0、
2mm増肉され、シェルの肉厚分布が均一化される。Function In this invention, the tube tip and the rear end 1000 to 15
Since rolling is performed with the roll gap of the rolling stand 0.1 to 0.3 mm wider than the roll gap during steady rolling when passing 0.00 mm, the wall thickness of the unsteady rolling part is 0.1 to 0.0 mm.
The thickness is increased by 2mm, and the thickness distribution of the shell is made uniform.
この発明における非定常圧延部を管端から1000〜1
500mmとしたのは、従来のフルフロート方式のマン
ドレルミルにおいて、シェルの薄肉化がR生ずるのは先
端および後端から1000〜1500mmまでに集中し
ているからである。The unsteady rolling part in this invention is 1000 to 1
The reason for setting it to 500 mm is that in conventional full-float type mandrel mills, the thinning of the shell R occurs concentrated at 1000 to 1500 mm from the tip and rear ends.
非定常圧延部通過時の圧延スタンドのロールギャップを
、定常圧延時のロールギャップより 0.1〜0.3m
m開くのは、0.1mm未満では、非定常圧延部の厚肉
化が十分でなく、また、逆に0.3mmを超えると、非
定常圧延部の肉厚が定常圧延部の肉厚より厚くなり、シ
ェルの肉厚分布が均一化されないためである。The roll gap of the rolling stand when passing through the unsteady rolling section should be 0.1 to 0.3 m larger than the roll gap during steady rolling.
If the m opening is less than 0.1 mm, the unsteady rolling part will not be thick enough, and if it exceeds 0.3 mm, the thickness of the unsteady rolling part will be greater than that of the steady rolling part. This is because the thickness of the shell becomes thick and the thickness distribution of the shell is not uniform.
この発明における非定常圧延部通過時のスタンドのロー
ルギャップの調整は、マンドレルミルの最終スタンドと
その前のスタンドのみで効果があるが、全スタンドを対
象とすることもできる。Adjustment of the roll gap between the stands when passing through the unsteady rolling section in this invention is effective only at the final stand of the mandrel mill and the stand before it, but it can also be applied to all stands.
この発明における非定常圧延部通過時の圧延スタンドの
ロールギャップの調整は、当該圧延スタンド前にシェル
端検出装置を設置してシェルの前端および後端通過を検
出し、該検出信号をロール間隔制御装置に入力し、所定
時間ロールギャップを定常圧延時のロールギャップより
0.1〜0.3mm開くよう制御すればよい。In order to adjust the roll gap of the rolling stand when passing through the unsteady rolling section in this invention, a shell edge detection device is installed in front of the rolling stand to detect passage of the front and rear ends of the shell, and the detection signal is used to control the roll interval. The roll gap may be controlled to be 0.1 to 0.3 mm wider than the roll gap during steady rolling for a predetermined period of time by inputting data into the device.
実施例
No、 1〜7スタンドからなるフルフロート方式のマ
ンドレルミルにおいて、第1表に示す成分組成の丸ビレ
ットをピアサ−で穿孔して得た素管を、第2表に示す制
御条件で非定常圧延部がNo、6およびNo、 7スタ
ンド通過時、定常圧延時のロールギャップより開いて圧
延した。Example No. In a full-float mandrel mill consisting of stands 1 to 7, a round billet having the composition shown in Table 1 was pierced with a piercer, and a blank tube was obtained under the control conditions shown in Table 2. When the steady rolling section passed through stands No. 6, No. 7, and No. 7, rolling was performed with the roll gap opened from the roll gap during steady rolling.
以下余白
第
表
(単位 wt%)
得られた外径198mm、肉厚11.0mm、長さ 1
1300111mのりフルを、ストレッチレデューサに
より外径177、8mm、肉厚11.5]、mm、長さ
IJ、950mmに仕上げた。Margin table below (unit: wt%) Obtained outer diameter 198 mm, wall thickness 11.0 mm, length 1
A 1300111 m glue full was finished using a stretch reducer to have an outer diameter of 177.8 mm, a wall thickness of 11.5 mm, and a length IJ of 950 mm.
その場合のマンドレルミルNo、 6スタンドにおける
圧延荷重の変動と定常圧延時のロールギャップを基準キ
ャップとするロールギャップの変動を第1rZ! (a
) J3よひ(b)に示す。また、ストレッチレデュ
+l−で仕上げた製品の後端の肉厚測定結果を第2図(
。l)に示す。In that case, the fluctuation of the rolling load in the mandrel mill No. 6 stand and the fluctuation of the roll gap using the roll gap during steady rolling as the reference cap are 1st rZ! (a
) Shown in J3 Yohi (b). In addition, Figure 2 (
. Shown in l).
なお、非定常圧延部がNo、 6およびNo、 7スタ
ンド通過時、ロールギャップの調整を行わず、定常圧延
時のロールギャップで圧延した以外は上記と同一条件で
圧延した。その場合のストレッチレデューサで仕上げた
製品の後端の肉厚測定結果を第2図(b)に示す。Note that when the unsteady rolling section passed through stands No. 6, No. 6, and No. 7, rolling was performed under the same conditions as above, except that the roll gap was not adjusted and rolling was performed using the roll gap during steady rolling. The results of measuring the wall thickness of the rear end of the product finished with the stretch reducer in that case are shown in FIG. 2(b).
第1図(a) (b)に示すとおり、非定常圧延部がN
o、 6およびNo、 7スタンド通過時、ロールギャ
ップを第2表に示すとおり制御した場合のNo、 6ス
タンドにおける圧延荷重は、定常圧延部の圧延荷重に比
較して10〜20ton以上低減し、非定常圧延部通過
時のロールギャップは、基準ギャップに比較して0.2
〜0.3mm開いている。As shown in Fig. 1 (a) and (b), the unsteady rolling part is N
When passing through stands No. 6 and No. 7, the rolling load at No. 6 stand when the roll gap is controlled as shown in Table 2 is reduced by 10 to 20 tons or more compared to the rolling load at the steady rolling section. The roll gap when passing through the unsteady rolling section is 0.2 compared to the standard gap.
~0.3mm open.
その結果、第2図(a)に示すとおり、ストレッチレデ
ューサで仕上げ後の製品の肉厚は、後端部で±0.4m
m以下であった。一方、非定常圧延部通過時スタンドの
ロールギャップ調整を行なわなかった場合は、第2図(
b)に示すとおり、ストレッチレデューサで仕上げ後の
製品の肉厚
で士領7mm と大きく変動している。As a result, as shown in Figure 2 (a), the wall thickness of the product after finishing with the stretch reducer was ±0.4 m at the rear end.
m or less. On the other hand, if the roll gap of the stand is not adjusted when passing through the unsteady rolling section, as shown in Figure 2 (
As shown in b), the wall thickness of the product after finishing with the stretch reducer varies greatly, with a thickness of 7 mm.
発明の効果
以上述べたとおりこの発明方法によれば、継目無鋼管製
造時のフルフロート方式のマンドレルミルにおけるシェ
ルの長手方向の肉厚分布が均一化され、後続のストレッ
チレデューサでの仕上げ圧延における肉厚分布の不均一
による薄肉不良率を低減せしめることができる。Effects of the Invention As described above, according to the method of the invention, the thickness distribution in the longitudinal direction of the shell in the full-float mandrel mill during seamless steel pipe production is made uniform, and the thickness distribution in the subsequent finish rolling with the stretch reducer is made uniform. It is possible to reduce the rate of defective thin walls due to non-uniform thickness distribution.
第1図(a)図は実施例におけるフルフロート方式のマ
ンドレルミルのNo、 6スタンドにおける圧延荷重の
測定チャート、(b)図はロールギャップの測定チャー
ト、第2図(a)図は実施例におけるギャップ調整を行
った場合の仕上げ圧延後の製品の管後端部近傍の肉厚測
定チャート、(b)図はギャップ調整を行わなかった場
合の仕上げ圧延後の製品の管後端部近傍の肉厚測定チャ
ートである。
出 願 人 住友金属工業株式会社Figure 1 (a) is a measurement chart of the rolling load in No. 6 stands of the full-float type mandrel mill in the example, Figure (b) is a measurement chart of the roll gap, and Figure 2 (a) is the example Figure (b) shows the wall thickness measurement chart near the rear end of the tube of the product after finish rolling when gap adjustment is performed, and (b) shows the wall thickness measurement chart near the rear end of the tube of the product after finish rolling when gap adjustment is not performed. This is a wall thickness measurement chart. Applicant: Sumitomo Metal Industries, Ltd.
Claims (1)
の製造方法において、管先端および後端1000〜15
00mm通過時圧延スタンドのロールギャップを、定常
圧延時のロールギャップより0.1〜0.3mm開けて
圧延することを特徴とする継目無鋼管の製造方法。1. In a method for manufacturing a seamless pipe using a full-float mandrel mill, the pipe tip and rear end 1000 to 15
1. A method for manufacturing a seamless steel pipe, characterized in that rolling is performed with a roll gap of a rolling stand opened 0.1 to 0.3 mm from a roll gap during steady rolling when 00 mm is passed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16068790A JPH0452010A (en) | 1990-06-19 | 1990-06-19 | Manufacture of seamless steel tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16068790A JPH0452010A (en) | 1990-06-19 | 1990-06-19 | Manufacture of seamless steel tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0452010A true JPH0452010A (en) | 1992-02-20 |
Family
ID=15720299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16068790A Pending JPH0452010A (en) | 1990-06-19 | 1990-06-19 | Manufacture of seamless steel tube |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0452010A (en) |
-
1990
- 1990-06-19 JP JP16068790A patent/JPH0452010A/en active Pending
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