JPH0453930B2 - - Google Patents
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- Publication number
- JPH0453930B2 JPH0453930B2 JP60012499A JP1249985A JPH0453930B2 JP H0453930 B2 JPH0453930 B2 JP H0453930B2 JP 60012499 A JP60012499 A JP 60012499A JP 1249985 A JP1249985 A JP 1249985A JP H0453930 B2 JPH0453930 B2 JP H0453930B2
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- cold
- rolling
- coercive force
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Description
〔産業上の利用分野〕
本発明は、カラーテレビブラウン管に装着され
るシヤドウマスクを製造するための素材鋼板の製
造法に関する。
〔従来の技術〕
カラーテレビブラウン管のシヤドウマスク用素
材として、低炭素アルミキルド鋼板が使用されて
いる。例えば特公昭58−30929号公報は、C含有
量が0.01%以下のアルミキルド冷延鋼板を焼鈍し
たあと0.2mm以下の板厚にまで再度冷間圧延して
シヤドウマスク製造用の極薄素材鋼板を製造する
方法を開示する。この公報記載の発明は、Sol.Al
とN含有量とを特定の関係を持つように規制する
と共にフオトエツチング後の焼鈍条件を適切にす
ることによつてプレス成形時のストレツチヤース
トレインの発生を抑制したものである。この公報
記載の方法を含め、低炭素アルミキルド鋼板を使
用することによつてフオトエツチング時の孔形状
が良好でプレス成形時にストレツチヤーストレイ
ンの発生のない素材鋼板を得ることが一般に可能
である。かような素材鋼板を使用するシヤドウマ
スクの一連の製造工程は、ポストアニール材の場
合には、一般に次のようなものである。低炭素ア
ルミキルド鋼(C≦0.01%)の熱延鋼板→酸洗→
冷間圧延(一次冷間圧延、板厚0.6mm以上)→脱
炭焼鈍→再度の冷間圧延(前記の公報では再冷延
と呼んでおり、圧下率約40%で0.2mm以下にまで
冷延)→裁断→フオトエツチング穿孔→焼鈍(ポ
ストアニール)→レベラー加工→プレス成形→黒
化処理→ブラウン管への装着。
〔発明が解決しようとする問題点〕
本発明は、低炭素アルミキルド冷延鋼板をシヤ
ドウマスク製造用素材とする場合の磁気特性の問
題を解決しようとするものである。シヤドウマス
ク製造用素材鋼板には、フオトエツチングという
化学的処理に付された場合に孔形状を良好とする
化学的特性、各種の機械的特性(例えば降伏点伸
びの消去や成形性、強度など)のほかに、磁気特
性に優れることも必要である。磁気特性のうち最
も重要なのは保磁力である。保磁力が高い材料で
あると、映像中に外部磁界の影響を受けるとシヤ
ドウマスクが帯電して電子ビームの偏向に乱れを
生じたり色ズレの原因となる。そして、通常はシ
ヤドウマスクは消磁処理されるが、保磁力が高い
とこの消磁が不完全になるおそれもある。従来の
低炭素アルミキルド冷延鋼板を素材とするシヤド
ウマスクは前記の化学的性質や機械的性質はある
程度満足できるものではあったが、この磁気特性
が必ずしも良好ではないという問題があった。本
発明は、この問題点を、前記の化学的性質並びに
機械的性質を満たしたうえで、解決しようとする
ものである。
〔問題点を解決するための手段〕
本発明者らは、アルミキルド冷延鋼板の前記の
磁気特性と、成分元素並びに製造条件との関係に
ついて種々の試験研究を重ねたが、素材鋼中のS
含有量を0.014%以下、N含有量を50ppm以下に
抑制することと、再度の冷間圧延時の圧下率を50
〜70%とすることが、該問題を解決するうえで非
常に有益であることを見いだした。従つて本発明
は、C含有量が0.01%以下のアルミキルド冷延鋼
板を焼鈍したあと0.2mm以下の板厚にまで再度冷
間圧延してシヤドウマスク製造用の極薄素材鋼板
を製造する方法において、素材鋼中のS含有量を
0.014%以下、N含有量を50ppm以下に抑制し且
つ前記の再度冷間圧延するさいの圧下率を50〜70
%とすることを特徴とする保磁力の低いシヤドウ
マスク用冷延鋼板の製造法を提供するものであ
る。本発明によると、保磁力(Hc)が1.4(Oe)
以下のシヤドウマスクを製造することができる。
本発明法は、低炭素アルミキルド鋼のS含有量
とN含有量を一定の値以下に抑制した素材を使用
することを一つの特徴とするが、これらC,S,
Nの他にアルミキルド鋼として通常のMnやSol.
Alを含有する。すなわち本発明のシヤドウマス
ク用鋼板は、その化学成分として、重量%で、
C;0.01%以下、N;50ppm以下(0.0050%以
下)S;0.014%以下であると共に、通常のアル
ミキルド鋼に含有する量のMn;0.05〜0.5%、
Sol.Al;0.020〜0.12%を含有する。これら各元素
の含有量について先ず説明する。
C;C含有量が0.01%を越えると、セメンタイ
ト(Fe3C)の生成量が増え、フオトエツチング
による穿孔処理において、エツチングされにくい
このセメンタイトが孔の表面に残存して孔形状を
悪くするし、またこの炭化物が多くなると保磁力
が大きくなる。そして固溶Cが増えると降伏点伸
びが大きくなる。従つて、Cは0.01%以下とする
必要がある。
S;0.014%以下、N;50ppm以下について。
第1図は、C含有量がいずれも0.002%の低炭
素アルミキルド鋼について、鋼板の製造条件のう
ち再冷間圧延の圧下率とS含有量を変えた場合の
これらと保磁力との関係を示したものである。第
1図において、○印は圧下率が65%でNが50ppm
以下、□印は圧下率75%でNが60ppm、△印は圧
下率80%でNが60ppmの低炭素アルミキルド鋼板
である。
第1図より、S含有量が増えると保磁力が増加
する傾向があることがわかる。そして、特にNを
50ppm以下(○印)としたうえで、S含有量を
0.014%以下とするならば、シヤドウマスクの目
標特性としての1.4(Oe)以下の保磁力となるこ
とがわかる。すなわち、S含有量は0.014%に抑
制することが本発明の目的にとつて重要であるが
同時にN含有量を50ppm以下とすることが重要で
ある。なお、この関係は後記の実施例でも示す。
また、Nは降伏点伸びを増加させる原因となる
のでこの点からもできるだけ少ない方がよい。
Mnは、鋼の熱間加工性の点で有用な作用をも
つが、これが増えるとS系介在物が増え、磁気特
性並びにシヤドウマスクの孔形状に悪い影響を示
すようになつている。従つて、Mnは0.15〜0.50
%の範囲で含有するのがよい。
Sol.Alは鋼の溶製時の脱酸剤に使用するが、鋼
中のNをAlとして固定し、固溶Nを低減して降
伏点伸びの原因となる固溶Nを少なくするのに有
効に作用する。このような効果を得るには0.02%
以上のSol.Alを必要とする。しかし、0.12%を越
えると非金属介在物が増加して表面疵の原因とな
るので、Sol.Alは0.02〜0.12%、好ましくは0.02
〜0.080%とするのがよい。
本発明法は、このような成分組成をもつ鋼、特
にC≦0.01%のアルミキルド鋼において、S含有
量を0.014%以下、N含有量を50ppm以下とした
素材鋼を使用する点に一つの特徴があるが、さら
にフオトエツチングされる前の極薄冷延鋼板にす
るまでの製造工程において、再冷間圧延の圧下率
を50〜70%とすることも特徴がある。
すなわち、カラーテレビブラウン管に装着され
るまでのシヤドウマスクの製造工程はポストアニ
ール材の場合には、既述のように、低炭素アルミ
キルド鋼(C≦0.01%)の熱延鋼板→酸洗→冷間
圧延(一次冷間圧延、板厚0.6mm以上)→脱炭焼
鈍→再度の冷間圧延(再冷間圧延、板厚0.2mm以
下)→裁断→フオトエツチング穿孔→(この穿孔
した板を通常はフラツトマスクと呼ばれる)→焼
鈍(ポストアニール、なお、裁断前の鋼帯の状態
で焼鈍する場合はプレアニールと呼ばれる)→レ
ベラ→加工→プレス成形→黒化処理→ブラウン管
への装着、といつた多数の工程を経るが、本発明
法では再冷間圧延以外の工程は従来法のままとし
て、この再冷間圧延の圧下率を50〜70%とするの
である。この圧下率が70%を越えると後記実施例
に示すように、保磁力が高くなる。また、この圧
下率が50%未満ではフラツトマスクをプレス成形
するさいに伸びムラが生じるようになる。
〔実施例〕
表1に示す化学成分値の熱延鋼帯を圧下率70%
以上で一次冷間圧延し、次いでオープンコイル焼
鈍炉で740℃×1.5Hr/Tの処理条件で脱炭素焼
鈍し、圧下率を表示のようにして再冷間圧延して
板厚0.2mm以下にした。このようにして得た各極
薄冷延鋼板をフオトエツチングし、露点が20℃
で、90%N2+10%H2のガス雰囲気中で750℃×
10分の焼鈍を行つた試料について保磁力を測定
し、またこの焼鈍したフラツトマスクをプレスで
球面成形し、そのさいの伸びムラを評価した。保
磁力の測定は、JIS C 2531の方法にしたがつて
行つた。また、伸びムラの測定は、次のようにし
て評価した。
フオトエツチング処理によつて均等に孔があけ
られた360mm×360mmのフラツトマスク(孔の径=
100μm、ピツチ=250μm)を、その中心をダイ
ス中心に合わせて張出し加工を施して球面に成形
した。球面の直径は200mm、曲面の曲率半径は460
mmである。成形後、球面の中心から同じ半径位置
にある測定領域を90°間隔で4ケ所選定し、各測
定領域に同量の光を当てて、その透過率を光透過
率計で測定した。各測定領域は半径25mmの円の面
積に相当し、4ケ所の測定領域は四面対象位置に
ある。この4ケ所の測定領域の透過率の平均値
()を求め、この平均値との差が最も大きかつ
た領域の透過率(Xmax)と該平均値()とか
ら次式によつて最大透過率差(%)を求めた。
最大透過率差(%)=|Xmax−x|/x×100
この最大透過率差が5%以内であるものを伸び
ムラが小として表1に○印で示し、5%を越える
ものを不良(同×印)とした。これらの測定結果
を表1に併記した。
表1の結果から、鋼中のS含有量を0.014%以
下とし且つN含有量を50ppmとしたアルミキルド
鋼板を使用し、そして再冷間圧延の圧下率を50〜
70%にするという三要件を同時に満足した場合に
おいて、保磁力が1.4(Oe)以下となり且つプレ
ス後の伸びムラが生じないことがわかる。この三
要件のいずれかが外れる比較例No.8〜11の場合に
は、保磁力が高いか伸びムラが生じて本発明の目
的を達成できない。
[Industrial Application Field] The present invention relates to a method for manufacturing a steel plate material for manufacturing a shadow mask to be attached to a color television cathode ray tube. [Prior Art] A low carbon aluminum killed steel plate is used as a material for the shadow mask of a color TV cathode ray tube. For example, in Japanese Patent Publication No. 58-30929, an ultra-thin material steel sheet for manufacturing shadow masks is produced by annealing an aluminium-killed cold-rolled steel sheet with a C content of 0.01% or less and then cold-rolling it again to a thickness of 0.2 mm or less. Disclose a method to do so. The invention described in this publication is Sol.Al
The occurrence of stretcher strain during press forming is suppressed by regulating the N content and N content to have a specific relationship, and by optimizing the annealing conditions after photoetching. By using a low-carbon aluminum-killed steel sheet, including the method described in this publication, it is generally possible to obtain a raw material steel sheet that has a good hole shape during photoetching and does not generate stretcher strain during press forming. In the case of a post-annealed material, a series of steps for manufacturing a shadow mask using such a steel plate material is generally as follows. Low carbon aluminum killed steel (C≦0.01%) hot rolled steel plate → pickling →
Cold rolling (primary cold rolling, plate thickness 0.6 mm or more) → decarburization annealing → cold rolling again (referred to as re-cold rolling in the above publication, which involves cooling to 0.2 mm or less with a reduction rate of about 40%) Processing) → cutting → photo etching perforation → annealing (post annealing) → leveler processing → press molding → blackening treatment → mounting on cathode ray tube. [Problems to be Solved by the Invention] The present invention attempts to solve the problem of magnetic properties when a low carbon aluminum killed cold rolled steel sheet is used as a material for manufacturing a shadow mask. Steel sheets used for manufacturing shadow masks have chemical properties that improve the pore shape when subjected to a chemical treatment called photoetching, as well as various mechanical properties (e.g., elimination of elongation at yield point, formability, strength, etc.). In addition, it is also necessary to have excellent magnetic properties. The most important magnetic property is coercive force. If the material is made of a material with a high coercive force, the shadow mask will be charged when it is affected by an external magnetic field during imaging, causing disturbances in the deflection of electron beams and color shift. The shadow mask is normally demagnetized, but if the coercive force is high, there is a risk that this demagnetization may be incomplete. Conventional shadow masks made of low-carbon aluminum-killed cold-rolled steel sheets have the above-mentioned chemical and mechanical properties that are satisfactory to some extent, but there is a problem in that their magnetic properties are not necessarily good. The present invention attempts to solve this problem by satisfying the above-mentioned chemical properties and mechanical properties. [Means for Solving the Problems] The present inventors have repeatedly conducted various tests and studies on the relationship between the above-mentioned magnetic properties of aluminium-killed cold-rolled steel sheets, component elements, and manufacturing conditions.
It is necessary to suppress the N content to 0.014% or less and the N content to 50ppm or less, and to reduce the rolling reduction rate during cold rolling again to 50%.
It has been found that setting the ratio to 70% is very useful in solving this problem. Therefore, the present invention provides a method for manufacturing an ultra-thin steel sheet for manufacturing a shadow mask by annealing an aluminum-killed cold-rolled steel sheet with a C content of 0.01% or less and then cold-rolling it again to a thickness of 0.2 mm or less. S content in material steel
0.014% or less, N content is suppressed to 50ppm or less, and the reduction rate during the above-mentioned cold rolling is 50 to 70.
% of a cold-rolled steel sheet for a shadow mask, which has a low coercive force. According to the present invention, the coercive force (Hc) is 1.4 (Oe)
The following shadow masks can be manufactured. One feature of the method of the present invention is that it uses a material in which the S content and N content of low carbon aluminum killed steel are suppressed to below a certain value.
In addition to N, ordinary Mn and Sol.
Contains Al. That is, the steel plate for a shadow mask of the present invention has, as its chemical components, in weight%,
C: 0.01% or less, N: 50ppm or less (0.0050% or less) S: 0.014% or less, and the amount of Mn contained in ordinary aluminum killed steel: 0.05 to 0.5%,
Contains Sol.Al; 0.020-0.12%. First, the content of each of these elements will be explained. C: When the C content exceeds 0.01%, the amount of cementite (Fe 3 C) produced increases, and during the photo-etching drilling process, this cementite, which is difficult to etch, remains on the surface of the hole and worsens the hole shape. , and the coercive force increases as the amount of carbide increases. As the solid solution C increases, the yield point elongation increases. Therefore, C needs to be 0.01% or less. Regarding S: 0.014% or less, N: 50ppm or less. Figure 1 shows the relationship between coercive force and coercive force when the reduction rate of re-cold rolling and the S content are changed among the steel plate manufacturing conditions for low carbon aluminum killed steel with a C content of 0.002%. This is what is shown. In Figure 1, the circle mark indicates a rolling reduction of 65% and N of 50ppm.
Below, the □ marks are low carbon aluminum killed steel sheets with a rolling reduction of 75% and N content of 60 ppm, and the △ marks with a rolling reduction ratio of 80% and N content of 60 ppm. From FIG. 1, it can be seen that as the S content increases, the coercive force tends to increase. And especially N
After setting the S content to 50ppm or less (○ mark),
It can be seen that if it is 0.014% or less, the coercive force will be 1.4 (Oe) or less, which is the target characteristic of the shadow mask. That is, while it is important for the purpose of the present invention to suppress the S content to 0.014%, it is also important to suppress the N content to 50 ppm or less. Note that this relationship will also be shown in Examples below. Further, since N causes an increase in elongation at yield point, from this point of view as well, it is better to reduce the amount of N as much as possible. Mn has a useful effect on the hot workability of steel, but as Mn increases, S-based inclusions increase, which has a negative effect on the magnetic properties and the hole shape of the shadow mask. Therefore, Mn is 0.15-0.50
The content is preferably in the range of %. Sol.Al is used as a deoxidizing agent during steel melting. It fixes N in steel as Al and reduces solid solute N, which causes elongation at yield point. It works effectively. 0.02% to get such an effect
Requires more than Sol.Al. However, if it exceeds 0.12%, nonmetallic inclusions will increase and cause surface defects, so Sol.Al should be 0.02 to 0.12%, preferably 0.02%.
It is best to set it to ~0.080%. One feature of the method of the present invention is that steel having such a composition, especially aluminum killed steel with C≦0.01%, is used as a material steel with an S content of 0.014% or less and a N content of 50ppm or less. However, it is also characterized by the fact that the rolling reduction ratio in re-cold rolling is set at 50 to 70% in the manufacturing process to produce ultra-thin cold-rolled steel sheets before photo-etching. In other words, in the case of post-annealed materials, the manufacturing process for the shadow mask until it is attached to a color TV cathode ray tube is, as mentioned above, a hot-rolled steel plate of low carbon aluminum killed steel (C≦0.01%) → pickling → cold rolling. Rolling (primary cold rolling, plate thickness 0.6 mm or more) → Decarburization annealing → Cold rolling again (re-cold rolling, plate thickness 0.2 mm or less) → Cutting → Photo etching perforation → (This perforated plate is usually (called flat mask) → annealing (post-annealing; when annealing is done in the state of the steel strip before cutting, it is called pre-annealing) → leveler → processing → press forming → blackening treatment → attachment to the cathode ray tube. However, in the method of the present invention, the steps other than re-cold rolling remain the same as in the conventional method, and the rolling reduction ratio of this re-cold rolling is set to 50 to 70%. When this rolling reduction exceeds 70%, the coercive force increases as shown in the examples below. Furthermore, if the rolling reduction ratio is less than 50%, uneven elongation will occur when press-molding the flat mask. [Example] A hot rolled steel strip with the chemical composition values shown in Table 1 was rolled at a rolling reduction rate of 70%.
The above is first cold rolled, then decarbonized annealed in an open coil annealing furnace under the treatment conditions of 740℃ x 1.5Hr/T, and re-cold rolled to a plate thickness of 0.2mm or less with the rolling reduction as shown. did. Each of the ultra-thin cold-rolled steel sheets obtained in this way was photoetched, and the dew point was 20℃.
At 750℃ in a gas atmosphere of 90% N 2 + 10% H 2
The coercive force of the sample annealed for 10 minutes was measured, and the annealed flat mask was formed into a spherical shape using a press, and the elongation unevenness was evaluated. The coercive force was measured according to the method of JIS C 2531. Moreover, the measurement of elongation unevenness was evaluated as follows. A 360mm x 360mm flat mask with holes evenly drilled through photoetching (hole diameter =
(100 μm, pitch = 250 μm) was formed into a spherical surface by applying stretching processing with its center aligned with the center of the die. The diameter of the spherical surface is 200 mm, and the radius of curvature of the curved surface is 460.
mm. After molding, four measurement areas located at the same radial position from the center of the spherical surface were selected at 90° intervals, the same amount of light was applied to each measurement area, and the transmittance was measured using a light transmittance meter. Each measurement area corresponds to the area of a circle with a radius of 25 mm, and the four measurement areas are located at symmetrical positions on all sides. The average value () of the transmittance of these four measurement areas is determined, and the maximum transmittance is calculated using the following formula from the transmittance (Xmax) of the area with the largest difference from this average value and this average value (). The rate difference (%) was calculated. Maximum transmittance difference (%) = | (same x mark). These measurement results are also listed in Table 1. From the results in Table 1, it was found that an aluminum killed steel sheet with an S content of 0.014% or less and a N content of 50 ppm was used, and the rolling reduction rate of re-cold rolling was 50~50 ppm.
It can be seen that when the three requirements of 70% are satisfied at the same time, the coercive force is 1.4 (Oe) or less and no uneven elongation occurs after pressing. In the case of Comparative Examples Nos. 8 to 11 in which any of these three requirements is not met, the object of the present invention cannot be achieved because the coercive force is high or elongation is uneven.
【表】【table】
第1図は、C含有量がいずれも0.002%の低炭
素アルミキルド鋼についての再冷間圧延の圧下率
およびS含有量と保磁力の関係図であり、○印は
圧下率が65%でNが50ppm以下、□印は圧下率75
%でNが60ppm、△印は圧下率80%でNが60ppm
の低炭素アルミキルド鋼板である。
Figure 1 is a diagram showing the relationship between the coercive force and the rolling reduction in re-cold rolling for low carbon aluminum killed steel with a C content of 0.002%. is less than 50ppm, □ indicates rolling reduction rate of 75
%, N is 60ppm, △ mark is 80% reduction rate, N is 60ppm
It is a low carbon aluminum killed steel plate.
Claims (1)
板を焼鈍したあと0.2mm以下の板厚にまで再度冷
間圧延してシヤドウマスク製造用の極薄素材鋼板
を製造する方法において、素材鋼中のS含有量を
0.014%以下、N含有量を50ppm以下に抑制し且
つ前記の再度冷間圧延するさいの圧下率を50〜70
%とすることを特徴とする保磁力の低いシヤドウ
マスク用冷延鋼板の製造法。1 In a method of manufacturing an ultra-thin material steel sheet for manufacturing a shadow mask by annealing an aluminium-killed cold-rolled steel sheet with a C content of 0.01% or less and then cold-rolling it again to a thickness of 0.2 mm or less, S in the material steel is content
0.014% or less, N content is suppressed to 50ppm or less, and the reduction rate during the above-mentioned cold rolling is 50 to 70.
% of a cold-rolled steel sheet for shadow masks having a low coercive force.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1249985A JPS61174330A (en) | 1985-01-28 | 1985-01-28 | Manufacture of cold rolled steel sheet for shadow mask having superior magnetic characteristic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1249985A JPS61174330A (en) | 1985-01-28 | 1985-01-28 | Manufacture of cold rolled steel sheet for shadow mask having superior magnetic characteristic |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61174330A JPS61174330A (en) | 1986-08-06 |
| JPH0453930B2 true JPH0453930B2 (en) | 1992-08-28 |
Family
ID=11807059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1249985A Granted JPS61174330A (en) | 1985-01-28 | 1985-01-28 | Manufacture of cold rolled steel sheet for shadow mask having superior magnetic characteristic |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61174330A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03264621A (en) * | 1990-03-14 | 1991-11-25 | Toyo Kohan Co Ltd | Manufacture of frame material for shadow mask of color cathode-ray tube |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS599123A (en) * | 1982-07-07 | 1984-01-18 | Kawasaki Steel Corp | Manufacture of nondirectional electrical steel sheet having high dc magnetic permeability |
-
1985
- 1985-01-28 JP JP1249985A patent/JPS61174330A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61174330A (en) | 1986-08-06 |
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