JPH0454623B2 - - Google Patents

Info

Publication number
JPH0454623B2
JPH0454623B2 JP2086885A JP2086885A JPH0454623B2 JP H0454623 B2 JPH0454623 B2 JP H0454623B2 JP 2086885 A JP2086885 A JP 2086885A JP 2086885 A JP2086885 A JP 2086885A JP H0454623 B2 JPH0454623 B2 JP H0454623B2
Authority
JP
Japan
Prior art keywords
glass
molding
flow tube
flow
continuous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP2086885A
Other languages
Japanese (ja)
Other versions
JPS61183127A (en
Inventor
Takashi Uno
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoya Corp
Original Assignee
Hoya Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoya Corp filed Critical Hoya Corp
Priority to JP2086885A priority Critical patent/JPS61183127A/en
Publication of JPS61183127A publication Critical patent/JPS61183127A/en
Publication of JPH0454623B2 publication Critical patent/JPH0454623B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/22Gathering-devices in the form of rods or pipes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/26Outlets, e.g. drains, siphons; Overflows, e.g. for supplying the float tank, tweels
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/02Forehearths, i.e. feeder channels

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] この発明は連続式機械成型とハンドメイド成型
とを行なうための熔融ガラスの移送方法および装
置に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method and apparatus for transporting molten glass for continuous mechanical molding and handmade molding.

[従来の技術] 熔融されたガラスを、所定の形状に成型する作
業は、液状の高温ガラスを必要量に分割し、供給
する方式によつて、大きく2つに分類される。第
1の方式は、機械装置によつて所定の重量・形状
のガラス塊を連続的に作成し、供給するもので、
主に機械成型との組み合せにて用いられている。
第2の方式は、必要なガラス塊を人が棹を用いて
巻き取つて供給するもので、いわゆるハンドメイ
ドの成型と組み合わされている。
[Prior Art] The work of molding molten glass into a predetermined shape can be broadly classified into two types depending on the method of dividing and supplying liquid high-temperature glass into required amounts. The first method is to continuously create and supply glass gobs of a predetermined weight and shape using mechanical equipment.
It is mainly used in combination with mechanical molding.
The second method involves manually winding up and supplying the required glass gobs using a rod, and is combined with so-called hand-made molding.

後者の人手によるガラス塊の巻き取り方式は、
クリスタルガラスと呼称されている生産分野にお
いて多用されており、さらにこの方式を特徴づけ
るものとして、ガラスそのものの熔融を坩堝炉に
よつて行う点があげられる。しかしながら、坩堝
炉によつて熔解されたガラスは、その品質におい
ても熱エネルギーコストにおいても、連続式の熔
融ガラスに比し、劣悪であるのが普通である。
The latter method of manually winding up glass blocks is
It is widely used in the field of production where it is called crystal glass, and a further characteristic of this method is that the glass itself is melted in a crucible furnace. However, glass melted in a crucible furnace is usually inferior to continuous glass melting in both quality and thermal energy cost.

[発明が解決しようとする問題点] このような欠点を無くす為に、連続式のガラス
熔融炉に接続されたフイーダーから直接にガラス
塊を巻き取るシステムが実用に供されているが、
この方法には、ガラス熔融・成型工程全体の運用
面から幾つかの問題が内在している。
[Problems to be Solved by the Invention] In order to eliminate these drawbacks, a system has been put into practical use that winds up glass gobs directly from a feeder connected to a continuous glass melting furnace.
This method has several inherent problems in terms of operation of the entire glass melting and molding process.

例えば、連続式機械成型とハンド成型とが同じ
ガラス供給装置に依存している場合の従来形設備
は第4図に示すごとき構成となつている。すなわ
ち、フイーダー2の先端下方の作業床1に機械成
型機8が設置され、フイーダー2と同じ高さにハ
ンドメイド成型の坩堝またはガラス貯留容器10
が設けられている。フイーダー内の流路3先端に
設けたプランジヤ4を操作してオリフイス5から
ゴア6を流出させ、取出されたゴブ6はトラフ7
を介して連続式機械成型機8のブランクモールド
9に供給される。一方流路3の途中にある容器1
0から人手によつてガラス塊を巻き取りハンドメ
イドの成型を行なう。機械成型の作業床1と、ハ
ンド成型の作業床1aとの高さHは約2m必要で
あり、またハンド成型休止中の夜間はオーバーフ
ロー管10aより所要のガラスを流出させなけれ
ばならない。
For example, a conventional facility in which continuous mechanical molding and hand molding depend on the same glass supply device has a configuration as shown in FIG. That is, a mechanical molding machine 8 is installed on the work floor 1 below the tip of the feeder 2, and a hand-molded crucible or glass storage container 10 is placed at the same height as the feeder 2.
is provided. The plunger 4 provided at the tip of the channel 3 in the feeder is operated to flow out the gore 6 from the orifice 5, and the taken out gob 6 flows into the trough 7.
The blank mold 9 of the continuous mechanical molding machine 8 is supplied through the blank mold 9 of the continuous mechanical molding machine 8. On the other hand, the container 1 located in the middle of the flow path 3
Starting from scratch, the glass blocks are manually rolled up and molded into handmade pieces. The height H between the mechanical molding work floor 1 and the hand molding work floor 1a is required to be about 2 m, and the required glass must be flowed out from the overflow pipe 10a at night when hand molding is not in progress.

このように連続式機械成型とハンド成型とで
は、ガラスレベルから作業床までの必要距離が大
きく異なる為に、成型作業場床を2層にしなけれ
ばならず、成型工程以後が物流面において複雑に
なる事が避けられない。又ハンド成型は文字通り
人が主体である故に、その作業時間は日中に集中
している。従つて、ガラス必要量の昼、夜の差は
大きく(夜は理論的にゼロで良い)、この大きな
変動幅は、ガラスの熔解面からは、その品質維持
の点で大きな困難さをもたらしている。そこで、
両者が混在している生産工場では、昼夜の変動幅
を極力押える為に、ハンド成型終了後は、品質維
持に必要なガラス量を巻き取り個所よりオーバー
フローさせて取り出すか、又は簡単なプレス成型
を行つて、目的を満たさなければならない。いず
れにしても、運転コストを悪化させる原因となつ
ている。
In this way, continuous machine molding and hand molding require a large difference in the required distance from the glass level to the work floor, so the molding work floor must be made up of two layers, which makes the process after the molding process more complicated in terms of logistics. Things are unavoidable. Furthermore, since hand molding is literally done mainly by people, the work hours are concentrated during the day. Therefore, there is a large difference in the amount of glass required between day and night (theoretically it can be zero at night), and this large fluctuation range poses great difficulties in maintaining the quality of glass from the perspective of melting glass. There is. Therefore,
In production factories where both types of glass are mixed, in order to minimize fluctuations between day and night, after hand molding is completed, the amount of glass necessary to maintain quality is taken out by overflowing from the winding point, or simple press molding is performed. You must go and fulfill your purpose. In any case, this is a cause of worsening operating costs.

本発明は、上述のごとき、クリスタルガラス生
産における諸問題を解消し機械成型とハンド成型
を効率的に共存させることを目的とするものであ
る。
The object of the present invention is to solve the above-mentioned problems in crystal glass production and to allow mechanical molding and hand molding to coexist efficiently.

[問題点を解決するための手段] 上記目的を達成するため、本発明は、人の手を
用いてガラス巻き取り成形する工程に熔融された
ガラスを移送するに当り、当該ガラスを連続式機
械成型用ガラス流路の途中より供給し、これによ
つてハンド成型作業と連続式機械成型作業とが同
一床レベルにて共存できるようにしたものであ
る。また、本発明は連続式機械成型用ガラス流路
の途中に、ガラス供給のオンオフおよび移送ガラ
ス量の調節を可能とするバルブ機構を設けてガラ
ス移送用の流管を下方に延設し、前記流管の下部
であつて機械成型機と同一床レベルにハンドメイ
ド用のガラス貯留容器を設置したことを特徴とす
る熔融ガラスの移送装置を提供するようにしたも
のである。このように通常の連続式機械成型用ガ
ラス流路の途中から下方の坩堝(ガラス貯留容
器)に流量を調整されたガラスを供給するので、
従来方式の欠点を除去し、より高品質の製品を効
率よく製造することが可能である。
[Means for Solving the Problems] In order to achieve the above object, the present invention provides a continuous machine for transporting molten glass to a process of manually winding and forming the glass. The glass is supplied from the middle of the molding glass channel, thereby allowing hand molding work and continuous mechanical molding work to coexist on the same floor level. In addition, the present invention provides a valve mechanism in the middle of the glass flow path for continuous mechanical molding that enables on/off of glass supply and adjustment of the amount of glass to be transferred, and extends the flow tube for glass transfer downward. To provide a molten glass transfer device characterized in that a handmade glass storage container is installed at the bottom of a flow tube and at the same floor level as a mechanical molding machine. In this way, glass with an adjusted flow rate is supplied to the lower crucible (glass storage container) from the middle of the glass flow path for normal continuous mechanical molding.
It is possible to eliminate the drawbacks of conventional methods and efficiently manufacture products of higher quality.

[実施例] 次に図面に基づいて本発明を具体的に説明す
る。第1図は本発明方法を実施する装置の正面
図、第2図は第1図の−線における拡大断面
図であつて、作業床1より2m程度上方にフイー
ダー2が設置され、ガラス流路3の先端にプラン
ジヤ4およびオリフイス5を設け、オリフイス5
からのゴブ6をトラフ7によつて機械式成型機8
のブランクモールド9に供給する。ガラス流路3
の途中にバルブ機構を設けてガラス移送用の流管
11を垂設する。流管11の下部は機械式成型機
8と同一床レベルに設置したハンドメイド成型用
坩堝または同様の機能をもつ貯留容器10に挿入
されている。
[Example] Next, the present invention will be specifically described based on the drawings. FIG. 1 is a front view of an apparatus for carrying out the method of the present invention, and FIG. 2 is an enlarged sectional view taken along the - line in FIG. A plunger 4 and an orifice 5 are provided at the tip of the orifice 5.
The gob 6 from
is supplied to a blank mold 9. Glass channel 3
A valve mechanism is provided in the middle of the flow tube 11 for glass transfer. The lower part of the flow tube 11 is inserted into a handmade molding crucible or a storage container 10 having a similar function, which is installed on the same floor level as the mechanical molding machine 8.

ガラス移送用の流管11は、上端が常に流路3
内の熔融ガラスレベル以下に位置するように設け
られており、流管上端部に取付けたバルブ機構の
オン・オフによりガラスが流入するようにされて
いる。バルブ機構としては、第2図に示すように
駆動手段20によつて流管上端に対し接離できる
スリツト弁15が用いられる。
The upper end of the flow tube 11 for glass transfer is always connected to the flow path 3.
The flow tube is located below the level of molten glass in the flow tube, and glass is allowed to flow in by turning on and off a valve mechanism attached to the upper end of the flow tube. As the valve mechanism, a slit valve 15 is used which can be moved toward and away from the upper end of the flow tube by means of a driving means 20, as shown in FIG.

スリツト弁15の下端は、流管11の上端部1
2を嵌装できる大きさの中空円筒部16が形成さ
れ、流管の上端部12とオーバーラツプする円筒
部分の中程には、20〜30mm径の流入口17があけ
られており、第3図のように駆動手段20を作動
してスリツト弁15を距離Sだけ上昇させたとき
に下方の坩堝炉等へ移送するガラス供給量に応じ
たスリツト開度が得られるようなつている。な
お、スリツト弁15の上部におけるバルブ駆動手
段20は、スクリユーロツド21と、プーリ2
2,23、ベルト24およびモータ25から構成
されている。
The lower end of the slit valve 15 is connected to the upper end 1 of the flow pipe 11.
A hollow cylindrical portion 16 is formed with a size that allows the flow pipe to be fitted thereinto, and an inlet 17 with a diameter of 20 to 30 mm is bored in the middle of the cylindrical portion that overlaps the upper end 12 of the flow tube. When the driving means 20 is actuated to raise the slit valve 15 by a distance S, the slit opening degree is obtained in accordance with the amount of glass to be transferred to the crucible furnace or the like below. The valve driving means 20 in the upper part of the slit valve 15 includes a screw rod 21 and a pulley 2.
2, 23, a belt 24, and a motor 25.

第2図のように駆動手段20を作動させずに、
流管上端部12とスリツト弁15の中空円筒部1
6とが密接しているときには、ガラスは、前記内
面と流管上端部12の接触面13と、0.5〜1.0mm
程度の微小な摺動面クリアランス14とによつて
下方への移動を阻止される。又、スリツト弁本体
には5mm程度の貫通孔18があけられている。こ
の貫通孔の目的は、ガラス移送を停止中の時、必
要に応じて、流管11内のガラスを除去してしま
うことにある。特に流管11を白金等の金属で形
成する場合、その変形損傷を防ぐ為に、スリツト
弁を閉じる際には、弁本体の上端にあるストツプ
弁19を開け、貫通孔18を大気に通じさせて流
管中のガラスを排出させるものである。
Without operating the drive means 20 as shown in FIG.
Hollow cylindrical portion 1 of flow tube upper end 12 and slit valve 15
6 are in close contact with each other, the glass contacts the contact surface 13 between the inner surface and the upper end portion 12 of the flow tube by 0.5 to 1.0 mm.
The downward movement is prevented by the very small sliding surface clearance 14. Further, a through hole 18 of about 5 mm is bored in the slit valve body. The purpose of this through hole is to remove the glass in the flow tube 11, if necessary, when the glass transfer is stopped. In particular, when the flow tube 11 is made of a metal such as platinum, in order to prevent deformation and damage to the flow tube 11, when closing the slit valve, open the stop valve 19 at the upper end of the valve body and let the through hole 18 communicate with the atmosphere. This is to discharge the glass in the flow tube.

流路3の底を貫いて下方に延出されたガラス移
送用の流管11は電気加熱帯26で保護され、さ
らにその下端は、保温炉27内に設けられた坩堝
又は同様の機能を持つ貯留容器10の底に到達し
ており、そのごく近傍に出口28がある。従つ
て、ガラスは常に坩堝又は同様の機能を持つ貯留
容器10の底から沸き上がる様にして供給するこ
とが出来、坩堝炉内のガラスレベルの高低に関係
なく、常に一定品質のガラスが得られる。
The flow tube 11 for glass transfer extending downward through the bottom of the flow channel 3 is protected by an electric heating zone 26, and furthermore, the lower end thereof is a crucible provided in a heat retention furnace 27 or has a similar function. The bottom of the storage container 10 has been reached and the outlet 28 is located in close proximity thereto. Therefore, glass can always be supplied so as to rise from the bottom of the crucible or storage container 10 having a similar function, and glass of constant quality can always be obtained regardless of the level of glass in the crucible furnace.

本方式の最大の特徴は、2m以上の上方にある
ことが普通である連続式機械成型用ガラス流路3
に流管11を直接接続して、ガラスを下方へ移送
し、これを坩堝又は同様の機能をもつ貯留容器1
0内に貯留し、この中から棹29を用い人手によ
つてガラス塊を巻きとることが出来る点にある。
このようにして、成型作業を機械成型、ハンド成
型共に同じ床上で行なうことが出来ることによ
り、両作業の交流が成型中にも可能となり、成型
アイテムの多様化が一層押し進められることにな
る。
The biggest feature of this method is the continuous mechanical glass flow channel 3, which is normally located at a height of 2 m or more.
A flow tube 11 is directly connected to the glass to transport the glass downward, and the glass is transferred to a crucible or a storage container 1 having a similar function.
The point is that the glass block is stored in the container 0, and the glass block can be manually wound up using the rod 29 from within the container.
In this way, both machine molding and hand molding can be performed on the same floor, allowing interaction between the two operations even during molding, further promoting the diversification of molded items.

さらに特徴とすべきことは、上方より下方へガ
ラスを移送する流管11に、ガラス移送流量の調
節機構を設けていることである。この調節機構は
流管11の上端に設置されているスリツト弁15
と、流管11の外周に設けられている電気加熱帯
26とから成りたつている。この調節機構を適当
に調節することによりすなわち、人手によるガラ
ス塊の総巻き取り量を24時間で供給することの出
来る流量とすることによつて、前述した昼夜のガ
ラス熔解量の大きな変動をほぼゼロに抑えること
が出来、これによつてハンド成型が機械成型と共
存していても、非常に安定した品質のガラスを連
続して熔解することが可能となる。
A further feature is that the flow tube 11 that transports glass from above to below is provided with a mechanism for adjusting the glass transport flow rate. This adjustment mechanism includes a slit valve 15 installed at the upper end of the flow pipe 11.
and an electric heating zone 26 provided around the outer periphery of the flow tube 11. By appropriately adjusting this adjustment mechanism, that is, by setting the flow rate to a level that can supply the total amount of glass gobs manually wound up in 24 hours, the large fluctuations in the amount of glass melted between day and night can be almost eliminated. This makes it possible to continuously melt glass of extremely stable quality even if hand molding coexists with machine molding.

[発明の効果] 上述のように本発明は、機械成型とハンド成型
とを同一床レベルで行なうことができて両作業の
交流が可能となり、成形アイテムの多様化が容易
となる。また通常の連続式機械成型用ガラス流路
内に挿入されたガラス移送用流管を用い、かつバ
ルブ機構により適当に流量を調整されたガラスを
下方にある坩堝又は同様の機能を持つ容器へと移
送することにより、従来方式による諸欠点を解消
し、より高品質、多様性のある製品を効率よく製
造することが可能である。
[Effects of the Invention] As described above, according to the present invention, machine molding and hand molding can be performed on the same floor level, and the two operations can be exchanged, making it easy to diversify molded items. In addition, using a glass transfer flow tube inserted into a normal continuous glass flow channel for continuous mechanical molding, the flow rate of glass is adjusted appropriately using a valve mechanism, and the glass is transferred to a crucible or a container with a similar function located below. By transferring, it is possible to eliminate the various drawbacks of the conventional method and efficiently manufacture products of higher quality and variety.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明方法を実施する装置の正面図、
第2図は第1図の−線における拡大断面図、
第3図は第2図においてスリツト弁開きの状態を
示す拡大断面図、第4図は従来の熔融ガラス移送
方法による設備の正面図である。 1……作業床、3……ガラス流路、8……機械
成型機、10……坩堝(ガラス貯留容器)、11
……流管、15……スリツト弁、17……流入
口、20……駆動手段、26……電気加熱帯、2
8……出口。
FIG. 1 is a front view of an apparatus for carrying out the method of the present invention;
Figure 2 is an enlarged sectional view taken along the - line in Figure 1;
FIG. 3 is an enlarged sectional view showing a state in which the slit valve is open in FIG. 2, and FIG. 4 is a front view of equipment using a conventional molten glass transfer method. 1... Working floor, 3... Glass channel, 8... Mechanical molding machine, 10... Crucible (glass storage container), 11
...flow tube, 15 ... slit valve, 17 ... inlet, 20 ... drive means, 26 ... electric heating zone, 2
8...Exit.

Claims (1)

【特許請求の範囲】 1 人の手を用いてガラス巻取り成型するハンド
成型工程に熔融されたガラスを移送するに当た
り、当該ガラスを、ハンド成型作業位置より上方
に設置された連続式機械成型用ガラス流路の途中
より供給し、これによつてハンド成型作業と連続
式機械成型作業とを同一床レベルにて行なえるよ
うにしたことを特徴とする熔融ガラスの移送方
法。 2 連続式機械成型用ガラス流路の途中に、ガラ
ス供給のオンオフおよび移送ガラス量の調節を可
能とするバルブ機構を設けてガラス移送用の流管
を下方に延設し、前記流管の下部であつて機械成
形機と同一床レベルにハンドメイド用のガラス貯
留容器を設置したことを特徴とする熔融ガラスの
移送装置。 3 バルブ機構は、前記流管の上端に接離自在に
配置されたスリツト弁である特許請求の範囲第2
項記載の熔融ガラスの移送装置。 4 ガラス移送用の流管は、下端をガラス貯留容
器の底部まで伸長させ、底部付近にガラスを沸き
上げるようにして容器内に供給する出口を有して
いる特許請求の範囲第2項記載の熔融ガラスの移
送装置。
[Claims] 1. When transferring molten glass to a hand molding process in which glass is rolled up and molded using one person's hands, the glass is transferred to a continuous machine molding machine installed above the hand molding work position. A method for transporting molten glass, characterized in that it is supplied from the middle of a glass flow path, thereby enabling hand molding work and continuous mechanical molding work to be performed on the same floor level. 2. A valve mechanism is provided in the middle of the glass flow path for continuous mechanical molding to enable on/off of glass supply and adjustment of the amount of glass to be transferred, and a flow tube for glass transfer is provided to extend downward, and the lower part of the flow tube is A molten glass transfer device characterized in that a handmade glass storage container is installed at the same floor level as a mechanical forming machine. 3. Claim 2, wherein the valve mechanism is a slit valve disposed at the upper end of the flow tube so as to be able to move toward and away from the flow tube.
The molten glass transfer device described in Section 1. 4. The flow tube for glass transfer has a lower end extending to the bottom of the glass storage container, and has an outlet near the bottom for supplying glass into the container in a boiling manner. Molten glass transfer device.
JP2086885A 1985-02-07 1985-02-07 Method and apparatus for conveying molten glass Granted JPS61183127A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2086885A JPS61183127A (en) 1985-02-07 1985-02-07 Method and apparatus for conveying molten glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2086885A JPS61183127A (en) 1985-02-07 1985-02-07 Method and apparatus for conveying molten glass

Publications (2)

Publication Number Publication Date
JPS61183127A JPS61183127A (en) 1986-08-15
JPH0454623B2 true JPH0454623B2 (en) 1992-08-31

Family

ID=12039135

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2086885A Granted JPS61183127A (en) 1985-02-07 1985-02-07 Method and apparatus for conveying molten glass

Country Status (1)

Country Link
JP (1) JPS61183127A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104496153B (en) * 2014-11-28 2017-04-12 湖北新华光信息材料有限公司 Device and method for preventing crystallization at leakage hole

Also Published As

Publication number Publication date
JPS61183127A (en) 1986-08-15

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