JPH0460697B2 - - Google Patents

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Publication number
JPH0460697B2
JPH0460697B2 JP11794484A JP11794484A JPH0460697B2 JP H0460697 B2 JPH0460697 B2 JP H0460697B2 JP 11794484 A JP11794484 A JP 11794484A JP 11794484 A JP11794484 A JP 11794484A JP H0460697 B2 JPH0460697 B2 JP H0460697B2
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JP
Japan
Prior art keywords
organic compound
outer cylinder
inner cylinder
opening
slit member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11794484A
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Japanese (ja)
Other versions
JPS60261537A (en
Inventor
Tatsuo Ito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Monsanto Japan Ltd
Original Assignee
Monsanto Japan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Monsanto Japan Ltd filed Critical Monsanto Japan Ltd
Priority to JP11794484A priority Critical patent/JPS60261537A/en
Publication of JPS60261537A publication Critical patent/JPS60261537A/en
Publication of JPH0460697B2 publication Critical patent/JPH0460697B2/ja
Granted legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Glanulating (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は室温で固体の有機化合物、特に有機ゴ
ム薬品の溶融液から流動性の良好な所望粒径の固
体粒子を効率よく得ることのできる生産性に優れ
た流動性材料の造粒装置に係る。 「従来の技術」 有機ゴム薬品等の有機化合物の造粒方法とし
て、従来から各種造粒方法が公知である。例えば
特公昭58−10422号、特公昭48−3210号、特開昭
54−62245号、特開昭58−74734号等は、いずれも
界面活性剤、親水性高分子化合物及び有機溶媒を
含有する水溶液に有機ゴム薬品を滴下または分散
して冷却固化する発明が記載されている。これら
の発明は全て水を媒体として造粒する湿式の方法
であり、造粒後に過、乾燥という工程または溶
媒回収という工程を必要とし、また必ずしも一定
の大きさの、同一形状の粒子を得るという目的に
は適さず篩別操作が必要であり、工業的に必ずし
も優れた方法とは云い難かつた。さらに粒子に付
着した親水性高分子化合物、界面活性剤等が有機
ゴム薬品としての性能を低下させるという問題が
あつた。また、特開昭51−117738号には、ゴム用
老化防止剤の溶融物を、冷却したスチールベルト
上に滴下固化させて半球形の粒子を製造する方法
が記載されているが、溶融物の滴下量を調節する
のが困難であり、生産性も劣つていた。 一方、流動性材料を押し出す装置が、特開昭55
−81116号にて公知である。該装置は、金属製で
あり、内側の円筒体の開口またはスリツトが外側
円筒体の開口に直接接触して回転するために開口
のエツジが摩耗し易く、例えば、有機ゴム薬品の
溶融物を押出すときその金属粉が有機ゴム薬品の
中に混入するおそれがあつた。また溶融物中に不
溶解物がある場合、外側円筒体の開口と内側円筒
体の開口との間に不溶解物が挾まれ、そのまま回
転するため一層その傾向を強め、開口が傷つき変
形するという危険さえあつた。この場合、N−ア
ルキル−N′−フエニル−P−フエニレンジアミ
ンの溶融物のような低融点物を押出すとき、固化
粒子の大きさ、形状に変化をきたし、特に連続生
産等使用頻度が多い場合には、装置そのものまた
は部品等の交換を余儀なくされ、生産性そのもの
に障害をきたすという欠点があつた。 「発明が解決しようとする問題点」 本発明者は、有機化合物、殊に有機ゴム薬品か
ら工業的有利に、流動性良好な所望粒形の粒子を
効率よく容易に得る装置について鋭意検討した結
果、二重円筒容器からなる造粒装置を用い、該装
置の内筒の開口付近の部分を着脱自在に嵌装され
たスリツト部材で構成し、かつ外筒の穿孔径と肉
厚を特定範囲に設定することにより、一定大きさ
の、同一形状の有機ゴム薬品粒子を高速で生産す
ることができ、得られた有機ゴム薬品粒子は流動
性にもすぐれていることを見い出し本発明を完成
するに到つた。 すなわち、本発明の目的は、流動性の良好な所
望粒子径を有する有機化合物粒子を効率よく製造
するための生産性に優れた造粒装置を提供するに
ある。 「発明の構成」 しかして、本発明の要旨は、周壁に開口を有
し、かつ有機化合物の溶融液を貯留することので
きる内筒と、該内筒の外周面に接触して内筒と相
対的に回転しかつ周壁に複数の穿孔を備えた外筒
とから構成され、回転にともなつて開口と穿孔と
が周期的に重なり溶融液の排出を許容する二重円
筒容器および外筒の穿孔から滴下される溶融液を
固化させるために有機化合物の融点以下の温度に
保持された冷却材からなる有機化合物の造粒装置
において、前記開口付近の外筒と接触する部分を
着脱自在に嵌装されたスリツト部材で構成し、か
つ前記穿孔が下記一般式〔〕 1.25≧b/a≧0.60 ……〔〕 (式中、aは穿孔径であり、bは外筒の肉厚で
ある。) を満足する形状を有するようにしたことを特徴と
する有機化合物の造粒装置に存する。 本発明の造粒装置を詳細に説明する。 本発明の造粒装置は、二重円筒容器からなり、
該二重円筒容器の内側の筒は、その周壁に貫通す
る開口を有し、内筒内には有機化合物の溶融液が
貯留できるようになつている。更に、溶融液が内
筒内で固化しないように、通常保温装置または加
熱装置が設けられている。一方、有機化合物の溶
融液は、配管により円筒容器外から内筒内に連続
的に供給できる構造になつており、また内筒は通
常回転しないように固定されている。 内筒の周壁に設けられる開口は、通常内筒の中
心軸と平行なスリツト状開口であり、しかも固定
された内筒の最も低い位置に配置されているのが
好ましい。こうすることにより、溶融液の完全排
出を図ることができ、また造粒粒子の形状も良好
となる。なお、開口は、必ずしも中心軸と平行で
ある必要はなく、場合によつては中心軸と若干の
角度をもつ程度ずれた方向になつていてもよい。
しかして、該開口付近の外筒と接触する部分は、
着脱自在に嵌装されたスリツト部材で構成されて
いる。開口は、その全体をスリツト部材で構成し
てもよいが、外筒に近い部分の開口だけをスリツ
ト部材で構成してもよい。前者の場合、金属製の
内筒周壁に大き目の仮の開口を削設し、この仮の
開口に所定の開口を有するスリツト部材を嵌装す
る。後者の場合、開口付近の金属製の内筒周壁を
ある深さまで切削加工し、スリツト部材の外形と
略同一形状の凹部を形成し、こゝに所定の開口を
有するスリツト部材を嵌装する。また、スリツト
部材は、その両長側縁に脚部を有するものである
ことが好ましく、脚部は内筒周壁との嵌装を確実
にする利点がある。スリツト部材を内筒と着脱自
在に嵌装するに当つては、スリツト部材が動かな
いように内筒に固定あるいは係合させてもよい
が、むしろ遊嵌状態にあるのがよい。すなわち、
開口と穿孔との間の隙間をなくすために、スリツ
ト部材は開口に遊嵌し、外筒とつねに接触させる
のが好ましい。スリツト部材は、遊嵌した状態で
も外筒によつて支えられ、内筒から脱落すること
はない。また、スリツト部材が傷んだときには、
外筒を内筒から分離することにより、スリツト部
材を容易に取り換えることができる。 しかして、スリツト部材の開口は、外筒の形
状、穿孔によつて異なるけれども、外筒の長さ、
穿孔径に従い適宜選ぶことができ、特に外筒の長
さに合せた長尺の、穿孔径より広幅のスリツト状
開口がよい。 また、二重円筒容器の外筒は、前記内筒の外周
面に接触して、内筒と相対的に回動するように構
成され、外筒の周壁には規則正しく多数の丸い穿
孔を備えており、回転にともなつて内筒の開口と
外筒の穿孔とが周期的に重なるような構造となつ
ている。これら穿孔は、内筒内の圧力変化を避け
るためにまたは少なくするために、一度に複数の
穿孔がスリツト開口と重なるのを避けるように、
スリツトに対し僅かの角度をもつて配列されてい
るのが望ましい。そして、その肉厚bと穿孔径a
とが一般式〔〕 1.25≧b/a≧0.60 ……〔〕 の関係が成り立つような形状とされていることが
必要である。また、各穿孔の間隔は、穿孔中心間
が穿孔径の3倍以上あるのが好ましい。b/aの
値が0.60よりも小さいと有機化合物の溶融液が多
量に二重円筒容器から流れ出して容易に固化せ
ず、また粒子間同志が合体することもあり、有機
化合物の固化した粒子の粒子径及び形状が一定せ
ず所望の大きさの粒子を得ることが困難である。
一方、b/aの値が1.25よりも大きすぎると穿孔
の中で有機化合物が固化して穿孔を閉塞し易く、
また閉塞しないにしても外筒からの溶融液の液切
れが悪く、一定の粒子径及び形状のものは得られ
ない。さらに、肉厚bに対して穿孔径aを小さく
すると、すなわちb/aの値が1.25より大きくな
ると良好な粒子形状を得るためには回転数を減ず
る必要があり、著しく生産性の低下をもたらす結
果になる。したがつて、外筒肉厚bと穿孔径aと
の間に一般式〔〕の関係を有することが本発明
の必須の要件である。しかして、bの値は、有機
化合物の粒子をできるだけ球形に近ずけるため
に、3mm以下、特に2mm以下であるのが好まし
い。肉厚bの異なる外筒を適宜採用することによ
り所望の粒子径のものを得ることができる。 本発明の造粒装置を図面を用いて更に詳述す
る。 第1図は、本発明の造粒装置の1例を示す斜視
図、第2図は、第1図の造粒装置の部分拡大縦断
面図、第3図イ及びロは、それぞれ本発明の造粒
装置の開口及び穿孔部分の他の例を示す拡大縦断
面図及び第4図イ及びロはそれぞれ第2図及び第
3図イに示したスリツト部材の概略斜視図であ
る。図中、1は二重円筒容器、2,2′,2″は内
筒、3,3′,3″は開口、4,4′,4″は外筒、
5,5′,5″は穿孔、6,6′は外筒回転用歯車、
7は無端のスチールベルト、8は有機化合物の溶
融液供給管、9,9′は溶融液の保温または加熱
装置、10は有機化合物粒子、11はスタンド、
12,12′,12″および13,13′はスリツ
ト部材、14,14′はスリツト状開口、15は
電力モーター、aは穿孔径、bは外筒肉厚、Aは
粒子径、矢印は回転または移動方向をそれぞれ示
す。 第1図の造粒装置は、二重円筒容器1の下に有
機化合物の融点以下の温度に保持された冷却材、
例えば無端のスチールベルト7が配置され、外筒
4の回転に連動して矢印方向に移動する。二重円
筒容器1の内筒2は、スタンド11に回転できな
いように固定されており、該内筒2には内筒内に
有機化合物の溶融液を供給し内筒2内で開口する
供給管8及び内筒内に配置され、溶融液の固化を
防止する保温装置または加熱装置9,9′を備え
ている。内筒2は、スケールベルト7に対面する
最も低い位置に内筒壁を貫通するスリツト状の開
口3が削設され、溶融液はこの開口3から排出さ
れる。開口近傍の細部は、第2図又は第3図に示
すように、開口3,3′,3″付近の外筒と接触す
る部分が、スリツト部材12,12′,12″で構
成されている。更に詳しく見てみると、第2図お
よび第3図イの開口3,3′の場合は、開口3,
3′付近の外筒4,4′と接触する内筒周壁部分
に、スリツト部材13,13′が嵌装できるよう
に凹部を削成し、こゝにスリツト部材13,1
3′を着脱自在に嵌装、好ましくは遊嵌する。ま
た、第3図ロの開口3″の場合は仮の開口を大き
目に削設し、こゝに開口3″を有するスリツト部
材12″を嵌装、好ましくは遊嵌する。内筒周壁
の開口3,3′間隙(幅)は、スリツト部材の開
口14,14′の間隙(幅)と同寸法かまたはこ
れより大きいのが好ましい。 しかして、スリツト部材としては、合成樹脂好
ましくは熱硬化性樹脂の成形品が用いられる。ま
た、熱硬化性樹脂は、特に制限されるものではな
いが、例えばフエノール樹脂、ユリア樹脂、メラ
ミン樹脂、不飽和ポリエステル樹脂、エポキシ樹
脂、ジアリルフタレート樹脂、ポリウレタン樹
脂、ケイ素樹脂等が用いられ、滑性、摩耗性、経
済性の観点からベークライトで代表されるフエノ
ール樹脂製のものが最も好ましい。 外筒4は肉厚bを有し、少なくとも内筒2の外
周面の開口3付近に接触して回転するように配置
されており、外筒の端部に設けられた歯車6に係
合された歯車6′を介して電力モーター15等の
外力によつて回転させられる。外筒4は、その周
壁に貫通する規則正しく配列された複数の孔径a
を有する穿孔5を有し、外筒4の回転にともなつ
て穿孔5は内筒2の開口3と周期的に重なり、有
機化合物の溶融液を滴下し、スチールベルト7上
で冷却固化し、有機化合物粒子10を造粒する。 造粒装置を構成する溶融液を冷却する冷却材
は、上述のスチールベルト7に限定されるもので
はなく、例えば冷却水を満たした水槽を用い、二
重円筒容器1から溶融液を水中に滴下する方法を
採用してもよい。この場合、粒子と水を分離する
工程を設ける必要があるので、上述のスチールベ
ルトを採用するのが好ましい。 本発明の造粒装置に適用しうる有機化合物と
は、一般に室温で固体であり、加熱によつて容易
に軟化し、または溶融液となつて流動性を持つよ
うになる有機化合物をいい、特に有機化合物は、
有機ゴム薬品での利用価値が高い。有機化合物
は、加熱溶融のし易さ、操業性を考慮すると、そ
の融点または軟化点が200℃以下、好ましくは150
℃以下、特に120℃以下の温度であるのが望まし
い。溶融液には外筒の穿孔径より小さい有機化合
物の微結晶が含まれていてもよい。有機ゴム薬品
は、加硫促進剤、加硫遅延剤、加硫剤、老化防止
剤、酸化防止剤等があり、特にこれらに限定され
るものではない。具体的に、加硫促進剤として
は、N−シクロヘキシル−2−ベンゾチアゾール
スルフエンアミド、N−tert−ブチル−2−ベン
ゾチアゾールスルフエンアミド、2−(モルホリ
ノチオ)ベンゾチアゾール、2−メルカプトベン
ゾチアゾール、ベンゾチアジルジサルフアイド、
テトラメチルチウラムジサルフアイド、テトラメ
チル−チウラムモノサルフアイド、ジフエニルグ
アニジン、1,3−ジフエニル−2−チオ尿素、
N,N′−ジメチルシクロヘキシルアミン−ジブ
チルジチオカルバミン酸塩、2−(2′,4′−ジニ
トロフエニルチオ)ベンゾチアゾール等が、加硫
遅延剤としてはN−(シクロヘキシルチオ)フタ
ルイミド、N−ニトロソジフエニルアミン等が、
加硫剤としてはジモルホリノジサルフアイド等
が、老化防止剤として1,2−ジヒドロ−2,
2,4−トリメチルキノリン重合物、オクチル化
ジフエニルアミン、N−フエニル−β−ナフチル
アミン、N−フエニル−α−ナフチルアミン、
N,N′−ジフエニル−P−フエニレンジアミン、
2,6−ジ−tert−ブチル−メチルフエノール、
N−アルキル−N′−フエニル−P−フエニレン
ジアミン等が挙げられ、特に融点が80℃以下N−
アルキル−N′−フエニル−P−フエニレンジア
ミン系老化防止剤の造粒に最も適している。融点
が80℃以下であるN−アルキル−N′−フエニル
−P−フエニレンジアミンは、普通そのアルキル
基の炭素原子数が分岐鎖も含めて3〜8であるも
のが多い。例えばN−(1,4−ジメチルペンチ
ル)−N′−フエニル−P−フエニレンジアミン、
N−(1−メチルヘキシル)−N′−フエニル−P
−フエニレンジアミン等のN−第2級ヘプチル−
N′−フエニル−P−フエニレンジアミン、N−
(1,3−ジメチルブチル)−N′−フエニル−P
−フエニレンジアミン、N−(1−メチルペンチ
ル)−N′−フエニル−P−フエニレンジアミン等
の第2級ヘキシル−N′−フエニル−P−フエニ
レンジアミン、N−イソプロピル−N′−フエニ
ル−P−フエニレンジアミン等が挙げられる。勿
論、アルキル基は第1級のアルキル基であつても
よい。またこれらは混合して用いてもよい。しか
し、比較的低融点同志のものは混合しない方が良
い。本発明の造粒装置は、特にN−(1,4−ジ
メチルペンチル)−N′−フエニル−P−フエニレ
ンジアミン、N−(1,3−ジメチルブチル)−
N′−フエニル−P−フエニレンジアミン及びN
−イソプロピル−N′−フエニル−P−フエニレ
ンジアミンの造粒に適し、N−(1,3−ジメチ
ルブチル)−N′−フエニル−P−フエニレンジア
ミンに対して最も有効的である。因みに、N−
(1,4−ジメチルペンチル)−N′−フエニル−
P−フエニレンジアミンの融点は、32〜34℃、N
−(1,3−ジメチルブチル)−N′−フエニル−
P−フエニレンジアミンの融点は44〜49℃、N−
イソプロピル−N′−フエニル−P−フエニレン
ジアミンの融点は、72〜80℃であり、これ以外の
上述のものも構造類似のものと略同程度の融点を
示す。 本発明の造粒装置を使用して、例えば融点が80
℃以下のN−アルキル−N′−フエニル−P−フ
エニレンジアミンの造粒方法について詳述する。 N−アルキル−N′−フエニル−P−フエニレ
ンジアミンの溶融液は、外筒を回転しながら本発
明の装置の内筒に供給され、外筒の穿孔から連続
的に滴下される。N−アルキル−N′−フエニル
−P−フエニレンジアミンの溶融液としては、N
−アルキル−N′−フエニル−P−フエニレンジ
アミン製造時の溶融液を、またはフレーク状また
は粉末状のN−アルキル−N′−フエニル−P−
フエニレンジアミンをその融点以上の温度に昇温
して溶融した溶融液をそのまま、あるいは後記す
るように過冷却状態で微結晶を析出させて使用し
うる。N−アルキル−N′−フエニル−P−フエ
ニレンジアミンは、種類によつてそれぞれ融点が
異なり、溶融液の温度によつても溶融粘度が異な
るので、各N−アルキル−N′−フエニル−P−
フエニレンジアミンの種類によつて適切な温度ま
たは溶融粘度を選択する必要がある。これは若干
の予備実験によつて知得することができる。一般
的に融点の低いものはできるだけ低温で二重円筒
容器に供給し滴下するのが好ましい。溶融液は、
外筒及び内筒の間で剪断力を受けるためか、冷却
材に滴下したとき容易に固化される。そして、本
発明の装置において、滴下後の固化を速やかに、
また粒子径を小さくする(球形に近ずける)ため
に、該溶融液は過冷却状態にして二重円筒容器の
内筒に供給するのが望ましい。例えば、溶融液
は、造粒装置の系外において、冷媒でもつてその
融点より5〜50℃低い温度の過冷却状態にする。
過冷却状態での撹拌(剪断力の付与)は、撹拌し
ながら過冷却状態にしても、過冷却状態になつて
から撹拌をしてもよい。例えば、撹拌を続けなが
ら過冷却状態にすると、N−アルキル−N′−フ
エニル−P−フエニレンジアミンは、その種類に
もよるが徐々にまたは速やかに微細な結晶が析出
してスラリー状態となる。過冷却の温度は、N−
アルキル−N′−フエニル−P−フエニレンジア
ミンの種類によつて適宜決められる。過冷却状態
を長期間保持すると今度は溶融液全体が固まるの
で、適当な量の結晶が析出したら、撹拌下、融点
以上の温度で再度加熱するのが望ましい。 融点以上の温度とは、加熱媒体の温度が融点以
上の温度があればよく、その温度は極端に高くな
い方が望ましい。例えば、融点以上20℃以内、好
ましくは10℃以内、特に5℃以内が好ましく、長
時間の操業においては溶融液自体の温度がその温
度になる場合が多い。溶融液自体が融点以上の温
度になつても、析出した結晶は、容易には融解せ
ずスラリー状態を保つている。 本発明の造粒装置を用いて造粒するには、この
ようなN−アルキル−N′−フエニル−P−フエ
ニレンジアミンの結晶の析出した溶融液をそれが
スラリー状態にある間に二重円筒容器に供給し融
点以下の低い温度に冷却保持された冷却材、例え
ば無端ベルト上に、または水中に滴下するのが好
ましい。冷却材の温度は、出来るだけ低い方がよ
く、すなわちN−アルキル−N′−フエニル−P
−フエニレンジアミンの融点と冷却材の温度差が
大きいほど好ましい。滴下するスラリー中の微細
結晶の含有量は高い方が望ましいが、あまり高い
と二重円筒容器の外筒の穿孔を閉塞するおそれが
あり、80重量%以下に、好ましくは40〜70重量%
の範囲の結晶濃度にあるスラリーを滴下するのが
適当である。 冷却材に滴下されたスラリーは、直ちにまたは
速やかに固化し、横断面形状が円形となる。 本発明の造粒装置においては、N−アルキル−
N′−フエニル−P−フエニレンジアミンが溶融
状態またはスラリー状態にある間に、パラフイ
ン、ステアリン酸、亜鉛華等の添加剤を適宜添加
した後に造粒することもできる。 パラフインを添加するには、N−アルキル−
N′−フエニル−P−フエニレンジアミンが溶融
液またはスラリー状態にある間に、加熱流動状態
にあるパラフインを混合し、溶融液またはスラリ
ーとパラフインの均一混合液を冷却材に滴下する
方法により、パラフインを含有するN−アルキル
−N′−フエニル−P−フエニレンジアミンが極
めて容易に造粒される。パラフインを含有するN
−アルキル−N′−フエニル−P−フエニレンジ
アミンの溶融液またはスラリーの滴下は、パラフ
インの物性及び含有量等により適宜滴下条件を選
択することができ、それは簡単な試験により見い
だすことができる。また、冷却材の温度、スラリ
ー中の結晶含有量も同様な試験により定めればよ
い。 「発明の効果」 本発明の有機化合物の造粒装置では、二重円筒
容器内筒の開口付近の外筒と接触する部分を着脱
自在に嵌装されたスリツト部材で構成したので、
金属製の外筒の穿孔は熱硬化性樹脂製スリツト部
材を介して内筒の開口と接触することになり、開
口及び穿孔間に金属同志の直接の接触は行われな
くなつた。それゆえ開口エツジの摩耗を防止でき
るとともに穿孔の摩耗も防止でき、有機化合物粒
子中への金属粉の混入を避けることができる。ま
た、外筒が熱硬化性樹脂製スリツト部材と接触し
ているので外筒の回転が滑らかであり、有機化合
物の溶融液に不溶解物または微結晶が含まれてい
ても、開口及び穿孔を傷つけるという危険性もな
い。 更に、熱硬化性樹脂製スリツト部材は、開口付
近の外筒に接触する部分に脱着自在に嵌装してい
るので、万一スリツト状開口またはスリツト部材
が変形または損傷したときの、または所望の粒子
径を得るためのスリツト部材の取替えは、極めて
容易かつ迅速に行うことができる。しかも、スリ
ツト部材を遊嵌した状態で嵌装したときは、外筒
の揺動があつてもこれに追随して常に外筒と接触
しているので、溶融液の液切れが良好となる。ま
た、外筒と接触する部分をスリツト部材で構成し
ているので、外筒の揺動があつても穿孔が必ずス
リツト状開口に重なるため、外筒肉厚b及び穿孔
径aとの関係と相俟つて均一量の溶融液が穿孔か
ら滴下される。従来は複数の円形の開口が配列さ
れていたので、外筒の若干の揺動により開口と穿
孔とが完全に重合されず、滴下される液滴量も異
なつていた。 また、本発明の造粒装置は、外筒の肉厚bと穿
孔径aとの間に一般式〔〕の関係を有するよう
にしたので、各種異なつた肉厚b及び穿孔径aを
有する外筒を適宜選択することにより滴下した後
の粒子が同一形状、同一大きさを有する半球形へ
球形の外観を示す所望粒子径Aの粒子となり、高
速で効率よく有機化合物粒子を製造することがで
きる。例えば、有機化合物がN−(1,3−ジメ
チルブチル)−N′−フエニル−P−フエニレンジ
アミンの溶融液を、冷却材としてスチールベルト
を採用したとき、外筒肉厚bと穿孔径aとの関係
において次の粒子径Aのものが得られる。 肉厚b(mm) 穿孔径a(mmφ) 粒子径A(mmφ) 3 3 6〜8 2 2 4〜5 1.5 1.5 3〜3.5 1 1 2〜2.5 0.8 0.8 1.5〜2 すなわち、肉厚、穿孔径の異なる外筒を適宜採
用することにより、スリツトの液切れが良いこと
と相俟つて、例えば1.5mm〜10mm範囲の粒子径を
有する均一大きさ、形状の揃つた粒子が容易に得
られる。 このようにして得られた粒子は、容易に破砕さ
れず、計量がし易く、粉立ちもなく環境衛生及び
労働衛生上極めて好都合である。 次に本発明装置を実施例によつて詳述するが、
本発明は、その要旨を超えない限り、以下の実施
例に限定されるものではない。 実施例1〜4、比較例1〜3 N−(1,3−ジメチルブチル)−N′−フエニ
ル−P−フエニレンジアミン(融点44〜49℃)の
フレーク状のものを60℃に加温して完全に溶融し
た。これを撹拌下に冷媒で徐々に冷却し、該フエ
ニレンジアミンの融点またはそれ以下の温度に冷
却した。44℃では微細結晶は認められず、35℃に
冷却するとほぼ50%の結晶が析出したスラリーに
なつた。44℃の溶融液及び35℃に冷却したスラリ
ー状溶融液を第1図、第2図および第4図イに示
した二重円筒容器型の造粒装置に連続的に供給
し、回転する外筒の穿孔から、5℃に冷却された
スチールベルト上に滴下した。 なお、スリツト部材はベークライト製のものを
内筒に遊嵌状態に嵌装した。 外筒の肉厚b、孔径a及びフエニレンジアミン
の粒子径Aと性状を第1表に示した。
The present invention relates to a fluid material granulation device with excellent productivity that can efficiently obtain solid particles of a desired particle size with good fluidity from a melt of an organic compound that is solid at room temperature, especially an organic rubber chemical. . "Prior Art" Various granulation methods are conventionally known as methods for granulating organic compounds such as organic rubber drugs. For example, Special Publication No. 58-10422, Special Publication No. 3210, No. 48-3210,
No. 54-62245, JP-A No. 58-74734, etc. all describe inventions in which an organic rubber chemical is dropped or dispersed in an aqueous solution containing a surfactant, a hydrophilic polymer compound, and an organic solvent, and then solidified by cooling. ing. All of these inventions are wet methods for granulation using water as a medium, and require a filtering and drying process or a solvent recovery process after granulation, and do not necessarily produce particles of a constant size and shape. It was not suitable for the purpose, required a sieving operation, and was not necessarily an excellent method from an industrial perspective. Furthermore, there was a problem in that hydrophilic polymer compounds, surfactants, etc. attached to the particles degraded the performance as organic rubber chemicals. Furthermore, JP-A-51-117738 describes a method for producing hemispherical particles by dropping a melt of a rubber anti-aging agent onto a cooled steel belt and solidifying it. It was difficult to control the amount of dripping, and productivity was also poor. On the other hand, a device for extruding fluid materials was developed in JP-A-55
-81116. The device is made of metal, and the opening or slit in the inner cylinder rotates in direct contact with the opening in the outer cylinder, so the edges of the opening are likely to wear out. There was a risk that the metal powder would mix into the organic rubber chemicals when they were taken out. In addition, if there is undissolved matter in the molten material, the undissolved matter will be caught between the opening of the outer cylinder and the opening of the inner cylinder, and as it continues to rotate, this tendency will become even stronger, causing damage and deformation of the opening. It was even dangerous. In this case, when extruding a low-melting point material such as a melt of N-alkyl-N'-phenyl-P-phenylenediamine, the size and shape of the solidified particles change, especially when used in continuous production. In many cases, the device itself or its parts must be replaced, which has the disadvantage of impeding productivity itself. "Problems to be Solved by the Invention" The present inventor has conducted extensive studies on an apparatus for efficiently and easily obtaining particles of a desired particle shape with good fluidity from organic compounds, especially organic rubber chemicals, with industrial advantage. , a granulation device consisting of a double cylindrical container is used, the part near the opening of the inner cylinder of the device is configured with a slit member removably fitted, and the diameter and wall thickness of the hole in the outer cylinder are set within a specific range. By setting these settings, it was possible to produce organic rubber drug particles of a certain size and the same shape at high speed, and the obtained organic rubber drug particles also had excellent fluidity. It has arrived. That is, an object of the present invention is to provide a granulation device with excellent productivity for efficiently producing organic compound particles having good fluidity and a desired particle size. "Structure of the Invention" The gist of the present invention is to provide an inner cylinder having an opening in the peripheral wall and capable of storing a melt of an organic compound, and an inner cylinder that is in contact with the outer peripheral surface of the inner cylinder. A double cylindrical container and an outer cylinder that rotate relative to each other and have a plurality of perforations in the peripheral wall, and the openings and perforations periodically overlap as the container rotates, allowing discharge of the molten liquid. In an organic compound granulation device consisting of a coolant kept at a temperature below the melting point of the organic compound in order to solidify the molten liquid dripping from the perforation, the part that contacts the outer cylinder near the opening is removably fitted. 1.25≧b/a≧0.60 (where a is the hole diameter and b is the wall thickness of the outer cylinder). ) An apparatus for granulating an organic compound is characterized in that it has a shape that satisfies the following. The granulation device of the present invention will be explained in detail. The granulation device of the present invention consists of a double cylindrical container,
The inner tube of the double cylindrical container has an opening penetrating its peripheral wall, and a molten liquid of an organic compound can be stored in the inner tube. Furthermore, a heat retention device or heating device is usually provided to prevent the melt from solidifying within the inner cylinder. On the other hand, the structure is such that the molten liquid of the organic compound can be continuously supplied into the inner cylinder from outside the cylindrical container through piping, and the inner cylinder is usually fixed so as not to rotate. The opening provided in the peripheral wall of the inner cylinder is usually a slit-shaped opening parallel to the central axis of the inner cylinder, and is preferably located at the lowest position of the fixed inner cylinder. By doing so, the melt can be completely discharged, and the shape of the granulated particles can also be improved. Note that the opening does not necessarily have to be parallel to the central axis, and may be oriented at a slight angle to the central axis in some cases.
Therefore, the part near the opening that comes into contact with the outer cylinder is
It is composed of a removably fitted slit member. The entire opening may be made of a slit member, or only the opening near the outer cylinder may be made of a slit member. In the former case, a large temporary opening is cut in the peripheral wall of the metal inner cylinder, and a slit member having a predetermined opening is fitted into this temporary opening. In the latter case, the peripheral wall of the metal inner cylinder near the opening is cut to a certain depth to form a recess having approximately the same external shape as the slit member, into which the slit member having a predetermined opening is fitted. Further, it is preferable that the slit member has leg portions on both long side edges thereof, and the leg portions have the advantage of ensuring secure fitting with the inner cylinder circumferential wall. When removably fitting the slit member into the inner cylinder, the slit member may be fixed or engaged with the inner cylinder so as not to move, but it is preferable that the slit member be loosely fitted. That is,
In order to eliminate the gap between the opening and the perforation, it is preferable that the slit member loosely fit into the opening and be in constant contact with the outer cylinder. Even when the slit member is loosely fitted, it is supported by the outer cylinder and does not fall off from the inner cylinder. Also, if the slit member is damaged,
By separating the outer cylinder from the inner cylinder, the slit member can be easily replaced. Although the opening of the slit member varies depending on the shape of the outer cylinder and the perforation, the length of the outer cylinder,
It can be appropriately selected according to the diameter of the perforation, and in particular, a long slit-shaped opening that matches the length of the outer cylinder and is wider than the diameter of the perforation is preferable. Further, the outer cylinder of the double cylindrical container is configured to contact the outer peripheral surface of the inner cylinder and rotate relative to the inner cylinder, and the peripheral wall of the outer cylinder is provided with a large number of regular round perforations. The structure is such that the opening of the inner cylinder and the perforation of the outer cylinder periodically overlap with each other as the cylinder rotates. These perforations are arranged in such a way as to avoid multiple perforations at once overlapping the slit opening in order to avoid or reduce pressure changes within the inner cylinder.
Preferably, they are arranged at a slight angle to the slit. Then, its wall thickness b and hole diameter a
It is necessary that the shape satisfies the general formula [] 1.25≧b/a≧0.60...[]. Further, it is preferable that the distance between the respective perforations is at least three times the diameter of the perforations between the centers of the perforations. If the value of b/a is less than 0.60, a large amount of the molten organic compound will flow out of the double cylindrical container and will not solidify easily, and interparticles may coalesce, causing the solidified particles of the organic compound to The particle size and shape are not constant, making it difficult to obtain particles of a desired size.
On the other hand, if the value of b/a is too large than 1.25, the organic compound will solidify inside the hole and will easily block the hole.
Furthermore, even if there is no clogging, the melt drains from the outer cylinder poorly, making it impossible to obtain particles with a constant particle size and shape. Furthermore, if the hole diameter a is made smaller relative to the wall thickness b, that is, if the value of b/a becomes larger than 1.25, it is necessary to reduce the rotation speed in order to obtain a good particle shape, resulting in a significant drop in productivity. result. Therefore, it is an essential requirement of the present invention that the outer cylinder wall thickness b and the perforation diameter a satisfy the relationship expressed by the general formula []. Therefore, the value of b is preferably 3 mm or less, particularly 2 mm or less, in order to make the particles of the organic compound as close to spherical as possible. By appropriately employing outer cylinders with different wall thicknesses b, particles with a desired particle size can be obtained. The granulation apparatus of the present invention will be further explained in detail using the drawings. FIG. 1 is a perspective view showing one example of the granulation device of the present invention, FIG. 2 is a partially enlarged vertical sectional view of the granulation device of FIG. 1, and FIG. FIGS. 4A and 4B are an enlarged longitudinal sectional view showing other examples of openings and perforation portions of the granulating device, and schematic perspective views of the slit member shown in FIGS. 2 and 3A, respectively. In the figure, 1 is a double cylindrical container, 2, 2', 2'' are inner tubes, 3, 3', 3'' are openings, 4, 4', 4'' are outer tubes,
5, 5', 5'' are perforations, 6, 6' are outer cylinder rotation gears,
7 is an endless steel belt, 8 is an organic compound melt supply pipe, 9, 9' is a heat retention or heating device for the melt, 10 is an organic compound particle, 11 is a stand,
12, 12', 12'' and 13, 13' are slit members, 14, 14' are slit-shaped openings, 15 is an electric motor, a is the hole diameter, b is the outer cylinder wall thickness, A is the particle diameter, and the arrow is rotation. The granulation device shown in Fig. 1 includes a coolant kept at a temperature below the melting point of the organic compound under the double cylindrical container 1;
For example, an endless steel belt 7 is disposed and moves in the direction of the arrow in conjunction with the rotation of the outer cylinder 4. The inner cylinder 2 of the double cylindrical container 1 is fixed to a stand 11 so as not to rotate, and the inner cylinder 2 has a supply pipe that supplies a melt of an organic compound to the inner cylinder and opens inside the inner cylinder 2. 8 and a heat insulating device or heating device 9, 9' arranged in the inner cylinder to prevent solidification of the molten liquid. The inner cylinder 2 has a slit-shaped opening 3 cut through the inner cylinder wall at the lowest position facing the scale belt 7, and the melt is discharged from the opening 3. As shown in FIG. 2 or 3, the details near the openings are such that the portions that contact the outer cylinder near the openings 3, 3', and 3'' are composed of slit members 12, 12', and 12''. . Looking more closely, in the case of openings 3 and 3' in Figures 2 and 3 A, openings 3 and 3'
A recess is cut in the inner cylinder peripheral wall portion near 3' that contacts the outer cylinders 4, 4' so that the slit members 13, 13' can be fitted therein.
3' is removably fitted, preferably loosely fitted. Further, in the case of the opening 3'' in Fig. 3B, a temporary opening is cut to a large size, and the slit member 12'' having the opening 3'' is fitted therein, preferably loosely fitted therein.The opening in the inner cylinder peripheral wall It is preferable that the gap (width) 3, 3' is the same size as or larger than the gap (width) of the openings 14, 14' of the slit member. A resin molded article is used.The thermosetting resin is not particularly limited, but includes, for example, phenol resin, urea resin, melamine resin, unsaturated polyester resin, epoxy resin, diallyl phthalate resin, polyurethane resin, A silicone resin or the like is used, and from the viewpoint of lubricity, abrasion resistance, and economical efficiency, a material made of phenolic resin such as Bakelite is most preferable.The outer cylinder 4 has a wall thickness b, and at least the outer circumferential surface of the inner cylinder 2 It is arranged to rotate in contact with the vicinity of the opening 3 of the cylinder, and is rotated by an external force such as an electric motor 15 through a gear 6' engaged with a gear 6 provided at the end of the outer cylinder. The outer cylinder 4 has a plurality of regularly arranged holes a that penetrate through its peripheral wall.
As the outer cylinder 4 rotates, the perforations 5 periodically overlap with the openings 3 of the inner cylinder 2, and the molten organic compound is dropped onto the steel belt 7 to cool and solidify. Organic compound particles 10 are granulated. The coolant for cooling the molten liquid constituting the granulating device is not limited to the above-mentioned steel belt 7. For example, a water tank filled with cooling water may be used, and the molten liquid may be dropped into water from the double cylindrical container 1. You may also adopt the method of In this case, since it is necessary to provide a step for separating particles and water, it is preferable to use the above-mentioned steel belt. The organic compound that can be applied to the granulation device of the present invention refers to an organic compound that is generally solid at room temperature and easily softens by heating or becomes fluid by turning into a molten liquid. Organic compounds are
Highly useful in organic rubber chemicals. The organic compound should have a melting point or softening point of 200°C or less, preferably 150°C or less, considering ease of heating and melting and workability.
The temperature is desirably below 120°C, particularly below 120°C. The melt may contain microcrystals of the organic compound that are smaller than the diameter of the perforations in the outer cylinder. Organic rubber chemicals include vulcanization accelerators, vulcanization retarders, vulcanizing agents, anti-aging agents, antioxidants, etc., but are not particularly limited to these. Specifically, the vulcanization accelerators include N-cyclohexyl-2-benzothiazolesulfenamide, N-tert-butyl-2-benzothiazolesulfenamide, 2-(morpholinothio)benzothiazole, and 2-mercaptobenzo Thiazole, benzothiazyl disulfide,
Tetramethylthiuram disulfide, tetramethyl-thiuram monosulfide, diphenylguanidine, 1,3-diphenyl-2-thiourea,
N,N'-dimethylcyclohexylamine-dibutyldithiocarbamate, 2-(2',4'-dinitrophenylthio)benzothiazole, etc. are used as vulcanization retarders, N-(cyclohexylthio)phthalimide, N-nitrosocarbamate, etc. Diphenylamine etc.
Dimorpholinodisulfide is used as a vulcanizing agent, and 1,2-dihydro-2,
2,4-trimethylquinoline polymer, octylated diphenylamine, N-phenyl-β-naphthylamine, N-phenyl-α-naphthylamine,
N,N'-diphenyl-P-phenylenediamine,
2,6-di-tert-butyl-methylphenol,
Examples include N-alkyl-N'-phenyl-P-phenylenediamine, especially N-
It is most suitable for granulating an alkyl-N'-phenyl-P-phenylenediamine anti-aging agent. N-alkyl-N'-phenyl-P-phenylenediamine having a melting point of 80 DEG C. or less usually has an alkyl group having 3 to 8 carbon atoms, including branched chains. For example, N-(1,4-dimethylpentyl)-N'-phenyl-P-phenylenediamine,
N-(1-methylhexyl)-N'-phenyl-P
-N-Secondary heptyl such as phenylenediamine-
N'-phenyl-P-phenylenediamine, N-
(1,3-dimethylbutyl)-N'-phenyl-P
-phenylenediamine, secondary hexyl such as N-(1-methylpentyl)-N'-phenyl-P-phenylenediamine, N'-phenyl-P-phenylenediamine, N-isopropyl-N'-phenyl -P-phenylenediamine and the like. Of course, the alkyl group may be a primary alkyl group. Moreover, these may be used in combination. However, it is better not to mix materials with relatively low melting points. The granulation device of the invention is particularly suitable for N-(1,4-dimethylpentyl)-N'-phenyl-P-phenylenediamine, N-(1,3-dimethylbutyl)-
N′-phenyl-P-phenylenediamine and N
-Isopropyl-N'-phenyl-P-phenylenediamine, and is most effective for N-(1,3-dimethylbutyl)-N'-phenyl-P-phenylenediamine. By the way, N-
(1,4-dimethylpentyl)-N'-phenyl-
The melting point of P-phenylenediamine is 32-34℃, N
-(1,3-dimethylbutyl)-N'-phenyl-
The melting point of P-phenylenediamine is 44-49℃, N-
The melting point of isopropyl-N'-phenyl-P-phenylenediamine is 72 to 80°C, and the other compounds mentioned above also exhibit melting points that are approximately the same as those of structurally similar compounds. Using the granulation device of the invention, e.g.
A method for granulating N-alkyl-N'-phenyl-P-phenylenediamine at temperatures below .degree. C. will be described in detail. A melt of N-alkyl-N'-phenyl-P-phenylenediamine is supplied to the inner cylinder of the apparatus of the present invention while rotating the outer cylinder, and is continuously dripped from the perforations in the outer cylinder. As a melt of N-alkyl-N'-phenyl-P-phenylenediamine, N
-Alkyl-N'-phenyl-P-phenylenediamine, or flaky or powdered N-alkyl-N'-phenyl-P-
A molten liquid obtained by heating phenylenediamine to a temperature higher than its melting point can be used as it is, or as described later, microcrystals can be precipitated in a supercooled state and used. N-alkyl-N'-phenyl-P-phenylenediamines have different melting points depending on the type, and melt viscosity also differs depending on the temperature of the melt, so each N-alkyl-N'-phenyl-P −
It is necessary to select an appropriate temperature or melt viscosity depending on the type of phenylenediamine. This can be determined by some preliminary experiments. Generally, it is preferable to supply a substance with a low melting point to a double cylindrical container at the lowest possible temperature and drop it. The melt is
Possibly because of the shearing force exerted between the outer and inner cylinders, it solidifies easily when dropped into the coolant. In the apparatus of the present invention, the solidification after dropping is quickly carried out.
Further, in order to reduce the particle size (approximately spherical shape), it is desirable that the melt be supercooled and supplied to the inner cylinder of the double cylindrical container. For example, the molten liquid is supercooled to a temperature 5 to 50° C. lower than the melting point of the refrigerant outside the granulating device.
Stirring in a supercooled state (applying shearing force) may be carried out while stirring, or may be carried out after the supercooled state has been achieved. For example, if N-alkyl-N'-phenyl-P-phenylenediamine is brought into a supercooled state while continuing to stir, fine crystals will gradually or quickly precipitate, depending on the type, and it will become a slurry. . The supercooling temperature is N-
It is appropriately determined depending on the type of alkyl-N'-phenyl-P-phenylenediamine. If the supercooled state is maintained for a long period of time, the entire melt will solidify, so once a suitable amount of crystals have precipitated, it is desirable to heat it again at a temperature above the melting point while stirring. The temperature above the melting point is sufficient if the temperature of the heating medium is above the melting point, and it is preferable that the temperature is not extremely high. For example, it is preferably higher than the melting point and within 20°C, preferably within 10°C, especially within 5°C, and the temperature of the melt itself often reaches this temperature during long-term operation. Even if the temperature of the melt itself reaches a temperature higher than its melting point, the precipitated crystals do not easily melt and remain in a slurry state. In order to perform granulation using the granulator of the present invention, the molten liquid in which the crystals of N-alkyl-N'-phenyl-P-phenylenediamine have precipitated is double-layered while it is in a slurry state. It is preferred that the coolant is supplied to a cylindrical container and kept cooled at a low temperature below its melting point, such as on an endless belt, or dropped into water. The temperature of the coolant should be as low as possible, i.e. N-alkyl-N'-phenyl-P
- The larger the difference between the melting point of phenylenediamine and the temperature of the coolant, the better. It is desirable for the content of fine crystals in the slurry to be dropped to be high, but if it is too high, there is a risk of clogging the perforations in the outer cylinder of the double cylindrical container, so the content should be 80% by weight or less, preferably 40 to 70% by weight.
It is appropriate to drop a slurry having a crystal concentration in the range of . The slurry dropped onto the coolant solidifies immediately or rapidly, and has a circular cross-sectional shape. In the granulation device of the present invention, N-alkyl-
While N'-phenyl-P-phenylenediamine is in a molten state or a slurry state, additives such as paraffin, stearic acid, zinc white, etc. can be appropriately added thereto and then granulated. To add paraffin, N-alkyl-
By a method of mixing paraffin in a heated fluidized state while N'-phenyl-P-phenylenediamine is in a melt or slurry state, and dropping a uniform mixture of the melt or slurry and paraffin onto the coolant, N-alkyl-N'-phenyl-P-phenylenediamine containing paraffin is very easily granulated. N containing paraffin
Dropping conditions for dropping the melt or slurry of -alkyl-N'-phenyl-P-phenylenediamine can be appropriately selected depending on the physical properties and content of paraffin, which can be determined by a simple test. Further, the temperature of the coolant and the crystal content in the slurry may be determined by similar tests. "Effects of the Invention" In the organic compound granulation apparatus of the present invention, the part that contacts the outer cylinder near the opening of the inner cylinder of the double cylindrical container is configured with a slit member that is removably fitted.
The perforation of the metal outer cylinder comes into contact with the opening of the inner cylinder via the thermosetting resin slit member, and direct contact between the metals is no longer performed between the opening and the perforation. Therefore, it is possible to prevent abrasion of the opening edge, as well as abrasion of the perforations, and it is possible to avoid mixing of metal powder into the organic compound particles. In addition, since the outer cylinder is in contact with the thermosetting resin slit member, the rotation of the outer cylinder is smooth, and even if the melt of the organic compound contains insoluble matter or microcrystals, opening and perforation are prevented. There is no risk of injury. Furthermore, since the thermosetting resin slit member is removably fitted to the part that contacts the outer cylinder near the opening, it can be used in the event that the slit opening or the slit member is deformed or damaged, or if the slit member is deformed or damaged. The slit member can be replaced very easily and quickly to obtain the desired particle size. Moreover, when the slit member is fitted in a loosely fitted state, even if the outer cylinder swings, it follows this movement and is always in contact with the outer cylinder, so that the molten liquid drains easily. In addition, since the part that contacts the outer cylinder is made of a slit member, even if the outer cylinder swings, the perforation always overlaps the slit opening, so the relationship between the outer cylinder wall thickness b and the perforation diameter a is Together, a uniform amount of molten liquid is dripped from the perforation. Conventionally, since a plurality of circular openings were arranged, the openings and the perforations did not overlap completely due to slight rocking of the outer cylinder, and the amount of droplets dropped also varied. Furthermore, since the granulation device of the present invention has the relationship of the general formula [ ] between the wall thickness b of the outer cylinder and the perforation diameter a, By appropriately selecting the cylinder, the particles after dropping become particles with the desired particle diameter A that exhibits a hemispherical or spherical appearance having the same shape and size, and it is possible to efficiently produce organic compound particles at high speed. . For example, when the organic compound is a melt of N-(1,3-dimethylbutyl)-N'-phenyl-P-phenylenediamine and a steel belt is used as the coolant, the outer cylinder wall thickness b and the perforation diameter a In relation to this, the following particle size A can be obtained. Wall thickness b (mm) Hole diameter a (mmφ) Particle diameter A (mmφ) 3 3 6~8 2 2 4~5 1.5 1.5 3~3.5 1 1 2~2.5 0.8 0.8 1.5~2 In other words, wall thickness, hole diameter By appropriately employing outer cylinders having different diameters, it is possible to easily obtain particles having a uniform size and shape, and having a particle diameter in the range of 1.5 mm to 10 mm, for example, as well as good liquid drainage from the slit. The particles obtained in this way are not easily crushed, are easy to measure, and do not create powder, which is extremely convenient in terms of environmental and occupational hygiene. Next, the device of the present invention will be explained in detail by way of examples.
The present invention is not limited to the following examples unless it exceeds the gist thereof. Examples 1 to 4, Comparative Examples 1 to 3 N-(1,3-dimethylbutyl)-N'-phenyl-P-phenylenediamine (melting point 44 to 49°C) in the form of flakes was heated to 60°C. and completely melted. This was gradually cooled with a refrigerant while stirring to a temperature equal to or lower than the melting point of the phenylenediamine. At 44°C, no fine crystals were observed, and when cooled to 35°C, a slurry with approximately 50% crystals precipitated was obtained. The 44°C melt and the slurry melt cooled to 35°C are continuously supplied to the double cylindrical container type granulating device shown in Figures 1, 2 and 4A. It was dropped through the perforation of the cylinder onto a steel belt cooled to 5°C. The slit member was made of Bakelite and was loosely fitted into the inner cylinder. Table 1 shows the wall thickness b of the outer cylinder, the pore diameter a, the particle diameter A of phenylenediamine, and the properties.

【表】 外筒の肉厚と穿孔径が一般式〔〕の関係にあ
るときは、球形ないし球形に近い形状を示し、均
一の大きさとなり、生産性にすぐれ、かつ粒子の
流動性がすぐれている。一方、b/aの値が0.5
と小さい場合、生産性はすぐれているが、扁平な
粒子形状となり、流動性に劣つた粒子となり、
b/aの値が2.0と大きい場合、溶融液が穿孔か
ら規則正しく落下せず、形状も不規則であり、生
産性に支障をきたす。また、溶融液の温度が高い
場合、b/aの値が小さい方では、穿孔からの溶
融液の滴下量が多くなり、溶融液温度の低い場合
に比較して扁平形状となり易い。溶融液温度が低
く、b/aの値が大きい場合、穿孔で溶融液の固
化が生じ易く、生産不可能となる。したがつて、
b/aの値を一般式〔〕の範囲内で適宜温度に
保たれた溶融液を滴下する必要のあることが判
る。 また、実施例1の運転を3ケ月連続して行つた
後でも、穿孔及び遊嵌状態にあるベークライト製
スリツト部材のスリツト状開口は、摩耗、変形し
ておらず、熱硬化性樹脂製スリツト部材を嵌装せ
ず、金属が直接外筒と接触する開口の傷付きの状
態とは比較にならないほど良好であつた。 実施例 2 穿孔径aの異なる肉厚2mmの外筒を有しかつ第
3図ロに示した開口を有する二重円筒容器型造粒
装置を用いて、次に示す有機ゴム薬品として用い
られる有機化合物の下記温度に保つた溶融液を、
10℃に冷却された無端ベルトに滴下して固化し
た。スリツト部材は、ベークライト製のものを用
いた。 (1) N−フエニル−β−ナフチルアミン 105℃ (2) N−シクロヘキシル−2−ベンゾチアゾリル
スルフエンアミド 98℃ (3) 2,2,4−トリメチル−1,2−ジヒドロ
キノリン重合物 95℃ (110℃に加熱溶融後95℃まで冷却)
[Table] When the wall thickness of the outer cylinder and the perforation diameter are in the general formula [ ], the shape is spherical or nearly spherical, the size is uniform, the productivity is excellent, and the fluidity of the particles is excellent. ing. On the other hand, the value of b/a is 0.5
If the particle size is small, productivity is excellent, but the particle shape is flat and the particles have poor fluidity.
When the value of b/a is as large as 2.0, the melt does not fall regularly from the perforations and the shape is irregular, which impedes productivity. Further, when the temperature of the melt is high, the amount of the melt dripping from the perforation increases when the value of b/a is small, and the shape is more likely to be flattened than when the melt temperature is low. If the melt temperature is low and the value of b/a is large, the melt tends to solidify during perforation, making production impossible. Therefore,
It can be seen that it is necessary to drop the molten liquid kept at an appropriate temperature so that the value of b/a falls within the range of the general formula []. Further, even after the operation of Example 1 was carried out for three consecutive months, the slit-shaped opening of the Bakelite slit member in the perforated and loosely fitted state was not worn or deformed, and the thermosetting resin slit member was not worn or deformed. The condition was so good that it was incomparably better than the scratched state of the opening where the metal was not fitted and the metal directly contacted the outer cylinder. Example 2 Using a double cylindrical container type granulator having outer cylinders with a wall thickness of 2 mm and different perforation diameters a and the opening shown in FIG. The melt of the compound kept at the following temperature is
It was dropped onto an endless belt cooled to 10°C and solidified. The slit member was made of Bakelite. (1) N-phenyl-β-naphthylamine 105℃ (2) N-cyclohexyl-2-benzothiazolylsulfenamide 98℃ (3) 2,2,4-trimethyl-1,2-dihydroquinoline polymer 95℃ (Cooled to 95℃ after heating and melting at 110℃)

【表】 有機化合物(1)の外筒肉厚2mm、孔径1.5mmφの
場合は、小粒径で良好な流動性を示しているが、
外筒の穿孔が運転中に閉塞する現象が起り、規則
的な溶融液の滴下は行われず、長時間の運転によ
りその傾向は強まり、連続運転は不可能であつ
た。その他の実施例はすべて満足する結果が得ら
れ、長時間の運転にかかわらず、熱硬化性樹脂製
スリツト部材の開口及び穿孔とも変形は認められ
なかつた。
[Table] In the case of organic compound (1) with an outer cylinder wall thickness of 2 mm and a hole diameter of 1.5 mm, the particle size is small and shows good fluidity.
A phenomenon in which the perforations in the outer cylinder became clogged during operation occurred, and regular dripping of the molten liquid did not occur, and this tendency became stronger as the operation continued for a long time, making continuous operation impossible. Satisfactory results were obtained in all other Examples, and no deformation was observed in the openings or perforations of the thermosetting resin slit member despite long-term operation.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本発明の造粒装置の一例でその斜視
図、第2図は、第1図の造粒装置の部分拡大縦断
面図、第3図イ及びロは、それぞれ本発明の他の
造粒装置の開口及び穿孔部分の拡大縦断明図、第
4図イ及びロはそれぞれ第2図及び第3図イに示
したスリツト成形品の概略斜視図を示す。 図中、1は二重円筒容器、2,2′,2″は内
筒、3,3′,3″は開口、4,4′,4″は外筒、
5,5′,5″は穿孔、12,12′,12″はスリ
ツト部材をそれぞれ示す。
FIG. 1 is a perspective view of an example of the granulation device of the present invention, FIG. 2 is a partially enlarged vertical sectional view of the granulation device of FIG. 1, and FIG. FIGS. 4A and 4B are schematic perspective views of the slit molded product shown in FIGS. 2 and 3A, respectively. In the figure, 1 is a double cylindrical container, 2, 2', 2'' are inner tubes, 3, 3', 3'' are openings, 4, 4', 4'' are outer tubes,
5, 5', 5'' are perforations, and 12, 12', 12'' are slit members, respectively.

Claims (1)

【特許請求の範囲】 1 周壁に開口を有しかつ有機化合物の溶融液を
貯留することのできる内筒と、該内筒の外周面に
接触して内筒と相対的に回転しかつ周壁に複数の
穿孔を備えた外筒とから構成され、回転にともな
つて開口と穿孔とが周期的に重なり溶融液の排出
を許容する二重円筒容器および外筒の穿孔から滴
下される溶融液を固化させるために有機化合物の
融点以下の温度に保持された冷却材からなる有機
化合物の造粒装置において、前記開口付近の外筒
と接触する部分を着脱自在に嵌装されたスリツト
部材で構成し、かつ前記穿孔が下記一般式〔〕 1.25≧b/a≧0.60 ……〔〕 (式中、aは穿孔径であり、bは外筒の肉厚で
ある。) を満足する形状を有するようにしたことを特徴と
する有機化合物の造粒装置。 2 スリツト部材が遊嵌状態に嵌装されている特
許請求の範囲第1項記載の有機化合物の造粒装
置。 3 スリツト部材が両長測縁に脚部を有する特許
請求の範囲第1項又は第2項記載の有機化合物の
造粒装置。 4 スリツト部材が熱硬化性樹脂の成形品である
特許請求の範囲第1項〜第3項記載の有機化合物
の造粒装置。 5 熱硬化性樹脂がフエノール樹脂である特許請
求の範囲第4項記載の有機化合物の造粒装置。 6 有機化合物が有機ゴム薬品である特許請求の
範囲第1項記載の有機化合物の造粒装置。 7 有機化合物がN−アルキル−N′−フエニル
−P−フエニレンジアミンである特許請求の範囲
第1項または第6項記載の有機化合物の造粒装
置。
[Scope of Claims] 1. An inner cylinder having an opening in the peripheral wall and capable of storing a molten liquid of an organic compound, and an inner cylinder that rotates relative to the inner cylinder in contact with the outer peripheral surface of the inner cylinder and is attached to the peripheral wall. The double cylindrical container consists of an outer cylinder with a plurality of perforations, and as the openings and perforations periodically overlap as it rotates, allowing the discharge of the molten liquid, and the molten liquid dripping from the perforations of the outer cylinder. In an organic compound granulation device comprising a coolant kept at a temperature below the melting point of the organic compound for solidification, the part that contacts the outer cylinder near the opening is configured with a slit member detachably fitted. , and the perforation has a shape that satisfies the following general formula [] 1.25≧b/a≧0.60...[] (In the formula, a is the perforation diameter and b is the wall thickness of the outer cylinder.) An organic compound granulation device characterized by: 2. The organic compound granulation device according to claim 1, wherein the slit member is loosely fitted. 3. The organic compound granulation device according to claim 1 or 2, wherein the slit member has legs on both length edges. 4. The organic compound granulation apparatus according to claims 1 to 3, wherein the slit member is a molded article of thermosetting resin. 5. The organic compound granulation device according to claim 4, wherein the thermosetting resin is a phenolic resin. 6. The organic compound granulation device according to claim 1, wherein the organic compound is an organic rubber chemical. 7. The organic compound granulation device according to claim 1 or 6, wherein the organic compound is N-alkyl-N'-phenyl-P-phenylenediamine.
JP11794484A 1984-06-08 1984-06-08 Granulator of organic compound Granted JPS60261537A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11794484A JPS60261537A (en) 1984-06-08 1984-06-08 Granulator of organic compound

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11794484A JPS60261537A (en) 1984-06-08 1984-06-08 Granulator of organic compound

Publications (2)

Publication Number Publication Date
JPS60261537A JPS60261537A (en) 1985-12-24
JPH0460697B2 true JPH0460697B2 (en) 1992-09-28

Family

ID=14724088

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11794484A Granted JPS60261537A (en) 1984-06-08 1984-06-08 Granulator of organic compound

Country Status (1)

Country Link
JP (1) JPS60261537A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3813756C1 (en) * 1988-04-23 1989-03-02 Santrade Ltd., Luzern, Ch
DE4332953C1 (en) * 1993-09-28 1994-06-16 Santrade Ltd Thin endless belt with long service life - has collared perforations on face furthest from arriving solidifying solids, used for manufacture of granular products
US9878467B2 (en) * 2015-06-19 2018-01-30 The Procter & Gamble Company Apparatus and process for forming particles
JP2020163292A (en) * 2019-03-29 2020-10-08 大東カカオ株式会社 Molding device and molding method
JP7773310B2 (en) * 2020-06-17 2025-11-19 株式会社紀文食品 Granular kneaded material molding device and granular kneaded product manufacturing device using the same

Also Published As

Publication number Publication date
JPS60261537A (en) 1985-12-24

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