JPH0470433B2 - - Google Patents
Info
- Publication number
- JPH0470433B2 JPH0470433B2 JP62034280A JP3428087A JPH0470433B2 JP H0470433 B2 JPH0470433 B2 JP H0470433B2 JP 62034280 A JP62034280 A JP 62034280A JP 3428087 A JP3428087 A JP 3428087A JP H0470433 B2 JPH0470433 B2 JP H0470433B2
- Authority
- JP
- Japan
- Prior art keywords
- twisting
- twist
- strands
- machine
- twisted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Description
【発明の詳細な説明】
(イ) 産業上の利用分野
本発明は主として電線に使用する多層撚線を集
合撚りによつて製造する方法に係る。DETAILED DESCRIPTION OF THE INVENTION (a) Field of Industrial Application The present invention mainly relates to a method for producing multilayer stranded wires for use in electric wires by collective twisting.
(ロ) 従来の技術
電線用多層撚線は可撓性のよいことが望まれ
る。可撓性のよい多層撚線は集合撚りによつて得
られるが、集合撚りには、外層素線が内層の撚り
の谷部に入り込んで形崩れを起こし、断面形状が
六角形等のいびつに変形する欠点があつた。この
欠点を除くために、特開昭62−8410号公報に開示
された方法がある。この方法は、第4図に示すよ
うに、内層を構成すべき複数素線41を集合し、
オーバーツイスター42に通して仮撚りを施し、
この撚線43と、外層を構成すべき複数素線44
とを、二度撚り集合撚線機45で集合して二度撚
りを施すという方法である。この方法の着眼点
は、前記の仮撚りにより、二度撚り集合撚線機に
よる撚り工程で、内層の撚ピツチ又は撚角度と、
外層の撚ピツチ又は撚角度が異なることにより、
外層素線が内層の撚りの谷部に入り込むことがな
く、形崩れが防止できるというものであるが、実
際は、内層素線の予備撚りはオーバーツイスター
42による仮撚りであるから永続きがせず、二度
撚り集合撚線機のフライヤー46に沿つて進行す
る途中で予備撚りが消失するために、内外層の撚
りピツチの差異を利用する形崩れの防止を満足に
おこなうことはできなかつた。(b) Prior Art Multilayer stranded wires for electric wires are desired to have good flexibility. Multilayer stranded wire with good flexibility can be obtained by collective twisting, but during collective twisting, the outer layer strands get into the valleys of the inner layer twist and lose their shape, resulting in distorted cross-sectional shapes such as hexagons. It had the disadvantage of being deformed. In order to eliminate this drawback, there is a method disclosed in Japanese Unexamined Patent Publication No. 62-8410. As shown in FIG. 4, this method collects a plurality of strands 41 to form the inner layer,
Pass it through an over twister 42 and give it a false twist.
This twisted wire 43 and a plurality of strands 44 that should constitute the outer layer
This is a method in which the wires are assembled using a double-twist collecting/twisting machine 45 and twisted twice. The point of focus of this method is that the twisting pitch or twisting angle of the inner layer is adjusted by the above-mentioned false twisting in the twisting process using a double-twist convergence twisting machine.
Due to the different twist pitch or twist angle of the outer layer,
It is said that the outer layer strands do not enter into the twist valleys of the inner layer and can prevent deformation, but in reality, the pre-twisting of the inner layer strands is done by false twisting using the over twister 42, so it does not permanently twist. Since the pre-twisting disappears during the course of the wire traveling along the flyer 46 of the double-twist collecting twisting machine, it has not been possible to satisfactorily prevent deformation by utilizing the difference in twist pitch between the inner and outer layers.
(ハ) 発明が解決しようとする問題点
本発明は前記従来方式の欠点を補うもので、形
崩れがなく、断面形状が真円に近い、いわゆる同
芯撚りの多層撚線を、集合撚りによつて製造する
方法を提供しようとするものである。(c) Problems to be Solved by the Invention The present invention is intended to compensate for the drawbacks of the conventional method described above, by using a so-called concentrically twisted multilayer stranded wire, which does not lose its shape and has a cross-sectional shape close to a perfect circle, by mass-twisting it. Therefore, the present invention aims to provide a method for manufacturing the same.
(ニ) 問題点を解決するための手段
本発明は、第1図で示すように、一度撚り集合
撚線機1と二度撚り集合撚線機2とを直列に配設
して同時に運転し、一度撚り集合撚線機1により
僅かな撚りを施して得られた集合撚線4のまわり
に外層を構成すべき素線5を配し、二度撚り集合
撚線機2により前記集合撚線4の撚方向と同方向
に集合撚りを施し、一度撚りの撚りを強めるとと
もに外層の撚りを形成することを特徴とする多層
撚線の製造方法に係る。(d) Means for Solving the Problems As shown in FIG. 1, the present invention provides a method in which a once-twisting set-up twisting machine 1 and a twice-twisting set-up twisting machine 2 are arranged in series and operated simultaneously. The strands 5 to constitute the outer layer are placed around the stranded strands 4 obtained by applying a slight twist using the once-twisted stranding machine 1, and the strands 5 that are to form the outer layer are The present invention relates to a method for producing a multilayer stranded wire, characterized in that collective twisting is performed in the same direction as the twisting direction of No. 4, the twisting of the twisting is once strengthened, and the twisting of the outer layer is formed.
また本発明は、前記の多層撚線の製造方法にお
いて、二度撚り集合撚線機2のダイス6に圧縮ダ
イスを使用し、多層撚線をコンパクトに整形する
ことを特徴とする方法を包含する。 The present invention also includes a method for manufacturing a multilayer stranded wire as described above, characterized in that a compression die is used as the die 6 of the twice-twisting assembly twisting machine 2 to compactly shape the multilayer stranded wire. .
第1図の一度撚り集合撚線機1において、7は
複数素線3を巻付けた供給ボビンで中空軸8に遊
輪される。9はフライヤー、10はモータ、11
は溝付ガイドロール、12,13は駆動プーリで
ある。この撚線機は、引揃え状の複数素線3に対
し、溝付ガイドロール11と共に回転するフライ
ヤー9の一回転につき一回の撚りを施す一度撚り
集合撚線機である。 In the single-twist/collective twisting machine 1 shown in FIG. 1, 7 is a supply bobbin around which a plurality of strands 3 are wound, and is idled around a hollow shaft 8. 9 is the fryer, 10 is the motor, 11
is a grooved guide roll, and 12 and 13 are drive pulleys. This wire twisting machine is a once-twisting, collective-twisting machine that twists a plurality of aligned wires 3 once per rotation of a flyer 9 that rotates together with a grooved guide roll 11.
第1図中、14は外層を構成すべき素線5の供
給ボビン、15は目板、16,17は主軸、1
8,19は溝付ガイドロール、20はフライヤ
ー、21,22はキヤプスタン、23はトラバー
ス、24は巻取ドラム、25はクレードルであ
る。外層を構成すべき素線5はダイス6で集合撚
線4を中心として集合され、フライヤー20の一
回転につき二回の撚りを施されて巻取ドラム24
に巻取られる。 In FIG. 1, 14 is a supply bobbin for the wire 5 to constitute the outer layer, 15 is a batten, 16 and 17 are main shafts, 1
8 and 19 are grooved guide rolls, 20 is a flyer, 21 and 22 are capstans, 23 is a traverse, 24 is a winding drum, and 25 is a cradle. The strands 5 to form the outer layer are assembled around the stranded wire 4 in a die 6, twisted twice per rotation of the flyer 20, and then transferred to the winding drum 24.
It is wound up.
第2図は第1図の一度撚り集合撚線機の別例を
示す。26は溝付ガイドロール、27はダイス、
28は素線の張力調整ひげ、29は供給ボビン、
30は回転デイスク、31,32は駆動プーリ、
33は荷台、34はモータである。この撚線機は
ボビン29から引き出される素線がダイス27で
集合され、デイスク30の回転によつて撚りを施
される一度撚り集合撚線機である。 FIG. 2 shows another example of the single-twist/collective stranding machine shown in FIG. 1. 26 is a grooved guide roll, 27 is a die,
28 is a wire tension adjustment whisker, 29 is a supply bobbin,
30 is a rotating disk, 31 and 32 are drive pulleys,
33 is a loading platform, and 34 is a motor. This wire twisting machine is a one-time twisting and gathering twisting machine in which the wires drawn out from the bobbin 29 are collected by a die 27 and twisted by the rotation of a disk 30.
(ホ) 作用
本発明は、内層を構成すべき複数素線を二度撚
り前に、一度撚り集合撚線機を用いて僅かな撚数
で撚り合わせておくから、この集合撚線のまわり
に外層を構成すべき素線を配して二度撚り集合撚
線機で集合撚りを施すと、一度撚りの撚りが強ま
るとともに外層の撚りが形成され、内外層の撚方
向は同じであつても、撚ピツチ又は撚角度が異な
るために、外層素線が内層の撚りの谷部に入り込
むことが全くなく、従つて、得られた多層撚線は
断面が真円に近い円形を呈し、形崩れのない、い
わゆる同心撚りの多層撚線となる。(E) Effect In the present invention, before twisting the plurality of strands constituting the inner layer twice, they are twisted together once using a twisting machine with a small number of twists. When the strands that are to form the outer layer are laid out and subjected to collective twisting using a twice-twisting/combination twisting machine, the twist of the first twist becomes stronger and the twist of the outer layer is formed, even though the twist direction of the inner and outer layers is the same. , due to the different twist pitches or twist angles, the outer layer strands do not penetrate into the twist valleys of the inner layer at all, and therefore the obtained multilayer strands have a nearly perfect circular cross section and do not lose their shape. The result is a so-called concentrically twisted multi-layer stranded wire.
そして、本発明では、内層を構成すべき複数素
線の予備撚りを、前記特開昭62−8410号公報にお
けるオーバーツイスターでなく、真正の撚りを与
える一度撚り集合撚線機を用いての永久撚りとし
たから、予備撚りで一旦与えた撚りは二度撚り集
合撚線機による撚り工程を通じて消失しないばか
りか、その撚りを強めるので、得られる多層撚線
の全長にわたつて、形崩れを完全に防止すること
ができる。 In addition, in the present invention, the pre-twisting of the plurality of strands constituting the inner layer is not done by the overtwister method as used in the above-mentioned Japanese Patent Application Laid-open No. 62-8410, but by a permanent twister using a once-twist/collective twister that gives a true twist. Since it is twisted, the twist once applied in the pre-twisting process is not lost during the twisting process using the double-twist/collective twisting machine, but the twist is strengthened, so that the resulting multi-layer stranded wire is completely free from deformation over its entire length. can be prevented.
第3図のaは本発明による1+6+12構造の圧
縮なしの丸撚りの断面を示し、同じくbは圧縮ダ
イス使用の本発明による同構造の圧縮整形をした
断面を示す。いずれも外層素線は内層の撚りの谷
部に入り込まず、内外層が共に真円に近い形状に
なつている。第3図のcは従来の集合撚りによる
1+6+12構造の圧縮をしない丸撚りの断面を示
す。外層素線が内層の撚りの谷部に入り込み、外
周が六角形状を呈する。同じくdは従来の集合撚
りによる同構造の圧縮をした場合の断面を示す。
外層素線が内層の撚りの谷部に入り込むため、外
周に凹凸が生じている。 FIG. 3a shows a cross-section of a 1+6+12 structure according to the present invention, which is circularly twisted without compression, and similarly, b shows a cross-section of the same structure after compression shaping according to the present invention using a compression die. In either case, the outer layer strands do not enter into the twist valleys of the inner layer, and both the inner and outer layers have a shape close to a perfect circle. FIG. 3c shows a cross-section of a conventional clustered 1+6+12 structure of circular twist without compression. The outer layer strands enter into the twist valleys of the inner layer, and the outer periphery takes on a hexagonal shape. Similarly, d shows the cross section when the same structure is compressed by conventional collective twisting.
Since the outer layer strands enter the troughs of the inner layer twist, the outer periphery is uneven.
(ヘ) 発明の効果
本発明によると、得られた多層撚線は全長にわ
たつて形崩れがなく、断面形状が真円に近いの
で、これを電線に使用する場合、被覆の皮膜の表
面を均一にすることができる。内外層の撚方向が
同じで、撚ピツチ差も僅少であるから、可撓性が
非常によい。(F) Effects of the Invention According to the present invention, the obtained multilayer stranded wire does not lose its shape over its entire length and has a cross-sectional shape close to a perfect circle. It can be made uniform. Since the twist directions of the inner and outer layers are the same and the difference in twist pitch is small, flexibility is very good.
本発明によれば、内層を構成すべき複数素線の
予備撚りは僅かな撚りを施すだけでよいから、そ
の撚線機としては、構造が簡単で、小さくて場所
をとらず、供給ボビンの取替えも容易な一度撚り
集合撚線機を用いることができ、運転に要する動
力も少なくて済む。 According to the present invention, the pre-twisting of the plurality of wires constituting the inner layer requires only slight twisting, so the wire twisting machine has a simple structure, is small and does not take up much space, and is suitable for the supply bobbin. It is possible to use a single-twist/collective stranding machine that is easy to replace, and requires less power for operation.
本発明で、二度撚り集合撚線機のダイスに圧縮
ダイスを使用することにより、断面形状が真円に
近いコンパクトに整形された多層撚線を得ること
ができる。 In the present invention, by using a compression die as the die of the twice-twisted wire assembly stranding machine, it is possible to obtain a compactly shaped multilayer stranded wire with a cross-sectional shape close to a perfect circle.
第1図は本発明の1実施例を示す全体構成図、
第2図は予備撚りに使用する撚線機の別例、第3
図a,bは本発明によつて得られる多層撚線の断
面形状、第3図c,dは従来の集合撚りによつて
得られる多層撚線の断面形状、第4図は従来の集
合撚りによる多層撚線の1製造例を示す。
1……一度撚り集合撚線機、2……二度撚り集
合撚線機、3……内層を構成すべき複数素線、4
……内層を構成すべき集合撚線、5……外層を構
成すべき素線、6……ダイス。
FIG. 1 is an overall configuration diagram showing one embodiment of the present invention,
Figure 2 is another example of a wire twisting machine used for pre-twisting, Figure 3
Figures a and b are cross-sectional shapes of multilayer stranded wires obtained by the present invention, Figures 3c and d are cross-sectional shapes of multilayer stranded wires obtained by conventional collective twisting, and Figure 4 is the cross-sectional shape of multilayer stranded wires obtained by conventional collective twisting. An example of manufacturing a multilayer stranded wire according to the method is shown below. 1...Once-twisting condensed wire stranding machine, 2...Twice-twisted condensed stranding machine, 3...Multiple strands to constitute the inner layer, 4
...Gathered stranded wires to form the inner layer, 5...Element wires to form the outer layer, 6...Dice.
Claims (1)
を直列に配設して同時に運転し、一度撚り集合撚
線機により僅かな撚りを施して得られた集合撚線
のまわりに外層を構成すべき素線を配し、二度撚
り集合撚線機により前記集合撚線の撚方向と同方
向に集合撚りを施し、一度撚りの撚りを強めると
ともに外層の撚りを形成することを特徴とする多
層撚線の製造方法。 2 二度撚り集合撚線機のダイスに圧縮ダイスを
使用し、多層撚線をコンパクトに整形することを
特徴とする特許請求の範囲第1項記載の多層撚線
の製造方法。[Scope of Claims] 1. A set obtained by arranging a once-twisting set-twisting machine and a twice-twisting set-twisting machine in series and operating them simultaneously, and applying a slight twist with the once-twisted set-twisting machine. The strands to constitute the outer layer are arranged around the stranded wires, and then the strands are twisted in the same direction as the twisting direction of the strands using a double-twisting and twisting machine, and once the twist is strengthened, the twist of the outer layer is A method for producing a multilayer stranded wire, the method comprising: forming a multilayer stranded wire; 2. The method for manufacturing a multilayer stranded wire according to claim 1, characterized in that the multilayer stranded wire is compactly shaped by using a compression die as a die of a twice-twisted wire assembly stranding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3428087A JPS63203888A (en) | 1987-02-16 | 1987-02-16 | Method and apparatus for producing multilayer twisted wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3428087A JPS63203888A (en) | 1987-02-16 | 1987-02-16 | Method and apparatus for producing multilayer twisted wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63203888A JPS63203888A (en) | 1988-08-23 |
| JPH0470433B2 true JPH0470433B2 (en) | 1992-11-10 |
Family
ID=12409750
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3428087A Granted JPS63203888A (en) | 1987-02-16 | 1987-02-16 | Method and apparatus for producing multilayer twisted wire |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63203888A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5319043U (en) * | 1976-07-21 | 1978-02-18 | ||
| JPS60231885A (en) * | 1984-04-27 | 1985-11-18 | 住友電装株式会社 | Wire twisting apparatus |
-
1987
- 1987-02-16 JP JP3428087A patent/JPS63203888A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63203888A (en) | 1988-08-23 |
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