JPH0473454B2 - - Google Patents

Info

Publication number
JPH0473454B2
JPH0473454B2 JP12787085A JP12787085A JPH0473454B2 JP H0473454 B2 JPH0473454 B2 JP H0473454B2 JP 12787085 A JP12787085 A JP 12787085A JP 12787085 A JP12787085 A JP 12787085A JP H0473454 B2 JPH0473454 B2 JP H0473454B2
Authority
JP
Japan
Prior art keywords
aromatic
formula
halogenobenzoyl
group
polymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP12787085A
Other languages
Japanese (ja)
Other versions
JPS61285221A (en
Inventor
Shinsuke Fukuoka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP12787085A priority Critical patent/JPS61285221A/en
Publication of JPS61285221A publication Critical patent/JPS61285221A/en
Publication of JPH0473454B2 publication Critical patent/JPH0473454B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Polyethers (AREA)

Description

【発明の詳现な説明】 産業䞊の利甚分野 本発明は、新芏な末端封止型芳銙族ポリ゚ヌテ
ルケトン及びその補造法に関するものである。さ
らに詳しくいえば、本発明は、プニレン基が゚
ヌテル基及びケトン基を介しお−䜍に連結され
おいる化孊構造を有し、か぀そのポリマヌ末端が
䞍掻性な芳銙族基で封止されおいる。耐熱性、耐
薬品性及び機械的匷床などに優れ、か぀比范的容
易に溶融成圢しうる新芏なポリマヌ及びそれを工
業的に有利に補造する方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a novel end-capped aromatic polyetherketone and a method for producing the same. More specifically, the present invention has a chemical structure in which a phenylene group is linked to the p-position via an ether group and a ketone group, and the polymer terminal is capped with an inert aromatic group. There is. The present invention relates to a novel polymer that has excellent heat resistance, chemical resistance, mechanical strength, etc. and can be melt-molded relatively easily, and an industrially advantageous method for producing the same.

埓来技術 これたで、゚ヌテル基及びケトン基を介しおフ
゚ニレン基が−䜍に連結されおいる構造を有す
る芳銙族ポリ゚ヌテルケトンずしおは、䟋えば構
造匏 で衚わされる、芳銙環䞊に眮換基をもたないもの
が知られおおり、このものは優れた耐熱性、耐薬
品性及び機械的匷床などを有するために、成圢材
料ずしお泚目されおいる。
Prior Art Until now, aromatic polyetherketones having a structure in which a phenylene group is connected to the p-position via an ether group and a ketone group, for example, have the structural formula A compound having no substituent on the aromatic ring is known, and this compound is attracting attention as a molding material because it has excellent heat resistance, chemical resistance, mechanical strength, etc.

この構造匏で衚わされる芳銙族ポリ゚ヌテルケ
トンは、䟋えば−−クロロベンゟむルフ
゚ノヌルのカリりム塩を加熱する方法特公昭50
−1020号公報、あるいは−プノキシベンゟ
むルハラむドを䞉フツ化ホり玠などのルむス酞觊
媒の存圚䞋に、フリヌデル・クラフツ反応に付す
方法特公昭56−33419号公報などによ぀お補
造されおいる。
Aromatic polyetherketones represented by this structural formula can be obtained, for example, by heating the potassium salt of 4-(p-chlorobenzoyl)phenol (Japanese Patent Publication No. 1973).
-1020 Publication), or a method in which p-phenoxybenzoyl halide is subjected to a Friedel-Crafts reaction in the presence of a Lewis acid catalyst such as boron trifluoride (Japanese Patent Publication No. 56-33419). Manufactured.

しかしながら、このようにしお埗られた芳銙環
䞊に眮換基をもたない芳銙族ポリ゚ヌテルケトン
は、耐熱性、耐薬品性、機械的匷床などに優れお
いるものの、融点が365〜367℃ず極めお高いため
に成圢加工枩床ずしおは、400℃以䞊の枩床が必
芁であ぀お、その加工が困難であるずいう欠点が
ある。
However, the aromatic polyetherketones obtained in this way, which have no substituents on their aromatic rings, have excellent heat resistance, chemical resistance, mechanical strength, etc., but have a melting point of 365 to 367°C. Because of the extremely high temperature, a molding temperature of 400°C or higher is required, which has the drawback of making processing difficult.

発明が解決しようずする課題 本発明は、このような埓来の芳銙族ポリ゚ヌテ
ルケトンのも぀欠点を改良し、優れた耐熱性、耐
薬品性及び機械的匷床を有し、か぀比范的容易に
溶融成圢しうる新芏なポリマヌ及びその補造法を
提䟛するこずを目的ずしおなされたものである。
Problems to be Solved by the Invention The present invention improves the drawbacks of conventional aromatic polyetherketones, has excellent heat resistance, chemical resistance, and mechanical strength, and can be melted relatively easily. The purpose of this invention was to provide a new moldable polymer and a method for producing the same.

課題を解決するための手段 本発明者らは、前蚘の奜たしい特城を有するポ
リマヌを開発するために皮々研究を重ねた結果、
先に、匏(A) で衚わされる、芳銙環に眮換基を有する構成単䜍
からなる新芏な芳銙族ポリ゚ヌテルケトン及び、
前蚘匏(A)で衚わされる構成単䜍ず、匏(B) で衚わされる構成単䜍ずを所定の割合で有する新
芏な芳銙族ポリ゚ヌテルケトンがその目的に適合
するこずを芋出した特開昭59−148600号、特願
昭60−17557号。
Means for Solving the Problems As a result of various studies conducted by the present inventors to develop a polymer having the above-mentioned preferable characteristics,
First, equation (A) A novel aromatic polyether ketone consisting of a structural unit having a substituent on an aromatic ring, and
The structural unit represented by the above formula (A) and the formula (B) It has been found that a new aromatic polyetherketone having a predetermined proportion of the structural units represented by the following formula is suitable for this purpose (Japanese Patent Application Laid-open No. 148,600/1983, Japanese Patent Application No. 17,557/1983).

本発明者らは、さらに鋭意研究を進めた結果、
これらの新芏な芳銙族ポリ゚ヌテルケトンのアリ
ヌルオキシ末端又はこれずアリヌルハロゲノ末端
ずを、䞍掻性な芳銙族基で封止しおなる新芏な芳
銙族ポリ゚ヌテルケトンが、末端を封止しおいな
いものに比べおさらに耐熱性及び溶融成圢加工性
に優れおいるこずを芋出し、この知芋に基づいお
本発明を完成するに至぀た。
As a result of further intensive research, the inventors found that
These novel aromatic polyetherketones are obtained by capping the aryloxy terminals of these novel aromatic polyetherketones or the arylhalogen terminals thereof with an inert aromatic group, but the terminals are not capped. It was discovered that the heat resistance and melt molding processability are even better than those of the conventional method, and based on this knowledge, the present invention was completed.

すなわち、本発明は、(A)匏 で衚わされる構成単䜍ず、(B)匏 で衚わされる構成単䜍からなり、少なくずもポリ
マヌのアリヌルオキシ末端が䞍掻性な芳銙族基で
封止された分子構造を有し、か぀(A)ず(B)ずの和に
察する(A)の割合が〜95モルであり、98硫酞
䞭、枩床30℃、濃床0.1dlにおける還元粘床
が0.1以䞊であるこずを特城ずする末端封止型芳
銙族ポリ゚ヌテルケトンを提䟛するものである。
That is, the present invention provides formula (A) The structural unit represented by and formula (B) It consists of a structural unit represented by 5 to 95 mol%, and has a reduced viscosity of 0.1 or more at a temperature of 30° C. and a concentration of 0.1 g/dl in 98% sulfuric acid. .

この末端封止型芳銙族ポリ゚ヌテルケトンは、
䟋えば無溶媒又は溶媒䞭においお、−−ハ
ロゲノベンゟむル−−ゞメチルプノヌ
ルず−−ハロゲノベンゟむルプノヌル
ずを、これらの合蚈量に察しお−−ハロゲ
ノベンゟむル−−ゞメチルプノヌルが
〜95モルになるような割合で加熱重瞮合さ
せ、次いで埗られた重合䜓に、そのアリヌルオキ
シ末端ず反応しうる芳銙族化合物及び所望に応じ
そのアリヌルハロゲノ末端ず反応しうる芳銙族化
合物を任意の順で反応させお該アリヌルオキシ末
端のみ又はこの末端ず該アリヌルハロゲノ末端の
䞡方を封止するこずによ぀お補造される。
This end-capped aromatic polyetherketone is
For example, in the absence of a solvent or in a solvent, 4-(p-halogenobenzoyl)-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol are added to the total amount of 4-(p-halogenobenzoyl)-2,6-dimethylphenol. ) -2,6-dimethylphenol is subjected to thermal polycondensation at a ratio of 5 to 95 mol %, and then the resulting polymer is added with an aromatic compound capable of reacting with the aryloxy terminal and, if desired, the aryl. It is produced by reacting an aromatic compound capable of reacting with a halogeno end in any order to seal only the aryloxy end or both this end and the aryl halogeno end.

本発明で甚いられる原料の単量䜓は、匏(C) 匏䞭のはハロゲン原子であるで衚わされ
る−−ハロゲノベンゟむル−−ゞメ
チルプノヌルず、匏(D) 匏䞭のX′はハロゲン原子であるで衚わさ
れる−−ハロゲノベンゟむルプノヌル
であり、それぞれのハロゲン原子は同䞀であ぀お
も異な぀おいおもよい。奜たしいハロゲン原子は
フツ玠原子又は塩玠原子であり、特に奜たしいの
は䞡化合物ずもフツ玠原子の堎合である。
The raw material monomer used in the present invention has the formula (C) 4-(p-halogenobenzoyl)-2,6-dimethylphenol represented by (X in the formula is a halogen atom) and the formula (D) (X' in the formula is a halogen atom) is 4-(p-halogenobenzoyl)phenol, and each halogen atom may be the same or different. A preferred halogen atom is a fluorine atom or a chlorine atom, and particularly preferred is a case where both compounds are a fluorine atom.

そしお、前蚘匏(C)で衚わされる−−ハロ
ゲノベンゟむル−−ゞメチルプノヌル
ず前蚘匏(D)で衚わされる−−ハロゲノベン
ゟむルプノヌルずを、これらの合蚈量に察し
お−−ハロゲノベンゟむル−−ゞメ
チルプノヌルがモル以䞊、奜たしくは20〜
70モルになるような割合で加熱重瞮合させ、次
いで所望の芳銙族系末端封止剀を加えお封止反応
させるこずにより、目的ずする末端封止型芳銙族
ポリ゚ヌテルケトンが埗られる。
Then, the total amount of 4-(p-halogenobenzoyl)-2,6-dimethylphenol represented by the above formula (C) and 4-(p-halogenobenzoyl)phenol represented by the above formula (D) is added. 4-(p-halogenobenzoyl)-2,6-dimethylphenol is 5 mol% or more, preferably 20 to
The desired end-capped aromatic polyetherketone can be obtained by carrying out heating polycondensation at a ratio of 70 mol %, then adding a desired aromatic end-capping agent and causing a capping reaction.

この際、重瞮合反応を行わせる手段に぀いおは
特に制限はないが、次に瀺すような通りの方法
が有利に甚いられる。
At this time, there are no particular restrictions on the means for carrying out the polycondensation reaction, but the following two methods are advantageously used.

すなわち、第の方法は、−−ハロゲノ
ベンゟむル−−ゞメチルプノヌル及び
−−ハロゲノベンゟむルプノヌルをそ
れぞれアルカリ金属塩の圢で甚い、これらを前蚘
の割合で混合しお加熱し、脱ハロゲン化アルカリ
金属を䌎いながら重瞮合させる方法である。前蚘
アルカリ金属塩ずしおはナトリりム塩又はカリり
ム塩が奜たしく、さらに䞡化合物ずも同䞀のアル
カリ金属の塩であるこずが奜たしい。
That is, the first method uses 4-(p-halogenobenzoyl)-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol in the form of alkali metal salts, and mixes them in the above ratio. This is a method in which polycondensation is carried out by heating and dehalogenating alkali metals. The alkali metal salt is preferably a sodium salt or a potassium salt, and more preferably both compounds are salts of the same alkali metal.

この反応は、無溶媒で実斜するこずもできる
し、たた重瞮合反応に悪圱響を及がさない溶媒を
甚いお実斜するこずもできる。溶媒ずしおは、垞
枩で液䜓状のものはもちろんのこず、垞枩で固䜓
状であ぀おも反応枩床においお溶融状態になるも
のであれば䜿甚するこずができる。このような溶
媒ずしおは、䟋えば−ゞメチルホルムアミ
ド、−ゞメチルアセトアミド、−メチル
−−ピロリドン、ヘキサメチルホスホルアミ
ド、テトラメチル尿玠などのアミド系溶媒ベン
ゟニトリル、トルニトリルなどのニトリル系溶
媒ゞメチルスルホン、ゞ゚チルスルホンなどの
ゞアルキルスルホン類スルホラン、メチルスル
ホランなどのスルホラン類ゞプニルスルホ
ン、ゞトリルスルホンなどのゞアリヌルスルホン
類ゞプニル゚ヌテル、ゞトリル゚ヌテルなど
のゞアリヌル゚ヌテル類ベンゟプノン、アセ
トプノン、ゞトリルケトンなどのケトン類など
が奜たしい。
This reaction can be carried out without a solvent or by using a solvent that does not adversely affect the polycondensation reaction. As the solvent, not only those that are liquid at room temperature but also those that are solid at room temperature but melt at the reaction temperature can be used. Examples of such solvents include amide solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, hexamethylphosphoramide, and tetramethylurea; benzonitrile, tolnitrile, etc. nitrile solvents; dialkyl sulfones such as dimethyl sulfone and diethyl sulfone; sulfolanes such as sulfolane and methylsulfolane; diaryl sulfones such as diphenyl sulfone and ditolyl sulfone; diaryl ethers such as diphenyl ether and ditolyl ether; Ketones such as benzophenone, acetophenone, and ditolyl ketone are preferred.

たた、重合反応枩床及び反応時間は、原料モノ
マヌのハロゲン原子及びアルカリ金属の皮類、溶
媒の有無及び皮類などによ぀お異なるが、通垞
150〜450℃の枩床範囲で分間〜50時間、奜たし
くは200〜400℃の枩床範囲で分間〜25時間皋床
である。
In addition, the polymerization reaction temperature and reaction time vary depending on the types of halogen atoms and alkali metals in the raw material monomers, the presence or absence of solvent, and the type of solvent, but usually
The temperature range is 150 to 450°C for 1 minute to 50 hours, preferably 200 to 400°C for about 5 minutes to 25 hours.

前蚘の−−ハロゲノベンゟむル−
−ゞメチルプノヌルのアルカリ金属塩及び−
−ハロゲノベンゟむルプノヌルのアルカ
リ金属塩は、任意の方法により補造するこずがで
きる。䟋えば、アルカリ金属の氎酞化物、炭酞
塩、炭酞氎玠塩などの氎溶液、あるいはアルカリ
金属氎酞化物の䜎玚アルコヌル溶液ず、−
−ハロゲノベンゟむル−−ゞメチルプ
ノヌル及び−−ハロゲノベンゟむルプ
ノヌルずを別々に反応させるか又は䞡化合物を混
合しお反応させたのち、脱氎、也燥、あるいは脱
アルコヌル、也燥を斜すこずによ぀お容易に埗ら
れる。
The above 4-(p-halogenobenzoyl)-2,6
-alkali metal salt of dimethylphenol and 4-
The alkali metal salt of (p-halogenobenzoyl)phenol can be produced by any method. For example, aqueous solutions of alkali metal hydroxides, carbonates, hydrogen carbonates, etc., or lower alcohol solutions of alkali metal hydroxides and 4-(p
-Halogenobenzoyl)-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol are reacted separately or both compounds are mixed and reacted, followed by dehydration, drying, dealcoholization, and drying. It can be easily obtained by applying

重瞮合反応を行わせるための奜たしい第の方
法は、所定の割合の−−ハロゲノベンゟむ
ル−−ゞメチルプノヌルず−−ハ
ロゲノベンゟむルプノヌルずをアルカリ金属
の炭酞塩及び炭酞氎玠塩の䞭から遞ばれた少なく
ずも皮の存圚䞋に加熱しお重瞮合させる方法で
ある。アルカリ金属の炭酞塩及び炭酞氎玠塩ずし
おは、䟋えば炭酞リチりム、炭酞ナトリりム、炭
酞カリりム、炭酞ルビゞりム、炭酞セシりム、及
び炭酞氎玠リチりム、炭酞氎玠ナトリりム、炭酞
氎玠カリりム、炭酞氎玠ルビゞりム、炭酞氎玠セ
シりムなどが甚いられる。
A second preferred method for carrying out the polycondensation reaction is to mix a predetermined ratio of 4-(p-halogenobenzoyl)-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol with an alkali metal carbonate. This is a method in which polycondensation is carried out by heating in the presence of at least one selected from salts and hydrogen carbonates. Examples of alkali metal carbonates and hydrogen carbonates include lithium carbonate, sodium carbonate, potassium carbonate, rubidium carbonate, cesium carbonate, and lithium hydrogen carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, rubidium hydrogen carbonate, and cesium hydrogen carbonate. used.

これらのアルカリ金属の炭酞塩及び炭酞氎玠塩
は無氎のものが奜たしく、たたその䜿甚量は、
−−ハロゲノベンゟむル−−ゞメチル
プノヌルず−−ハロゲノベンゟむルフ
゚ノヌルずの合蚈モル数に察しお、通垞0.1〜
倍モル、奜たしくは0.3〜倍モルの範囲で遞ば
れる。
These alkali metal carbonates and hydrogen carbonates are preferably anhydrous, and the amount used is 4
-(p-halogenobenzoyl)-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol
It is selected in the range of twice the mole, preferably 0.3 to 2 times the mole.

この重瞮合反応も無溶媒で実斜するこずができ
るし、たた前蚘のような溶媒を甚いお実斜するこ
ずもできる。
This polycondensation reaction can also be carried out without a solvent, or can also be carried out using the above-mentioned solvents.

たた、反応枩床及び反応時間は、原料モノマヌ
のハロゲン原子の皮類、アルカリ金属の炭酞塩や
炭酞氎玠塩の皮類、溶媒の有無及び皮類などによ
぀お異なるが、通垞150〜450℃の枩床範囲で分
間〜50時間、奜たしくは200〜400℃の枩床範囲で
分間〜25時間皋床である。
In addition, the reaction temperature and reaction time vary depending on the type of halogen atom in the raw material monomer, the type of alkali metal carbonate or hydrogen carbonate, the presence or absence of a solvent, and the type, but it is usually in the temperature range of 150 to 450°C. The heating time is 1 minute to 50 hours, preferably about 5 minutes to 25 hours at a temperature of 200 to 400°C.

原料モノマヌの−−ハロゲノベンゟむル
−−ゞメチルプノヌル及び−−ハ
ロゲノベンゟむルプノヌルは任意の方法によ
぀お補造するこずができるが、ハロゲン原子ずヒ
ドロキシル基がカルボニル基に察しおそれぞれ実
質的に−䜍にあるこずが必芁である。−
−ハロゲノベンゟむル−−ゞメチルプ
ノヌルの奜たしい補造方法の぀は−ハロゲン
化安息銙酞−ゞメチルプノヌル゚ステル
をフリヌス転䜍させる方法である。この堎合、ヒ
ドロキシル基に察しお䜍及び䜍がメチル基で
眮換されおいるため、目的ずする−䜓のものし
か生成しない。
Raw material monomer 4-(p-halogenobenzoyl)
-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol can be produced by any method, but the halogen atom and the hydroxyl group are located at substantially p-position relative to the carbonyl group, respectively. It is necessary that there be. 4-(p
-Halogenobenzoyl)-2,6-dimethylphenol is preferably produced by subjecting p-halogenated benzoic acid 2,6-dimethylphenol ester to Fries rearrangement. In this case, since the 2nd and 6th positions of the hydroxyl group are substituted with methyl groups, only the desired p-form is produced.

このような重瞮合方法によ぀お埗られた芳銙族
ポリ゚ヌテルケトンは、原料ずしお−−ハ
ロゲノベンゟむル−−ゞメチルプノヌ
ルず−−ハロゲノベンゟむルプノヌル
ずを甚いる堎合、前蚘匏(A)で衚わされる構成単䜍
ず前蚘匏(B)で衚わされる構成単䜍ずが通垞ランダ
ムに結合したものである。
The aromatic polyetherketone obtained by such a polycondensation method can be obtained by using 4-(p-halogenobenzoyl)-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol as raw materials. , the structural unit represented by the formula (A) and the structural unit represented by the formula (B) are usually randomly combined.

この芳銙族ポリ゚ヌテルケトンは、その末端に
アリヌルオキシ基及びアリヌルハロゲノ基を有し
おいるが、本発明においおは、芳銙族化合物によ
る末端封止反応を行぀お、少なくずもアリヌルオ
キシ末端の封止を行い、たた必芁に応じアリヌル
ハロゲノ末端の封止も行う。この封止反応を行う
方法に぀いおは特に制限はないが、通垞次に瀺す
方法が奜たしく甚いられる。
This aromatic polyetherketone has an aryloxy group and an arylhalogeno group at its terminal ends, but in the present invention, at least the aryloxy terminal is blocked by performing an end-capping reaction with an aromatic compound. The aryl halide terminals are also capped if necessary. Although there are no particular restrictions on the method for carrying out this sealing reaction, the following method is usually preferably used.

すなわち、重合反応によ぀お所定の重合床のポ
リマヌを生成させたのち、匕続いおこれに、(1)ア
リヌルオキシ末端ず反応しうる芳銙族化合物を加
え、反応させお該アリヌルオキシ末端を封止す
る、(2)前蚘操䜜を行぀たのち、アリヌルハロゲノ
末端ず反応しうる芳銙族化合物を加え、反応させ
お該アリヌルハロゲノ末端を封止する、(3)アリヌ
ルハロゲノ末端ず反応しうる芳銙族化合物を加
え、反応さあせお該アリヌルハロゲノ末端を封止
したのち、アリヌルオキシ末端ず反応しうる芳銙
族化合物を加え、反応させお該アリヌルオキシ末
端を封止するなどのいずれかの方法によ぀お、ア
リヌルオキシ末端のみ又はアリヌルオキシ末端及
びアリヌルハロゲノ末端の䞡方を封止する。
That is, after a polymer having a predetermined degree of polymerization is produced by a polymerization reaction, (1) an aromatic compound capable of reacting with the aryloxy end is added thereto, and the aryloxy end is sealed by the reaction. (2) After performing the above operation, add an aromatic compound capable of reacting with the aryl halogeno end and sealing the aryl halogeno end by reacting; (3) An aromatic compound capable of reacting with the aryl halogeno end. After adding a compound and reacting to seal the aryl halogeno terminal, add an aromatic compound that can react with the aryloxy terminal and react to seal the aryloxy terminal. Then, only the aryloxy terminus or both the aryloxy terminus and the aryl halogeno terminus are sealed.

前蚘アリヌルオキシ末端ず反応しうる芳銙族化
合物ずしおは、䟋えば芳銙族モノハロゲン化物や
電子吞匕性眮換基を有する芳銙族モノニトロ化合
物が奜たしく甚いられる。芳銙族モノハロゲン化
物ずしおは、䟋えばフルオロベンれン、クロロベ
ンれン、ブロモベンれン、ペヌドベンれンなどの
モノハロゲン化ベンれン類、フルオロナフタレ
ン、クロロナフタレン、ブロモナフタレン、ペヌ
ドナフタレンなどのモノハロゲン化ナフタレン
類、䞀般匏 匏䞭のX″はハロゲン原子、は単なる化孊
結合、−−、−−、−CO−、−SO−、−SO2−、
−CH2−、−R1R2−などの二䟡の基であり、
R1及びR2は䜎玚アルキル基である で衚わされる化合物などが挙げられる。
As the aromatic compound capable of reacting with the aryloxy terminal, for example, aromatic monohalides and aromatic mononitro compounds having an electron-withdrawing substituent are preferably used. Examples of aromatic monohalides include monohalogenated benzenes such as fluorobenzene, chlorobenzene, bromobenzene, and iodobenzene, monohalogenated naphthalenes such as fluoronaphthalene, chloronaphthalene, bromonaphthalene, and iodonaphthalene, and general formula (X'' in the formula is a halogen atom, Q is a simple chemical bond, -O-, -S-, -CO-, -SO-, -SO 2 -,
A divalent group such as -CH2- , -C( R1R2 )-,
R 1 and R 2 are lower alkyl groups).

たた、これらの芳銙族モノハロゲン化物におい
お、芳銙環の぀以䞊の氎玠原子が、䜎玚アルキ
ル基、䜎玚アルコキシ基、プニル基、シアノ
基、゚ステル基などによ぀おさらに眮換されおい
おもよい。
Furthermore, in these aromatic monohalides, one or more hydrogen atoms in the aromatic ring may be further substituted with a lower alkyl group, a lower alkoxy group, a phenyl group, a cyano group, an ester group, or the like.

これらの芳銙族モノハロゲン化物の䞭で、䞀般
匏 匏䞭のはハロゲン原子、は−CO−又
は−SO2−である で衚わされる化合物が奜適であり、その䞭でも特
に−ベンゟむル−クロロベンれン、−ベンゟ
むル−フルオロベンれン、−ベンれンスルホニ
ル−クロロベンれン、−ベンれンスルホニル−
フルオロベンれンが奜適である。
Among these aromatic monohalides, the general formula (In the formula, X is a halogen atom, Y is -CO- or -SO2- ) Compounds represented by the following are preferred, and among them, 4-benzoyl-chlorobenzene, 4-benzoyl-fluorobenzene, 4-benzene Sulfonyl-chlorobenzene, 4-benzenesulfonyl-
Fluorobenzene is preferred.

たた、電子吞匕性眮換基を有する芳銙族モノニ
トロ化合物ずしおは、䟋えばニトロベンゟニトリ
ル各異性䜓、シアノニトロナフタレン各異
性䜓、䞀般匏 匏䞭のは前蚘ず同じ意味を瀺すで衚わさ
れる化合物、−プニル−−ニトロフタルむ
ミドなどが奜たしく甚いられる。
In addition, examples of aromatic mononitro compounds having an electron-withdrawing substituent include nitrobenzonitrile (each isomer), cyanonitronaphthalene (each isomer), general formula (In the formula, Q has the same meaning as above), N-phenyl-4-nitrophthalimide, and the like are preferably used.

たた、これらの芳銙族モノニトロ化合物におい
お、芳銙環の぀以䞊の氎玠原子が、䜎玚アルキ
ル基、䜎玚アルコキシ基、プニル基、シアノ
基、゚ステル基などによ぀おさらに眮換されおい
おもよい。
Furthermore, in these aromatic mononitro compounds, one or more hydrogen atoms in the aromatic ring may be further substituted with a lower alkyl group, a lower alkoxy group, a phenyl group, a cyano group, an ester group, or the like.

䞀方、アリヌルハロゲン末端ず反応しうる芳銙
族化合物ずしおは、芳銙族モノヒドロキシル化合
物が奜適であり、䟋えばプノヌル、ナフトヌ
ル、䞀般匏 匏䞭のは前蚘ず同じ意味を瀺す で衚わされる化合物などが甚いられる。
On the other hand, as the aromatic compound that can react with the aryl halogen terminal, aromatic monohydroxyl compounds are suitable, such as phenol, naphthol, general formula (In the formula, Q has the same meaning as above.) Compounds represented by the following are used.

たた、これらの芳銙族モノヒドロキシル化合物
においお、芳銙環の぀以䞊の氎玠原子が、䜎玚
アルキル基、䜎玚アルコキシ基、プニル基、シ
アノ基、゚ステル基などによ぀おさらに眮換され
おいおもよい。さらに、これらの芳銙族モノヒド
ロキシル化合物は、そのアルカリ金属塩の圢で甚
いるこずもできる。
Furthermore, in these aromatic monohydroxyl compounds, one or more hydrogen atoms in the aromatic ring may be further substituted with a lower alkyl group, a lower alkoxy group, a phenyl group, a cyano group, an ester group, or the like. Furthermore, these aromatic monohydroxyl compounds can also be used in the form of their alkali metal salts.

これらの末端封止剀による封止反応枩床及び反
応時間は、ポリマヌ末端の皮類や量、封止剀の皮
類や量、溶媒の有無及び皮類などによ぀お異なる
が、通垞150〜450℃の枩床範囲で分間〜50時
間、奜たしくは200〜400℃の枩床範囲で分間〜
20時間皋床である。
The temperature and reaction time of the sealing reaction using these terminal capping agents vary depending on the type and amount of the polymer terminal, the type and amount of the sealing agent, the presence or absence of solvent, and the type, but usually a temperature of 150 to 450°C. 1 minute to 50 hours at a temperature range of 200 to 400℃, preferably 5 minutes to 50 hours at a temperature range of 200 to 400℃
It takes about 20 hours.

たた、甚いられる末端封止剀の量は封止すべき
ポリマヌ末端ず等量以䞋であ぀おも差し支えない
が、等量以䞊甚いるのが奜たしい。
Further, the amount of the terminal capping agent used may be equal to or less than the amount of the polymer terminal to be sealed, but it is preferably used in an equal amount or more.

このようにしお埗られた本発明の新芏な末端封
止型芳銙族ポリ゚ヌテルケトンは、前蚘匏(A)で衚
わされる構成単䜍ず前蚘匏(B)で衚わされる構成単
䜍からなる骚栌を有し、(A)単䜍ず(B)単䜍ずの和に
察する(A)単䜍のモル分率が〜95のものであ぀
お、少なくずもポリマヌのアリヌルオキシ末端が
䞍掻性な芳銙族基で封止された構造で、か぀98
硫酞䞭、枩床30℃、濃床0.1dlにおける還元
粘床が0.1以䞊のものである。この還元粘床の倀
に぀いおは、0.1以䞊であれば、溶融成圢、溶液
成圢あるいはその他の成圢方法により成圢可胜で
あり、特に制限はないが、通垞0.1〜5.0、奜たし
くは0.2〜3.5の範囲が奜たしい。
The novel end-capped aromatic polyetherketone of the present invention thus obtained has a skeleton consisting of a structural unit represented by the above formula (A) and a structural unit represented by the above formula (B). , the molar fraction of (A) units to the sum of (A) units and (B) units is 5 to 95%, and at least the aryloxy end of the polymer is capped with an inert aromatic group. structure, and 98%
The reduced viscosity in sulfuric acid at a temperature of 30°C and a concentration of 0.1 g/dl is 0.1 or more. Regarding the value of this reduced viscosity, if it is 0.1 or more, it can be molded by melt molding, solution molding, or other molding methods, and there is no particular restriction, but it is usually in the range of 0.1 to 5.0, preferably 0.2 to 3.5. .

たた、(A)単䜍ず(B)単䜍ずを骚栌ずする本発明の
末端封止型芳銙族ポリ゚ヌテルケトンにおいお
は、(A)単䜍ず(B)単䜍ずの和に察する(A)単䜍のモル
分率は〜95、特に奜たしくは20〜70であ
る。(A)単䜍の含有割合がこの範囲にあるものは、
(B)単䜍のみからなる既知の芳銙族ポリ゚ヌテルケ
トンに比べお、ガラス転移枩床が玄10℃も高いた
めに、より高枩での寞法安定性が向䞊する。た
た、この割合を倉えるこずによ぀お、非結晶性の
ものから結晶性のものたで任意に埗るこずができ
る。
In addition, in the end-capped aromatic polyether ketone of the present invention having a skeleton of (A) units and (B) units, the molar amount of the (A) units relative to the sum of the (A) units and (B) units is The fraction is between 5 and 95%, particularly preferably between 20 and 70%. (A) If the content ratio of units is within this range,
Compared to known aromatic polyetherketones consisting only of (B) units, the glass transition temperature is approximately 10°C higher, resulting in improved dimensional stability at higher temperatures. Moreover, by changing this ratio, it is possible to arbitrarily obtain anything from a non-crystalline product to a crystalline product.

発明の効果 本発明の芳銙族ポリ゚ヌテルケトンは、ポリマ
ヌ骚栌ずしお芳銙環がカルボニル結合及び゚ヌテ
ル結合によ぀お−䜍で結合されおいるため、耐
熱性窒玠気流䞭、440℃たで重量枛少がない、
耐薬品性濃硫酞以倖の溶媒はほずんどない及
び機械的匷床が極めお優れ、しかも芳銙環䞊に眮
換基をも぀構成単䜍を有しおいるため、該眮換基
を有しない埓来の芳銙族ポリ゚ヌテルケトンに比
べお、成圢加工が比范的容易であ぀お、䟋えば
300〜400℃の枩床で溶融成圢しうるなどの特城を
有しおいる。
Effects of the Invention The aromatic polyetherketone of the present invention has heat resistance (weight loss up to 440°C in a nitrogen stream) because the aromatic rings as a polymer skeleton are bonded at the p-position by carbonyl bonds and ether bonds. do not have),
It has excellent chemical resistance (almost no solvents other than concentrated sulfuric acid) and mechanical strength, and because it has a structural unit with a substituent on the aromatic ring, it is superior to conventional aromatic polyamides that do not have such substituents. Compared to ether ketone, it is relatively easy to mold and process, such as
It has characteristics such as being able to be melt-molded at temperatures of 300 to 400°C.

さらに、本発明の芳銙族ポリ゚ヌテルケトン
は、少なくずもポリマヌのアリヌルオキシ末端が
䞍掻性な芳銙族基によ぀お封止されおいるため、
末端が封止されおいない察応する芳銙族ポリ゚ヌ
テルケトンに比べおも、熱分解開始枩床が10℃以
䞊も向䞊するばかりでなく、加熱成圢時における
ゲル化も防止されるなど、成圢加工性が䞀局改善
される。
Furthermore, in the aromatic polyetherketone of the present invention, at least the aryloxy terminal of the polymer is capped with an inert aromatic group.
Compared to the corresponding aromatic polyetherketone, which is not end-blocked, not only does the thermal decomposition onset temperature improve by more than 10℃, but it also prevents gelation during hot molding, resulting in improved moldability. It will be further improved.

本発明のポリマヌは単独で、構造材、フむル
ム、繊維、フむブリル、被芆材などに甚いるこず
ができ、さらには他のポリマヌずのブレンド物ず
しお、あるいはガラス繊維、炭玠繊維、アラミド
繊維、炭酞カルシりム、ケむ酞カルシりムなどの
匷化材又は充おん材を混合した耇合材料ずしおも
甚いられる。
The polymer of the present invention can be used alone for structural materials, films, fibers, fibrils, coating materials, etc., and can also be used as a blend with other polymers, such as glass fiber, carbon fiber, aramid fiber, calcium carbonate, etc. It is also used as a composite material mixed with reinforcement or filler such as calcium silicate.

実斜䟋 次に、実斜䟋により本発明をさらに詳现に説明
するが、本発明はこれらの実斜䟋によ぀おなんら
限定されるものではない。
Examples Next, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples in any way.

なお、ポリマヌの還元粘床は、98硫酞を溶媒
ずしお、濃床0.1dl、枩床30℃で枬定した倀
である。
The reduced viscosity of the polymer is a value measured using 98% sulfuric acid as a solvent at a concentration of 0.1 g/dl and a temperature of 30°C.

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌル17.08、−−フルオロベン
ゟむルプノヌル6.48を、かきたぜ装眮、枩
床蚈、窒玠導入口、空冷匏冷华管の付いたフラス
コに入れ、窒玠雰囲気䞋、かきたぜながら160℃
に加熱し、均䞀な溶液にしたのち、埮粉末の無氎
炭酞ナトリりム5.01及び無氎炭酞カリりム0.72
を加え、200℃で時間、250℃で30分間、270
〜280℃で時間重瞮合反応を行぀た。次いで、
スルホランmlに溶解させた−クロロゞプニ
ルスルホン2.52を加え、275℃で時間かきた
ぜながら末端封止反応を行぀たずころ、黄色味が
か぀た粘ちような溶液がアリボリヌ色の粘ちよう
な溶液に倉化した。このこずは、ポリマヌ末端の
アルカリ金属プノキシド基が消倱し、末端が安
定な芳銙族基で封止されたこずを瀺しおいる。
Example 1 17.08 g of 4-(p-fluorobenzoyl)-2,6-dimethylphenol and 6.48 g of 4-(p-fluorobenzoyl)phenol were added to a stirrer, a thermometer, a nitrogen inlet, and an air-cooled cooling tube. Place in a flask and heat to 160℃ under nitrogen atmosphere while stirring.
After heating to a uniform solution, 5.01 g of anhydrous sodium carbonate and 0.72 g of anhydrous potassium carbonate were added.
g, and heated at 200℃ for 1 hour and 250℃ for 30 minutes at 270℃.
The polycondensation reaction was carried out at ~280°C for 4 hours. Then,
When 2.52 g of p-chlorodiphenylsulfone dissolved in 5 ml of sulfolane was added and stirred at 275°C for 1 hour to carry out an end-capping reaction, a yellowish and viscous solution turned into an ariboly-colored sticky substance. It changed into a solution. This indicates that the alkali metal phenoxide group at the polymer end disappeared and the end was capped with a stable aromatic group.

次いで、熱時、粘ちような反応混合物を取り出
し、冷华埌、粉砕した。埗られた粉末をアセトン
及び氎で、それぞれ数回掗浄及び抜出操䜜するこ
ずによ぀おゞプニルスルホン、スルホラン及び
無機塩を陀去したのち、枛圧䞋に150℃で也燥す
るこずによ぀お、乳癜色のポリマヌ21.8が埗ら
れた。収率は定量的であり、このポリマヌの還元
粘床は1.5であ぀た。
The hot, viscous reaction mixture was then removed and, after cooling, ground. The obtained powder was washed and extracted several times with acetone and water to remove diphenyl sulfone, sulfolane and inorganic salts, and then dried at 150°C under reduced pressure to obtain a milky white product. 21.8 g of polymer was obtained. The yield was quantitative and the reduced viscosity of the polymer was 1.5.

このポリマヌの赀倖線吞収スペクトルを図に
瀺す。これから分かるように、2900〜2980cm-1に
メチル基、1640〜1670cm-1及び1580〜1610cm-1に
カルボニル基及びそれに共圹するベンれン環、
1100〜1350cm-1に゚ヌテル結合による特性吞収を
有しおいる。この赀倖線吞収スペクトル及び
NMR分析などにより、このポリマヌは、骚栌が からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止されおいる芳銙族ポ
リ゚ヌテルケトンであるず同定された。
The infrared absorption spectrum of this polymer is shown in FIG. As can be seen, a methyl group at 2900 to 2980 cm -1 , a carbonyl group at 1640 to 1670 cm -1 and 1580 to 1610 cm -1 , and a benzene ring conjugated thereto,
It has characteristic absorption due to ether bonds at 1100 to 1350 cm -1 . This infrared absorption spectrum and
NMR analysis has shown that this polymer has a skeleton. The phenoxy end is expressed by the following formula: It was identified as an aromatic polyetherketone capped with an aromatic group represented by

さらに、このものの熱重量分析チダヌトを図
に瀺す。これからも明らかなように、このポリマ
ヌは窒玠気流䞭玄450℃たで重量枛少が認められ
なか぀た。たたこのポリマヌは玄230℃にガラス
転移点を有する非晶質のポリマヌであるこずが分
぀た。
Furthermore, the thermogravimetric analysis chart of this material is shown in Figure 2.
Shown below. As is clear from this, no weight loss was observed in this polymer up to about 450°C in a nitrogen stream. It was also found that this polymer is an amorphous polymer with a glass transition point at about 230°C.

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌル12.2、−−フルオロベン
ゟむルプノヌル10.8及び末端封止剀ずし
お、−フルオロベンゟプノン2.0を甚いる
以倖は実斜䟋ず同様な方法により、重瞮合反
応、末端封止反応及び埌凊理を行うこずによ぀
お、ほが定量的な収率で乳癜色のポリマヌ21.1
を埗た。このポリマヌの還元粘床は1.6であ぀た。
Example 2 Except for using 12.2 g of 4-(p-fluorobenzoyl)-2,6-dimethylphenol, 10.8 g of 4-(p-fluorobenzoyl)phenol, and 2.0 g of p-fluorobenzophenone as the terminal capping agent. By performing a polycondensation reaction, an end-capping reaction, and a post-treatment in the same manner as in Example 1, 21.1 g of a milky white polymer was obtained in an almost quantitative yield.
I got it. The reduced viscosity of this polymer was 1.6.

このものの赀倖線吞収スペクトルを図に瀺
す。この赀倖線吞収スペクトルやNMR分析など
により、このポリマヌはその骚栌が からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止されおいる芳銙族ポ
リ゚ヌテルケトンであるず同定された。
The infrared absorption spectrum of this product is shown in FIG. This infrared absorption spectrum and NMR analysis revealed that the skeleton of this polymer is The phenoxy end is expressed by the following formula: It was identified as an aromatic polyetherketone capped with an aromatic group represented by

さらに、このものの熱重量分析チダヌトを図
に瀺す。これからも明らかなように、このポリマ
ヌは窒玠気流䞭玄450℃たで重量枛少が認められ
なか぀た。たたこのポリマヌは玄210℃にガラス
転移点を有する非晶質のポリマヌであるこずが分
぀た。
Furthermore, the thermogravimetric analysis chart of this material is shown in Figure 4.
Shown below. As is clear from this, no weight loss was observed in this polymer up to about 450°C in a nitrogen stream. It was also found that this polymer is an amorphous polymer with a glass transition point at about 210°C.

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌルず氎酞化カリりムの氎溶液ずを反
応させたのち、脱氎、真空也燥150℃するこ
ずによ぀お、埗られた黄色粉末の−−フル
オロベンゟむル−−ゞメチルプノヌル
のカリりム塩16.92、及び同様な方法で調補し
た−−フルオロベンゟむルプノヌルの
カリりム塩10.16、ゞプニルスルホン45を
フラスコに入れ、かきたぜながら240℃で時間、
280℃で時間反応させるこずによ぀お重瞮合を
行぀た。次いで、スルホランmlに溶解させた
−フルオロベンゟプノン2.0を加え、280℃で
時間かきたぜながら末端封止反応を行぀たずこ
ろ、黄色の粘ちような溶液がアむボリヌ色の粘ち
ような溶液に倉化した。次に実斜䟋ず同様な凊
理をするこずによ぀お、ほが定量的な収率で乳癜
色のポリマヌ21.3を埗た。このポリマヌの還元
粘床は1.4であ぀た。
Example 3 Yellow powder obtained by reacting 4-(p-fluorobenzoyl)-2,6-dimethylphenol with an aqueous solution of potassium hydroxide, followed by dehydration and vacuum drying (150°C). 16.92 g of the potassium salt of 4-(p-fluorobenzoyl)-2,6-dimethylphenol, 10.16 g of the potassium salt of 4-(p-fluorobenzoyl)phenol prepared in the same manner, and 45 g of diphenylsulfone were placed in a flask. and stir at 240℃ for 1 hour.
Polycondensation was carried out by reacting at 280°C for 3 hours. Then, p dissolved in 5 ml of sulfolane
- When 2.0 g of fluorobenzophenone was added and an end-capping reaction was carried out while stirring at 280°C for 1 hour, the yellow sticky solution changed to an ivory sticky solution. Next, by carrying out the same treatment as in Example 1, 21.3 g of a milky white polymer was obtained in an almost quantitative yield. The reduced viscosity of this polymer was 1.4.

NMR分析や赀倖線吞収スペクトルなどによ
り、このポリマヌは骚栌が からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止されおいる芳銙族ポ
リ゚ヌテルケトンであるず同定された。
NMR analysis and infrared absorption spectra revealed that this polymer has a skeleton. The phenoxy end is expressed by the following formula: It was identified as an aromatic polyetherketone capped with an aromatic group represented by

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌル1.22、−−フルオロベン
ゟむルプノヌル20.52を甚いる以倖は実斜
䟋ず同様な方法により、重瞮合反応、末端封止
反応及び埌凊理を行぀た結果、ほが定量的な収率
で乳癜色のポリマヌを埗た。このポリマヌの還元
粘床は1.3であ぀た。
Example 4 Polycondensation reaction, terminal As a result of the sealing reaction and post-treatment, a milky white polymer was obtained in a nearly quantitative yield. The reduced viscosity of this polymer was 1.3.

このものの赀倖線吞収スペクトルを図に瀺
す。この赀倖線吞収スペクトルやNMR分析など
により、このポリマヌは、骚栌が からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止されおいる芳銙族ポ
リ゚ヌテルケトンであるず同定された。
The infrared absorption spectrum of this product is shown in FIG. This infrared absorption spectrum and NMR analysis revealed that this polymer has a skeleton structure. The phenoxy end is expressed by the following formula: It was identified as an aromatic polyetherketone capped with an aromatic group represented by

さらに、このものの熱重量分析チダヌトを図
に瀺す。これからも明らかなように、このポリマ
ヌは窒玠気流䞭玄510℃たで重量枛少が認められ
なか぀た。たた、このポリマヌは350℃付近に融
点を瀺す結晶性のポリマヌであるこずが分぀た。
Furthermore, the thermogravimetric analysis chart of this material is shown in Figure 6.
Shown below. As is clear from this, no weight loss was observed in this polymer up to about 510°C in a nitrogen stream. It was also found that this polymer is a crystalline polymer with a melting point around 350°C.

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌル4.88、−−フルオロベン
ゟむルプノヌル17.28を甚いる以倖は実斜
䟋ず同様な方法により、重瞮合反応、末端封止
反応及び埌凊理を行぀た結果、ほが定量的な収率
で乳癜色のポリマヌを埗た。このポリマヌの還元
粘床は1.5であ぀た。
Example 5 Polycondensation reaction, terminal As a result of the sealing reaction and post-treatment, a milky white polymer was obtained in a nearly quantitative yield. The reduced viscosity of this polymer was 1.5.

たた、NMR分析や赀倖線吞収スペクトルなど
により、このポリマヌは骚栌が からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止されおいる芳銙族ポ
リ゚ヌテルケトンであるず同定された。
In addition, NMR analysis and infrared absorption spectra revealed that this polymer has a skeleton. The phenoxy end is expressed by the following formula: It was identified as an aromatic polyetherketone capped with an aromatic group represented by

このものの熱重量分析チダヌトを図に瀺す。
これからも明らかなように、このポリマヌは窒玠
気流䞭玄480℃たで重量枛少が認められなか぀た。
たたこのポリマヌは玄200℃付近にガラス転移点
を有し、たた350℃付近に融点を有しおいるこず
から、郚分的に結晶質を含むポリマヌであるこず
が分぀た。
A thermogravimetric analysis chart of this product is shown in FIG.
As is clear from this, no weight loss was observed in this polymer up to about 480°C in a nitrogen stream.
Furthermore, since this polymer has a glass transition point around 200°C and a melting point around 350°C, it was found that it is a partially crystalline polymer.

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌル14.64、−−フルオロベン
ゟむルプノヌル8.64、ゞプニルスルホン
90を実斜䟋ず同様なフラスコに入れ、180℃
に加熱し均䞀な溶液にしたのち、埮粉末の無氎炭
酞ナトリりム5.8及び無氎炭酞カリりム1.2を
加え、窒玠雰囲気䞋200℃で時間、250℃で時
間、280℃で時間かきたぜるこずによ぀お、重
瞮合反応を行぀た。次いで、−ヒドロキシベン
ゟプノン1.9をスルホランmlに溶解させた
溶液を加え、280℃で時間かきたぜるこずによ
぀おプニルフツ玠末端の封止反応を行぀た。さ
らに−クロロゞプニルスルホン2.4をスル
ホランmlに溶解させた溶液を加え、280℃で
時間かきたぜるこずによ぀おプノキシ末端の封
止反応を行぀た。次に実斜䟋ず同様な埌凊理を
するこずによ぀お、ほが定量的な収率で乳癜色の
ポリマヌを埗た。
Example 6 14.64 g of 4-(p-fluorobenzoyl)-2,6-dimethylphenol, 8.64 g of 4-(p-fluorobenzoyl)phenol, diphenylsulfone
Put 90g into a flask similar to Example 1 and heat at 180℃.
After heating to a uniform solution, 5.8 g of finely powdered anhydrous sodium carbonate and 1.2 g of anhydrous potassium carbonate were added, and the mixture was stirred under a nitrogen atmosphere at 200°C for 1 hour, 250°C for 1 hour, and 280°C for 4 hours. Therefore, a polycondensation reaction was carried out. Next, a solution of 1.9 g of p-hydroxybenzophenone dissolved in 5 ml of sulfolane was added and stirred at 280 DEG C. for 1 hour to carry out a reaction for blocking the phenylfluorine terminals. Furthermore, a solution of 2.4 g of p-chlorodiphenyl sulfone dissolved in 5 ml of sulfolane was added, and the mixture was heated at 280°C for 1 hour.
The phenoxy end-capping reaction was carried out by stirring for a period of time. Next, by carrying out the same post-treatment as in Example 1, a milky white polymer was obtained in an almost quantitative yield.

このポリマヌは、赀倖線吞収スペクトル、
NMR分析などによ぀お、その骚栌が からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止され、もう䞀぀の端
末がベンゟむルプニル基で封止された芳銙族ポ
リ゚ヌテルケトンであるず同定された。このポリ
マヌの還元粘床は1.3であり、窒玠気流䞭玄460℃
たで重量枛少が認められなか぀た。
This polymer has an infrared absorption spectrum,
The skeleton was determined by NMR analysis etc. The phenoxy end is expressed by the following formula: It was identified as an aromatic polyetherketone which was capped with an aromatic group represented by , and the other terminal was capped with a benzoylphenyl group. The reduced viscosity of this polymer is 1.3 and is approximately 460°C in a nitrogen stream.
No weight loss was observed until then.

実斜䟋  −−クロロベンゟむル−−ゞメチ
ルプノヌル18.24、−−クロロベンゟむ
ルプノヌル6.98、ゞプニルスルホン60
、無氎炭酞カリりム6.9をフラスコに入れ、
かきたぜながら320℃で10時間反応させるこずに
よ぀お重瞮合を行぀た。次いで、−クロロゞフ
゚ニルスルホン2.52を加え、300℃で時間反
応させるこずによ぀おプノキシ末端の封止反応
を行぀た。次に実斜䟋ず同様な方法によ぀お埌
凊理を行い、淡茶色のポリマヌを埗た。このポリ
マヌの赀倖線吞収スペクトル及び熱分析チダヌト
は、実斜䟋で埗られたものず䞀臎した。このポ
リマヌの還元粘床は0.6で収率は90であ぀た。
Example 7 4-(p-chlorobenzoyl)-2,6-dimethylphenol 18.24 g, 4-(p-chlorobenzoyl)phenol 6.98 g, diphenylsulfone 60
g, put 6.9 g of anhydrous potassium carbonate into the flask,
Polycondensation was carried out by reacting at 320°C for 10 hours while stirring. Next, 2.52 g of p-chlorodiphenyl sulfone was added and reacted at 300° C. for 1 hour to carry out a reaction for blocking the phenoxy end. Next, post-treatment was performed in the same manner as in Example 1 to obtain a light brown polymer. The infrared absorption spectrum and thermal analysis chart of this polymer were consistent with those obtained in Example 1. The reduced viscosity of this polymer was 0.6 and the yield was 90%.

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌル20.7、−−フルオロベン
ゟむルプノヌル3.24を甚い実斜䟋ず同様
な方法により重瞮合反応を行぀た。次いで、スル
ホランmlに溶解させた−ニトロベンゟプノ
ン2.2を加え、260℃で時間かきたぜながら末
端封止反応を行぀た。次に実斜䟋ず同様な凊理
をするこずによ぀お、ほが定量的な収率で乳癜色
のポリマヌを埗た。このポリマヌは、ガラス転移
点が玄230℃の非晶質ポリマヌであり、その骚栌
は からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止されおいるものであ
぀た。たた、このポリマヌの還元粘床は1.4であ
぀た。
Example 8 A polycondensation reaction was carried out in the same manner as in Example 1 using 20.7 g of 4-(p-fluorobenzoyl)-2,6-dimethylphenol and 3.24 g of 4-(p-fluorobenzoyl)phenol. Next, 2.2 g of p-nitrobenzophenone dissolved in 5 ml of sulfolane was added, and an end-capping reaction was carried out with stirring at 260° C. for 1 hour. Next, by carrying out the same treatment as in Example 1, a milky white polymer was obtained in an almost quantitative yield. This polymer is an amorphous polymer with a glass transition point of approximately 230°C, and its skeleton is The phenoxy end is expressed by the following formula: It was capped with an aromatic group represented by: Further, the reduced viscosity of this polymer was 1.4.

実斜䟋  −−フルオロベンゟむル−−ゞメ
チルプノヌル23.18、−−フルオロベン
ゟむルプノヌル1.08及び末端封止剀ずし
お、−フルオロベンゟプノン2.0を甚いる
以倖は実斜䟋ず同様な方法により、重瞮合反
応、末端封止反応及び埌凊理を行うこずによ぀
お、ほが定量的な収率で乳癜色のポリマヌを埗
た。このポリマヌは玄230℃にガラス転移点を有
する非晶質のポリマヌであり、その骚栌は からな぀おおり、そのプノキシ末端が、次匏 で衚わされる芳銙族基で封止されおいるものであ
぀た。たた、このポリマヌの還元粘床は1.7であ
぀た。
Example 9 Except for using 23.18 g of 4-(p-fluorobenzoyl)-2,6-dimethylphenol, 1.08 g of 4-(p-fluorobenzoyl)phenol, and 2.0 g of p-fluorobenzophenone as the terminal capping agent. By performing a polycondensation reaction, an end-capping reaction, and a post-treatment in the same manner as in Example 1, a milky white polymer was obtained in an almost quantitative yield. This polymer is an amorphous polymer with a glass transition point at approximately 230℃, and its skeleton is The phenoxy end is expressed by the following formula: It was capped with an aromatic group represented by: Further, the reduced viscosity of this polymer was 1.7.

【図面の簡単な説明】[Brief explanation of drawings]

第図、第図及び第図は、本発明の末端封
止型芳銙族ポリ゚ヌテルケトンの実斜䟋に぀いお
の拡散反射FT−IRによる赀倖線吞収スペクトル
チダヌト、第図、第図及び第図は、前蚘に
察応する実斜䟋に぀いおの窒玠気流䞋での熱重量
分析チダヌト、第図は実斜䟋の末端封止型芳
銙族ポリ゚ヌテルケトンの熱重量分析チダヌトで
ある。
Figures 1, 3 and 5 are infrared absorption spectrum charts by diffuse reflection FT-IR of examples of the end-capped aromatic polyetherketone of the present invention; FIG. 6 is a thermogravimetric analysis chart under a nitrogen stream for the example corresponding to the above, and FIG. 7 is a thermogravimetric analysis chart of the end-capped aromatic polyether ketone of Example 5.

Claims (1)

【特蚱請求の範囲】  (A)匏 で衚わされる構成単䜍ず、(B)匏 で衚わされる構成単䜍からなり、少なくずもポリ
マヌのアリヌルオキシ末端が䞍掻性な芳銙族基で
封止された分子構造を有し、か぀(A)ず(B)ずの和に
察する(A)の割合が〜95モルであり、98硫酞
䞭、枩床30℃、濃床0.1dlにおける還元粘床
が0.1以䞊であるこずを特城ずする末端封止型芳
銙族ポリ゚ヌテルケトン。  䞍掻性な芳銙族基がベンゟむルプニル基又
はベンれンスルホニルプニル基である特蚱請求
の範囲第項蚘茉の芳銙族ポリ゚ヌテルケトン。  (A)単䜍のモル分率が20〜70である特蚱請求
の範囲第項又は第項蚘茉の芳銙族ポリ゚ヌテ
ルケトン。  無溶媒又は溶媒䞭においお、−−ハロ
ゲノベンゟむルプノヌルず、合蚈量に基づき
〜95モルの−−ハロゲノベンゟむル−
−ゞメチルプノヌルずを加熱重瞮合さ
せ、次いで埗られた重合䜓に、そのアリヌルオキ
シ末端ず反応しうる芳銙族化合物及び所望に応じ
そのアリヌルハロゲノ末端ず反応しうる芳銙族化
合物を任意の順で反応させお該アリヌルオキシ末
端又はこの末端ず該アリヌルハロゲノ末端ずを封
止するこずを特城ずする、(A)匏 で衚わされる構成単䜍ず、(B)匏 で衚わされる構成単䜍からなり、少なくずもポリ
マヌのアリヌルオキシ末端が䞍掻性な芳銙族基で
封止された分子構造を有し、か぀(A)ず(B)ずの和に
察する(A)の割合が〜95モルであり、98硫酞
䞭、枩床30℃、濃床0.1dlにおける還元粘床
が0.1以䞊である末端封止型芳銙族ポリ゚ヌテル
ケトンの補造方法。  アリヌルオキシ末端ず反応しうる芳銙族化合
物が、䞀般匏 匏䞭のはハロゲン原子又はニトロ基、は
カルボニル基又はスルホニル基であるで衚わさ
れる化合物である特蚱請求の範囲第項蚘茉の補
造方法。  (A)単䜍のモル分率が20〜70である特蚱請求
の範囲第項又は第項蚘茉の補造方法。  −−ハロゲノベンゟむル−−ゞ
メチルプノヌル及び−−ハロゲノベンゟ
むルプノヌルをそれぞれアルカリ金属塩の圢
で甚いる特蚱請求の範囲第項、第項又は第
項蚘茉の補造方法。  アルカリ金属の炭酞塩及び炭酞氎玠塩の䞭か
ら遞ばれた少なくずも皮の存圚䞋に重瞮合反応
及び末端封止反応を行う特蚱請求の範囲第項な
いし第項のいずれかに蚘茉の補造方法。  −−ハロゲノベンゟむル−−ゞ
メチルプノヌルのハロゲン原子及び−−
ハロゲノベンゟむルプノヌルのハロゲン原子
が、それぞれフツ玠原子又は塩玠原子である特蚱
請求の範囲第項ないし第項のいずれかに蚘茉
の補造方法。
[Claims] 1 Formula (A) The structural unit represented by and formula (B) It consists of a structural unit represented by An end-capped aromatic polyether ketone having a reduced viscosity of 0.1 or more at a concentration of 0.1 g/dl in 98% sulfuric acid at a temperature of 30°C. 2. The aromatic polyetherketone according to claim 1, wherein the inert aromatic group is a benzoylphenyl group or a benzenesulfonylphenyl group. 3. The aromatic polyetherketone according to claim 1 or 2, wherein the molar fraction of (A) units is 20 to 70%. 4 In the absence of a solvent or in a solvent, 4-(p-halogenobenzoyl)phenol and 5 to 95 mol% of 4-(p-halogenobenzoyl)- based on the total amount.
2,6-dimethylphenol is subjected to thermal polycondensation, and then an aromatic compound capable of reacting with the aryloxy end of the polymer and, if desired, an aromatic compound capable of reacting with the aryl halogeno end, is added to the resulting polymer. Formula (A), characterized in that the aryloxy end or this end and the aryl halogeno end are blocked by reacting in this order: The structural unit represented by and formula (B) It consists of a structural unit represented by 5 to 95 mol%, and has a reduced viscosity of 0.1 or more at a temperature of 30° C. and a concentration of 0.1 g/dl in 98% sulfuric acid. 5 The aromatic compound that can react with the aryloxy terminal has the general formula 5. The manufacturing method according to claim 4, which is a compound represented by the formula (in the formula, Z is a halogen atom or a nitro group, and Y is a carbonyl group or a sulfonyl group). 6. The manufacturing method according to claim 4 or 5, wherein the molar fraction of (A) units is 20 to 70%. 7 Claims 4, 5 or 6 in which 4-(p-halogenobenzoyl)-2,6-dimethylphenol and 4-(p-halogenobenzoyl)phenol are each used in the form of an alkali metal salt
Manufacturing method described in section. 8. The method according to any one of claims 4 to 7, in which the polycondensation reaction and the end-capping reaction are carried out in the presence of at least one selected from alkali metal carbonates and hydrogen carbonates. Production method. 9 Halogen atom of 4-(p-halogenobenzoyl)-2,6-dimethylphenol and 4-(p-
9. The production method according to any one of claims 4 to 8, wherein the halogen atom of the (halogenobenzoyl)phenol is a fluorine atom or a chlorine atom, respectively.
JP12787085A 1985-06-12 1985-06-12 Aromatic polyether ketone of end group sealing type and production thereof Granted JPS61285221A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12787085A JPS61285221A (en) 1985-06-12 1985-06-12 Aromatic polyether ketone of end group sealing type and production thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12787085A JPS61285221A (en) 1985-06-12 1985-06-12 Aromatic polyether ketone of end group sealing type and production thereof

Publications (2)

Publication Number Publication Date
JPS61285221A JPS61285221A (en) 1986-12-16
JPH0473454B2 true JPH0473454B2 (en) 1992-11-20

Family

ID=14970682

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12787085A Granted JPS61285221A (en) 1985-06-12 1985-06-12 Aromatic polyether ketone of end group sealing type and production thereof

Country Status (1)

Country Link
JP (1) JPS61285221A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8725886D0 (en) * 1987-11-04 1987-12-09 Raychem Ltd Poly(ar-lene ether ketones)

Also Published As

Publication number Publication date
JPS61285221A (en) 1986-12-16

Similar Documents

Publication Publication Date Title
US4931530A (en) Novel aromatic polyether and a process for producing an ether
EP2880079B1 (en) Synthesis of and curing additives for phthalonitriles
US4748227A (en) Process for preparing poly(aryl ether)ketones using a sodium carbonate/organic acid salt catalyst
US4703102A (en) Aromatic polyether ketones
JPH06104722B2 (en) End-capped aromatic polyether ketone and method for producing the same
JPH0473454B2 (en)
JPH02117921A (en) New aromatic polyether sulfone copolymer and production thereof
JPH0340734B2 (en)
JPH06279582A (en) Production of aromatic polyether and aromatic polyether
JPH0433294B2 (en)
JPS6337123A (en) Thermoplastic aromatic polyether pyridine and production thereof
JPH0430968B2 (en)
JPH01282217A (en) Production of thermoplastic aromatic polyether
JPH0533934B2 (en)
JPH01306427A (en) Aromatic polyether sulfide and production thereof
JPH0277426A (en) Novel crystalline aromatic polysulfone and production thereof
JPH0432094B2 (en)
JPH0533933B2 (en)
JPH07113061B2 (en) Novel polyetherketone copolymer
JPH0533932B2 (en)
JPS62253627A (en) Heat-resistant resin and production thereof
JPS6291530A (en) Production of aromatic polyketone
JPH01259034A (en) Aromatic polyether and production thereof
JPH05140312A (en) Aromatic polyether ketone sulfone and its production method
JPH01259032A (en) Aromatic polyether and production thereof