JPH0497014A - Automatic leaning operation machine for sheet pile - Google Patents

Abstract

PURPOSE:To automatize a cleaning operation machine by a method in which a slewing fitting base attached to a vertical shaft set on the upside of a clawler, a rocking type driver, a sheet pile cleaner, and a crank mechanism are provided. CONSTITUTION:A machine is installed so that a risen drive part C and a sheet pile cleaner D are positioned in the longitudinal direction of sheet pile. A slewing motor 41 provided to a slewing fitting base B is operated to normally turn a crank mechanism E through about 30 deg.. As the mechanism E turns normally, crank arms 45 and 46 are moved to anti-radial direction, the part C swings around a pivot 44 as a supporting point, and both-side inner surfaces of sheet pile are touched drive wheels 15 and 16 to make the inner bottom face of the sheet pile contact with a flat plate plow 26. A drive motor 11 and a vibrating motor 27 are operated to scrape away impurities by the plow 26. The sheet pile can thus be orderly cleaned up.

Description

[Detailed Description of the Invention] "Industrial Application Field" The present invention is directed to dust attached to sheet piles,
An automatic sheet bail system that removes contaminants from the center of tiled roofs, etc., or from frozen slag (hereinafter referred to as the contaminants attached to the center), and transports and removes the scraped contaminants. Cleanability is 11414 times.

“Conventional techniques and their problems” Conventionally, the following methods have been used to remove foreign matter adhering to sheet piles.

First, as a primitive method, there is a so-called manual method that uses tools such as shovels and pick handles.

Secondly, the injection force of high-pressure jet is used to
There is a so-called high-pressure dient method.

The conventional methods explained above may have the following problems.

That is, first of all, manual methods require physical strength and are difficult work, which is a problem that must be solved in the current situation where there is a shortage of manpower. Also, when sowing, etc.
Noise will be generated and there is a risk of secondary pollution.

On the other hand, with the high-pressure Noet method, there are noise problems, post-treatment of the recycled water is difficult, and if the handling is neglected, problems of secondary pollution occur.

Further, the above-mentioned method is similar to the above-mentioned Central I! When something is frozen, etc., it is difficult work, and there are problems such as sowing it, which requires a lot of time and effort, so in principle, the only option is to attend to the above-mentioned unfreezing. There are other issues such as this, and it is extremely inefficient.

``Means for Solving the Problems'' In view of the above, the present invention is particularly designed to achieve automation of sheet pile cleaning.

- Move the pile forward in the longitudinal direction or move it forward (referring to moving forward in the opposite direction to the above-mentioned forward movement. Hereinafter referred to as "interval")
After cleaning, the sheet moves in a direction perpendicular to the long horizontal direction (hereinafter referred to as lateral movement), transfers to an adjacent sheet pile, and cleans in the same manner as described above. Adopted.

That is, it is pivotally attached to one side of the rental rotation mounting base, which is rotatably attached to a shaft erected on the upper surface of the caterpillar, and this lock collection base, and its tip is slid on the inner surface of the toil!
A swing type drive unit having a -1 inch drive wheel with a protrusion on the side made of FI steel, and a motor that drives the -71 drive wheel provided with the drive unit; , Contaminants such as alternation of the swing type plows that are in conflict with the drive unit provided on the other side of the anchor turning installation/base and that are installed on the inner bottom surface and inner surfaces of both sides of the sheet pile. Sheet pile that transports objects by 1liTy) Blue F4 1B and this sorting pile f4
f4 aB', a vibration motor provided therein, and a crank mechanism for rocking the driving wheel as well as the sheet pile cleaning section;
This is an automatic cleaning work machine of a notebook type, which is composed of a motor provided at the seam attachment base for operating the crank mechanism, and a stopper means for stopping the lock rotation attachment base at a predetermined position.

In addition, the foreign matter attached to the pile is reliably sown,
The following configuration was adopted in order to scrape this scraped foreign matter to the ground so that it could be removed from the sheet pile.

In other words, the drive wheel of the drive unit is swingably mounted on the viewing mounting base, or the lick part is made of mild steel and has an eastward conical shape, and the pressure-welded convex strip made of super steel is attached to the surface of this link. It consists of a radial direction of the drive wheel χ1, and the drive wheel is ! Z :x
1/3 is in pressure contact with both inner surfaces of the sheet pile.

To prevent wear and tear and enable long-term use. In order to buffer the impact on the shank in the event of a shock,
The following configuration was adopted.

That is, the inner bottom surface of the sheet pile is coated with super steel, and the plow body is rectangular and has a mountain shape, and the tip of the plow body has a pivot point. The swing-type stand-up monitors covered with super steel and installed on both inner surfaces of the sheet pile are each coated with super steel and have a 1-inch rod and a spring. It is configured so that it can be moved back and forth on the drive unit bracket via.

"Function" Next, to explain the present invention in detail, first, the sheet bail cleaning is carried out in parallel with the drive section via a twill motor (hereinafter simply referred to as twill motor) provided on the 1-inch anchor collection base. This cleaning work machine is lifted up using heavy machinery such as a crane, using an autumn book whose parts are flipped up in a V-shape.

Then, the parallel arrangement, for example, the caterpillar of this cleaning work machine, or between the upper ends of both sides of the notebook pile, and the Direction ζ perpendicular to the longitudinal direction! I'll do what I do.

Thereafter, the raised drive unit and the seat pile sweeper are positioned in the longitudinal direction of the seat pile, that is, the drive wheels and rollers are positioned within the seat pile. Make further adjustments to cleaning equipment.

- Once the adjustment is completed, the forward/reverse rotation motor provided on the twill mounting base is driven to rotate the crisscross mechanism 30 degrees in the forward direction.

The forward rotation of this crank mechanism causes the crank arm to
Each of them moves in the opposite direction, and as a result, the drive unit swings around the nine-digit pivot, and each of its drive wheels comes into pressure contact with the inner surfaces on both sides of the sheet pile. be done.

Similarly, the sheet pile cleaning section swings around a pivot provided at the anchor rotation mounting base, and its flat plate V section is attached to the inner bottom surface of the sheet pile, and the upright 9 sections are attached to the two inner surfaces on both sides of the sheet pile. be touched.

In this case, the drive motor (slightly spaced from the upper ends of both sides of the caterpillar chain or sheet pile) (hereinafter referred to as "drive motor") is connected.
When the parallel 1 and 2 vibration motors are driven, the drive wheels start rotating. Pressing protrusions provided on the side surfaces of this drive wheel, which is pressed against the sheet pile, rotate at the same time, and through this rotation,
The cleaning machine moves forward along the inner surfaces of both sides of the notebook pile, and through this forward movement, the member of the sheet pile cleaning section of the cleaning machine scrapes off the center 9g of material adhering to the sheet pile. The saw is moved forward 1115 times without stacking foreign matter on the main body of the cleaning part, thereby cleaning the saw 1 pile.

~ During the removal work, lk! ,・Accordingly, the vibration motor 9 is driven to give a slight vibration and sow the foreign matter in a 117 force manner.

Also, in the process of 1.) above, if there are foreign substances firmly attached; if 9 or 9 or 9 or 9 moves backward in the opposite direction of the forward direction, in the same direction as 1), then ζ move the finger υ) if? Ascending Suto and Tomoji In the above situation A, it moves forward with the warp of its wings, so only the amount of rise mentioned above is flat lfi, Mochibe or foreign matter -L side (
This will stop.

Due to the combination of this forward and backward movement, and the rise and vibration of the female, even relatively firmly adhered objects can be scraped off with just a few operations.

Now that you have finished cleaning all the way to the longitudinal ends of the rate pile! As a general rule, leakage working machines will be removed by human means.

If the vehicle does not come to a stop; i (in the case of automatic operation, other emergencies, etc., as applicable), the end of the cell 1+ provided at the side is activated through the - operation, and the vehicle automatically stops.

In addition, RFI cleaning was performed in case the surface was reversed.・--Other parts of the pile may be cleaned (1q, in this case:!, jump the drive section f2 and the nol pile cleaning section t4 in a V-shape, and then clean the drive section and the pile as described above. Install the sheet pile cleaning unit inside the sheet pile・e・
I have a flight.

).

As mentioned above, cleaning of the sheet pile has been completed.
3; Next, drive the forward/reverse rotation motor provided on the anchor rotation mounting base to rotate the crank mechanism approximately 30' in the reverse direction.

This causes the crank mechanism to reverse, and its crank arms move in the radial direction. Each drive wheel is located above the Notebile from the inside surfaces of both sides of the Notebile. Similarly, the Notebile cleaning section swings about the pivot provided on the rotating mounting base, and the flat plate The station part is separated from the inner bottom surface of the sheet pile, and the rise meter is separated from both inner surfaces of the sheet pile, respectively, and ultimately located on the upper surface of the sheet pile.

! In other words, the notebook cleaning section sweeps up in a V-shape in parallel to the drive section.

Then, a moving motor (hereinafter simply referred to as a moving motor) provided on the caterpillar is operated to position the sort pile between the upper ends of both sides of the sort pile and in a direction orthogonal to the longitudinal direction thereof.

After that, after installing the lifted drive unit and seat pile cleaning unit into the seat pile, the same operations as described above are performed, such as forward rotation of the crank mechanism, vibration of the drive motor, etc. The sheet pile is cleaned by driving the motor or moving the cleaning machine forward or backward (hereinafter, the same operation will be used).

Once the cleaning of this sheet pile (the second sorting pile is referred to as the second sorting pile from the first sorting pile) is completed as described above,
Subsequently, by lateral movement via the caterpillar, the next sort pile is mounted, and the same operation as described above is performed. The cleaning of the .) is almost finished.

By doing the dark blue work described by P. Shimoichi one by one, the cleaning of the sheet piles arranged side by side is finished.

Therefore, next time, remove the cleaning ii* machine, or at this time, stop each rental motor, drive motor, vibration motor, etc., and turn off tR of the control device.

After that, the above-mentioned mounting operation is reversed, in other words, during the above-mentioned lateral movement, the driving section and the second pile cleaning section are raised in a V-shape.

Then, the deaf cleaning machine is lifted up by heavy machinery and placed in another place or a sort pile for cleaning.

``Embodiment'' An embodiment of the present invention will be described below with reference to the drawings.The cleaning work machine of the present invention is as follows: i. Caterpillar 4 to caterpillar A; swing mounting base provided on caterpillar A; B, and a driving part C which is swingably mounted on one side of the seam mounting base B; The sheet pile cleaning section that was installed and this notebook pile cleaning section #3
'The swing of the drive unit C is made up of 81 Furano Heavy Equipment 111iE.

Next, explain each mechanism in terms of obstacles.

First of all, Catahi→-;ma H-shaped in plan view 1-4
-RO8, -S 1, and the chains installed in parallel on this base 1.
, 2, and V3 southeast 3 that tension this chain 2,
A moving motor 4 is configured to drive the driving gear 3 of the gears 3.

As described above, when the moving motor 4 is driven by this caterpillar, which is mounted between the two upper sides 1'451)a of the seat heel 50, the gears 3. The chain 2 is driven through this rotation.

Through the drive of this chain 2, the Caterpillar person moves laterally (transversely) the 11 tobile 50 of the raked forks.

Also, twill installation/＼-su B! i, of the caterpillar A.
＼-A stitch bar 6 is provided vertically from the lower end of the seam storage base, and the ll'l a self・＼-SlC2 installed Ronokuhin 1d and 01♀d-:) Tokoro, and (α
! When the engine is stopped, the 1-inch stand bar 6 is mounted on the bar 7 (mounted via Tμ8, and this part)
By pulling the lever 7 (in the direction of the arrow in Fig. 1), each of the openings is removed.
＼ - The free rotation of B makes it more accurate.

It can be manually operated by rotating the anchor by itself, or it can be automated via a motor, sensor, etc.: It is Noh.

Furthermore, three drive parts f-: i, pivoted to the pivot mounting base B, are swingably mounted via the shaft 9; A drive motor ll provided on one side of the frame 10, a gear (not shown) provided on the output shaft of the drive motor 11, and a gear (not shown) disposed within the drive frame In, and this fl! One wheel is connected to the rotation point via a suspended chain 12, and the drive unit frame 10
A tooth 1 [13 and the drive frame 10 to which this gear 13 is attached] j-staged mounting shaft 14, and a tooth 1 provided at both ends of the mounting shaft 14 and on both sides of the drive frame 10. It consists of drive wheels 15 and 16 provided on the surface.

Yes.

Therefore, this drive unit C rotates the lock in conjunction with the rotation of the rotation mounting base B, and specifically, the drive unit C rotates the lock in conjunction with the rotation of the rotation mounting base B.
The drive wheels 15 and 16 are in pressure contact with the inner surfaces 50b on both sides of the sheet pile 50. Thereby, the rotation of the drive motor 11 causes the gear to rotate, and this rotation is transmitted to the gear 13 via the chain I2, which ultimately rotates the drive wheels 15, 16.

Since the structure is such that approximately 1/3 of the driving wheels 15 and 16 are in pressure contact with two inner surfaces 50b on both sides of the sheet pile δ0,
A large driving force is applied to the cleaning work machine.

Moreover, the driving wheels 15 and 16 are (the driving wheels 15 and 16 are
Since they have the same structure, as a typical example, drive wheel 15
I will explain. However, 1, code: i, and the same. ), a ring part made of mild steel and having a conical shape; and a side surface 17a of this ring part 17; ing.

In addition, there is a sheet pile cleaning section frame 21 swingably attached to the other side of the anchor rotation mounting base B via a pivot 2o, and a tip of the sheet pile cleaning section frame 21 from approximately the center of the sheet pile cleaning section frame 21. A pair of mounting sleeves 22 are provided facing each other (see FIG. 6), and a pair of mounting shafts 24 are slidably provided on the pair of mounting sleeves 22 via springs 23, respectively.
A rectangular and mountain cedar-shaped v! is provided on this 1-inch shaft 24 so that it can swing freely via a pivot 25. 26. It is composed of a vibration motor 27 provided on this machine 26, a handle 28 provided on the tip of the pile 26, and a sensor 31 provided on the bottom surface of the sheet pile cleaning section frame 21 and the tip thereof. .

The guide 26 has a pivot 25 provided on the pair of mounting sleeves 22.
This 92
6 is in the state where it is oscillated to the maximum, and the foreign matter collected in the body of the holder, which will be described later, is removed.
3 to prevent it from falling over. Also, this ff2
6 is slidable via springs 2 and 3 interposed between the mounting sleeve 22 and the mounting shaft 2↓, and the vibration motor 27 is fully turned on to reduce the vibration. is given.

Once upon a time, as mentioned above, the sheet pile was 50.
Even if it is f2n object (1), the flat plate ψ part 26b moves backward temporarily, or the forward movement of the cleaning work III is caused by the reaction force of the horizontal By repeating operations such as 26b being epigastric and stacking on top of the foreign matter again, the tough foreign matter can finally be removed.

Further, the above-mentioned 926 is a flat plate plate coated with super steel that is slid on the inner bottom surface 50c of the notebook 50 provided at the tip of the fine body 26a of the main body and 26a.
And, the handle I+i shaft 2 provided at both ends of this flat plate V portion 26a
9! A sort pile 500 is provided and expands into a spring shape when viewed from above toward the tip of the flat plate p portion '26b.
It is comprised of a swing-type rising station portion 26c covered with super steel and slidably installed on both inner surfaces 50b.

The upright opening 26c is designed to absorb the reaction force of the spring 30 provided between the extension part 26c extending outward from the tip thereof and the nine-digit mounting rod 32. The plough body 26 is provided with pressure-contact-type dry sliding on both inner surfaces +50b of the sheet pile 50 to ensure that 2112 foreign matter is removed from the inner surfaces 50b of both sides, as well as the portion 26 between the flat plates of the plough body 26.
b and convey the scraped off material in the forward direction.

In addition, this sheet pile cleaning section D:i rotates in conjunction with the rotation of the rotating mounting base B, and is placed 1Ω in the longitudinal direction of the notebook pile 50, and
The Xlig 26b is attached to the inner bottom surface 50c of the sheet pile 50, and its rising station portion 26 is attached to the inner bottom surface 50 of the notebook pile 50 on both sides.
C! child.

Each is installed slidingly.

The structure is such that the sort pile 50 is advanced 1'ii78 in the longitudinal direction by rotating the drive wheel 1516.

In the figure, 33 is a spring provided on the upper surface of the sort pile cleaning unit frame 21 and almost at the tip. act.

Further, a crank mechanism E:i, a swing motor 41 provided at the navigation rental mounting space B, and an output shaft 41 of the swing motor 4I.
a crank disc 42 fixed to the crank disc 42, a pivot shaft 43, 44 provided opposite to the crank disc 42, and a shaft 43, 44 provided between the one pivot shaft 43 and the pivot shaft 10a of the drive unit frame 10. a crank arm 45 provided between the other pivot 44 and the pivot 21a of the sheet pile cleaning section frame 21, and a connecting link 47 extending between the pivots 43 and 44. It is made up of.

Therefore, when the swing motor 41 of the crank mechanism E is reversely rotated and the crank disk 42 is reversely rotated (in the direction of the arrow in FIG. 5), each crank arm 45, 46 moves in the radial direction.

As the crank arms 45, 46 move in the radial direction, the drive unit C swings about the pivot 9 provided on the anchor mounting base B, and each of its drive wheels 15, 16
It detaches from both inner surfaces 50b of the sheet pile 50, and similarly, the pile cleaning section swings about the pivot 20 provided on the swing mounting hene B, and the flat plate station section 26b
However, the rising portion 26c separates from the inner bottom surface 50c of the sheet pile 5o and from both copper inner surfaces 50b of the sheet pile 50, and is ultimately located on the upper surface of the sheet pile 50.

Further, when the crank disk 42 is rotated forward (in the direction opposite to the direction of the arrow in FIG. 5), each crank arm 45, 46 moves in the counterradial direction.

As the crank arms 45 and 46 move in the anti-radial direction, the drive unit C swings about the pivot shaft 9 provided on the swing mounting base B, and each of the drive wheels 15 and 16 moves toward the seat pile. Similarly, the sheet pile cleaning section swings about the pivot 20 provided on the rotating mounting base B, and the flat plate striking section 26b
However, the inner bottom surface 50c of the sheet pile 50 and the rising portions 26c are brought into contact with the inner surfaces 50b on both sides of the sheet pile 50, respectively, and ultimately, the drive wheels 15, 16 and t26 are mounted inside the sheet pile 50. It will be done.

F in the figure is a control device.

"Th Village of Invention" The present invention is based on Nitonima Q, which adopts the configuration detailed in U and E.
] It has the following effects.

First of all, the present invention provides a swivel 1-inch pass that is twillably attached to a shaft installed on the top surface of a caterpillar,
An oscillating drive unit has a pair of drive wheels made of super steel and equipped with pressure welding protrusions on the side faces, which are attached to the rotating mounting base and slide onto the inner surface of the sheet pile at the tip thereof. , a motor for driving the pair of drive wheels provided in the drive unit; and a motor for driving the pair of drive wheels provided on the drive unit;
υ) A seat heel rR sweeper that scoops and conveys a rocking central 9I object that is slid on the inner bottom surface and both inner surfaces of the sheet pile, and a swing motor provided in this sheet pile cleaning section; A crank mechanism that swings the driving wheel and the sheet pile cleaning section, a motor provided on the seam mounting base that operates the crank mechanism, and a stone bar means that stops the slow rotation mounting base at a predetermined device. It is configured.

Therefore, it is possible to achieve automation of sheet pile cleaning, which has effects such as labor saving (input saving) and the elimination of difficult work. In addition, after cleaning the parallel sheet piles by moving forward or returning in the longitudinal direction, the sheet piles are moved in a direction perpendicular to the longitudinal direction and transferred to the adjacent sheet piles, and the f4 is caught and cleaned in the same manner as described above. This will greatly help simplify and speed up your work.

Secondly, in the present invention, the drive wheel of the drive unit, which is swingably arranged on the swing mounting base, has a link part made of mild steel and in the shape of an oblate cone, and a side surface of this ring part made of super steel. -71 drive wheel with press-contact protrusions arranged in the radial direction, and approximately 1/3 of the drive wheels are on both inner surfaces ζ of the sheet pile.
This is the formation of pressure contact.

As a result, the center nv attached to the sheet pile! It has the practical effect of being able to reliably scrape off the J, place the scraped foreign matter on a canopy, and remove it from the sort pile.

Furthermore, thirdly, the present invention provides nine main bodies in which the female is rectangular and has a mountain-like shape and has a flat impact portion coated with super steel that is slid on the inner bottom surface of the sort pile, and The swing-type rising portions covered with cemented carbide, which are pivotally attached to the tip and slide on the inner surfaces of both sides of the sheet pile, are each covered with super steel, and the mounting rods and springs are It is configured such that it is movable back and forth on the drive unit bracket via the drive unit bracket.

Therefore, it is possible to wear out the wear and use of Nagato. Or, in the event of an impact, it has the effect of buffering or absorbing the impact on others.

[Brief explanation of drawings]

The drawings show one embodiment of the present invention; FIG. 1 is a perspective view of the entire sheet pile cleaning section showing the cleaning state of the sheet pile, and FIG. 2 is a perspective view of the entire structure seen from the drive section of the same. 3 is an enlarged side view of the main parts of the drive unit, FIG. 4 is an enlarged front perspective view of the crank mechanism, FIG. 5 is an enlarged rear perspective view of the crank mechanism, and FIG. 6 is an enlarged side view of the crank mechanism. Fig. 7 is an enlarged plan view of the machine, Fig. 8 is a perspective view of the whole as seen from the sheet pile cleaning section showing the cleaning state of the sort pile, and Fig. 9 shows the driving section and the sheet pile cleaning section in a V-shaped ζ shape. This is a perspective view of the entire building after it has been blown away. 1: base la: longbin 2, 12
．． 33: Chain 3.3", 13: Gear 4: Travel motor 5.32: Axis 6: Stopper 7: Handle 8° Fixtures 9, 10a, 20.2+a, 25.43.44: Pivot lO: Drive part frame Body 11: Drive motor 14.
24.29゛ Mounting shafts 15, 16: Drive wheel 17: Link portion 17a:
1 side 18 Pressure welding convex strip 21: Sheet pile cleaning section frame 22: Mounting sleeve 23.30.34° Wing 26: 26a: Station body 26b:
Flat plate clasp 26C° Standing opening 26 +” Extension portion 27゛ Vibration motor 28゛ Handle 3
1゛ Secessor 41 Anchor rotation motor 42 Crank disc 32: 1 piece rod 45.46 h rank arm 47゛ Connection link 50. Sort pile 50a:
Upper end of side surface 501) Side inner surface 50C Inner bottom surface A: Caterpillar B: Anchor retrieval (dimension I\-S C: Drive section D Sheet pile cleaning section E: Crank mechanism F: Clever 1

Claims (4)

[Claims] (1) Consists of a swing mounting base that is rotatably attached to a shaft erected on the top of the caterpillar, and a super steel structure that is pivoted to one side of the swing mounting base and slides onto the inner surface of the sheet pile at its tip. an oscillating drive unit having a pair of drive wheels with press-contact protrusions on the side surfaces thereof, a motor provided on the drive unit for driving the pair of drive wheels, and a motor provided on the other of the swing mounting base; A sheet pile cleaning section that faces the drive section and is equipped with a plow that slides on the inner bottom surface and both inner surfaces of the sheet pile and scrapes and conveys foreign matter such as debris, and the drive wheel and the sheet pile. Automatic cleaning of a sheet pile, comprising a crank mechanism that swings the cleaning section, a motor provided on the swing mounting base that operates the crank mechanism, and a stopper means that stops the swing mounting base at a predetermined position. working machine. (2) A patent claim in which the drive wheel is constituted by a pair of drives including a ring part made of mild steel and in the shape of a flat cone, and a pressure-welded convex strip made of super steel on the side surface of this ring part in the radial direction. Automatic cleaning machine for sheet piles as described in item 1. (3) The plow has a rectangular plow body having a flat plate part coated with super steel that slides on the inner bottom surface of the sheet pile, and a plow body that is pivotally attached to the tip of this plow body and that is attached to both inner surfaces of the sheet pile. 2. The automatic sheet pile cleaning machine according to claim 1, comprising an oscillating upright plow covered with cemented carbide to be slid. (4) Automatic cleaning of sheet piles according to claims 1, 2 and 3, in which a sensor is installed on the back side of the plow, and a stop means operated by the sensor is incorporated into the control device. working machine.