JPH0513983Y2 - - Google Patents
Info
- Publication number
- JPH0513983Y2 JPH0513983Y2 JP1983007918U JP791883U JPH0513983Y2 JP H0513983 Y2 JPH0513983 Y2 JP H0513983Y2 JP 1983007918 U JP1983007918 U JP 1983007918U JP 791883 U JP791883 U JP 791883U JP H0513983 Y2 JPH0513983 Y2 JP H0513983Y2
- Authority
- JP
- Japan
- Prior art keywords
- heat shield
- tip
- fuel injection
- injection valve
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Combustion Methods Of Internal-Combustion Engines (AREA)
- Fuel-Injection Apparatus (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
この考案は燃料噴射弁の遮熱装置、特に副室式
デイーゼル機関における燃料噴射弁の先端部に装
着されるヒートシールドの取付構造に関するもの
である。[Detailed description of the invention] [Field of industrial application] This invention relates to a heat shielding device for a fuel injection valve, particularly a mounting structure for a heat shield attached to the tip of a fuel injection valve in a pre-chamber type diesel engine. be.
一般にヒートシールドの機能としては、燃焼室
内の高温の燃焼ガスから燃料噴射弁の表面を保護
し、かつ燃焼ガスからの受熱を極力少なくして燃
料噴射弁の針弁のステツクを防止すると共に、カ
ーボンの堆積を少なくして燃料の噴霧状態を常に
最適に保つことである。
In general, the function of a heat shield is to protect the surface of the fuel injector from the high-temperature combustion gas in the combustion chamber, to minimize heat received from the combustion gas, and to prevent the needle valve of the fuel injector from becoming stuck. The goal is to keep the fuel atomization condition optimal at all times by reducing the accumulation of fuel.
このヒートシールドを燃料噴射弁の取付穴の先
端部に取付ける構造として各種のものが採用され
ているが、その一例を示せば、実開昭57−196259
号公報や第1図が挙げられる。これらに示される
ように、ヒートシールド1の上端部にフランジ部
3を形成し、このフランジ部3の表裏面にリング
状のパツキング4,4を介在させ、前記取付穴に
設けた段部と燃料噴射弁5の先端部の大径部と小
径部との境界に形成した段部との間に挟持させ、
このヒートシールド1の先端部はシリンダヘツド
2に押圧されないようにすると共に、その内部に
挿入された燃料噴射弁5の先端部を受けるように
構成されている。 Various types of structures have been adopted for attaching this heat shield to the tip of the mounting hole of the fuel injection valve.
Publications No. 1 and Figure 1 are examples. As shown in these figures, a flange part 3 is formed at the upper end of the heat shield 1, and ring-shaped packings 4, 4 are interposed on the front and back surfaces of the flange part 3, and a step part provided in the mounting hole and a fuel It is sandwiched between a stepped portion formed at the boundary between the large diameter portion and the small diameter portion of the tip of the injection valve 5,
The distal end of the heat shield 1 is configured so as not to be pressed by the cylinder head 2, and to receive the distal end of the fuel injection valve 5 inserted therein.
このような従来のヒートシールド1にあつて
は、シリンダヘツド2に形成した渦流室6内で発
生した高温の燃焼ガスから燃料噴射弁5の表面を
適正に保護してはいる。しかし、従来のヒートシ
ールド1は燃料噴射弁5の先端との間の間隙hが
著しく小さいものであるために、特に高速・高負
荷機関ではヒートシールド1の受けた熱が燃料噴
射弁5に伝達され易い。
Such a conventional heat shield 1 properly protects the surface of the fuel injection valve 5 from the high temperature combustion gas generated within the swirl chamber 6 formed in the cylinder head 2. However, since the gap h between the conventional heat shield 1 and the tip of the fuel injector 5 is extremely small, the heat received by the heat shield 1 is transferred to the fuel injector 5, especially in high-speed and high-load engines. easy to be
そのために燃料噴射弁5の前端面より突出して
いる針弁7にカーボンが堆積してこれが燃料の正
常な噴射を阻害して燃料噴霧割れが発生し、その
結果、排気ガスの劣化と騒音の悪化を引き起こす
という問題があつた。 As a result, carbon accumulates on the needle valve 7 that protrudes from the front end surface of the fuel injection valve 5, which obstructs normal fuel injection and causes fuel spray cracks, resulting in deterioration of exhaust gas and worsening of noise. There was a problem that caused
また、従来のヒートシールド1においては、上
端にフランジ部を、側壁部の外周面に断熱空間用
の溝部を形成する必要がある。そして前記フラン
ジ部の両面にそれぞれパツキング4,4を設け、
更にシリンダヘツド2に形成した燃料噴射弁5の
取付穴の内面に前記フランジ部3を受けるための
段部を形成する必要がある等、ヒートシールド1
及びシリンダヘツド2の工作が煩雑化する上にパ
ツキング4を必要とする等、部品点数が増加する
と言う問題があつた。なお、8はシリンダ、9は
ピストン、10は燃焼室である。 Further, in the conventional heat shield 1, it is necessary to form a flange portion at the upper end and a groove portion for a heat insulating space on the outer peripheral surface of the side wall portion. and packings 4, 4 are provided on both sides of the flange portion, respectively,
Furthermore, it is necessary to form a step part on the inner surface of the mounting hole of the fuel injection valve 5 formed in the cylinder head 2 to receive the flange part 3, etc.
Another problem is that the work of the cylinder head 2 becomes complicated and the packing 4 is required, resulting in an increase in the number of parts. Note that 8 is a cylinder, 9 is a piston, and 10 is a combustion chamber.
この考案は、従来の装置の問題点に着目して得
られたものであつて、その目的とするところは燃
焼ガスの高温が燃料噴射弁に伝達されるのを極力
少なくして、針弁のカーボンの堆積による噴孔の
詰まりを効果的に防止すること、更にヒートシー
ルドの先端部を形状を円錐台状に形成することに
よつてヒートシールドの構造と、燃料噴射弁の取
付穴の形状を単純化し、パツキングを省略する
等、部品点数を減少させた副室式デイーゼル機関
における燃料噴射弁の遮熱装置を提供するもので
ある。 This idea was developed by focusing on the problems of conventional devices, and its purpose is to minimize the transmission of the high temperature of combustion gas to the fuel injection valve, so that the needle valve By effectively preventing clogging of the nozzle holes due to carbon accumulation, and by forming the tip of the heat shield into a truncated cone shape, we improved the structure of the heat shield and the shape of the fuel injection valve mounting hole. The present invention provides a heat shielding device for a fuel injection valve in a pre-chamber type diesel engine that is simplified and has a reduced number of parts, such as by omitting packing.
この考案に係る燃料噴射弁の遮熱装置は、前記
目的を達成するため、シリンダヘツドの渦流室に
開口したヒートシールド取付穴の先端の受け面を
円錐台状に形成し、ヒートシールドを前記受け面
の円錐台状の角度より小さい角度を有する円錐台
状の前端部と円筒状の側壁部とリング状の後端部
で形成し、該後端部は燃料噴射弁の段部端面と燃
料噴射弁の先端部の周面に、側壁部は前記取付穴
の壁面に、更に前端部は前記円錐台状の受け面に
それぞれ当接し、前記ヒートシールドの側壁部と
前記燃料噴射弁の先端部の周面との間に断熱空気
層を形成してなることを要旨とするものである。
In order to achieve the above object, the heat shielding device for a fuel injection valve according to this invention has a receiving surface at the tip of the heat shield mounting hole opened in the swirl chamber of the cylinder head formed in a truncated conical shape, and the heat shield is attached to the receiving surface. It is formed by a truncated conical front end having an angle smaller than the truncated conical angle of the surface, a cylindrical side wall, and a ring-shaped rear end, and the rear end is connected to the step end face of the fuel injection valve and the fuel injection valve. The side wall portion contacts the circumferential surface of the tip of the valve, the side wall portion contacts the wall surface of the mounting hole, and the front end portion contacts the truncated conical receiving surface, and the side wall portion of the heat shield and the tip portion of the fuel injection valve contact each other. The gist is that a heat insulating air layer is formed between it and the surrounding surface.
ヒートシールドの前端部を円錐台状に形成して
この部分をシリンダヘツドの燃料噴射弁の取付穴
の底部の円錐台状の受け面に受けると共に後端部
を燃料噴射弁の大径部と小径部の境界の段部に当
接しているので各種のパツキングが不要となる。
そしてヒートシールドないしは燃料噴射弁の取付
穴が単純化され、更に燃料噴射弁の先端部とヒー
トシールドとの間に十分な間隙を形成することが
できるものである。
The front end of the heat shield is formed into a truncated cone shape, and this part is received by the truncated cone-shaped receiving surface at the bottom of the fuel injection valve mounting hole in the cylinder head, and the rear end is formed into a truncated cone shape. Since it is in contact with the step at the boundary of the section, various packing is not necessary.
The mounting hole for the heat shield or the fuel injection valve is simplified, and a sufficient gap can be formed between the tip of the fuel injection valve and the heat shield.
以下添付図面に基いて、この考案の実施例を説
明する。
Embodiments of this invention will be described below based on the accompanying drawings.
なお第1図において説明した従来例と同一部品
は同一符号を付して説明は省略する。 Note that parts that are the same as those of the conventional example explained in FIG.
第2図は、デイーゼル機関の副室式燃焼室の断
面図を示し、8はシリンダ、9はピストン、2は
渦流室6を設けたシリンダヘツド、10は燃焼室
であつて、前記渦流室6には、グロープラグ11
と、ヒートシールド1を介して主噴孔12を備え
た燃料噴射弁5とが装着されている。 FIG. 2 shows a cross-sectional view of a pre-combustion chamber of a diesel engine, in which 8 is a cylinder, 9 is a piston, 2 is a cylinder head provided with a swirl chamber 6, and 10 is a combustion chamber. Glow plug 11
and a fuel injection valve 5 having a main nozzle hole 12 are attached via a heat shield 1.
ヒートシールド1はリング状の後端部1aと円
筒状の側壁部1bと円錐台状の前端部1cで構成
され、前記後端部1aと前端部1cは中心方向に
張り出して燃料噴射弁5の小径部と周面との間に
間隙を形成するための懐を形成している。そして
前記後端部1aはシリンダヘツド2に設けた取付
穴2cの内面と燃料噴射弁5の段部5a端面と先
端部5bの周面に当接する。側壁部1bは取付穴
2cの内面に当接し、更に前端部1cは燃料噴射
弁5の先端部5bと所定の間隔hを隔てて装着さ
れ、その空間を燃焼ガスからの断熱空気層13を
形成している。 The heat shield 1 is composed of a ring-shaped rear end 1a, a cylindrical side wall 1b, and a truncated cone-shaped front end 1c. A pocket is formed between the small diameter portion and the circumferential surface to form a gap. The rear end portion 1a comes into contact with the inner surface of a mounting hole 2c provided in the cylinder head 2, the end surface of the step portion 5a of the fuel injection valve 5, and the circumferential surface of the tip portion 5b. The side wall portion 1b is in contact with the inner surface of the mounting hole 2c, and the front end portion 1c is mounted at a predetermined distance h from the tip portion 5b of the fuel injection valve 5, forming an insulating air layer 13 from combustion gas in that space. are doing.
前記ヒートシールド1は、その前端部1cを燃
料噴射弁5の先端中心部X(主噴孔12)に向か
つて所定の角度で折曲させてその表面を円錐台状
に形成すると共に、その折曲部14をシリンダヘ
ツド2の前記ヒートシールド1の先端部1aと適
宜の角度θだけ大きな傾きを有する円錐台状に形
成されたヒートシールド受け面2a(着座部)の
傾斜面に当接させて燃料噴射弁5の先端部5bを
上方に押し上げた状態で弾性的に支持している。
従つて、円錐台状の受け面2aに対して、これよ
りも僅かに鋭い傾斜の前端部1cが押圧されるの
で、受け面2aに対して前端部1cが線状ないし
はかなり狭い面積で接触することになり、良好な
シール性が得られる。 The heat shield 1 has its front end 1c bent at a predetermined angle toward the tip center X (main nozzle hole 12) of the fuel injector 5 to form a truncated conical surface. The curved portion 14 is brought into contact with the inclined surface of the heat shield receiving surface 2a (seating portion) formed in a truncated cone shape having a large inclination by an appropriate angle θ with respect to the tip portion 1a of the heat shield 1 of the cylinder head 2. The tip portion 5b of the fuel injection valve 5 is elastically supported in an upwardly pushed state.
Therefore, the front end 1c having a slightly sharper slope is pressed against the truncated conical receiving surface 2a, so that the front end 1c contacts the receiving surface 2a linearly or over a fairly narrow area. As a result, good sealing performance can be obtained.
また前記ヒートシールド1の材質としては、熱
伝達性の悪いステンレス材が使用される。 Further, as the material of the heat shield 1, stainless steel material with poor heat transfer properties is used.
この考案の燃料噴射弁の遮熱装置は上記のよう
に構成されることにより、燃焼室10内の燃焼ガ
ス熱は、ヒートシールド1を介して燃料噴射弁5
側に伝達しようとするが、燃料噴射弁5とヒート
シールド1との間に断熱空気層13が形成されて
いる為、熱の伝達は大幅に低減され、特に高速・
高負荷用機関で問題となるノズル針弁(図示せ
ず)のカーボン附による排気ガス劣化、及び騒音
の悪化を解消することが出来る。 The heat shielding device for the fuel injection valve of this invention is configured as described above, so that the combustion gas heat in the combustion chamber 10 is transferred to the fuel injection valve 5 via the heat shield 1.
However, since the heat insulating air layer 13 is formed between the fuel injector 5 and the heat shield 1, the heat transfer is significantly reduced, especially at high speeds.
It is possible to eliminate exhaust gas deterioration and noise aggravation due to carbon adhesion to nozzle needle valves (not shown), which are problems in high-load engines.
また燃料噴射弁5は、先端をヒートシールド1
の受け面2aの円錐台状の角度より小さい角度を
有する円錐台状に形成したヒートシールド1によ
り、環状に当り面を形成して面圧を高めた状態で
弾性的に支持される構造となつているので、シー
ル性が高められるため、従来のようにパツキン等
の部材を使用することが不要となり、部品点数を
著しく減少させることができると同時に組付け作
業性も良好にすることができるものである。 In addition, the fuel injector 5 has a heat shield 1 at its tip.
The heat shield 1 is formed into a truncated cone shape having an angle smaller than the angle of the truncated cone shape of the receiving surface 2a of the heat shield 1, which forms an annular contact surface and is elastically supported with increased surface pressure. This improves sealing performance, making it unnecessary to use parts such as packing as in the past, significantly reducing the number of parts, and improving ease of assembly. It is.
シリンダヘツドの渦流室に開口したヒートシー
ルド取付穴の先端の受け面を円錐台状に形成し、
ヒートシールドを前記受け面の円錐台状の角度よ
り小さい角度を有する円錐台状の前端部と円筒状
の側壁部とリング状の後端部で形成し、該後端部
は燃料噴射弁の段部端面と燃料噴射弁の先端部の
周面に、側壁部は前記取付穴の壁面に、更に前端
部は前記円錐台状の受け面にそれぞれ当接し、前
記ヒートシールドの側壁部と前記燃料噴射弁の先
端部の周面との間に断熱空気層を形成してなるの
で、ヒートシールドから燃料噴射弁に伝達される
燃焼ガス熱が極めて少なくなり、この結果、針弁
のカーボン堆積による詰まりを有効に防止すると
同時に、燃料の噴霧割れの発生を防止し、更に排
気ガスの劣化及び騒音の悪化を防止して燃料噴射
弁の耐久性を著しく向上できる効果がある。
The receiving surface at the tip of the heat shield mounting hole that opens into the swirl chamber of the cylinder head is formed in the shape of a truncated cone.
The heat shield is formed of a truncated conical front end having an angle smaller than the truncated conical angle of the receiving surface, a cylindrical side wall, and a ring-shaped rear end; The end face of the heat shield and the circumferential surface of the tip of the fuel injector, the side wall part abuts the wall surface of the mounting hole, and the front end abuts the truncated conical receiving surface, and the side wall part of the heat shield and the fuel injector Since an insulating air layer is formed between the valve tip and the circumferential surface of the valve, the amount of combustion gas heat transferred from the heat shield to the fuel injection valve is extremely small, and as a result, the needle valve is prevented from clogging due to carbon deposits. At the same time, it effectively prevents the occurrence of fuel spray cracking, and also prevents exhaust gas deterioration and noise aggravation, thereby significantly improving the durability of the fuel injection valve.
また、燃料噴射弁の先端部の周面はヒートシー
ルドによつて覆われ、このヒートシールドはシリ
ンダヘツドの前記受け面の円錐台状より小さい角
度を有する円錐台状の前端部を有し、この前端部
をヒートシールドの円錐台状の受け面に当接させ
ており、両円錐台面の接触により面圧が高められ
た状態で、弾性的に支持されるため、シール性が
向上し、従来の装置のようにパツキング等の部材
を使用することが不要となり、部品点数を著しく
減少させることができると同時に組付け作業も良
好にすることができる効果がある。また、構造が
簡単であるため安価に提供できる上に、メンテナ
ンスも容易である等の効果がある。 Further, the peripheral surface of the tip of the fuel injection valve is covered by a heat shield, and this heat shield has a truncated conical front end having a smaller angle than the truncated conical shape of the receiving surface of the cylinder head. The front end is in contact with the truncated conical receiving surface of the heat shield, and the contact between both truncated conical surfaces increases the surface pressure and is elastically supported, improving sealing performance and improving the sealing performance compared to conventional heat shields. It is not necessary to use members such as packing as in the device, and the number of parts can be significantly reduced, and at the same time, the assembly work can be made easier. In addition, since the structure is simple, it can be provided at low cost, and maintenance is also easy.
さらに、前記ヒートシールドのリング状の後端
部を前記燃料噴射弁の段部端面と先端部の周面に
当接させるので、前記先端部の熱を前記後端部を
介してシリンダヘツドに伝達することができ、前
記先端部のカーボン堆積による詰まり防止効果、
燃料の噴霧割れの発生防止効果、排気ガスの劣化
及び騒音の悪化防止効果の向上をより図れる効果
がある。 Furthermore, since the ring-shaped rear end of the heat shield is brought into contact with the stepped end face and the circumferential surface of the tip of the fuel injector, the heat of the tip is transmitted to the cylinder head via the rear end. The effect of preventing clogging due to carbon deposition at the tip,
This has the effect of further improving the effect of preventing the occurrence of fuel spray cracking and the effect of preventing deterioration of exhaust gas and noise.
第1図は従来の副室式燃焼室の断面図、第2図
はこの考案を実施した副室式燃焼室の断面図、第
3図は、ヒートシールドの前端部における説明図
である。
1……ヒートシールド、1a……ヒートシール
ドの後端部、1b……側壁部、1c……前端部、
2……シリンダヘツド、2a……ヒートシールド
の受け面、5……燃料噴射弁、13……断熱空気
層、14……ヒートシールドの折曲部、X……燃
料噴射弁の先端中心部。
FIG. 1 is a cross-sectional view of a conventional pre-chamber type combustion chamber, FIG. 2 is a cross-sectional view of a pre-chamber type combustion chamber in which this invention is implemented, and FIG. 3 is an explanatory view of the front end of a heat shield. 1... Heat shield, 1a... Rear end of heat shield, 1b... Side wall, 1c... Front end,
2...Cylinder head, 2a...Receiving surface of heat shield, 5...Fuel injection valve, 13...Insulating air layer, 14...Bend portion of heat shield, X...Center of tip of fuel injection valve.
Claims (1)
ルド取付穴の先端の受け面を円錐台状に形成し、
ヒートシールドを前記受け面の円錐台状の角度よ
り小さい角度を有する円錐台状の前端部と円筒状
の側壁部とリング状の後端部で形成し、該後端部
は燃料噴射弁の段部端面と燃料噴射弁の先端部の
周面に、側壁部は前記取付穴の壁面に、更に前端
部は前記円錐台状の受け面にそれぞれ当接し、前
記ヒートシールドの側壁部と前記燃料噴射弁の先
端部の周面との間に断熱空気層を形成してなる燃
料噴射弁の遮熱装置。 The receiving surface at the tip of the heat shield mounting hole that opens into the swirl chamber of the cylinder head is formed in the shape of a truncated cone.
The heat shield is formed of a truncated conical front end having an angle smaller than the truncated conical angle of the receiving surface, a cylindrical side wall, and a ring-shaped rear end; The end face of the heat shield and the circumferential surface of the tip of the fuel injector, the side wall part abuts the wall surface of the mounting hole, and the front end abuts the truncated conical receiving surface, and the side wall part of the heat shield and the fuel injector A heat shielding device for a fuel injection valve that forms a heat insulating air layer between the valve tip and the circumferential surface of the valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP791883U JPS59115860U (en) | 1983-01-25 | 1983-01-25 | Nozzle heat shield in pre-chamber diesel engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP791883U JPS59115860U (en) | 1983-01-25 | 1983-01-25 | Nozzle heat shield in pre-chamber diesel engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59115860U JPS59115860U (en) | 1984-08-04 |
| JPH0513983Y2 true JPH0513983Y2 (en) | 1993-04-14 |
Family
ID=30139430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP791883U Granted JPS59115860U (en) | 1983-01-25 | 1983-01-25 | Nozzle heat shield in pre-chamber diesel engine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59115860U (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8047452B2 (en) * | 2004-04-26 | 2011-11-01 | Tenneco Automotive Operating Company Inc. | Method and apparatus for injecting atomized fluids |
| JP4886636B2 (en) * | 2007-09-04 | 2012-02-29 | 日野自動車株式会社 | Injector mounting structure |
| JP7419172B2 (en) * | 2020-06-22 | 2024-01-22 | 株式会社クボタ | Vortex chamber diesel engine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57196253U (en) * | 1981-06-09 | 1982-12-13 |
-
1983
- 1983-01-25 JP JP791883U patent/JPS59115860U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59115860U (en) | 1984-08-04 |
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