JPH05190034A - Superconducting wire manufacturing method - Google Patents
Superconducting wire manufacturing methodInfo
- Publication number
- JPH05190034A JPH05190034A JP4023270A JP2327092A JPH05190034A JP H05190034 A JPH05190034 A JP H05190034A JP 4023270 A JP4023270 A JP 4023270A JP 2327092 A JP2327092 A JP 2327092A JP H05190034 A JPH05190034 A JP H05190034A
- Authority
- JP
- Japan
- Prior art keywords
- superconducting wire
- wire
- superconducting
- composite billet
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
Landscapes
- Lubricants (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
Abstract
(57)【要約】
【目的】 高品質の長尺の超電導線を容易に製造する方
法を提供する。
【構成】 銅を被覆した超電導素線を銅製パイプ内に充
填して複合ビレットとなし、この複合ビレットに所定の
減面加工を施して超電導線材となし、この超電導線材に
伸線加工を施す超電導線の製造方法において、断線し易
い2mmφ以下の超電導線材を、油分濃度を5〜20%に
限定して潤滑性能と冷却性能とを共に高めた水溶性潤滑
油を用いて伸線加工するので、フィラメントの断線率が
少なく且つ表面品質に優れた長尺の超電導線を効率よく
製造できる。(57) [Abstract] [Purpose] To provide a method for easily manufacturing a high-quality long superconducting wire. [Constitution] Superconducting wire coated with copper is filled into a copper pipe to form a composite billet, and the composite billet is subjected to prescribed surface reduction processing to form a superconducting wire rod. In the wire manufacturing method, a superconducting wire having a diameter of 2 mmφ or less, which is easy to be broken, is drawn by using a water-soluble lubricating oil having both an oil content concentration of 5 to 20% and improved lubrication performance and cooling performance. It is possible to efficiently produce a long superconducting wire having a low filament breakage rate and excellent surface quality.
Description
【0001】[0001]
【産業上の利用分野】本発明は、超電導発電,MRI,
粒子加速器等に用いられる超電導特性に優れたNb−T
i合金系等の超電導線の製造方法に関する。The present invention relates to superconducting power generation, MRI,
Nb-T with excellent superconducting properties used in particle accelerators, etc.
The present invention relates to a method for manufacturing a superconducting wire such as an i alloy.
【0002】[0002]
【従来の技術】近年、Nb−Ti合金系超電導線等で
は、超電導特性の向上を目的に30μmφ以下の極細のN
b−Tiフィラメントを2000〜8000本埋込んだ極細多芯
化材で、且つ永久電流の減衰原因となる接続部をできる
だけ減らした長尺材の開発が希求されるようになった。
ところで、このようなNb−Ti合金系超電導線の製造
は、従来アーク溶解法により鋳造したNb−Ti合金イ
ンゴットを押出、圧延等の減面加工法により丸棒材とな
し、これを銅製パイプに挿入し、これを減面加工して複
合線材となし、次いでこの複合線材を整直後、定尺切断
し、この定尺の複合線材を多数本束ねて銅製パイプに充
填して複合ビレットとなし、次いでこの複合ビレット
に、HIP処理等により稠密化したのち、熱間押出、引
抜加工、伸線加工等の減面加工を施して所定形状のNb
−Ti超電導線となすもので、更にNb−Tiフィラメ
ントを極細多芯化する場合は、この超電導線の多数本を
再び銅製パイプ内に充填し、これを減面加工して製造が
なされていた。2. Description of the Related Art In recent years, in Nb-Ti alloy-based superconducting wires, etc., ultrafine N of 30 μmφ or less is used for the purpose of improving superconducting characteristics.
There has been a demand for the development of a long material, which is an ultrafine multi-core material in which 2000 to 8000 b-Ti filaments are embedded and which has as few connections as possible that cause permanent current to be attenuated.
By the way, in manufacturing such Nb-Ti alloy superconducting wire, a Nb-Ti alloy ingot conventionally cast by an arc melting method is formed into a round bar material by a surface-reduction processing method such as extrusion and rolling, and this is used as a copper pipe. Insert it, reduce the surface to make a composite wire, then immediately cut this composite wire, cut it to a fixed length, bundle a large number of this fixed size wire into a copper pipe and make a composite billet, Next, the composite billet is densified by HIP treatment or the like, and then subjected to surface-reducing processing such as hot extrusion, drawing processing, wire drawing processing or the like to obtain Nb having a predetermined shape.
-Ti superconducting wire is used, and when the Nb-Ti filament is further made into a multi-filamentary core, a large number of this superconducting wire is filled in a copper pipe again, and this is manufactured by reducing the surface area. ..
【0003】[0003]
【発明が解決しようとする課題】しかしながら、このよ
うな従来の製造方法では、超電導線材の線径が2mmφ
程度に細くなると、伸線加工中に断線が生じ易くなって
長尺の超電導線が得られなくなり、更には、内部のフィ
ラメントの断線率も増加して超電導特性が大幅に低下す
るという問題があった。However, in such a conventional manufacturing method, the wire diameter of the superconducting wire is 2 mmφ.
If it becomes thin to a certain extent, there is a problem that the wire breakage easily occurs during the wire drawing process, a long superconducting wire cannot be obtained, and further, the wire breakage rate of the internal filament also increases and the superconducting property is significantly deteriorated. It was
【0004】[0004]
【課題を解決するための手段】本発明はかかる状況に鑑
み鋭意研究を行った結果、超電導線材の伸線加工性は用
いた潤滑剤の種類、例えば水溶性潤滑油の油分濃度によ
って著しく影響されることを知見し、更に研究を進めて
本発明を完成するに至ったものである。即ち、本発明
は、銅を被覆した超電導素線を銅製パイプ内に充填して
複合ビレットとなし、当該複合ビレットに所定の減面加
工を施して超電導線材となし、この超電導線材に伸線加
工を施す超電導線の製造方法において、2mmφ以下の
超電導線材の伸線加工を、潤滑剤に油分濃度が5〜20%
の水溶性潤滑油を用いて施すことを特徴とする超電導線
の製造方法である。In the present invention, as a result of intensive studies in view of the above situation, the wire drawing workability of a superconducting wire is significantly affected by the type of lubricant used, for example, the oil concentration of a water-soluble lubricating oil. The present invention has been completed, and further research has been conducted to complete the present invention. That is, the present invention, a superconducting wire coated with copper is filled into a copper pipe to form a composite billet, the composite billet is subjected to predetermined surface-reduction processing to form a superconducting wire, and this superconducting wire is drawn. In the method of manufacturing a superconducting wire, the wire drawing of a superconducting wire having a diameter of 2 mm or less is performed by using a lubricant with an oil content of 5 to 20%.
The method for producing a superconducting wire is characterized in that the above water-soluble lubricating oil is used.
【0005】本発明方法において、水溶性潤滑油には、
エマルジョンタイプ,ソリュブルタイプ,ケミカルソリ
ュージョンタイプ等の任意の水溶性潤滑油が適用でき
る。又前記水溶性潤滑油の油分濃度を5〜20%に限定し
た理由は、5%未満では線材表面に油分が十分塗布され
ず潤滑性能が低下してフィラメントの断線率が増加し、
更に線材自体の断線が起き、又ダイスに焼付が生じて線
材表面がソゲ状に肌荒れを起こして後の表面処理工程で
支障を来たす為であり、又前記油分濃度が20%を超える
と冷却性能が低下して伸線速度を高くできず、しかも油
分が線材表面に膜状に残存して、後のエナメル被覆等の
工程で支障を来たす為である。而して、より多芯化した
細径の超電導線に対しては、前記の油分濃度は、10〜18
%の範囲に限定するのが好ましい。本発明方法は、Nb
−Ti合金系超電導線やNb3 Sn化合物系超電導線等
の製造に適用してその効果が十分に発揮される。又複合
ビレット作製時、銅製パイプに充填する超電導素線の断
面形状は、円形の他、充填密度に優れる六角形等が主に
適用される。In the method of the present invention, the water-soluble lubricating oil contains
Any water-soluble lubricating oil such as emulsion type, soluble type and chemical solution type can be applied. The reason for limiting the oil concentration of the water-soluble lubricating oil to 5 to 20% is that if it is less than 5%, the oil content is not sufficiently applied to the surface of the wire and the lubrication performance is lowered, and the filament breakage rate increases.
This is because the wire itself is broken, and the die is burned, causing the surface of the wire to become rough and causing troubles in the subsequent surface treatment process.If the oil content exceeds 20%, the cooling performance will increase. This is because the wire drawing speed cannot be increased and the wire drawing speed cannot be increased, and moreover the oil remains in the form of a film on the surface of the wire, which interferes with the subsequent steps such as enamel coating. Thus, with respect to a superconducting wire having a smaller diameter with more cores, the oil concentration is 10 to 18
It is preferable to limit to the range of%. The method of the present invention is
The effect is sufficiently exerted when applied to the production of —Ti alloy superconducting wire and Nb 3 Sn compound superconducting wire. In addition to the circular shape, the cross-sectional shape of the superconducting element wire filled in the copper pipe during the production of the composite billet is mainly a hexagonal shape, which is excellent in the packing density.
【0006】[0006]
【作用】本発明方法では、2mmφ以下の線径の超電導
線材の伸線加工を、油分濃度を5〜20%に限定して潤滑
性能と冷却性能とを共に高めた水溶性潤滑油を用いて行
うので、フィラメントの断線率が少なく表面品質に優れ
た長尺の超電導線が製造できる。In the method of the present invention, the wire drawing of a superconducting wire having a wire diameter of 2 mmφ or less is performed by using a water-soluble lubricating oil having an oil concentration limited to 5 to 20% to improve both lubricating performance and cooling performance. Since this is performed, a long superconducting wire having a low filament breakage rate and excellent surface quality can be manufactured.
【0007】[0007]
【実施例】以下に、本発明を実施例により詳細に説明す
る。 実施例1 銅を被覆した対辺長さ2.38mmのNb−Ti合金系超電
導六角素線を、外径 260mmφ,内径 224mmφの銅製
パイプ内に8000本充填して複合ビレットを作製した。次
にこの複合ビレットを熱間静水圧プレス(HIP)によ
り圧縮成形して稠密化したのち、この複合ビレットを面
削し、次いで熱間押出して30mmφの複合棒材となし、
次いでこの複合棒材を適宜熱処理を入れながら、溝ロー
ル圧延して 1.5mmφのNb−Ti超電導線材となし
た。次にこのNb−Ti超電導線材を 500m/min.の速
度で連続伸線して 0.221mmφの細線となした。前記伸
線加工の潤滑剤にはソリュブルオイルを用い、その油分
濃度は種々に変化させた。伸線加工時の断線回数、及び
得られた超電導線を硝酸水溶液に浸漬して銅を溶解除去
してフィラメントの断線率を調べた。又伸線材表面をS
EM観察した。結果は水溶性潤滑油の油分濃度を併記し
て表1に示した。EXAMPLES The present invention will be described in detail below with reference to examples. Example 1 A composite billet was prepared by filling 8,000 copper-coated Nb-Ti alloy-based superconducting hexagonal wires with opposite sides of 2.38 mm into a copper pipe having an outer diameter of 260 mmφ and an inner diameter of 224 mmφ. Next, this composite billet is compression-molded by a hot isostatic press (HIP) to densify it, then the composite billet is chamfered and then hot extruded to form a 30 mmφ composite rod.
Then, the composite rod was groove-rolled while being appropriately heat-treated to form a 1.5 mmφ Nb-Ti superconducting wire. Next, this Nb-Ti superconducting wire was continuously drawn at a speed of 500 m / min to form a 0.221 mmφ fine wire. Soluble oil was used as the lubricant for the wire drawing, and the oil concentration was variously changed. The number of wire breakages at the time of wire drawing, and the obtained superconducting wire was immersed in an aqueous nitric acid solution to dissolve and remove copper, and the wire breakage rate of the filament was examined. In addition, the surface of the wire drawing material is S
It was observed by EM. The results are shown in Table 1 together with the oil concentration of the water-soluble lubricating oil.
【0008】[0008]
【表1】 [Table 1]
【0009】表1より明らかなように、本発明方法品
(No1〜9)は無断線で伸線でき又表面品質に優れたも
のであった。中でも、油分濃度が10〜18%の水溶性潤滑
油を用いて伸線加工したもの(No4〜8)はフィラメン
トの断線率が特に低かった。これに対し、比較例品のNo
10は油分濃度の低い潤滑油を用いた為、潤滑性能が悪
く、断線が多発した上、表面品質が低下し、フィラメン
トの断線率も10%を超えた。又No11〜13は潤滑油の油分
濃度が高かった為、伸線温度が上昇し、速度を幾分落と
して伸線した。又伸線材の表面に油膜が残存し、エナメ
ルが均一に被覆できなかった。以上Nb−Ti合金系超
電導線について説明したが、本発明方法はNb3 Sn化
合物系超電導線の製造に適用しても同様の効果が得られ
るものである。As is clear from Table 1, the method products of the present invention (Nos. 1 to 9) were capable of being drawn without breaks and had excellent surface quality. Among them, the filament breakage rate was particularly low in those drawn by using a water-soluble lubricating oil having an oil concentration of 10 to 18% (No. 4 to 8). On the other hand, No.
No. 10 used a lubricating oil with a low oil content, so its lubrication performance was poor, wire breakage occurred frequently, surface quality deteriorated, and the wire breakage rate of the filament exceeded 10%. In Nos. 11 to 13, the oil content of the lubricating oil was high, so the wire drawing temperature increased and the speed decreased somewhat to draw the wire. Further, an oil film remained on the surface of the wire drawn material, and the enamel could not be uniformly coated. Has been described above Nb-Ti alloy-based superconducting wire, the method of the present invention is that the same effect can be obtained by applying to the production of Nb 3 Sn compound superconducting wire.
【0010】[0010]
【効果】以上述べたように、本発明方法によれば、フィ
ラメントの断線率が少なく表面品質に優れた長尺の超電
導線を容易に製造でき、工業上顕著な効果を奏する。As described above, according to the method of the present invention, it is possible to easily produce a long superconducting wire having a small filament breakage rate and an excellent surface quality, and to exert a remarkable industrial effect.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 須齋 京太 東京都千代田区丸の内2丁目6番1号 古 河電気工業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kyota Suita 2-6-1, Marunouchi, Chiyoda-ku, Tokyo Furukawa Electric Co., Ltd.
Claims (1)
に充填して複合ビレットとなし、当該複合ビレットに所
定の減面加工を施して超電導線材となし、この超電導線
材に伸線加工を施す超電導線の製造方法において、2m
mφ以下の超電導線材の伸線加工を、潤滑剤に油分濃度
が5〜20%の水溶性潤滑油を用いて施すことを特徴とす
る超電導線の製造方法。1. A superconducting element wire coated with copper is filled in a copper pipe to form a composite billet, and the composite billet is subjected to predetermined surface-reduction processing to form a superconducting wire material. This superconducting wire material is drawn. In the manufacturing method of the superconducting wire to be applied, 2 m
A method for producing a superconducting wire, which comprises drawing a superconducting wire having a diameter of mφ or less using a water-soluble lubricating oil having an oil concentration of 5 to 20% as a lubricant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4023270A JPH05190034A (en) | 1992-01-13 | 1992-01-13 | Superconducting wire manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4023270A JPH05190034A (en) | 1992-01-13 | 1992-01-13 | Superconducting wire manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05190034A true JPH05190034A (en) | 1993-07-30 |
Family
ID=12105916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4023270A Pending JPH05190034A (en) | 1992-01-13 | 1992-01-13 | Superconducting wire manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05190034A (en) |
-
1992
- 1992-01-13 JP JP4023270A patent/JPH05190034A/en active Pending
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