JPH0519563B2 - - Google Patents

Info

Publication number
JPH0519563B2
JPH0519563B2 JP60077697A JP7769785A JPH0519563B2 JP H0519563 B2 JPH0519563 B2 JP H0519563B2 JP 60077697 A JP60077697 A JP 60077697A JP 7769785 A JP7769785 A JP 7769785A JP H0519563 B2 JPH0519563 B2 JP H0519563B2
Authority
JP
Japan
Prior art keywords
polymer
group
water
water absorption
added
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60077697A
Other languages
Japanese (ja)
Other versions
JPS61252212A (en
Inventor
Kiichi Ito
Takeshi Shibano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Original Assignee
Mitsubishi Petrochemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Petrochemical Co Ltd filed Critical Mitsubishi Petrochemical Co Ltd
Priority to JP7769785A priority Critical patent/JPS61252212A/en
Publication of JPS61252212A publication Critical patent/JPS61252212A/en
Publication of JPH0519563B2 publication Critical patent/JPH0519563B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Graft Or Block Polymers (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は、吸水速度が大きく且つ吸水ゲル強度の
高い高吸水性ポリマーの製造方法に関するもので
ある。 〔産業上の利用分野〕 本発明の製造方法によつて得られるポリマー
は、多量の水を短時間で吸水して膨潤するが、水
に不溶性であり且つ膨潤ポリマーのゲル強度が高
いから、各種の吸水性材料又は吸水して膨潤した
状態で使用する各種の材料等の製造に有利に使用
することが出来る。 〔従来技術〕 従来、紙、パルプ、不織布、スポンジ状ウレタ
ン樹脂等は、保水剤として生理用ナプキン、紙オ
シメ等を始めとする各種の衛生材料及び各種の農
業用材料等に使用されてきた。しかし、これらの
材料はその吸水量が自重の10〜50倍程度に過ぎな
いので、多量の水を吸収または保持せしめるため
には、多量の材料が必要であり、著しく嵩高にな
るばかりでなく、吸水した材料を加圧すると簡単
に水分を分離する等の欠点があつた。 この種の吸水材料の上記欠点を改良するものと
して、近年、高吸水性の種々の高分子材料が提案
されている。例えば、澱粉のグラフト重合体(特
公昭53−46199号公報等)、セルロース変性体(特
開昭50−80376号公報等)、水溶性高分子の架橋物
(特公昭43−23462号公報等)、自己架橋型アクリ
ル酸アルカリ金属塩ポリマー(特公昭54−30710
号公報等)、等が提案された。 しかしながら、これらの高吸水性高分子材料も
吸水能が低かつたり、たとえ吸水能が高くても吸
水速度が遅く、被吸水体と接触した時、いわゆる
“ままこ”が生成して効率良く吸収されず、所望
の量を吸水する為には長時間を必要とする。従つ
て、特に生理用ナプキン、紙オシメ等の様に一度
に多量の被吸収体を吸収し、且つ瞬間吸水能を必
要とする用途には不向きであり、多くの問題点を
有していた。 一般的に、親水性重合体の水への分散性および
溶解性または吸水速度を向上させるには、重合体
表面を疎水化する方法が知られている。即ち、ソ
ルビタンモノステアレート等の界面活性剤、非揮
発性炭化水素及びステアリン酸カルシウム等を粉
末状の水性重合体に混合することにより、水への
分散性改善が図られた。しかしながら、この方法
を高吸水性ポリマーに適用してもごく初期におい
ては水への分散性が改善されるものの、吸水速度
が遅いため、これが改善されなければ吸水過程に
おいていわゆる“ままこ”が生成し、十分な効果
は発揮されない。 高吸水性ポリマーの吸水速度を速める他の方法
としては、架橋密度を高くして、ポリマーの親水
性を低下させる方法がある。しかしながらこの方
法を実施すれば、吸水速度はやや向上されるが、
それとても顕著な効果はなく、この場合、吸水能
が著しく低下し、高吸水性ポリマー本来の性能が
損われるので好ましい方法とは云い難い。 〔発明が解決しようとする問題点〕 本発明は前記のような高吸水性材料における問
題点、即ち、吸水速度及びゲル強度、特に吸水速
度が特段に向上した高吸水性ポリマーの製造方法
を提供せんとするものである。 〔問題点を解決するための手段〕 (発明の構成) 本発明者等は、前記の問題点を解決する目的で
種々研究を重ねた結果、カルボキシル基又は/及
びカルボキシレート基を重合体又は共重合体の構
成成分として含有する高吸水性ポリマーを水の存
在下で一般式 RR′SiY2 (式中、Rはオレフイン性不飽和炭化水素基又
はハイドロカーボンオキシ基を示し、Yは加水分
解性有機基を示し、R′は基R又はYを示す。但
し、R及びR′の少なくとも一つはオレフイン性
不飽和炭化水素基である。)で表わされるオレフ
イン性不飽和シランカツプリング剤で、グラフト
化処理することにより、特に吸水速度の著しく大
きい高吸性ポリマーが簡単な処理方法にて得られ
ることを見い出し、本発明を完成するに至つたの
である。 (発明の具体的説明) 本発明の製造方法に用いられる高吸水性ポリマ
ーとしては、重合体又は共重合体の構成成分とし
てカルボキシル基又は/及びカルボキシレート基
を含有するものであればいかなるものも使用する
ことが出来、重合体の種類及び重合方法は問わな
い。これら高吸水性ポリマーの例としては、例え
ばアクリル酸(塩)重合体、メタクリル酸(塩)
重合体、アクリル酸(塩)/メタクリル酸(塩)
共重合体、澱粉/アクリル酸(塩)グラフト共重
合体、澱粉/アクリル酸エチルグラフト共重合体
のケン化物、澱粉/メタクリル酸メチルグラフト
共重合体のケン化物、メタクリル酸メチル/酢酸
ビニル共重体のケン化物、アクリル酸メチル/酢
酸ビニル共重合体のケン化物、澱粉/アクリロニ
トリルグラフト共重合体のケン化物、澱粉/アク
リルアミドグラフト共重合体のケン化物、澱粉/
アクリロニトリル−2−アクリルアミド−2−メ
チルプロパンスルホン酸グラフト共重合体のケン
化物、澱粉/アクリロニトリル/ビニルスルホン
酸グラフト共重合体のケン化物の各架橋物、アク
リル酸で架橋されたポリエチレンオキシド、ナト
リウムカルボキシメチルセルロースの架橋物など
が挙げられる。また、アクリル酸(塩)、又はメ
タクリル酸(塩)にマレイン酸(塩)、イタコン
酸(塩)、アクリルアミド、2−アクリルアミド
−2−メチルプロパンスルホン酸、2−(メタ)
アクリロイルエタンスルホン酸、2−ヒドロキシ
エチル(メタ)アクリレート等のコモノマーを生
成した吸水ポリマーの性能を低下させない範囲で
共重合せしめた共重合体も、本発明の方法に使用
し得る。 これら高吸水性ポリマーのカルボキシレート基
の塩の型としては、アルカリ金属塩、アルカリ土
類金属塩、アンモニウム塩及びアミン塩等が挙げ
られるが、中でもアルカリ金属塩が好適である。 また、これら高吸水性ポリマーを製造するに当
つての架橋化方法の具体的な例を上げれば、例え
ばN,N′−メチレンビスアクリルアミド、(ポ
リ)エチレングリコールジ(メタ)アクリレート
等のジビニル化合物で共重合せしめる方法、(ポ
リ)エチレングリコールジグリシジルエーテル等
のポリグリシジルエーテル類、エピクロルヒドリ
ン等のハロエポキシ化合物、グルタールアルデヒ
ド、グリオキザール等のポリアルデヒド類、エチ
レングリコール、グリセリン等のポリオール類及
びエチレンジアミン等のポリアミン類等で高吸水
性ポリマー中の官能基、例えばカルボキシル基又
はカルボキシレート基と反応しうる多官能性化合
物で反応せしめ架橋せしめる方法、その他重合過
程で疑似架橋や分子鎖の高度なからまりによる自
己架橋が挙げられる。 本発明の製造方法で用いられるシランカツプリ
ング剤は、一般式RR′SiY2で表わされるが、ここ
でRはオレフイン性不飽和炭化水素基又はアシル
オキシ基、アシル基、アルコキシ基を有する炭化
水素基を指すハイドロカーボンオキシ基を示す。
このような基の例としては、ビニル基、アリル
基、プテニル基、シクロヘキセニル基、シクロペ
ンタジエニル基、アクリロキシプロピル基、メタ
アクリロキシプロピル基等がある。この中でも特
にビニル基、メタアクリロキシプロピル基が好適
である。 Yは加水分解性有機基を示し、例えばメトキシ
基、エトキシ基、ブトキシ基等のようなアルコキ
シ基、ホルミロキシ基、アセトキシ基またはプロ
ピオノキシ基のようなアシロキシ基、−ON=C
(CH32、−ON=C(C6H52のようなオキシム基
又は−NHCH3、−NHC2H5、及び−NH(C6H5
のようなアルキルアミノ基、及びアリールアミノ
基等がある。また、B′は基R又は基Yである。
但し、R及びR′の少なくとも一つはオレフイン
性不飽和炭化水素基である。 上記の様なシランカツプリング剤のうちで、3
個の加水分解性有機基を含有するものが好適であ
り、具体的には、例えばビニルトリメトキシシラ
ン、ビニルトリエトキシシラン及びγ−メタクリ
ロキシプロピルトリメトキシシランが好適であ
る。これらシランカツプリング剤の使用量は、用
いる高吸水性ポリマーの種類やグラフト化度、存
在せしめる水の量、不活性溶媒の種類及び量によ
つても若干異なつてくるが一般的には高吸水性ポ
リマー100重量部に対して0.001〜50重量部、好ま
しくは0.2〜10重量部である。0.001重量部より少
い使用量では、その添加効果が発現せず、50重量
部より多い場合には、それ以上の顕著な効果が出
ず、コスト高となり、また処理後のポリマーの吸
水能が低下するため好ましくない。 本発明に用いられる前記高吸水性ポリマーを上
記シランカツプリング剤でグラフト化処理する方
法としては、従来から知られているいかなる方法
でもよく、例えば放射線、電子線、紫外線などを
照射する方法、第二セリウム塩、過硫酸カリウム
や過硫酸アンモニウム等の過硫酸塩、過酸化水
素、過酸化ベンゾイル、過酸化ラウロイル、クメ
ンヒドロパーオキシド、t−ブチルパーオキシド
等の有機過酸化物、アゾイソブチロニトリル、ジ
メチルアゾジイソブチレート等のアゾ化合物等を
用いる方法等高吸水性ポリマー中に遊離ラジカル
を発生せしめるものであればいかなる方法でも良
い。これらの中でも特に過酸化水素、過酸化ベン
ゾイル等の有機過酸化物が好適に用いられる。 これらの遊離ラジカル発生剤の使用量は、使用
する高吸水性ポリマーの種類、反応温度レベル等
により若干異なつてくるが、一般的には高吸水性
ポリマー100重量部に対して0.005〜5重量部、好
ましくは0.02〜2重量部である。使用量が0.005
重量部以下では効果的なグラフト化が起こり難
く、5重量部以上では際立つた効果も認められ
ず、コスト的にも有利ではない。 前記の様なシランカツプリング剤を高吸水性ポ
リマーにグラフト化せしめるに当つての具体的な
実施態様の例を述べるとすれば、例えば乾燥高吸
水性ポリマー中にシランカツプリング剤と上記遊
離ラジカル発生剤及び水との混合物を添加せしめ
加熱するか、或いは乾燥した高吸水性ポリマーを
メタノール、エタノール等のアルコール類、アセ
トン、メチルエチルケトン等のケトン類、ジエチ
ルエーテル、ジブチルエーテル、ジオキサン、テ
トラヒドロフラン等のエーテル類、n−ペンタ
ン、n−ヘキサン、n−ヘプタン、シクロヘキサ
ン、ベンゼン、トルエン、キシレン等の炭化水素
類、塩化メチレン、クロロホルム、エチレンジク
ロライド等のハロゲン化炭化水素類、等々の不活
性溶媒にてスラリーとし、シランカツプリング剤
と遊離ラジカル発生剤及び水との混合物を添加し
て、好ましくは還流下に加熱処理するか或はシラ
ンカツプリング剤、水及び遊離ラジカル発生剤を
加えた後のスラリー液を加熱蒸発する方法が挙げ
られる。また、上記のような不活性溶媒及び水又
は水を含む重合反応工程から得られる反応液中に
シランカツプリング剤及び遊離ラジカル発生剤を
添加し、好ましくは還流下に加熱するか或いはシ
ランカツプリング剤及び遊離ラジカル発生剤を加
えた後のスラリー液を加熱蒸発することにより、
反応処理することが出来る。この場合、シランカ
ツプリング剤、遊離ラジカル発生剤と共に、或い
はこれによりグラフト化処理後更にシラノール縮
合触媒として一般的に知られているジブチル錫ジ
ウラウリレート、ジブチル錫ジアセテート、ジブ
チル錫ジオクトエート等を添加して反応処理せし
めることにより、より効果的に本発明の目的とす
る吸水速度の優れた高吸水性ポリマーが得られ
る。 本発明において反応処理するに当り、存在する
水の量は高吸水性ポリマー100重量部に対して0.5
〜300重量部が適当である。水の量が0.5重量部以
下では高吸水性ポリマーはほゞ非膨潤状態とな
り、シランカツプリング剤とのグラフト化及びシ
ラノール縮合反応が進み難くなり、長い反応時間
を必要とする為、工業的には不利である。一方、
水の量が300重量部以上では、得られる高吸水性
ポリマーのゲル強度は改良されるものの、吸水速
度向上にはあまり効果的とならず、吸水速度向上
の為には多量のシランカツプリング剤を必要とし
て、その結果吸水能が著しく低下するので好まし
くはない。 本発明で反応処理するに当り具体例で示した前
記不活性溶媒を使用する場合は、高吸水性ポリマ
ーに対して何等の影響を及ぼさない溶媒のことで
あることは勿論であり、単独または2種以上を混
合しても使用出来る。その使用量は用いる高吸水
性ポリマーや不活性溶媒の種類によつても異なる
が、一般的には高吸水性ポリマー100重量部に対
して10〜5000重量部、好ましくは50〜500重量部
で使用すると好結果が得られる。不活性溶媒の量
が少い程容積効率が良いが、高吸水性ポリマーの
分散性が悪くなり反応処理が進みにくくなる。一
方、不活性溶媒の量が多いと分散し易すく反応処
理が進み易くなるが、容積効率が悪く、コスト高
となつて工業的にはあまり得策ではない。従つ
て、本発明で反応処理するに当り、好ましくは前
記不活性溶媒を上記濃度範囲内に存在せしめ、反
応処理することが好ましい形態として挙げること
が出来る。 また、本発明ではシランカツプリング剤と共に
前記の様なシラノール縮合触媒を添加せしめるこ
とにより、より吸水速度の大きいポリマーが得ら
れるが、この場合、シラノール縮合触媒の添加量
は一般的にシランカツプリング剤100重量部に対
して0.1〜500重量部、好ましくは1〜200重量部
である。0.1重量以下ではその添加効果は少く、
また、500重量部以上では効果を更に上げる程の
利点もなく、工業的にコスト高となつてあまり意
味がない。 本発明で反応処理を円滑に行うための温度条件
としては、使用するシランカツプリング剤の種
類、不活性溶媒の種類及び量、存在する水の量、
高吸水性ポリマーの種類等によりやゝ異なるので
一概には言えないが、通常20〜180℃、好ましく
は50〜150℃で反応させるのが良い。 〔発明の効果〕 本発明の特徴は、処理方法が簡単であり、且つ
吸水能を保持しつつ吸水時に発生しやすい“まま
こ”を防止して吸水速度が著しく増大し、かつゲ
ル強度の大きいものが得られる等にある。 従つて、本発明の製法で得られるポリマーは、
その優れた吸水性能、吸水速度を用いて、生理用
ナプキン、紙オシメ等及びその他衛生材料の製造
に有利に使用できる。 また、その優れた吸水性能、ゲル強度を利用し
て、最近注目される様になつてきた土壌改良剤、
保水剤等を始めとする園芸用または農業用の各種
材料の製造にも使用することができる。 〔発明の実施例〕 以下実施例及び比較例を挙げて本発明を更に詳
述する。 なお、これらの例に記載の純水吸水能、食塩水
吸水能及び吸水速度は下記の試験方法によつて測
定した数値を指す。 A 純水吸水能 1のビーカーにポリマー約0.5g及び純水約
1をそれぞれ秤量して入れて混合してから約60
分間放置して水でポリマーを十分に膨潤させた。
次いで100メツシユフルイで水切りをした後、そ
の濾過液量を秤量し、下記式に従つて純水吸水能
を算出する。 純水吸水能(g/g樹) =仕込吸水量(g)−ろ過液量(g)/仕込みポリ
マー量(g) B 食塩水吸水能 300mlのビーカーにポリマー約0.5g及び濃度
0.9重量%の食塩水約200gをそれぞれ秤量して入
れて混合してから、約60分間放置して、食塩水に
よつてポリマーを十分に膨潤させた。次いで100
メツシユフルイで水切りをした後、そのろ過食塩
水量を秤量し、下記式に従つて食塩水吸水能を算
出する。 食塩水吸水能(g/g樹) =仕込食塩水量(g)−ろ過液量(g)/仕込ポリ
マー量(g) C 吸水速度 300mlビーカーに濃度0.9重量%の食塩水を約
200g秤量し、これにポリマー約0.5g秤量して添
加分散せしめ、所定時間(1分、3分、5分)静
置膨潤させる。所定時間後100メツシユフルイで
水切り後、ろ過液量を秤量し、Bに示した計算式
で吸水量を求める。 実施例および比較例の結果は後の第1表にまと
めて示す。 比較例 1 特願昭59−236685号公報実施例1に基づき高吸
水性ポリマーを製造した。即ち、撹拌機、還流冷
却器、温度計、窒素ガス導入管を付設した容量1
の四つ口丸底フラスコに、シクロヘキサン375
gを入れ、ソルビタンモノステアレート4.5gを
添加して溶解させたのち、窒素ガスを吹き込み、
溶存酸素を追出した。 別に容量500mlのフラスコ中でアクリル酸75g
を外部より氷冷しながらこれに水201gに溶解し
た31.2gの苛性ソーダを加えてカルボキシル基の
74.9%を中和した。この場合の水に対するモノマ
ー濃度として30重量%に相当する。次いでこれに
過硫酸カリウム0.25gを加えて溶解した後、窒素
ガスを吹き込んで溶存酸素を追い出した。前記の
四つ口フラスコの内容物に、この500mlのフラス
コの内容物を添加し、撹拌して分散させ、窒素ガ
スをバブリングさせながら、油浴によりフラスコ
内温を昇温させたところ、60℃付近に達してから
内温が急激に上昇し、数十分後には75℃に達し
た。次いでその内温を60〜65℃に保持し、撹拌し
ながら4時間反応させた。なお、撹拌は250rpm
で行つた。 4時間反応後に撹拌を停止すると、湿潤ポリマ
ー粒子がフラスコの底に沈降し、デカンテーシヨ
ンでシクロヘキサン相と容易に分離することがで
きた。 分離した湿潤ポリマーを減圧乾燥器に移し、80
〜90℃に加熱して付着したシクロヘキサン及び水
を除去した結果、さらさらとした容易に粉砕でき
る塊を含む粉末ポリマーとして得られた。 比較例 2 特公昭54−30710号公報実施例1に基づき高吸
水性ポリマーを製造した。即ち、撹拌機、還流冷
却器、滴下濾斗、窒素ガス導入管を付した500ml
の四つ口丸底フラスコにn−ヘキサン228mlを採
り、ソルビタンモノステアレート1.8gを添加溶
解した後、窒素ガスを吹き込んで溶存酸素を追い
出した。別に三角フラスコ中でアクリル酸30gを
外部より氷冷しつつ水39gに溶解した13.1gの95
%苛性ソーダでカルボキシル基の75%を中和し
た。水相中のモノマー濃度は45重量%となつた。
ついで過硫酸カリウム0.1gを加えて溶解したの
ち窒素ガスを吹き込んで溶液内に存在する酸素を
除去した。三角フラスコの内容を上記四つ口フラ
スコに加えて分散させ、僅かに窒素ガスを導入し
つつ油浴によりフラスコの内温を60〜65℃に保持
しつつ、6時間反応を続けた。反応系は撹拌を停
止する膨潤ポリマー粒子が容易に沈降分離する懸
濁系となつた。n−ヘキサンを減圧下留去し、残
つた膨潤ポリマー部分を80〜90℃下減圧下乾燥し
た。ポリマーは、さらさらとした容易に粉末化し
うる塊を含む粉末として得られた。 比較例 3 特開昭56−131608号公報実施例1に基づき高吸
水性ポリマーを製造した。即ち、アクリル酸30g
を100mlフラスコに採り、冷却しつつ撹拌下に
22.6重量%の苛性ソーダ水溶液58.7gを滴下して
80モル%の中和を行つた後、過硫酸カリウム0.1
gを添加し、撹拌を継続して室温にて溶解した。 予め系内を窒素置換した還流冷却器付き500ml
フラスコにシクロヘキサン163.4gとHLB8.6のソ
ルビタンモノラウリレート1.9gを仕込み、撹拌
下室温にて界面活性剤を溶解させたのち、前述の
アクリル酸部分中和塩水溶液を滴下し懸濁せしめ
た。再び系内を窒素で充分に置換した後、昇温を
行い、油浴の温度を55〜60℃に保持して3時間重
合反応を行つた。 生成した重合液を減圧下で蒸発乾固することに
より、微顆粒状の乾燥重合体を得た。 比較例 4 特開昭52−25886号公報実施例9に基づき高吸
水性ポリマーを製造した。即ち、15gのトウモロ
コシデンプンを115gと水とを撹拌棒、窒素吹き
込み管、温度計を備えた反応容器に仕込み、窒素
気流下80℃にて1時間撹拌し、次いで30℃に冷却
後、15gのアクリル酸、15gのアクリルアミド、
0.15gのカルシウムオキシド、及び重合触媒とし
て0.15gの過硫酸アンモニウム、0.015gの重亜
硫酸ナトリウムを添加し、40℃で3時間撹拌して
重合せしめた。 反応液は弾力性のある白色固体状となつた。得
られた白色固体を80〜90℃にて減圧乾燥し、粉砕
し、粉末状とした。この粉末に5%水酸化ナトリ
ウムの水/メタノール混合溶液(水対メタノール
重量比1対5)146.5gを添加し、室温下1時間
放置後80〜90℃にて減圧乾燥し、粉砕したところ
若干褐色を呈した粉末として得られた。 比較例 5 特開昭52−27455号公報実施例3に基づき高吸
水性ポリマーを製造した。即ち、酢酸ビニル60g
とアクリル酸メチル40gに重合開始剤として過酸
化ベンゾイル0.5gを加え、これを分散安定剤と
して部分ケン化ポリビニルアルコール3gを含む
水300ml中に分散せしめ、65℃で6時間重合せし
めた後、生成共重合体を濾過、乾燥した。 次いで前記共重合体25gを800mlのメタノール
に加温溶解し、40%の苛性ソーダ水溶液を58.1ml
添加して60℃で5時間ケン化した。反応終了後の
ケン化物はメタノールで洗浄した後減圧乾燥し、
粉末状として得られた。 比較例 6 特開昭58−71907号公報実施例11に基づき高吸
水性ポリマーを製造した。即ち、アクリル酸30g
を脱イオン水9.24gに加え、更にこれに中和剤と
して純度85%の水酸化カリウム20.6gと、N,
N′−メチレンビスアクリルアミド0.00832gとを
順次添加し、混合単量体濃度70重量%のアクリル
酸カリウム水溶液(中和度75%)を調製する。 上記で調製された水溶液を70℃に保温し、これ
に水1.0gに2,2′−アゾビス(2−アミジノプ
ロパン)2塩酸塩0.208gを溶解した混合液を加
え、直ちに内径約10cmを有する円筒上反応器に流
下延展させる。(反応器は予め70℃に保つて置く)
数秒後重合が開始され、約1分以内で完結し、重
合熱で発泡した乾燥ポリマーとして得られ、これ
を粉砕して粉末状とした。 実施例 1 撹拌機、還流冷却器、温度計、窒素ガス導入管
を付設した容量100mlの四つ口丸底フラスコに比
較例1と同処方で得た乾燥ポリマー20gを加え
た。次いで、ビニルトリメトキシラン0.1gをシ
クロヘキサン20gに溶解せしめた混合液を添加し
てスラリーとし、撹拌下、水4.5g中に30%過酸
化水素0.05g溶解せしめた混合液及びシクロヘキ
サン5g中にジラウリン酸ジn−ブチル錫0.05g
溶解した混合液をそれぞれ添加し、室温下、30分
処理した。その後油浴中にて70℃迄昇温せしめ、
同温度で3時間処理した。処理後ロータリーエバ
ポレーターにて蒸発乾固し、更に減圧下乾燥を行
つて乾燥ポリマーを得た。 実施例 2 比較例2と同処方で得た乾燥ポリマーを用いた
以外は、実施例1と同処方で乾燥ポリマーを得
た。 実施例 3 比較例3と同処方で得た乾燥ポリマーを用いた
以外は、実施例1と同処方で乾燥ポリマーを得
た。 実施例 4 比較例4と同処方で得た乾燥ポリマーを用いた
以外は、実施例1と同処方で乾燥ポリマーを得
た。 実施例 5 比較例5と同処方で得た乾燥ポリマーを用いた
以外は、実施例1と同処方で乾燥ポリマーを得
た。 実施例 6 比較例6と同処方で得た乾燥ポリマーを用いた
以外は、実施例1と同処方で乾燥ポリマーを得
た。 実施例 7 比較例1と同処方で得た乾燥ポリマーを用い、
ビニルトリメトキシシランを0.2gとし、ジラウ
リン酸ジn−ブチル錫は添加しない以外は、実施
例1と同処方で乾燥ポリマーを得た。 実施例 8 比較例2と同処方で得た乾燥ポリマーを用い、
ビニルトリメトキシシランを0.2gとし、ジラウ
リン酸ジn−ブチル錫は添加しない以外は、実施
例1と同処方で乾燥ポリマーを得た。 実施例 9 比較例1と同処方で得た重合液から水を185g
留出した後、その中にビニルトリメトキシシラン
0.5g、30%過酸化水素0.2g、ジラウリン酸nジ
−ブチル錫を0.5gそれぞれ添加し、充分混合し
た後、70℃にて4時間撹拌下反応処理せしめた。
処理後減圧にし、蒸発乾固して乾燥ポリマーを得
た。 実施例 10 比較例2と同処方で得た重合液から水を32g留
出した後、その中にビニルトリメトキシシラン
0.25g、30%過酸化水素0.05g、ジラウリン酸n
−ジブチル錫を0.3gそれぞれ添加し、充分に混
合した後、70℃にて4時間撹拌下反応処理した。
処理後減圧にし、蒸発乾固して乾燥ポリマーを得
た。 実施例 11 比較例1と同処方で得た乾燥ポリマーを用い、
シランカツプリング剤としてr−メタクリロキシ
プロピルトリメトキシシランを用いた以外は、実
施例1と同処方で乾燥ポリマーを得た。
The present invention relates to a method for producing a superabsorbent polymer that has a high water absorption rate and high water absorption gel strength. [Industrial Application Field] The polymer obtained by the production method of the present invention absorbs a large amount of water in a short period of time and swells, but it is insoluble in water and the swollen polymer has high gel strength. It can be advantageously used in the production of water-absorbing materials or various materials that are used in a swollen state after absorbing water. [Prior Art] Conventionally, paper, pulp, nonwoven fabrics, sponge-like urethane resins, and the like have been used as water-retaining agents in various sanitary materials such as sanitary napkins and paper diapers, and in various agricultural materials. However, these materials absorb only 10 to 50 times their own weight, so in order to absorb or retain a large amount of water, a large amount of material is required, which not only makes them extremely bulky, but also makes them bulky. There were drawbacks such as the fact that when pressurized a material that had absorbed water, the water easily separated. In order to improve the above-mentioned drawbacks of this type of water-absorbing material, various highly water-absorbing polymeric materials have been proposed in recent years. For example, starch graft polymers (Japanese Patent Publication No. 53-46199, etc.), modified cellulose (Japanese Patent Publication No. 50-80376, etc.), crosslinked water-soluble polymers (Japanese Patent Publication No. 43-23462, etc.) , Self-crosslinking type acrylic acid alkali metal salt polymer (Special Publication No. 54-30710
Publications, etc.), etc. were proposed. However, these superabsorbent polymer materials either have low water absorption capacity, or even if they have high water absorption capacity, the water absorption rate is slow, and when they come into contact with a body to be absorbed, so-called "mamako" is generated and the absorption is not efficient. It takes a long time to absorb the desired amount of water. Therefore, it is particularly unsuitable for uses such as sanitary napkins, paper diapers, etc., which absorb a large amount of absorbent material at once and require instant water absorption ability, and have many problems. Generally, in order to improve the dispersibility and solubility in water or the water absorption rate of a hydrophilic polymer, a method of making the surface of the polymer hydrophobic is known. That is, by mixing a surfactant such as sorbitan monostearate, a nonvolatile hydrocarbon, calcium stearate, etc. into a powdered aqueous polymer, the dispersibility in water was improved. However, even if this method is applied to superabsorbent polymers, although the dispersibility in water is improved in the very early stages, the water absorption rate is slow, and if this is not improved, so-called "mamako" will be formed during the water absorption process. However, sufficient effects are not achieved. Another method for increasing the water absorption rate of superabsorbent polymers is to increase the crosslinking density to reduce the hydrophilicity of the polymer. However, if this method is implemented, the water absorption rate will be slightly improved, but
This method does not have a very significant effect, and in this case, the water absorption capacity is significantly lowered and the inherent performance of the super absorbent polymer is impaired, so it is difficult to say that it is a preferable method. [Problems to be Solved by the Invention] The present invention solves the above-mentioned problems with super absorbent materials, that is, provides a method for producing a super absorbent polymer that has significantly improved water absorption rate and gel strength, especially water absorption rate. This is what I am trying to do. [Means for Solving the Problems] (Structure of the Invention) As a result of various studies aimed at solving the above-mentioned problems, the present inventors have discovered that a carboxyl group and/or a carboxylate group can be converted into a polymer or a copolymer. In the presence of water, the superabsorbent polymer contained as a component of the polymer is prepared using the general formula RR′SiY 2 (wherein, R represents an olefinic unsaturated hydrocarbon group or a hydrocarbonoxy group, and Y represents a hydrolyzable represents an organic group, and R' represents a group R or Y.However, at least one of R and R' is an olefinic unsaturated hydrocarbon group. They discovered that a highly absorbent polymer with a particularly high water absorption rate can be obtained by a simple processing method by grafting, leading to the completion of the present invention. (Specific description of the invention) The superabsorbent polymer used in the production method of the present invention may be any polymer or copolymer containing a carboxyl group or/and a carboxylate group as a constituent component. Any type of polymer or polymerization method may be used. Examples of these superabsorbent polymers include acrylic acid (salt) polymers, methacrylic acid (salt) polymers,
Polymer, acrylic acid (salt)/methacrylic acid (salt)
Copolymers, starch/acrylic acid (salt) graft copolymers, saponified starch/ethyl acrylate graft copolymers, saponified starch/methyl methacrylate graft copolymers, methyl methacrylate/vinyl acetate copolymers Saponified products of methyl acrylate/vinyl acetate copolymer, saponified products of starch/acrylonitrile graft copolymer, saponified products of starch/acrylamide graft copolymer, starch/
Saponified products of acrylonitrile-2-acrylamido-2-methylpropanesulfonic acid graft copolymer, crosslinked products of saponified starch/acrylonitrile/vinylsulfonic acid graft copolymers, polyethylene oxide crosslinked with acrylic acid, sodium carboxylic acid Examples include crosslinked methylcellulose. In addition, acrylic acid (salt) or methacrylic acid (salt), maleic acid (salt), itaconic acid (salt), acrylamide, 2-acrylamido-2-methylpropanesulfonic acid, 2-(meth)
Copolymers in which comonomers such as acryloylethanesulfonic acid and 2-hydroxyethyl (meth)acrylate are copolymerized within a range that does not reduce the performance of the water-absorbing polymer produced can also be used in the method of the present invention. Examples of the salts of the carboxylate groups of these superabsorbent polymers include alkali metal salts, alkaline earth metal salts, ammonium salts, and amine salts, among which alkali metal salts are preferred. Further, specific examples of crosslinking methods used to produce these superabsorbent polymers include divinyl compounds such as N,N'-methylenebisacrylamide and (poly)ethylene glycol di(meth)acrylate. Polyglycidyl ethers such as (poly)ethylene glycol diglycidyl ether, haloepoxy compounds such as epichlorohydrin, polyaldehydes such as glutaraldehyde and glyoxal, polyols such as ethylene glycol and glycerin, and ethylene diamine, etc. A method of crosslinking by reacting polyamines with a polyfunctional compound that can react with a functional group in a superabsorbent polymer, such as a carboxyl group or a carboxylate group, and other methods that involve pseudo-crosslinking or high degree of entanglement of molecular chains during the polymerization process. Examples include self-crosslinking. The silane coupling agent used in the production method of the present invention is represented by the general formula RR'SiY2 , where R is an olefinic unsaturated hydrocarbon group or a hydrocarbon group having an acyloxy group, an acyl group, or an alkoxy group. Indicates a hydrocarbonoxy group that refers to
Examples of such groups include vinyl, allyl, putenyl, cyclohexenyl, cyclopentadienyl, acryloxypropyl, methacryloxypropyl, and the like. Among these, vinyl groups and methacryloxypropyl groups are particularly preferred. Y represents a hydrolyzable organic group, such as an alkoxy group such as a methoxy group, an ethoxy group, a butoxy group, an acyloxy group such as a formyloxy group, an acetoxy group, or a propionoxy group, -ON=C
Oxime groups such as ( CH3 ) 2 , -ON=C( C6H5 ) 2 or -NHCH3 , -NHC2H5 , and -NH ( C6H5 )
There are alkylamino groups such as and arylamino groups. Further, B' is a group R or a group Y.
However, at least one of R and R' is an olefinic unsaturated hydrocarbon group. Among the above-mentioned silane coupling agents, 3
It is preferable to use a hydrolyzable organic group, and specifically, vinyltrimethoxysilane, vinyltriethoxysilane and γ-methacryloxypropyltrimethoxysilane are preferable. The amount of these silane coupling agents used varies slightly depending on the type of superabsorbent polymer used, the degree of grafting, the amount of water present, and the type and amount of inert solvent, but in general, superabsorbent The amount is 0.001 to 50 parts by weight, preferably 0.2 to 10 parts by weight, per 100 parts by weight of the polymer. If the amount used is less than 0.001 part by weight, the effect of its addition will not be expressed, and if it is more than 50 parts by weight, no more significant effect will be produced, resulting in high costs, and the water absorption capacity of the polymer after treatment will be reduced. This is not preferable because it lowers the temperature. The method of grafting the superabsorbent polymer used in the present invention with the silane coupling agent may be any conventionally known method, such as a method of irradiating with radiation, an electron beam, an ultraviolet ray, etc. Diserium salts, persulfates such as potassium persulfate and ammonium persulfate, hydrogen peroxide, organic peroxides such as benzoyl peroxide, lauroyl peroxide, cumene hydroperoxide, t-butyl peroxide, azoisobutyronitrile Any method may be used as long as it generates free radicals in the super absorbent polymer, such as a method using an azo compound such as dimethyl azodiisobutyrate. Among these, organic peroxides such as hydrogen peroxide and benzoyl peroxide are particularly preferably used. The amount of these free radical generators used varies slightly depending on the type of superabsorbent polymer used, the reaction temperature level, etc., but generally it is 0.005 to 5 parts by weight per 100 parts by weight of superabsorbent polymer. , preferably 0.02 to 2 parts by weight. usage is 0.005
If it is less than 5 parts by weight, effective grafting is difficult to occur, and if it is more than 5 parts by weight, no significant effect is observed and it is not advantageous in terms of cost. To describe a specific embodiment of grafting the above-mentioned silane coupling agent onto a superabsorbent polymer, for example, a silane coupling agent and the above-mentioned free radicals are grafted into a dry superabsorbent polymer. A mixture of a generator and water is added and heated, or the dried superabsorbent polymer is mixed with alcohols such as methanol and ethanol, ketones such as acetone and methyl ethyl ketone, ethers such as diethyl ether, dibutyl ether, dioxane, and tetrahydrofuran. slurry in an inert solvent such as hydrocarbons such as n-pentane, n-hexane, n-heptane, cyclohexane, benzene, toluene, xylene, halogenated hydrocarbons such as methylene chloride, chloroform, ethylene dichloride, etc. and a mixture of a silane coupling agent, a free radical generator and water is added, and the slurry liquid is heated, preferably under reflux, or after the addition of a silane coupling agent, water and a free radical generator. An example is a method of heating and evaporating. In addition, a silane coupling agent and a free radical generator are added to the above-mentioned inert solvent and water or a reaction solution obtained from the polymerization reaction step containing water, and the mixture is preferably heated under reflux or silane coupling is carried out. By heating and evaporating the slurry liquid after adding the agent and the free radical generator,
Can be processed by reaction. In this case, dibutyltin dilaurylate, dibutyltin diacetate, dibutyltin dioctoate, etc., which are generally known as silanol condensation catalysts, are added together with a silane coupling agent and a free radical generator, or after the grafting treatment. By carrying out the reaction treatment, it is possible to more effectively obtain a super absorbent polymer having an excellent water absorption rate, which is the object of the present invention. In the reaction treatment of the present invention, the amount of water present is 0.5 parts by weight per 100 parts by weight of the superabsorbent polymer.
~300 parts by weight is suitable. If the amount of water is less than 0.5 parts by weight, the superabsorbent polymer will be in an almost unswollen state, making it difficult for grafting with the silane coupling agent and silanol condensation reaction to proceed, requiring a long reaction time. is disadvantageous. on the other hand,
If the amount of water is 300 parts by weight or more, the gel strength of the superabsorbent polymer obtained is improved, but it is not very effective in increasing the water absorption rate, and a large amount of silane coupling agent is required to increase the water absorption rate. This is not preferable because the water absorption capacity is significantly reduced as a result. When using the above-mentioned inert solvents shown in the specific examples in the reaction treatment of the present invention, it is of course a solvent that does not have any influence on the superabsorbent polymer, and may be used alone or in combination. It can be used even if more than one species is mixed. The amount used varies depending on the type of superabsorbent polymer and inert solvent used, but generally it is 10 to 5,000 parts by weight, preferably 50 to 500 parts by weight, per 100 parts by weight of superabsorbent polymer. Use it with good results. The smaller the amount of inert solvent, the better the volumetric efficiency, but the dispersibility of the superabsorbent polymer deteriorates, making it difficult to proceed with the reaction process. On the other hand, if the amount of the inert solvent is large, it will be easier to disperse and the reaction will proceed more easily, but the volumetric efficiency will be poor and the cost will be high, which is not very good from an industrial perspective. Therefore, in carrying out the reaction treatment in the present invention, it is preferable that the inert solvent is present within the above concentration range and the reaction treatment is carried out. Furthermore, in the present invention, by adding the silanol condensation catalyst as described above together with the silane coupling agent, a polymer having a higher water absorption rate can be obtained.In this case, the amount of the silanol condensation catalyst added is generally The amount is 0.1 to 500 parts by weight, preferably 1 to 200 parts by weight, per 100 parts by weight of the agent. If the amount is less than 0.1 weight, the effect of adding it will be small.
Moreover, if it is more than 500 parts by weight, there is no advantage to further increase the effect, and the cost becomes industrially high, so it is not very meaningful. The temperature conditions for smoothly performing the reaction treatment in the present invention include the type of silane coupling agent used, the type and amount of the inert solvent, the amount of water present,
Although it is difficult to make a general statement because it varies depending on the type of superabsorbent polymer, it is generally recommended to carry out the reaction at a temperature of 20 to 180°C, preferably 50 to 150°C. [Effects of the Invention] The features of the present invention are that the processing method is simple, that the water absorption rate is significantly increased by preventing "stickiness" that tends to occur during water absorption while retaining the water absorption ability, and that the gel strength is high. There are things you can get. Therefore, the polymer obtained by the production method of the present invention is
Due to its excellent water absorption performance and water absorption rate, it can be advantageously used in the production of sanitary napkins, paper diapers, and other sanitary materials. In addition, soil conditioners that have recently been attracting attention due to their excellent water absorption performance and gel strength.
It can also be used in the production of various materials for horticulture or agriculture, including water retention agents. [Examples of the Invention] The present invention will be described in further detail below with reference to Examples and Comparative Examples. Note that the pure water absorption capacity, saline water absorption capacity, and water absorption rate described in these examples refer to values measured by the following test method. A. Pure water absorption capacity: Weigh about 0.5 g of polymer and about 1 g of pure water into a beaker, mix, and then add about 60 g of pure water.
The polymer was allowed to swell sufficiently with water by standing for a minute.
Next, drain the water using a 100 mesh filter, weigh the amount of the filtrate, and calculate the pure water absorption capacity according to the formula below. Pure water absorption capacity (g/g tree) = Charged water absorption capacity (g) - Filtrate volume (g) / Charged polymer quantity (g) B Salt water absorption capacity Approximately 0.5g of polymer and concentration in a 300ml beaker
Approximately 200 g of 0.9% by weight saline solution was weighed and mixed, and the mixture was allowed to stand for approximately 60 minutes to allow the polymer to sufficiently swell with the saline solution. then 100
After draining with a mesh filter, weigh the amount of filtered saline and calculate the water absorption capacity of the saline according to the following formula. Water absorption capacity of saline water (g/g) = Amount of saline solution (g) - Amount of filtrate (g) / Amount of polymer (g) C Water absorption rate Add saline solution with a concentration of 0.9% by weight to a 300ml beaker.
Weigh out 200 g, add and disperse about 0.5 g of polymer, and leave to swell for a predetermined period of time (1 minute, 3 minutes, 5 minutes). After a predetermined time, drain with a 100-mesh sieve, weigh the amount of filtrate, and calculate the amount of water absorbed using the formula shown in B. The results of Examples and Comparative Examples are summarized in Table 1 below. Comparative Example 1 A super absorbent polymer was produced based on Example 1 of Japanese Patent Application No. 59-236685. That is, a capacity 1 equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen gas inlet pipe.
Cyclohexane 375 in a four-necked round-bottomed flask.
After adding 4.5 g of sorbitan monostearate and dissolving it, nitrogen gas was blown into it.
Dissolved oxygen was expelled. Separately, 75 g of acrylic acid in a 500 ml flask.
31.2g of caustic soda dissolved in 201g of water was added to the mixture while cooling it with ice externally to remove the carboxyl group.
Neutralized 74.9%. In this case, the monomer concentration relative to water corresponds to 30% by weight. Next, 0.25 g of potassium persulfate was added and dissolved, and then nitrogen gas was blown in to drive out dissolved oxygen. The contents of this 500 ml flask were added to the contents of the four-necked flask, stirred and dispersed, and the temperature inside the flask was raised in an oil bath while bubbling nitrogen gas, resulting in a temperature of 60°C. After reaching the vicinity, the internal temperature rose rapidly, reaching 75 degrees Celsius several tens of minutes later. Next, the internal temperature was maintained at 60 to 65° C., and the reaction was allowed to proceed for 4 hours while stirring. The stirring speed is 250rpm.
I went there. When stirring was stopped after 4 hours of reaction, the wet polymer particles settled to the bottom of the flask and could be easily separated from the cyclohexane phase by decantation. Transfer the separated wet polymer to a vacuum dryer and dry at 80°C.
Heating to ˜90° C. to remove adhering cyclohexane and water resulted in a powdered polymer containing free-flowing, easily grindable lumps. Comparative Example 2 A superabsorbent polymer was produced based on Example 1 of Japanese Patent Publication No. 54-30710. i.e. 500ml with stirrer, reflux condenser, dropping funnel and nitrogen gas inlet tube.
228 ml of n-hexane was placed in a four-necked round bottom flask, and 1.8 g of sorbitan monostearate was added and dissolved therein. Nitrogen gas was blown in to drive out dissolved oxygen. Separately, in an Erlenmeyer flask, 13.1 g of acrylic acid was dissolved in 39 g of water while cooling with ice from the outside.
% caustic soda neutralized 75% of the carboxyl groups. The monomer concentration in the aqueous phase was 45% by weight.
Next, 0.1 g of potassium persulfate was added and dissolved, and nitrogen gas was blown into the solution to remove oxygen present in the solution. The contents of the Erlenmeyer flask were added to the four-necked flask and dispersed, and the reaction was continued for 6 hours while introducing a slight amount of nitrogen gas and maintaining the internal temperature of the flask at 60 to 65°C using an oil bath. The reaction system became a suspension system in which the swollen polymer particles easily sedimented and separated when stirring was stopped. The n-hexane was distilled off under reduced pressure, and the remaining swollen polymer portion was dried under reduced pressure at 80 to 90°C. The polymer was obtained as a powder containing free-flowing, easily powderable masses. Comparative Example 3 A super absorbent polymer was produced based on Example 1 of JP-A-56-131608. i.e. 30g of acrylic acid
Transfer to a 100ml flask and stir while cooling.
Drop 58.7 g of a 22.6% by weight aqueous solution of caustic soda.
After neutralization of 80 mol%, potassium persulfate 0.1
g and continued stirring to dissolve at room temperature. 500ml with a reflux condenser with the system replaced with nitrogen in advance
A flask was charged with 163.4 g of cyclohexane and 1.9 g of sorbitan monolaurylate with an HLB of 8.6, and after the surfactant was dissolved at room temperature with stirring, the above-mentioned partially neutralized acrylic acid salt aqueous solution was added dropwise and suspended. After the inside of the system was sufficiently purged with nitrogen again, the temperature was raised, and the temperature of the oil bath was maintained at 55 to 60°C to carry out a polymerization reaction for 3 hours. The produced polymer solution was evaporated to dryness under reduced pressure to obtain a dry polymer in the form of fine granules. Comparative Example 4 A super absorbent polymer was produced based on Example 9 of JP-A-52-25886. That is, 15 g of corn starch and 115 g of water were placed in a reaction vessel equipped with a stirring rod, a nitrogen blowing tube, and a thermometer, stirred for 1 hour at 80°C under a nitrogen stream, and then cooled to 30°C. Acrylic acid, 15g acrylamide,
0.15 g of calcium oxide, 0.15 g of ammonium persulfate, and 0.015 g of sodium bisulfite were added as polymerization catalysts, and the mixture was stirred at 40° C. for 3 hours to polymerize. The reaction solution became an elastic white solid. The obtained white solid was dried under reduced pressure at 80 to 90°C and ground into powder. To this powder was added 146.5 g of a mixed solution of 5% sodium hydroxide in water/methanol (weight ratio of water to methanol 1:5), left at room temperature for 1 hour, dried under reduced pressure at 80 to 90°C, and pulverized. Obtained as a brown powder. Comparative Example 5 A superabsorbent polymer was produced based on Example 3 of JP-A-52-27455. i.e. 60g of vinyl acetate
0.5 g of benzoyl peroxide was added as a polymerization initiator to 40 g of methyl acrylate, and this was dispersed in 300 ml of water containing 3 g of partially saponified polyvinyl alcohol as a dispersion stabilizer. After polymerization at 65°C for 6 hours, The copolymer was filtered and dried. Next, 25 g of the copolymer was dissolved in 800 ml of methanol while heating, and 58.1 ml of 40% aqueous caustic soda solution was added.
The mixture was added and saponified at 60°C for 5 hours. After the reaction, the saponified product is washed with methanol and dried under reduced pressure.
Obtained as a powder. Comparative Example 6 A superabsorbent polymer was produced based on Example 11 of JP-A-58-71907. i.e. 30g of acrylic acid
was added to 9.24 g of deionized water, and to this was added 20.6 g of potassium hydroxide with a purity of 85% as a neutralizing agent, N,
0.00832 g of N'-methylenebisacrylamide was sequentially added to prepare a potassium acrylate aqueous solution (neutralization degree 75%) with a mixed monomer concentration of 70% by weight. The aqueous solution prepared above was kept at 70°C, and a mixture of 0.208 g of 2,2'-azobis(2-amidinopropane) dihydrochloride dissolved in 1.0 g of water was added to it, and immediately the solution had an inner diameter of about 10 cm. Flow and spread in a cylindrical reactor. (The reactor is kept at 70℃ in advance)
Polymerization started after a few seconds and was completed within about 1 minute, resulting in a dry polymer foamed by the heat of polymerization, which was pulverized into powder. Example 1 20 g of a dry polymer obtained using the same recipe as in Comparative Example 1 was added to a 100 ml four-necked round-bottomed flask equipped with a stirrer, reflux condenser, thermometer, and nitrogen gas inlet tube. Next, a mixture of 0.1 g of vinyltrimethoxylane dissolved in 20 g of cyclohexane was added to form a slurry, and while stirring, a mixture of 0.05 g of 30% hydrogen peroxide dissolved in 4.5 g of water and dilaurin in 5 g of cyclohexane were added. Di-n-butyltin acid 0.05g
The dissolved mixtures were each added and treated at room temperature for 30 minutes. After that, the temperature was raised to 70℃ in an oil bath.
It was treated at the same temperature for 3 hours. After the treatment, the mixture was evaporated to dryness using a rotary evaporator and further dried under reduced pressure to obtain a dry polymer. Example 2 A dry polymer was obtained using the same recipe as in Example 1, except that a dry polymer obtained using the same recipe as in Comparative Example 2 was used. Example 3 A dry polymer was obtained using the same recipe as in Example 1, except that a dry polymer obtained using the same recipe as in Comparative Example 3 was used. Example 4 A dry polymer was obtained using the same recipe as in Example 1, except that a dry polymer obtained using the same recipe as in Comparative Example 4 was used. Example 5 A dry polymer was obtained using the same recipe as in Example 1, except that a dry polymer obtained using the same recipe as in Comparative Example 5 was used. Example 6 A dry polymer was obtained using the same recipe as in Example 1, except that a dry polymer obtained using the same recipe as in Comparative Example 6 was used. Example 7 Using a dry polymer obtained with the same formulation as Comparative Example 1,
A dry polymer was obtained using the same recipe as in Example 1, except that 0.2 g of vinyltrimethoxysilane was added and di-n-butyltin dilaurate was not added. Example 8 Using a dry polymer obtained with the same formulation as Comparative Example 2,
A dry polymer was obtained using the same recipe as in Example 1, except that 0.2 g of vinyltrimethoxysilane was added and di-n-butyltin dilaurate was not added. Example 9 185g of water was obtained from the polymerization solution obtained using the same recipe as in Comparative Example 1.
After distillation, vinyltrimethoxysilane is added to it.
0.5 g of 30% hydrogen peroxide, 0.2 g of n-dibutyltin dilaurate, and 0.5 g of n-dibutyltin dilaurate were added and mixed thoroughly, followed by reaction treatment at 70° C. for 4 hours with stirring.
After the treatment, the pressure was reduced and the mixture was evaporated to dryness to obtain a dry polymer. Example 10 After distilling 32g of water from a polymerization solution obtained using the same recipe as in Comparative Example 2, vinyltrimethoxysilane was added to the solution.
0.25g, 30% hydrogen peroxide 0.05g, dilauric acid n
-0.3g of dibutyltin was added to each, and after thorough mixing, reaction treatment was carried out at 70°C for 4 hours with stirring.
After the treatment, the pressure was reduced and the mixture was evaporated to dryness to obtain a dry polymer. Example 11 Using a dry polymer obtained with the same formulation as Comparative Example 1,
A dry polymer was obtained using the same recipe as in Example 1, except that r-methacryloxypropyltrimethoxysilane was used as the silane coupling agent.

【表】【table】

【表】【table】

Claims (1)

【特許請求の範囲】 1 カルボキシル基又は/及びカルボキシレート
基を重合体又は共重合体の構成成分として含有す
る高吸水性ポリマーを、水の存在下で一般式 RR′SiY2 (式中、Rはオレフイン性不飽和炭化水素基又
はハイドロカーボンオキシ基を示し、Yは加水分
解性有機基を示し、R′は基R又はYを示す。但
し、R及びR′の少なくとも一つはオレフイン性
不飽和炭化水素基である。)で表わされるオレフ
イン性不飽和シランカツプリング剤で、グラフト
化処理することを特徴とする高吸水性ポリマーの
製造方法。 2 高吸水性ポリマーが(メタ)アクリル酸又
は/及び(メタ)アクリル酸アルカリ金属塩を重
合体または共重合体の構成成分として含有するポ
リマーである特許請求の範囲第1項記載の製造方
法。
[Scope of Claims] 1. A highly water-absorbent polymer containing a carboxyl group or/and a carboxylate group as a constituent component of a polymer or copolymer having the general formula RR′SiY 2 (wherein, R represents an olefinic unsaturated hydrocarbon group or a hydrocarbonoxy group, Y represents a hydrolyzable organic group, and R' represents a group R or Y. However, at least one of R and R' is an olefinic unsaturated group. 1. A method for producing a superabsorbent polymer, which comprises grafting the polymer with an olefinic unsaturated silane coupling agent represented by a saturated hydrocarbon group. 2. The manufacturing method according to claim 1, wherein the super absorbent polymer is a polymer containing (meth)acrylic acid or/and an alkali metal salt of (meth)acrylic acid as a constituent component of the polymer or copolymer.
JP7769785A 1985-04-12 1985-04-12 Production of highly water-absorptive polymer Granted JPS61252212A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7769785A JPS61252212A (en) 1985-04-12 1985-04-12 Production of highly water-absorptive polymer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7769785A JPS61252212A (en) 1985-04-12 1985-04-12 Production of highly water-absorptive polymer

Publications (2)

Publication Number Publication Date
JPS61252212A JPS61252212A (en) 1986-11-10
JPH0519563B2 true JPH0519563B2 (en) 1993-03-17

Family

ID=13641082

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7769785A Granted JPS61252212A (en) 1985-04-12 1985-04-12 Production of highly water-absorptive polymer

Country Status (1)

Country Link
JP (1) JPS61252212A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9855303B2 (en) 2013-02-04 2018-01-02 Seres Therapeutics, Inc. Compositions and methods
US9956282B2 (en) 2013-12-16 2018-05-01 Seres Therapeutics, Inc. Bacterial compositions and methods of use thereof for treatment of immune system disorders
US10076546B2 (en) 2013-03-15 2018-09-18 Seres Therapeutics, Inc. Network-based microbial compositions and methods
US10258655B2 (en) 2013-11-25 2019-04-16 Seres Therapeutics, Inc. Synergistic bacterial compositions and methods of production and use thereof
US10973861B2 (en) 2013-02-04 2021-04-13 Seres Therapeutics, Inc. Compositions and methods

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW326051B (en) * 1994-08-12 1998-02-01 Kao Corp Process for producing an improved super absorbent polymer
US6228930B1 (en) 1997-06-18 2001-05-08 Nippon Shokubai Co., Ltd. Water-absorbent resin granule-containing composition and production process for water-absorbent resin granule
US6265488B1 (en) 1998-02-24 2001-07-24 Nippon Shokubai Co., Ltd. Production process for water-absorbing agent
JPH11279287A (en) 1998-03-31 1999-10-12 Nippon Shokubai Co Ltd Water-absorption agent composition and its production
DE69939048D1 (en) 1998-11-05 2008-08-21 Nippon Catalytic Chem Ind Water-absorbent resin and process for its preparation
US6809158B2 (en) 2000-10-20 2004-10-26 Nippon Shokubai Co., Ltd. Water-absorbing agent and process for producing the same
WO2002059214A1 (en) 2001-01-26 2002-08-01 Nippon Shokubai Co., Ltd. Water absorbing agent and method for production thereof, and water absorbing article
US7312278B2 (en) 2001-06-08 2007-12-25 Nippon Shokubai Co., Ltd. Water-absorbing agent and production process therefor, and sanitary material
US6727345B2 (en) 2001-07-03 2004-04-27 Nippon Shokubai Co., Ltd. Continuous production process for water-absorbent resin powder and powder surface detector used therefor
CN101405384B (en) 2006-03-17 2013-12-04 三洋化成工业株式会社 Cell culture substrate, preparation method and uses
SG172397A1 (en) 2008-12-26 2011-07-28 San Dia Polymers Ltd Absorbing resin particles, process for producing same, and absorbent and absorbing article both including same
US20120220452A1 (en) 2009-10-30 2012-08-30 Sanyo Chemical Industries, Ltd. Absorbent resin particles for water-stopping tape, and water-stopping tape containing same
US8304369B2 (en) * 2010-05-07 2012-11-06 Evonik Stockhausen, Llc Superabsorbent polymer having a capacity increase
TW201438768A (en) 2012-09-21 2014-10-16 Sanyo Chemical Ind Ltd Aqueous liquid absorbing resin, aqueous liquid absorbing composition, and absorbent body and absorbent article using same
US9302248B2 (en) 2013-04-10 2016-04-05 Evonik Corporation Particulate superabsorbent polymer composition having improved stability
US20220212165A1 (en) 2019-04-16 2022-07-07 Sanyo Chemical Industries, Ltd. Method for producing water-absorbing resin particles

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60240779A (en) * 1984-05-16 1985-11-29 C I Kasei Co Ltd Water-swellable, water-stopping and water-retaining material

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9855303B2 (en) 2013-02-04 2018-01-02 Seres Therapeutics, Inc. Compositions and methods
US10064900B2 (en) 2013-02-04 2018-09-04 Seres Therapeutics, Inc. Methods of populating a gastrointestinal tract
US10064901B2 (en) 2013-02-04 2018-09-04 Seres Therapeutics, Inc. Compositions and methods
US10967011B2 (en) 2013-02-04 2021-04-06 Seres Therapeutics, Inc. Compositions and methods
US10973861B2 (en) 2013-02-04 2021-04-13 Seres Therapeutics, Inc. Compositions and methods
US11185562B2 (en) 2013-02-04 2021-11-30 Seres Therapeutics, Inc. Compositions and methods for inhibition of pathogenic bacterial growth
US11730775B2 (en) 2013-02-04 2023-08-22 Seres Therapeutics, Inc. Methods for treatment of Clostridium difficile infection or recurrence or symptoms thereof
US10076546B2 (en) 2013-03-15 2018-09-18 Seres Therapeutics, Inc. Network-based microbial compositions and methods
US10881696B2 (en) 2013-03-15 2021-01-05 Seres Therapeutics, Inc. Network-based microbial compositions and methods
US10258655B2 (en) 2013-11-25 2019-04-16 Seres Therapeutics, Inc. Synergistic bacterial compositions and methods of production and use thereof
US9956282B2 (en) 2013-12-16 2018-05-01 Seres Therapeutics, Inc. Bacterial compositions and methods of use thereof for treatment of immune system disorders

Also Published As

Publication number Publication date
JPS61252212A (en) 1986-11-10

Similar Documents

Publication Publication Date Title
JPH0519563B2 (en)
EP0195406B1 (en) Process for producing highly water-absorbing polymer
JP3155294B2 (en) Method for producing superabsorbent polymer
JP5349723B2 (en) Method for producing water absorbent resin
EP0312952B1 (en) Process for preparing absorbent polymers
JPH0617394B2 (en) Method for producing super absorbent polymer
JP2002530491A (en) Post-crosslinking method of hydrogel with 2-oxotetrahydro-1,3-oxazine
WO2007126003A1 (en) Process for production of water-absorbable resin
JPH01207327A (en) Surface treating method of water absorbing resin
JP3005124B2 (en) Method for producing amorphous polymer particles
JPH04331205A (en) Manufacturing method of super absorbent polymer
JPH02153903A (en) Production of highly hygroscopic resin
JP2901368B2 (en) Method for producing salt-resistant water-absorbent resin
JPH0617395B2 (en) Method for producing super absorbent polymer
JPS6343930A (en) Manufacturing method of super absorbent polymer
JPH0655838B2 (en) Surface treatment method for water absorbent resin
JPH04339810A (en) Manufacturing method of super absorbent polymer
JPS6236411A (en) Production of highly water-absorptive polymer
JPH0555523B2 (en)
JP3077294B2 (en) Water-absorbing resin composition and absorbent article using the same
CN115703868B (en) Water-absorbing resin and its manufacturing method
JP3851915B2 (en) Water absorbent resin and method for producing the same
JP3439234B2 (en) Hydrophilic resin and method for producing the same
JPS61213206A (en) Production of polymer having high water-absorptivity
JPH09194514A (en) Method for producing super absorbent polymer

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term