JPH05200366A - Sorting device for fruit and vegetable - Google Patents
Sorting device for fruit and vegetableInfo
- Publication number
- JPH05200366A JPH05200366A JP33217091A JP33217091A JPH05200366A JP H05200366 A JPH05200366 A JP H05200366A JP 33217091 A JP33217091 A JP 33217091A JP 33217091 A JP33217091 A JP 33217091A JP H05200366 A JPH05200366 A JP H05200366A
- Authority
- JP
- Japan
- Prior art keywords
- signal
- sorting
- shape
- sorted
- tray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000012055 fruits and vegetables Nutrition 0.000 title claims abstract description 64
- 238000005259 measurement Methods 0.000 claims abstract description 52
- 235000013399 edible fruits Nutrition 0.000 claims description 33
- 238000007599 discharging Methods 0.000 claims description 13
- 235000013311 vegetables Nutrition 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 230000007246 mechanism Effects 0.000 description 14
- 238000005303 weighing Methods 0.000 description 10
- 238000012856 packing Methods 0.000 description 7
- 241000220225 Malus Species 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 206010061216 Infarction Diseases 0.000 description 5
- 230000007574 infarction Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 244000144730 Amygdalus persica Species 0.000 description 4
- 235000006040 Prunus persica var persica Nutrition 0.000 description 4
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 3
- 240000003768 Solanum lycopersicum Species 0.000 description 3
- 235000021016 apples Nutrition 0.000 description 3
- 244000241235 Citrullus lanatus Species 0.000 description 2
- 235000012828 Citrullus lanatus var citroides Nutrition 0.000 description 2
- 241000675108 Citrus tangerina Species 0.000 description 2
- 244000241257 Cucumis melo Species 0.000 description 2
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 2
- 241000723267 Diospyros Species 0.000 description 2
- 235000011511 Diospyros Nutrition 0.000 description 2
- 241000220324 Pyrus Species 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 235000012907 honey Nutrition 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 235000021017 pears Nutrition 0.000 description 2
- 235000019614 sour taste Nutrition 0.000 description 2
- 235000019605 sweet taste sensations Nutrition 0.000 description 2
- 235000019640 taste Nutrition 0.000 description 2
- 241001455193 Dasyuroides byrnei Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Landscapes
- Sorting Of Articles (AREA)
Abstract
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明はりんご、桃、梨、柿、み
かん等の果実類やトマト、メロン、西瓜等のそ菜類を、
選別する選別装置に関するものである。
【0002】
【従来の技術】果実、そ菜類の選別規格には等級規格と
階級規格とがある。等級規格は、果実、そ菜類の品質を
示すものであり、階級規格は果実、そ菜類の大きさを示
すものである。この階級規格は形状により区分する規格
と重量により区分する規格とがある。
【0003】そして、果実そ菜類を選別する汎用形状選
別機には多種多様のものが提案されてきたが、この種の
装置で実情に合致して現在実用化されている代表的な例
としては、機械的接触式二点間計測型(俗称スキマ型)
の形状選果機(特公昭56−38268号公報、実開昭
51−86448号公報)や、球状の全周面接触式傘型
形状選別機(実公昭39−33455号公報、実公昭5
6−11978号公報)や、非接触で外径を計測する光
線式選別機(実公昭56−33957号公報、特開昭5
5−29760号公報)や、テレビカメラを用いて撮像
し面積を算出する形状選別機(実公昭56−11980
号公報)等が公知のものとしてある。
【0004】前記接触式二点間計測型のものは、図1に
示す如く果実そ菜類を横向きにしてその胴径を二点間の
間隙Dで計測するものである。
【0005】次に、前記全周面接触式のものは、図2,
図3の如く果実そ菜類を垂直にして傘型に入れるもので
ある。
【0006】また、前記光線式選別機は、非接触で計測
して選別するので果実そ菜類に損傷を与えない特徴があ
って、今日の形状選別機の主流をなし広く普及しつつあ
る。この装置では、計測位置が進行方向(長さ)と巾方
向とに限定されるので果実そ菜類は、垂直にのせて搬送
しなければならない。従って、図4に示す如く果実そ菜
類が天地回転して排出される。カメラ式もまたこれと同
様である。
【0007】これらの形状選別機夫々は、いずれも搬送
装置(一般にバケットコンベア又は選別コンベアとい
う)と対をなした計測装置により専用の測定を行なうよ
うになした機構であり、他の計測装置とは組合せられな
い。そしてこれらの装置は、選別する果実そ菜類の形状
とともに重量も計測できるように構成する思想は示され
ていない。
【0008】一方重量式の選果機は、年々改良され近年
電子秤を利用したものが開発され実用化されつつある。
この重量式の選果機は、構造上から2つの種類に分類さ
れる。その1つの種類は、果実そ菜類をのせるバケット
(秤量容器)が平行四辺リンクをなすロバーバル機構に
支えられて秤量機構を構成したもの(実開昭53−14
8943号公報、特開昭57−6321号公報、特開昭
57−12864号公報)であり、他の種類は、バケッ
トが単なるカップ型のものを秤で支えて秤量するもの
(実開昭52−159957号公報)である。これらの
装置の排出方法から分類すると、図5の如くカップを下
方に傾動させて果実そ菜類を直下方向に落下排出するも
のと図4の如くバケットを側方に傾動させて果実そ菜類
を側方に排出するものとがある。
【0009】これらの重量選別機はいずれも、バケット
及び秤量装置が、1つの特定の目的即ち重量計測のため
にお互いに対をなす専用の装置であり、形状と重量との
両方を計測できるように構成する思想は示されていな
い。
【0010】又、同一の品目の果実そ菜類でも地域によ
り味の濃淡即ち、糖度の高いものが好まれるところと、
若干甘酸っぱい味が好まれるところとがある。
【0011】又、選果場は、傾斜した山間地の生産農家
のために設置されたものと平地の生産農家のために設置
されたものとがある。
【0012】
【発明が解決しようとする課題】このように異なる地域
で生産された果実そ菜類は、同一種類の果実でも山間部
で収穫した果実そ菜類と平地で収穫した果実そ菜類とで
は、胴回りが同じ大きさでも図6に示す如く背丈(果
高)の高さが異なるとともに重量も当然ながら異なって
くる。このような果実そ菜類を形状(果径)で選別した
場合、同一階級となるため同一価格となり、背高の果実
そ菜類を生産した農家には収穫量に対して対価が不当に
安く支払われるという不公正さが発生する。このような
不公正さを是正して公正な対価を得ることのできる選果
装置の出現が生産者、選果場から望まれているという問
題があった。一方、パック詰め等の箱詰包装をする場合
は、形状で選別することが選果場、市場から望まれてい
るという問題があった。
【0013】本発明は、これらの問題点に鑑みなされた
ものであり、生産者、選果場、市場の要望を満たすこと
のできる新しい選別装置を提供することを目的とする。
【0014】
【課題を解決するための手段】本発明にあって、第1の
発明は、被選別物としての果実そ菜類を選別コンベアの
多数のトレー装置上に1個ずつ載せて搬送し、搬送経路
途中の計測部で被選別物の特徴量を計測し、該計測結果
に基づいて、選別コンベアの仕分け部に設けられた受部
に被選別物を仕分け排出する選別装置であって、前記計
測部には、トレー装置上の被選別物について、その重量
を計測して重量信号を出力する電子秤と、その形状を計
測して形状信号を出力するセンサとを設け、該夫々の信
号から被選別物の重量による階級判定と形状による階級
判定とを行なうと共に、この重量による階級判定結果の
信号を個数計数処理手段に送り、且つ形状による階級判
定結果の信号を仕分け排出信号としてトレー装置の進行
と同期させて出力する演算装置を設け、該仕分け排出信
号により作動しトレー装置のトレーを傾動させる排出作
動装置を階級別の各受部に対応させて設けた果実そ菜類
の選別装置である。第2の発明は、被選別物としての果
実そ菜類を選別コンベアの多数のトレー装置上に1個ず
つ載せて搬送し、搬送経路途中の計測部で被選別物の特
徴量を計測し、該計測結果に基づいて、選別コンベアの
仕分けに設けられた受部に仕分け排出する選別装置であ
って、前記計測部には、トレー装置上の被選別物につい
て、等級判定要素としての内部品質を測定し測定信号を
出力する内部品質測定装置と、階級判定要素としての重
量を計測して重量信号を出力する電子秤と、同じく階級
判定要素としての形状を計測して形状信号を出力するセ
ンサとを設け、前記測定信号から被選別物の等級を判定
し等級信号を出力する等級演算部を設け、前記重量信号
と形状信号とから被選別物の重量による階級判定と形状
による階級判定とを行なうと共に、前記等級信号と該重
量による階級判定結果とからの等級別階級別信号を個数
計数処理手段に送り、且つ前記等級信号と該形状による
階級判定結果とからの等級別信号を仕分け排出信号とし
てトレー装置の進行と同期させて出力する演算装置を設
け、該仕分け排出信号により作動しトレー装置のトレー
を傾動させる排出作動装置を等級別階級別の各受部に対
応させて設けた果実そ菜類の選別装置である。
【0015】
【実施例】以下本発明の一実施例を添付図面を参照して
説明する。
【0016】1は選別コンベア、2はコンベアチェン、
3は選別コンベア1のトレー装置であって、コンベアチ
ェン2に多数取付けられ、果実そ菜類の被選別物23を
1個づつ載せるものである。トレー装置3は各種の形状
に形成することができるが、その場合、該トレー装置3
の形状によってコンベアチェン2を左右に各1条設ける
場合と、中央下部に1条乃至2条設ける場合とがあり、
適宜用いることが望ましい。
【0017】4は選別コンベア1の搬送経路途中の計測
部で被選別物23の特徴量としての重量を計測して重量
信号を出力する電子秤であり、トレー装置3の走行路の
下部にトレー装置3の下面を受ける如く設けられてい
る。この電子秤4は、電磁力平衡式又はロードセル式等
が用いられる。5は同じく計測部で被選別物23の特徴
量としての平面形状を計測して形状信号を出力するセン
サとしての平面形状測定装置であり、トレー装置3の走
行路の上方に下向きに設けられ、トレー装置3の上面を
視野としてトレー装置3上の被選別物23の平面形状を
計測する如くなしている。この平面形状測定装置5は、
好ましくはラインセンサカメラ5aが用いられる。6は
被選別物23の側面形状を計測して形状信号を出力する
センサとしての側面形状測定装置であり、ラインセンサ
等が用いられ、トレー装置3の走行路の側方に横向きに
設けられている。尚、本発明では、平面形状測定装置5
と側面形状測定装置6との両方を用いるのが好ましい
が、いずれか一方であってもよい。
【0018】7はトレー装置3のトレー19を所定の位
置で傾動させる排出作動装置であり、8は選果コンベア
1の仕分け部であり、該仕分け部8には等級別階級別の
受部としての受箱8aが設けられており、各受箱8aに
は排出作動装置7が対応している。
【0019】排出作動装置7は、等級別階級別の仕分け
区分数より多く設けて集中度の高い区分には該排出作動
装置7を複数個当てて設け、複数個所から交互に受箱8
a上に排出する如くなして箱詰め作業者が多く配置でき
るようになしている。
【0020】9は演算装置であり、重量の階級区分値、
形状の階級区分値のプリセット回路を有しており、電子
秤4からの重量信号及び形状測定装置5,6(5,6の
両方を用いる場合。5,6の一方を用いる場合はその一
方の形状測定装置。)からの形状信号を夫々の規格値と
比較して被選別物の重量による階級判定と形状による階
級判定とを行なうと共に、この重量による階級判定結果
の信号を、代価精算のためのデータ処理を行なう個数計
数処理手段に送り、且つ形状による階級判定結果の信号
を仕分け排出信号として選別コンベア1のトレー装置3
の移動と同期させて所定の排出作動装置7に出力するも
のである。
【0021】更に、詳細に説明すれば、トレー装置3の
本体13は取付部材14に対して固着せず上下、前後、
左右に若干移動(浮動)自在に遊嵌して取付けられてお
り、本体13の下部滑走面15が電子秤4の秤量用受台
としての滑走測定レール16上を走行する時、本体13
は取付部材14に対して若干浮き上った状態となり回動
自在に軸架された押しコロ17により垂直面18が押さ
れて進行するので、電子秤4は垂直に作用する荷重だけ
を計測することができる。
【0022】トレー装置3のトレー19は、図10、1
1、12、13に示す如く本体13の上部に取付けら
れ、係合機構20によって本体13を水平に自己保持
し、取付部材14の一部に設けた解放レバー21を排出
作動装置7の作動片22が瞬時接触することにより水平
保持を解除し、トレー19を本体13と共に緩やかな傾
斜で傾動させて被選別物23を緩やかに側方へ排出する
ものと、図14、図15、図16、図17に示す如き別
の実施例のものとある。
【0023】図14、15、16、17に示すトレー装
置3のトレー19は、本体13に対して傾動自在に取付
けられ、本体13の一部にトレー19との係合機構20
を構成し、本体13は傾倒しない構造である。従ってこ
の場合はトレー19を複数個に分割して設けることがで
きるものであり、このような構成は、取付部材14の構
造が簡単である。
【0024】トレー19は従来の重量選別機の受皿とは
異なり、上面が光学的に果実とは明確に区分されるよう
光を吸収し殆んど反射しないようになしており、かつ上
方と側方から被選別物23の姿外観が見られるように底
の浅い皿型をしている。
【0025】又トレー19は本体13に対して1個取付
ける場合と小割りして複数個を組合せて同数の係合機構
20と組合せて一組とする場合とある。トレー19を小
割りしたものは、果実の排出時に先の方から分割片毎に
順次傾倒して排出するので果実を加速することなく緩や
かに排出することができるものである。
【0026】又トレー19の上面は、果実の座りを良く
する効果と傷みを防止する効果を得るために、軟質弾性
材で人工芝状に立毛成形したものを被着する場合と、軟
質弾性部材をエアークッション式に形成して被着する場
合とがある。
【0027】上記の如く構成したトレー装置3は、仕分
け部8においてトレー19を傾動させるのに解放レバー
21に排出装置7の作動片22を瞬時に接触させるだけ
でトレー19の水平保持を解除させて傾動することがで
きるので、仕分け部8での排出トラブルがないと共に速
やかに排出することができる。特に従来のものは、バケ
ットから下方又は側方に突出して設けたレバー又はピン
又はコロ又は摺動片等をガイド、カムで進路切替えする
ことによってカム又はガイドに沿って傾くようになして
いるので排出作動部の故障が生じ易く且つ排出のために
比較的長い時間と距離とを必要としたが、これらを解消
することができた。更に上記の如く作動片22を解放レ
バー21に瞬時接触するだけでトレー19が瞬時に傾動
することができるので、コンベアスピードを速くして能
力を向上させることができた。
【0028】以上が第1の発明の実施例についての説明
である。
【0029】次に第2の発明の実施例について説明す
る。この第2の発明は、第1の発明の階級要素に等級要
素が結合したもので、以下には第1の発明と同一の構成
については説明を省略する。
【0030】10はテレビカメラを応用して被選別物2
3の特徴量としての色、キズ等を測定し測定信号を出力
する色・キズ測定装置であり、11は被選別物23の特
徴量としての糖度、又は酸度、又は熟度等の内部品質を
測定し測定信号を出力する内部品質測定装置である。1
2は被選別物23の特徴量としての果頂部又は梗窪部の
外観状態を測定信号を出力する外観測定装置である。
【0031】等級判定要素としての項目を測定する色・
キズ測定装置10は、少なくともセンサーとしてのカメ
ラを2個以上用いて2以上の複数方向から被選別物23
を撮像する如く取付け、着色の度合いを等級演算部のA
部に予め設定された等級区分値と比較し該当する色等級
を検出する如くなしている。同時にキズは前記センサー
としてのカメラで果実そ菜類本来の地肌に含まれない部
分(変色部)をキズとして捉えその大きさにより等級区
分値と比較して該当する等級を判定する。
【0032】糖度又は酸度、又は熟度等の内部品質の検
査は、内部品質測定装置11を用いて行ない、例えば熟
度の場合は、果実そ菜類の品種毎に夫々の熟度を示す光
学的密度差(所要吸光度差)ΔODの値を等級演算部の
B部に予め設定した等級区分値と比較し該当する熟度等
級を判定する。
【0033】外観測定装置12による外観状態の測定
は、選別対象物によって夫々異なるが、りんごの場合は
果頂部の花痕を視るようにする。花痕部の蕚輪が開いて
割れたものをミツ入りで甘いもの、蕚輪が閉じてすぼん
だものをシブ入りとして甘くないものと判定するように
蕚輪部の等級モデルパターンを予め等級演算部のC部の
メモリーにセットしこれと比較して該当する等級を判定
する。
【0034】又、桃の場合は果頂部ではなく、梗窪部側
を視るようにする。梗窪部のくぼみに穴があいたものは
核割れとして最下級品に、縫合線を中心として左右の肉
づきが均等なものを上級に、左右が不均等なものを下級
に格付けするように等級モデルパターンを上記りんごの
時と同様に予めメモリーにセットし、これと比較して該
当する等級を判定する。
【0035】これらの等級判定要素としての色、キズ、
内部品質、外観状態の各項目の中で最下位にランク付け
された項目の等級をその被選別物23の仕分け等級と判
定し、その等級信号を階級選別の演算装置9へ送るよう
にすることもできるが、この第2の発明では、内部品質
測定装置11と等級演算部のB部以外の、色・キズ測定
装置10と等級演算部のA部、外観測定装置12と等級
演算部のC部は用いない。従って、この第2の発明で
は、選別コンベア1の計測部に設けた内部品質測定装置
11により、被選別物23の内部品質を測定し測定信号
を等級演算部に送り、この等級演算部において被選別物
の等級を判定して等級信号を出力するようになってい
る。そして第2発明における演算装置9は、電子秤4か
らの重量信号とセンサ(5,6)からの形状信号とから
被選別物23の重量による階級判定と形状による階級判
定とを行なうと共に、等級演算部のB部からの等級信号
と重量による階級判定結果とからの等級別階級別信号
を、演算装置9内又は該装置9外の個数計数処理手段に
送り、且つ前記等級信号と形状による階級判定結果とか
らの等級別階級別信号を仕分け排出信号としてトレー装
置3の進行と同期させて排出作動装置7に出力するよう
になっている。尚、第2の発明では、仕分け部8の受箱
8aは等級別階級別に設けられており、排出作動装置7
はこの各受箱8aに対応して設けられているものであ
る。
【0036】
【発明の効果】本発明は、上記の如く、被選別物の重量
による階級判定結果に基づく信号を個数計数手段に送
り、且つ被選別物の形状による判定結果に基づく信号を
仕分け排出信号とし被選別物を仕分け排出するものであ
るから、重量による階級判定結果で代価精算を行なうこ
とができて、例えば胴回り(果径)が同じで高さが異な
る被選別物を公正に評価でき、しかも形状による階級判
定結果でパック詰め等の箱詰め包装が行ない得て見栄え
のする商品として出荷できる効果を有するものである。Description: FIELD OF THE INVENTION The present invention relates to fruits such as apples, peaches, pears, persimmons and tangerines, and tomatoes such as tomatoes, melons and watermelons.
The present invention relates to a sorting device for sorting. There are a grade standard and a class standard as sorting standards for fruits and vegetables. The grade standard indicates the quality of fruits and vegetables, and the class standard indicates the size of fruits and vegetables. This class standard includes a standard classified by shape and a standard classified by weight. A wide variety of general-purpose shape sorters have been proposed for sorting fruit and vegetables, and a typical example of this type of equipment that has been put into practical use at present is in conformity with the actual situation. , Mechanical contact type two-point measurement type (commonly known as gap type)
Shape selecting machines (Japanese Patent Publication No. 56-38268, Japanese Utility Model Publication No. 51-86448), and spherical all-surface contact type umbrella type shape sorting machines (Japanese Utility Model Publications 39-33455 and 5).
No. 6-111978), or a light ray type sorting machine for measuring the outer diameter in a non-contact manner (Japanese Utility Model Publication No. 56-33957, Japanese Unexamined Patent Publication No. 5 (1993) -53957)
No. 5-29760), or a shape sorter for taking an image by using a television camera and calculating the area (Jitsuko Sho 56-11980).
Publications) are known. The contact-type two-point measurement type is one in which the fruit and vegetables are placed sideways and the body diameter is measured at the gap D between the two points, as shown in FIG. Next, the above-mentioned all-contact type is shown in FIG.
As shown in Fig. 3, the fruits and vegetables are placed vertically in an umbrella shape. Further, the above-mentioned light ray type sorting machine has a characteristic that it does not damage fruits and vegetables because it measures and sorts it in a non-contact manner, and is becoming the mainstream of today's shape sorting machines and is becoming widespread. In this device, the measurement position is limited to the traveling direction (length) and the width direction, so that the fruit and vegetables must be placed vertically and conveyed. Therefore, as shown in FIG. 4, the fruit and vegetables are turned upside down and discharged. The camera type is similar to this. [0007] Each of these shape sorters is a mechanism in which dedicated measurement is performed by a measuring device paired with a conveying device (generally referred to as a bucket conveyor or a sorting conveyer), and is different from other measuring devices. Cannot be combined. And, the idea that these devices are configured to measure the weight as well as the shape of the fruit and vegetables to be selected is not shown. On the other hand, the gravimetric type fruit sorter has been improved year by year, and in recent years, a type utilizing an electronic scale has been developed and put into practical use.
This gravimetric type fruit sorter is classified into two types due to its structure. One of them is a weighing mechanism constructed by a bucket (weighing container) on which fruits and vegetables are placed supported by a Roberval mechanism that forms a parallel four-sided link (Actual exploitation 53-14).
8943, JP-A-57-6321, JP-A-57-12864), and the other types are those in which a bucket has a simple cup type and is weighed by supporting it with a scale (actually, Japanese Utility Model Publication 52 No. 159957). According to the discharging method of these devices, the cup is tilted downward as shown in FIG. 5 to drop the fruit and vegetables directly downward, and the bucket is tilted sideways as shown in FIG. Some will be discharged to others. In both of these weight sorters, the bucket and the weighing device are dedicated devices in which they are paired with each other for one specific purpose, that is, weighing, so that both shape and weight can be measured. The idea of constructing is not shown. [0010] Further, even in the same item of fruit and vegetables, depending on the region, those having a high or low taste, that is, having a high sugar content, are preferred.
There is a place where a slightly sweet and sour taste is preferred. [0011] Further, there are two sorting fields, one for a farmer in a sloping mountainous area and one for a farmer in a flat land. [0012] As for the fruit and vegetable produced in different regions as described above, even if fruits of the same kind are harvested in the mountains and fruit in the flatland, Even if the waist circumference is the same size, as shown in FIG. 6, the height (fruit height) is different and the weight is naturally different. When such fruits and vegetables are sorted by shape (fruit diameter), they are in the same class and therefore have the same price, and the farmers who produce tall fruits and vegetables are paid an unreasonably low price for the harvest amount. Injustice occurs. There has been a problem that producers and selection fields are desired to develop a fruit selection device that can correct such injustice and obtain a fair price. On the other hand, in the case of box packaging such as packing, there is a problem that it is desired from the sorting field and the market to sort by shape. The present invention has been made in view of these problems, and an object of the present invention is to provide a new sorting apparatus which can meet the demands of producers, fruit sorting fields, and markets. According to the first aspect of the present invention, fruit and vegetables as the objects to be sorted are placed one by one on a large number of tray devices of a sorting conveyor and conveyed. A sorting device that measures a characteristic amount of a sorted object with a measuring unit in the middle of a transport path and, based on the measurement result, sorts and discharges the sorted object to a receiving unit provided in a sorting unit of a sorting conveyor, The measuring unit is provided with an electronic scale that measures the weight of the objects to be sorted on the tray device and outputs a weight signal, and a sensor that measures the shape and outputs a shape signal. The class determination based on the weight of the objects to be sorted and the class determination based on the shape are performed, and the signal of the class determination result based on the weight is sent to the number counting processing means, and the signal of the class determination result based on the shape is used as a sorting discharge signal of the tray device. Same as progress A sorting apparatus for fruit and vegetables which is provided with a calculation device for outputting in synchronization with the output device for tilting the tray of the tray device, which is operated by the sorting discharge signal, in association with each receiving portion for each class. A second aspect of the invention is to carry fruit and vegetables as the objects to be sorted one by one on a large number of tray devices of a sorting conveyer and convey them, and measure a characteristic amount of the objects to be sorted by a measuring unit in the middle of the transportation path. A sorting device for sorting and discharging to a receiving part provided for sorting of a sorting conveyor based on the measurement result, wherein the measuring part measures the internal quality as a grade determination element for the objects to be sorted on the tray device. An internal quality measuring device that outputs a measurement signal, an electronic scale that measures weight as a class determination element and outputs a weight signal, and a sensor that also measures a shape as a class determination element and outputs a shape signal. Providing a grade calculation unit that determines the grade of the item to be sorted from the measurement signal and outputs a grade signal, and performs class determination based on the weight of the item to be sorted and class determination based on the shape from the weight signal and the shape signal. ,Previous The class signal from the class signal and the class determination result based on the weight is sent to the number counting processing means, and the class signal from the class signal and the class determination result based on the shape is used as a sorting discharge signal of the tray device. A sorting device for fruit and vegetables, which is provided with an arithmetic device for outputting in synchronization with the progress, and an ejecting actuating device for actuating by the sorting and ejecting signal and tilting the tray of the tray device is provided corresponding to each receiving portion for each grade and class. Is. An embodiment of the present invention will be described below with reference to the accompanying drawings. 1 is a sorting conveyor, 2 is a conveyor chain,
Reference numeral 3 denotes a tray device of the sorting conveyor 1, which is attached to the conveyor chain 2 in large numbers and carries one to-be-sorted object 23 of fruits and vegetables. The tray device 3 can be formed in various shapes. In that case, the tray device 3
Depending on the shape of the conveyor chain 2, one conveyor chain 2 may be provided on each side, and one or two conveyor chains may be provided on the lower center.
It is desirable to use it appropriately. Reference numeral 4 denotes an electronic scale that measures the weight as a characteristic amount of the object to be sorted 23 and outputs a weight signal in a measuring section in the middle of the conveying path of the sorting conveyor 1. It is arranged to receive the lower surface of the device 3. As the electronic scale 4, an electromagnetic force balance type or a load cell type is used. Reference numeral 5 is a plane shape measuring device as a sensor for measuring a plane shape as a feature amount of the object to be sorted 23 and outputting a shape signal in the measuring unit, which is provided above the traveling path of the tray device 3 downward. The plane shape of the objects 23 to be sorted on the tray device 3 is measured with the upper surface of the tray device 3 as a field of view. This plane shape measuring device 5
The line sensor camera 5a is preferably used. Reference numeral 6 denotes a side surface shape measuring device as a sensor that measures the side surface shape of the object to be sorted 23 and outputs a shape signal. A line sensor or the like is used, and the side surface shape measuring device 6 is provided laterally on the side of the traveling path of the tray device 3. There is. In the present invention, the plane shape measuring device 5
It is preferable to use both the side profile measuring device 6 and the side profile measuring device 6, but either one may be used. Reference numeral 7 is a discharge actuating device for tilting the tray 19 of the tray device 3 at a predetermined position, 8 is a sorting section of the fruit selection conveyor 1, and the sorting section 8 serves as a receiving section for each grade and class. The receiving boxes 8a are provided, and the discharge actuating device 7 corresponds to each of the receiving boxes 8a. The discharge actuating devices 7 are provided in a number larger than the number of sorting groups according to grades, and a plurality of discharging actuating devices 7 are provided in a highly concentrated section, and the receiving boxes 8 are alternately provided from a plurality of places.
It is designed so that many box packing operators can arrange it so that it can be ejected onto a. Reference numeral 9 denotes an arithmetic unit, which is a weight classification value,
It has a preset circuit of shape class division values, and uses both the weight signal from the electronic scale 4 and the shape measuring devices 5, 6 (5, 6; when one of 5 and 6 is used, one of them is used). The shape signal from the shape measuring device) is compared with each standard value to perform class determination based on the weight of the object to be sorted and class determination based on the shape, and the signal of the class determination result based on this weight is used for price adjustment. The tray device 3 of the sorting conveyor 1 by sending the signal of the class determination result by the shape as a sorting discharge signal.
Is output to a predetermined discharge operation device 7 in synchronization with the movement of the. Further, in detail, the main body 13 of the tray device 3 is not fixed to the mounting member 14, and is vertically, forward and backward,
The lower sliding surface 15 of the main body 13 is mounted so as to be freely movable (floatable) to the left and right, and when the lower sliding surface 15 travels on a sliding measurement rail 16 as a weighing platform of the electronic scale 4, the main body 13 is
Is slightly floating with respect to the mounting member 14 and the vertical surface 18 is pushed by the pushing roller 17 rotatably mounted on the vertical surface 18, and the electronic scale 4 measures only the vertically acting load. be able to. The tray 19 of the tray device 3 is shown in FIGS.
1, 12, and 13 are attached to the upper part of the main body 13, the main body 13 is horizontally held by the engaging mechanism 20, and the release lever 21 provided on a part of the attaching member 14 is attached to the operating piece of the discharge operating device 7. When the horizontal contact 22 is released by momentary contact, the tray 19 is tilted together with the main body 13 at a gentle inclination to gently discharge the objects to be sorted 23 to the side, FIG. 14, FIG. 15, FIG. Another embodiment is shown in FIG. The tray 19 of the tray device 3 shown in FIGS. 14, 15, 16 and 17 is mounted so as to be tiltable with respect to the main body 13, and an engaging mechanism 20 for engaging the tray 19 with a part of the main body 13.
And the main body 13 has a structure that does not tilt. Therefore, in this case, the tray 19 can be provided by being divided into a plurality of pieces, and in such a configuration, the structure of the mounting member 14 is simple. Unlike the tray of the conventional weight sorter, the tray 19 absorbs light so that its upper surface is optically distinct from fruits and hardly reflects it, and the tray 19 is on the upper side and the side. It has a shallow dish shape so that the appearance of the objects to be sorted 23 can be seen from one side. There are cases where one tray 19 is attached to the main body 13 and cases where the tray 19 is divided into a plurality of pieces and combined with the same number of engaging mechanisms 20 to form one set. When the fruit is discharged, the tray 19 is divided into smaller pieces, and the divided pieces are sequentially tilted and discharged from the front when the fruit is discharged, so that the fruit can be gently discharged without accelerating. The upper surface of the tray 19 is coated with a soft elastic material, which is made up of artificial grass-like naps, in order to obtain the effect of improving the sitting quality of the fruit and the effect of preventing the damage, and the soft elastic member. There is a case in which the air cushion type is formed and attached. In the tray device 3 constructed as described above, when the tray 19 is tilted in the sorting portion 8, the horizontal holding of the tray 19 is released only by instantly contacting the operating piece 22 of the discharging device 7 with the release lever 21. Since there is no discharge trouble in the sorting unit 8 and it can be discharged quickly. Particularly, in the conventional one, a lever, a pin, a roller, a sliding piece, or the like provided so as to project downward or laterally from a bucket is configured to be inclined along the cam or the guide by switching the path with the guide or the cam. Although the discharge operation part is liable to malfunction and the discharge requires a relatively long time and distance, these problems can be eliminated. Furthermore, as described above, the tray 19 can be instantly tilted only by momentarily contacting the operating piece 22 with the release lever 21, so that the conveyor speed can be increased and the capacity can be improved. The above is the description of the embodiment of the first invention. Next, an embodiment of the second invention will be described. The second aspect of the present invention is a combination of the grade element and the grade element of the first aspect of the invention, and the description of the same structure as the first aspect of the invention will be omitted below. Reference numeral 10 is an object to be sorted 2 by applying a television camera.
3 is a color / scratch measuring device that measures color, scratches, etc. as a characteristic amount and outputs a measurement signal, and 11 indicates the internal quality such as sugar content, acidity, or ripeness as a characteristic amount of the selection target 23. It is an internal quality measuring device that measures and outputs a measurement signal. 1
Reference numeral 2 denotes an appearance measuring device that outputs a measurement signal for the appearance state of the apex or infarct as the feature amount of the object to be sorted 23. Color for measuring items as grade judgment elements
The flaw measuring device 10 uses at least two cameras as sensors to select the object to be sorted 23 from two or more directions.
Is attached so as to capture the image of the
It is arranged so as to detect the corresponding color grade by comparing it with the grade classification value preset in the section. At the same time, with the camera as the sensor, the scratch is taken as a flaw (discolored portion) which is not included in the original skin of the fruit and vegetable, and is compared with the grade classification value according to the size to determine the corresponding grade. The internal quality such as sugar content, acidity or maturity is inspected by using an internal quality measuring device 11. For example, in the case of maturity, an optical quality indicating each maturity of each fruit and vegetable is shown. The value of the density difference (required difference in absorbance) ΔOD is compared with the grade classification value preset in the section B of the grade calculation unit to determine the corresponding maturity grade. The appearance state is measured by the appearance measuring device 12 depending on the objects to be sorted, but in the case of an apple, the flower trace of the apex is viewed. The grade model pattern of the humor part is pre-calculated so that the cracked part of the flower trace part is opened and cracked is sweet with honey, and the bulge when the humor ring is closed is judged as unsweet with shibs Set it in the memory of section C and compare it with this to judge the corresponding grade. In the case of a peach, the infarct portion side is viewed instead of the apex portion. If there is a hole in the indentation of the infarction, it is classified as the lowest grade product as a nuclear crack, grade with uniform left and right centering on the suture line as high grade, and grade with uneven left and right grade as lower grade. The model pattern is set in the memory in advance as in the case of the apple, and compared with this to determine the corresponding grade. Colors, scratches, and
Among the items of internal quality and appearance, the grade of the item ranked lowest among the items is determined as the sorting grade of the item to be sorted 23, and the grade signal is sent to the arithmetic unit 9 for class sorting. However, in the second invention, in addition to the internal quality measuring device 11 and the B part of the grade calculating part, the color / scratch measuring device 10 and the A part of the grade calculating part, and the appearance measuring device 12 and the C part of the grade calculating part. Part is not used. Therefore, according to the second aspect of the invention, the internal quality measuring device 11 provided in the measuring section of the sorting conveyor 1 measures the internal quality of the objects to be sorted 23 and sends a measurement signal to the grade calculating section. A grade signal is output by judging the grade of the sorted material. Then, the arithmetic unit 9 in the second aspect of the invention performs the class determination based on the weight of the object to be sorted 23 and the class determination based on the shape based on the weight signal from the electronic scale 4 and the shape signal from the sensors (5, 6), and the grade. The class signal from the B section of the arithmetic unit and the class-specific signal from the class determination result by weight are sent to the number counting processing means inside or outside the arithmetic unit 9, and the class signal and the class based on the shape. A signal according to the class based on the determination result is output to the discharge operation device 7 as a sorting discharge signal in synchronization with the progress of the tray device 3. In the second aspect of the invention, the receiving boxes 8a of the sorting section 8 are provided for each grade and rank, and the discharge operating device 7
Is provided corresponding to each of the receiving boxes 8a. As described above, according to the present invention, a signal based on the result of class judgment based on the weight of the object to be sorted is sent to the number counting means, and a signal based on the result of the judgment based on the shape of the object to be sorted is sorted out. Since the signals to be sorted are sorted and discharged as signals, price adjustment can be performed based on the result of class judgment based on weight. For example, items to be sorted having the same waist circumference (fruit diameter) but different heights can be evaluated fairly. In addition, it has the effect that it can be packaged in a box or the like based on the result of class determination based on the shape and can be shipped as a good-looking product.
【図面の簡単な説明】
【図1】図1は、接触式2点間計測型の従来装置の説明
図、
【図2】図2は、全面周接接触式傘型従来装置の平面
図、
【図3】図3は、図2の側面図、
【図4】図4は、従来の光線式選別機の排出部の説明
図、
【図5】図5は、従来の直下方向排出装置の説明図、
【図6】図6は、同一果径で高さの異なる果実の説明
図、
【図7】図7は、本発明の実施例を示す装置の全体平面
図、
【図8】図8は、図7の側面図、
【図9】図9は、本発明の実施例を示す装置の平面形状
測定装置と電子秤と側面形状測定装置との組合せを示す
説明図、
【図10】図10は、本発明の実施例を示す装置の側面
形状測定装置の説明図、
【図11】図11は、図9、図10に用いるトレー装置
の側面図、
【図12】図12は、図11のトレー装置の排出作動部
の説明図、
【図13】図13は、図12と同様の図11のトレー装
置の排出作動部の説明図、
【図14】図14は、他の実施例を示すトレー装置の説
明図、
【図15】図15は、トレーを複数個に分割したトレー
装置の説明図とトレーの順次傾倒説明図、
【図16】図16は、図15と同様のトレーを複数個に
分割したトレー装置の説明図とトレーの順次傾倒説明
図、
【図17】図17は、トレーの排出側を分割した他の実
施例を示した図、
【図18】図18は色、キズ測定の説明図、
【図19】図19は内部品質測定装置の取付説明図、
【図20】図20は、果頂部の外観測定説明図である。
【符号の説明】
1・・・選別コンベア、2・・・コンベアチェン、3・
・・トレー装置、4・・・電子秤、5・・・平面形状測
定装置、5a・・・ラインセンサカメラ、6・・・側面
形状測定装置、7・・・排出作動装置、8・・・仕分け
部、8a・・・受部としての受箱、9・・・演算装置、
10・・・色・キズ測定装置、11・・・内部品質測定
装置、12・・・外観測定装置、13・・・本体、14
・・・取付部材、15・・・滑走面、16・・・滑走測
定レール、17・・・押しコロ、18・・・垂直面、1
9・・・トレー
20・・・係合機構、21・・・解放レバー、22・・
・作動片、23・・・被選別物。BRIEF DESCRIPTION OF THE DRAWINGS [FIG. 1] FIG. 1 is an explanatory view of a conventional contact-type two-point measurement type device, and [FIG. 2] FIG. FIG. 3 is a side view of FIG. 2, FIG. 4 is an explanatory view of a discharging section of a conventional light ray sorter, and FIG. 5 is a drawing of a conventional direct downward discharging apparatus. [Fig. 6] Fig. 6 is an explanatory diagram of fruits having the same fruit diameter but different heights. [Fig. 7] Fig. 7 is an overall plan view of an apparatus showing an embodiment of the present invention. FIG. 8 is a side view of FIG. 7, and FIG. 9 is an explanatory view showing a combination of a plane shape measuring device, an electronic scale, and a side shape measuring device of an apparatus showing an embodiment of the present invention. FIG. 10 is an explanatory view of a side surface shape measuring device of an apparatus showing an embodiment of the present invention, FIG. 11 is a side view of a tray device used in FIGS. 9 and 10, and FIG. 11 FIG. 13 is an explanatory view of the discharge operation part of the tray device, FIG. 13 is an explanatory view of the discharge operation part of the tray device of FIG. 11, which is similar to FIG. 12, and FIG. 14 is another embodiment. FIG. 15 is an explanatory view of a tray device in which the tray is divided into a plurality of trays, and an explanatory view of sequentially tilting the trays. FIG. 16 is a plurality of trays similar to FIG. FIG. 17 is an explanatory view of the tray device divided into individual pieces and an explanatory view of sequentially tilting the trays. FIG. 17 is a view showing another embodiment in which the discharge side of the tray is divided. FIG. 19 is an explanatory view of the scratch measurement, FIG. 19 is an explanatory view of mounting the internal quality measuring device, and FIG. 20 is an explanatory view of appearance measurement of the apex. [Explanation of symbols] 1 ... sorting conveyor, 2 ... conveyor chain, 3 ...
..Tray device, 4 ... Electronic scale, 5 ... Planar shape measuring device, 5a ... Line sensor camera, 6 ... Side shape measuring device, 7 ... Discharge actuating device, 8 ... Sorting unit, 8a ... Inbox as receiving unit, 9 ... Computing device,
10 ... Color / scratch measuring device, 11 ... Internal quality measuring device, 12 ... Appearance measuring device, 13 ... Main body, 14
... Mounting member, 15 ... Sliding surface, 16 ... Sliding measurement rail, 17 ... Push roller, 18 ... Vertical surface, 1
9 ... Tray 20 ... Engaging mechanism, 21 ... Release lever, 22 ...
-Operating pieces, 23 ... Objects to be sorted.
─────────────────────────────────────────────────────
【手続補正書】
【提出日】平成4年1月10日
【手続補正1】
【補正対象書類名】明細書
【補正対象項目名】全文
【補正方法】変更
【補正内容】
【書類名】 明細書
【発明の名称】 果実そ菜類の選別装置
【特許請求の範囲】
【1】 被選別物としての果実そ菜類を選別コンベアの
多数のトレー装置上に1個ずつ載せて搬送し、搬送経路
途中の計測部で被選別物の特徴量を計測し、該計測結果
に基づいて、選別コンベアの仕分け部に設けられた受部
に被選別物を仕分け排出する選別装置であって、前記計
測部には、トレー装置上の被選別物について、その重量
を計測して重量信号を出力する電子秤と、その形状を計
測して形状信号を出力するセンサとを設け、該夫々の信
号から被選別物の重量による階級判定と形状による階級
判定とを行なうと共に、この重量による階級判定結果の
信号を個数計数処理手段に送り、且つ形状による階級判
定結果の信号を仕分け排出信号としてトレー装置の進行
と同期させて出力する演算装置を設け、該仕分け排出信
号により作動しトレー装置のトレーを傾動させる排出作
動装置を階級別の各受部に対応させて設けたことを特徴
とする果実そ菜類の選別装置。
【2】 前記形状を計測するセンサは、平面形状を計測
するセンサと側面形状を計測するセンサとであり、前記
演算装置は、該夫々の計測結果を比較していずれか大の
値又はいずれか小の値を選択して階級判定を行なうこと
を特徴とする特許請求の範囲第1項に記載の果実そ菜類
の選別装置。
【3】 前記仕分け部の各受部は、被選別物の仕分け量
に対応した大きさに形成し、前記排出作動装置は該受部
の大きさに応じて1乃至2以上設けられていることを特
徴とする特許請求の範囲第1項又は第2項に記載の果実
そ菜類の選別装置。
【4】 被選別物としての果実そ菜類を選別コンベアの
多数のトレー装置上に1個ずつ載せて搬送し、搬送経路
途中の計測部で被選別物の特徴量を計測し、該計測結果
に基づいて、選別コンベアの仕分け部に設けられた受部
に被選別物を仕分け排出する選別装置であって、前記計
測部には、トレー装置上の被選別物について、等級判定
要素としての内部品質を測定し測定信号を出力する内部
品質測定装置と、階級判定要素としての重量を計測して
重量信号を出力する電子秤と、同じく階級判定要素とし
ての形状を計測して形状信号を出力するセンサとを設
け、前記測定信号から被選別物の等級を判定し等級信号
を出力する等級演算部を設け、前記重量信号と形状信号
とから被選別物の重量による階級判定と形状による階級
判定とを行なうと共に、前記等級信号と該重量による階
級判定結果とからの等級別階級別信号を個数計数処理手
段に送り、且つ前記等級信号と該形状による階級判定結
果とからの等級別階級別信号を仕分け排出信号としてト
レー装置の進行と同期させて出力する演算装置を設け、
該仕分け排出信号により作動しトレー装置のトレーを傾
動させる排出作動装置を等級別階級別の各受部に対応さ
せて設けたことを特徴とする果実そ菜類の選別装置。
【5】 前記形状を計測するセンサは、平面形状を計測
するセンサと側面形状を計測するセンサとであり、前記
演算装置は、該夫々の計測結果を比較していずれか大の
値又はいずれか小の値を選択して階級判定を行なうこと
を特徴とする特許請求の範囲第4項に記載の果実そ菜類
の選別装置。
【6】 前記仕分け部の各受部は、被選別物の仕分け量
に対応した大きさに形成し、前記排出作動装置は該各受
部の大きさ応じて1乃至2以上設けられていることを特
徴とする請求項4又は5に記載の果実そ菜類の選別装
置。
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明はりんご、桃、梨、柿、み
かん等の果実類やトマト、メロン、西瓜等のそ菜類を選
別する選別装置に関するものである。
【0002】
【従来の技術】果実、そ菜類の選別規格には等級規格と
階級規格とがある。等級規格は、果実、そ菜類の品質を
示すものであり、階級規格は果実、そ菜類の大きさを示
すものである。この階級規格は形状により区分する規格
と重量により区分する規格とがある。
【0003】そして、果実そ菜類を選別する汎用形状選
別機には多種多様のものが提案されてきたが、この種の
装置で実情に合致して現在実用化されている代表的な例
としては、機械的接触式二点間計測型(俗称スキマ型)
の形状選果機(特公昭56−38268号公報、実開昭
51−86448号公報)や、球状の全周面接触式傘型
形状選別機(実公昭39−33455号公報、実公昭5
6−11978号公報)や、非接触で外径を計測する光
線式選別機(実公昭56−33957号公報、特開昭5
5−29760号公報)や、テレビカメラを用いて撮像
し面積を算出する形状選別機(実公昭56−11980
号公報)等が公知のものとしてある。
【0004】前記接触式二点間計測型のものは、図1に
示す如く果実そ菜類を横向きにしてその胴径を二点間の
間隙Dで計測するものである。
【0005】次に、前記全周面接触式のものは、図2,
図3に示す如く果実そ菜類を垂直にして傘型に入れるも
のである。
【0006】また、前記光線式選別機は、非接触で計測
して選別するので果実そ菜類に損傷を与えない特徴があ
って、今日の形状選別機の主流をなし広く普及しつつあ
る。この装置では、計測位置が進行方向(長さ)と巾方
向とに限定されるので果実そ菜類は、垂直にのせて搬送
しなければならない。従って、図4に示す如く果実そ菜
類が天地回転して排出される。カメラ式もまたこれと同
様である。
【0007】これらの形状選別機夫々は、いずれも搬送
装置(一般にバケットコンベア又は選別コンベアとい
う)と対をなした計測装置により専用の測定を行なうよ
うになした機構であり、他の計測装置とは組合せられな
い。そしてこれらの装置は、選別する果実そ菜類の形状
とともに重量も計測できるように構成する思想は示され
ていない。
【0008】一方重量式の選果機は、年々改良され近年
電子秤を利用したものが開発され実用化されつつある。
この重量式の選果機は、構造上から2つの種類に分類さ
れる。その1つの種類は、果実そ菜類をのせるバケット
(秤量容器)が平行四辺リンクをなすロバーバル機構に
支えられて秤量機構を構成したもの(実開昭53−14
8943号公報、特開昭57−6321号公報、特開昭
57−12864号公報)であり、他の種類は、バケッ
トが単なるカップ型のものを秤で支えて秤量するもの
(実開昭52−159957号公報)である。これらの
装置の排出方法から分類すると、図5の如くカップを下
方に傾動させて果実そ菜類を直下方向に落下排出するも
のと図4の如くバケットを側方に傾動させて果実そ菜類
を側方に排出するものとがある。
【0009】これらの重量選別機はいずれも、バケット
及び秤量装置が、1つの特定の目的即ち重量計測のため
にお互いに対をなす専用の装置であり、形状と重量との
両方を計測できるように構成する思想は示されていな
い。
【0010】又、同一の品目の果実そ菜類でも地域によ
り味の濃淡即ち、糖度の高いものが好まれるところと、
若干甘酸っぱい味が好まれるところとがある。
【0011】又、選果場は、傾斜した山間地の生産農家
のために設置されたものと平地の生産農家のために設置
されたものとがある。
【0012】
【発明が解決しようとする課題】このように異なる地域
で生産された果実そ菜類は、同一種類のものでも山間部
で収穫した果実そ菜類と平地で収穫した果実そ菜類とで
は、例えば胴回りが同じ大きさでも図6に示す如く背丈
(果高)の高さが異なるとともに重量も当然ながら異な
ってくる。このような果実そ菜類を形状(果径)で選別
した場合、同一階級となるため同一価格となり、背高の
果実そ菜類を生産した農家には収穫量に対して対価が不
当に安く支払われるという不公正さが発生する。このよ
うな不公正さを是正して公正な対価を得ることのできる
選果装置の出現が生産者、選果場から望まれているとい
う問題があった。一方、パック詰め等の箱詰包装をする
場合は、その箱詰めされた商品の見栄え上、果実そ菜類
の大きさを揃えることが不可欠のため、形状で選別する
ことが選果場、市場から望まれているという問題があっ
た。
【0013】本発明は、これらの問題点に鑑みなされた
ものであり、生産者、選果場、市場の要望を同時に満た
すことのできる新しい選別装置を提供することを目的と
する。
【0014】
【課題を解決するための手段】本発明にあって、第1の
発明は、被選別物としての果実そ菜類を選別コンベアの
多数のトレー装置上に1個ずつ載せて搬送し、搬送経路
途中の計測部で被選別物の特徴量を計測し、該計測結果
に基づいて、選別コンベアの仕分け部に設けられた受部
に被選別物を仕分け排出する選別装置であって、前記計
測部には、トレー装置上の被選別物について、その重量
を計測して重量信号を出力する電子秤と、その形状を計
測して形状信号を出力するセンサとを設け、該夫々の信
号から被選別物の重量による階級判定と形状による階級
判定とを行なうと共に、この重量による階級判定結果の
信号を個数計数処理手段に送り、且つ形状による階級判
定結果の信号を仕分け排出信号としてトレー装置の進行
と同期させて出力する演算装置を設け、該仕分け排出信
号により作動しトレー装置のトレーを傾動させる排出作
動装置を階級別の各受部に対応させて設けた果実そ菜類
の選別装置である。
【0015】第2の発明は、被選別物としての果実そ菜
類を選別コンベアの多数のトレー装置上に1個ずつ載せ
て搬送し、搬送経路途中の計測部で被選別物の特徴量を
計測し、該計測結果に基づいて、選別コンベアの仕分け
部に設けられた受部に被選別物を仕分け排出する選別装
置であって、前記計測部には、トレー装置上の被選別物
について、等級判定要素としての内部品質を測定し測定
信号を出力する内部品質測定装置と、階級判定要素とし
ての重量を計測して重量信号を出力する電子秤と、同じ
く階級判定要素としての形状を計測して形状信号を出力
するセンサとを設け、前記測定信号から被選別物の等級
を判定し等級信号を出力する等級演算部を設け、前記重
量信号と形状信号とから被選別物の重量による階級判定
と形状による階級判定とを行なうと共に、前記等級信号
と該重量による階級判定結果とからの等級別階級別信号
を個数計数処理手段に送り、且つ前記等級信号と該形状
による階級判定結果とからの等級別階級別信号を仕分け
排出信号としてトレー装置の進行と同期させて出力する
演算装置を設け、該仕分け排出信号により作動しトレー
装置のトレーを傾動させる排出作動装置を等級別階級別
の各受部に対応させて設けた果実そ菜類の選別装置であ
る。
【0016】
【実施例】以下本発明の一実施例を添付図面を参照して
説明する。
【0017】1は選別コンベア、2はコンベアチェン、
3は選別コンベア1のトレー装置であって、コンベアチ
ェン2に多数取付けられ、果実そ菜類の被選別物23を
1個づつ載せるものである。トレー装置3は各種の形状
に形成することができるが、その場合、該トレー装置3
の形状によってコンベアチェン2を左右に各1条設ける
場合と、中央下部に1条乃至2条設ける場合とがあり、
適宜用いることが望ましい。
【0018】4は選別コンベア1の搬送経路途中の計測
部で被選別物23の特徴量としての重量を計測して重量
信号を出力する電子秤であり、トレー装置3の走行路の
下部にトレー装置3の下面を受ける如く設けられてい
る。この電子秤4は、電磁力平衡式又はロードセル式等
が用いられる。5は同じく計測部で被選別物23の特徴
量としての平面形状を計測して形状信号を出力するセン
サとしての平面形状測定装置であり、トレー装置3の走
行路の上方に下向きに設けられ、トレー装置3の上面を
視野としてトレー装置3上の被選別物23の平面形状を
計測する如くなしている。この平面形状測定装置5は、
好ましくはラインセンサカメラ5aが用いられる。6は
被選別物23の側面形状を計測して形状信号を出力する
センサとしての側面形状測定装置であり、ラインセンサ
等が用いられ、トレー装置3の走行路の側方に横向きに
設けられている。尚、本発明では、平面形状測定装置5
と側面形状測定装置6との両方を用いるのが好ましい
が、いずれか一方であってもよい。
【0019】7はトレー装置3のトレー19を所定の位
置で傾動させる排出作動装置であり、8は選別コンベア
1の仕分け部であり、該仕分け部8には等級別階級別の
受部としての受箱8aが設けられており、各受箱8aに
は排出作動装置7が対応している。
【0020】排出作動装置7は、等級別階級別の仕分け
区分数より多く設けて集中度の高い区分には該排出作動
装置7を複数個当てて設け、複数個所から交互に受箱8
a上に排出する如くなして箱詰め作業者が多く配置でき
るようになしている。
【0021】9は演算装置であり、重量の階級区分値、
形状の階級区分値のプリセット回路を有しており、電子
秤4からの重量信号及び形状測定装置5,6(5,6の
両方を用いる場合。5,6の一方を用いる場合はその一
方の形状測定装置。)からの形状信号を夫々の階級区分
値と比較して被選別物の重量による階級判定と形状によ
る階級判定とを行なうと共に、この重量による階級判定
結果の信号を、代価精算のためのデータ処理を行なう個
数計数処理手段に送り、且つ形状による階級判定結果の
信号を仕分け排出信号として選別コンベア1のトレー装
置3の移動と同期させて所定の排出作動装置7に出力す
るものである。
【0022】更に、詳細に説明すれば、トレー装置3の
本体13は取付部材14に対して固着せず上下、前後、
左右に若干移動(浮動)自在に遊嵌して取付けられてお
り、本体13の下部滑走面15が電子秤4の秤量用受台
としての滑走測定レール16上を走行する時、本体13
は取付部材14に対して若干浮き上った状態となり回動
自在に軸架された押しコロ17により垂直面18が押さ
れて進行するので、電子秤4は垂直に作用する荷重だけ
を計測することができる。
【0023】トレー装置3のトレー19は、図10、1
1、12、13に示す如く本体13の上部に取付けら
れ、係合機構20によって本体13を水平に保持し、取
付部材14の一部に設けた解放レバー21に排出作動装
置7の作動片22が瞬時接触することにより水平保持を
解除し、トレー19を本体13と共に緩やかな傾斜で傾
動させて被選別物23を側方へ排出するものと、図1
4、図15、図16、図17に示す如き別の実施例のも
のとある。
【0024】図14、15、16、17に示すトレー装
置3のトレー19は、本体13に対して傾動自在に取付
けられ、本体13の一部にトレー19との係合機構20
を構成し、本体13は傾動しない構造である。従ってこ
の場合はトレー19を複数個に分割して設けることがで
きるものであり、このような構成は、取付部材14の構
造が簡単である。
【0025】トレー19は従来の重量選別機の受皿とは
異なり、上面が光学的に果実とは明確に区分されるよう
光を吸収し殆んど反射しないようになしており、かつ上
方と側方から被選別物23の姿外観が見られるように底
の浅い皿型をしている。
【0026】又トレー19は本体13に対して1個取付
ける場合と小割りして複数個を組合せて同数の係合機構
20と組合せて一組とする場合とある。トレー19を小
割りしたものは、果実の排出時に先の方から分割片毎に
順次傾動して排出するので果実を加速することなく排出
することができるものである。
【0027】又トレー19の上面は、果実の座りを良く
する効果と傷みを防止する効果を得るために、軟質弾性
材で人工芝状に立毛成形したものを被着する場合と、軟
質弾性部材をエアークッション式に形成して被着する場
合とがある。
【0028】上記の如く構成したトレー装置3は、仕分
け部8においてトレー19を傾動させるのに解放レバー
21に排出装置7の作動片22を瞬時に接触させるだけ
でトレー19の水平保持を解除させて傾動することがで
きるので、仕分け部8での排出トラブルがないと共に速
やかに排出することができる。特に従来のものは、バケ
ットから下方又は側方に突出して設けたレバー又はピン
又はコロ又は摺動片等をガイド、カムで進路切替えする
ことによってカム又はガイドに沿って傾くようになして
いるので排出作動部の故障が生じ易く且つ排出のために
比較的長い時間と距離とを必要としたが、これらを解消
することができた。更に上記の如く作動片22を解放レ
バー21に瞬時接触するだけでトレー19が瞬時に傾動
することができるので、コンベアスピードを速くして能
力を向上させることができた。
【0029】以上が第1の発明の実施例についての説明
である。
【0030】次に第2の発明の実施例について説明す
る。この第2の発明は、第1の発明の階級要素に等級要
素が結合したもので、以下には第1の発明と同一の構成
については説明を省略する。
【0031】10はテレビカメラを応用して被選別物2
3の特徴量としての色、キズ等を測定し測定信号を出力
する色・キズ測定装置であり、11は被選別物23の特
徴量としての糖度、又は酸度、又は熟度等の内部品質を
測定し測定信号を出力する内部品質測定装置である。1
2は被選別物23の特徴量としての果頂部又は梗窪部の
外観状態を測定し測定信号を出力する外観測定装置であ
る。
【0032】等級判定要素としての項目を測定する色・
キズ測定装置10は、少なくともセンサーとしてのカメ
ラを2個以上用いて2以上の複数方向から被選別物23
を撮像する如く取付け、着色の度合いを等級演算部のA
部に予め設定された等級区分値と比較し該当する色等級
を判定する如くなしている。同時にキズは前記センサー
としてのカメラで果実そ菜類本来の地肌に含まれない部
分(変色部)をキズとして捉えその大きさにより等級区
分値と比較して該当する等級を判定する。
【0033】糖度又は酸度、又は熟度等の内部品質の測
定は、内部品質測定装置11を用いて行ない、例えば熟
度の場合は、果実そ菜類の品種毎に夫々の熟度を示す光
学的密度差(所要吸光度差)ΔODの値を等級演算部の
B部に予め設定した等級区分値と比較し該当する熟度等
級を判定する。
【0034】外観測定装置12による外観状態の測定
は、選別対象物によって夫々異なるが、りんごの場合は
果頂部の花痕を視るようにする。花痕部の蕚輪が開いて
割れたものをミツ入りで甘いもの、蕚輪が閉じてすぼん
だものをシブ入りとして甘くないものと判定するように
蕚輪部の等級モデルパターンを予め等級演算部のC部の
メモリーにセットしこれと比較して該当する等級を判定
する。
【0035】又、桃の場合は果頂部ではなく、梗窪部側
を視るようにする。梗窪部のくぼみに穴があいたものは
核割れとして最下級品に、縫合線を中心として左右の肉
づきが均等なものを上級に、左右が不均等なものを下級
に格付けするように等級モデルパターンを上記りんごの
時と同様に予めメモリーにセットし、これと比較して該
当する等級を判定する。
【0036】これらの等級判定要素としての色、キズ、
内部品質、外観状態の各項目の中で最下位にランク付け
された項目の等級をその被選別物23の仕分け等級と判
定し、その等級信号を階級選別の演算装置9へ送るよう
にすることもできるが、この第2の発明では、内部品質
測定装置11と等級演算部のB部以外の、色・キズ測定
装置10と等級演算部のA部、外観測定装置12と等級
演算部のC部は用いない。従って、この第2の発明で
は、選別コンベア1の計測部に設けた内部品質測定装置
11により、被選別物23の内部品質を測定し測定信号
を等級演算部に送り、この等級演算部において被選別物
の等級を判定して等級信号を出力するようになってい
る。そして第2の発明における演算装置9は、電子秤4
からの重量信号とセンサ(5,6)からの形状信号とか
ら被選別物23の重量による階級判定と形状による階級
判定とを行なうと共に、等級演算部のB部からの等級信
号と重量による階級判定結果とからの等級別階級別信号
を、演算装置9内又は該装置9外の個数計数処理手段に
送り、且つ前記等級信号と形状による階級判定結果とか
らの等級別階級別信号を仕分け排出信号としてトレー装
置3の進行と同期させて排出作動装置7に出力するよう
になっている。尚、第2の発明では、仕分け部8の受箱
8aは等級別階級別に設けられており、排出作動装置7
はこの各受箱8aに対応して設けられているものであ
る。
【0037】
【発明の効果】本発明は、上記の如く、被選別物の重量
による階級判定結果に基づく信号を個数計数処理手段に
送り、且つ被選別物の形状による判定結果に基づく信号
を仕分け排出信号とし被選別物を仕分け排出するもので
あるから、重量による階級判定結果で代価精算を行なう
ことができて、例えば胴回り(果径)が同じで高さが異
なる被選別物を公正に評価でき、しかも形状による階級
判定結果でパック詰め等の箱詰め包装を行ない得てパッ
ク内で被選別物の大きさが揃い見栄えのする商品として
出荷できる効果を有するものであり、ひいては生産者、
選果場、市場の要望を同時に満たすことができるもので
ある。
【図面の簡単な説明】
【図1】図1は、従来の接触式2点間計測型形状選果装
置の説明図、
【図2】図2は、従来の全周面接触式傘型形状選果装置
の平面図、
【図3】図3は、図2の側面図、
【図4】図4は、従来の光線式選別機の排出部の説明
図、
【図5】図5は、従来の直下方向排出装置の説明図、
【図6】図6は、同一果径で高さの異なる果実の説明
図、
【図7】図7は、本発明の実施例を示す装置の全体平面
図、
【図8】図8は、図7の側面図、
【図9】図9は、本発明の実施例を示す装置の平面形状
測定装置と電子秤と側面形状測定装置との組合せを示す
説明図、
【図10】図10は、本発明の実施例を示す装置の側面
形状測定装置の説明図、
【図11】図11は、図9、図10に用いるトレー装置
の側面図、
【図12】図12は、図11のトレー装置の排出作動部
の説明図、
【図13】図13は、図12と同様の図11のトレー装
置の排出作動部の説明図、
【図14】図14は、他の実施例を示すトレー装置の説
明図、
【図15】図15は、トレーを複数個に分割したトレー
装置の説明図、
【図16】図16は、図15と同様のトレーを複数個に
分割したトレー装置のトレーの順次傾動説明図、
【図17】図17は、トレーの排出側を分割した他の実
施例を示した図、
【図18】図18は色、キズ測定の説明図、
【図19】図19は内部品質測定装置の取付説明図、
【図20】図20は、果頂部の外観測定説明図である。
【符号の説明】
1・・・選別コンベア、2・・・コンベアチェン、3・
・・トレー装置、4・・・電子秤、5・・・平面形状測
定装置、5a・・・ラインセンサカメラ、6・・・側面
形状測定装置、7・・・排出作動装置、8・・・仕分け
部、8a・・・受部としての受箱、9・・・演算装置、
10・・・色・キズ測定装置、11・・・内部品質測定
装置、12・・・外観測定装置、13・・・本体、14
・・・取付部材、15・・・滑走面、16・・・滑走測
定レール、17・・・押しコロ、18・・・垂直面、1
9・・・トレー
20・・・係合機構、21・・・解放レバー、22・・
・作動片、23・・・被選別物。─────────────────────────────────────────────────── ───
[Procedure Amendment] [Date of submission] January 10, 1992 [Procedure Amendment 1] [Amendment target document name] Statement [Amendment target item name] Full text [Amendment method] Change [Amendment content] [Document name] Specification Book [Title of Invention] Sorting device for fruit and vegetables [Claims] [1] Fruit and vegetables as the objects to be sorted are placed one by one on a large number of tray devices of a sorting conveyor and transported, along the transport route. of measuring the characteristic quantity of the object to be sorted matter by the measurement unit, based on the measurement results, a sorting apparatus for sorting discharge the objects to be sorted matter the receiving portion provided in the sorting unit sorting conveyor, the meter
The measuring unit is provided with an electronic scale that measures the weight of the objects to be sorted on the tray device and outputs a weight signal, and a sensor that measures the shape and outputs a shape signal. The class determination based on the weight of the objects to be sorted and the class determination based on the shape are performed, and the signal of the class determination result based on the weight is sent to the number counting processing means, and the signal of the class determination result based on the shape is used as a sorting discharge signal of the tray device. A fruit and vegetable vegetable characterized by being provided with an arithmetic device for outputting in synchronization with the progress, and an ejecting actuating device which is actuated by the sorting and ejecting signal and tilts the tray of the tray device is provided in correspondence with each receiving portion for each class. Sorting equipment. The sensors for measuring the shape are a sensor for measuring a planar shape and a sensor for measuring a side surface shape, and the arithmetic unit compares the respective measurement results with one of the larger values or any one of them. The apparatus for selecting fruit and vegetables according to claim 1, wherein a small value is selected for class determination. [3] Each of the receiving parts of the sorting part is formed in a size corresponding to the sorting amount of the objects to be sorted, and the discharge actuating device is provided in one or two or more in accordance with the size of the receiving part. The apparatus for selecting fruit and vegetables according to claim 1 or 2, characterized in that. [4] The fruits and vegetables as the objects to be sorted are placed one by one on a large number of tray devices of the sorting conveyor and transported, and the characteristic amount of the objects to be sorted is measured by the measuring section in the middle of the transport route, and the measurement results are displayed. A sorting device for sorting and discharging the objects to be sorted into a receiving portion provided in the sorting portion of the sorting conveyor based on the above-mentioned total
The measurement unit for the sorting of the tray device, and outputs an internal quality measuring apparatus for outputting a measured signal to measure the internal quality of the grade determination factors, the weight signal by measuring the weight of a class determination element An electronic scale and a sensor that similarly measures a shape as a class determination element and outputs a shape signal are provided, and a grade calculation unit that determines the grade of the object to be sorted from the measurement signal and outputs a grade signal is provided. While performing the class determination by the weight and the shape of the object to be sorted from the signal and the shape signal, the class signal from the class signal and the class determination result by the weight to the number counting processing means, And a calculation device is provided which outputs a classification signal according to classification from the classification signal and a classification determination result based on the shape as a sorting discharge signal in synchronization with the progress of the tray device,
A fruit and vegetable sorting device, characterized in that a discharge actuating device that is actuated by the sorting and discharging signal to tilt the tray of the tray device is provided in correspondence with each receiving portion for each grade and class. 5. The sensors for measuring the shape are a sensor for measuring a planar shape and a sensor for measuring a side surface shape, and the arithmetic unit compares the respective measurement results with one of the larger values or one of them. The apparatus for selecting fruit and vegetables according to claim 4, wherein a small value is selected to perform class determination. [6] Each of the receiving parts of the sorting part is formed in a size corresponding to the sorting amount of the objects to be sorted, and the discharge actuating device is provided in one or two or more according to the size of each of the receiving parts. The apparatus for selecting fruit and vegetables according to claim 4 or 5, characterized in that. Description: FIELD OF THE INVENTION The present invention selects fruits such as apples, peaches, pears, persimmons and tangerines, and vegetables such as tomatoes, melons and watermelons. The present invention relates to a sorting device. There are a grade standard and a class standard as sorting standards for fruits and vegetables. The grade standard indicates the quality of fruits and vegetables, and the class standard indicates the size of fruits and vegetables. This class standard includes a standard classified by shape and a standard classified by weight. A wide variety of general-purpose shape sorters have been proposed for sorting fruit and vegetables, and a typical example of this type of equipment that has been put into practical use at present is in conformity with the actual situation. , Mechanical contact type two-point measurement type (commonly known as gap type)
Shape selecting machines (Japanese Patent Publication No. 56-38268, Japanese Utility Model Publication No. 51-86448), and spherical all-surface contact type umbrella type shape sorting machines (Japanese Utility Model Publications 39-33455 and 5).
No. 6-111978), or a light ray type sorting machine for measuring the outer diameter in a non-contact manner (Japanese Utility Model Publication No. 56-33957, Japanese Unexamined Patent Publication No. 5 (1993) -53957)
No. 5-29760), or a shape sorter for taking an image by using a television camera and calculating the area (Jitsuko Sho 56-11980).
Publications) are known. The contact-type two-point measurement type is one in which the fruit and vegetables are placed sideways and the body diameter is measured at the gap D between the two points, as shown in FIG. Next, the above-mentioned all-contact type is shown in FIG.
As shown in FIG. 3 , the fruit and vegetables are placed vertically in an umbrella shape. Further, the above-mentioned light ray type sorting machine has a characteristic that it does not damage fruits and vegetables because it measures and sorts it in a non-contact manner, and is becoming the mainstream of today's shape sorting machines and is becoming widespread. In this device, the measurement position is limited to the traveling direction (length) and the width direction, so that the fruit and vegetables must be placed vertically and conveyed. Therefore, as shown in FIG. 4, the fruit and vegetables are turned upside down and discharged. The camera type is similar to this. [0007] Each of these shape sorters is a mechanism in which dedicated measurement is performed by a measuring device paired with a conveying device (generally referred to as a bucket conveyor or a sorting conveyer), and is different from other measuring devices. Cannot be combined. And, the idea that these devices are configured to measure the weight as well as the shape of the fruit and vegetables to be selected is not shown. On the other hand, the gravimetric type fruit sorter has been improved year by year, and in recent years, a type utilizing an electronic scale has been developed and put into practical use.
This gravimetric type fruit sorter is classified into two types due to its structure. One of them is a weighing mechanism constructed by a bucket (weighing container) on which fruits and vegetables are placed supported by a Roberval mechanism that forms a parallel four-sided link (Actual exploitation 53-14).
8943, JP-A-57-6321, JP-A-57-12864), and the other types are those in which a bucket has a simple cup type and is weighed by supporting it with a scale (actually, Japanese Utility Model Publication 52 No. 159957). According to the discharging method of these devices, the cup is tilted downward as shown in FIG. 5 to drop the fruit and vegetables directly downward, and the bucket is tilted sideways as shown in FIG. Some will be discharged to others. In both of these weight sorters, the bucket and the weighing device are dedicated devices in which they are paired with each other for one specific purpose, that is, weighing, so that both shape and weight can be measured. The idea of constructing is not shown. [0010] Further, even in the same item of fruit and vegetables, depending on the region, those having a high or low taste, that is, having a high sugar content, are preferred.
There is a place where a slightly sweet and sour taste is preferred. [0011] Further, there are two sorting fields, one for a farmer in a sloping mountainous area and one for a farmer in a flat land. [0012] Even if the same kinds of fruit and vegetable produced in different regions are used, there are two types of fruit and vegetable that are harvested in the mountains and on the plains. For example , even if the waist is the same size, as shown in FIG. 6, the height (fruit height) is different and the weight is naturally different. When such fruits and vegetables are sorted by shape (fruit diameter), they are in the same class and therefore have the same price, and the farmers who produce tall fruits and vegetables are paid an unreasonably low price for the harvest amount. Injustice occurs. There has been a problem that producers and selection fields are desired to develop a fruit selection device that can correct such injustice and obtain a fair price. On the other hand, when packing in a box , such as packing , the appearance of the boxed product is
Since it is indispensable to make the sizes of the same, there is a problem that it is desired from the sorting field and the market to sort by the shape. The present invention has been made in view of these problems, and an object of the present invention is to provide a new sorting apparatus capable of simultaneously satisfying the demands of the producer, the sorting field, and the market. To do. According to the first aspect of the present invention, fruit and vegetables as the objects to be sorted are placed one by one on a large number of tray devices of a sorting conveyor and conveyed. A sorting device that measures a characteristic amount of a sorted object with a measuring unit in the middle of a transport path and, based on the measurement result, sorts and discharges the sorted object to a receiving unit provided in a sorting unit of a sorting conveyor, The measuring unit is provided with an electronic scale that measures the weight of the objects to be sorted on the tray device and outputs a weight signal, and a sensor that measures the shape and outputs a shape signal. The class determination based on the weight of the objects to be sorted and the class determination based on the shape are performed, and the signal of the class determination result based on the weight is sent to the number counting processing means, and the signal of the class determination result based on the shape is used as a sorting discharge signal of the tray device. Same as progress A sorting apparatus for fruit and vegetables which is provided with a calculation device for outputting in synchronization with the output device for tilting the tray of the tray device, which is operated by the sorting discharge signal, in association with each receiving portion for each class. A second aspect of the invention is to transport fruit and vegetables as the objects to be sorted one by one on a large number of tray devices of a sorting conveyor, and measure the characteristic amount of the objects to be sorted by a measuring unit in the middle of the transportation route. And sorting the sorting conveyors based on the measurement results
A sorting device that sorts and discharges the objects to be sorted into a receiving part provided in the section, and the measuring unit measures the internal quality as a grade determination element for the objects to be sorted on the tray device and outputs a measurement signal. An internal quality measuring device, an electronic scale that measures weight as a class determination element and outputs a weight signal, and a sensor that similarly measures a shape as a class determination element and outputs a shape signal are provided. A grade calculator is provided for determining the grade of the item to be sorted from the grade signal and outputting a grade signal, performing class determination based on the weight of the item to be sorted and class determination based on the shape signal from the weight signal and the shape signal, and the grade signal. A class-classified signal from the class determination result based on the weight is sent to the number counting processing means, and a class-classified signal based on the class signal and the class determination result based on the shape is used as a sorting discharge signal. -Fruit and vegetable products provided with a computing device that outputs in synchronization with the progress of the device, and an ejection actuating device that operates according to the sorting ejection signal and tilts the tray of the tray device is provided corresponding to each receiving part according to grade and class This is a sorting device. An embodiment of the present invention will be described below with reference to the accompanying drawings. 1 is a sorting conveyor, 2 is a conveyor chain,
Reference numeral 3 denotes a tray device of the sorting conveyor 1, which is attached to the conveyor chain 2 in large numbers and carries one to-be-sorted object 23 of fruits and vegetables. The tray device 3 can be formed in various shapes. In that case, the tray device 3
Depending on the shape of the conveyor chain 2, one conveyor chain 2 may be provided on each side, and one or two conveyor chains may be provided on the lower center.
It is desirable to use it appropriately. Reference numeral 4 denotes an electronic scale which measures the weight of the object 23 to be sorted and outputs a weight signal in a measuring section in the middle of the transport path of the sorting conveyor 1. It is arranged to receive the lower surface of the device 3. As the electronic scale 4, an electromagnetic force balance type or a load cell type is used. Reference numeral 5 is a plane shape measuring device as a sensor for measuring a plane shape as a feature amount of the object to be sorted 23 and outputting a shape signal in the measuring unit, which is provided above the traveling path of the tray device 3 downward. The plane shape of the objects 23 to be sorted on the tray device 3 is measured with the upper surface of the tray device 3 as a field of view. This plane shape measuring device 5
The line sensor camera 5a is preferably used. Reference numeral 6 denotes a side surface shape measuring device as a sensor that measures the side surface shape of the object to be sorted 23 and outputs a shape signal. A line sensor or the like is used, and the side surface shape measuring device 6 is provided laterally on the side of the traveling path of the tray device 3. There is. In the present invention, the plane shape measuring device 5
It is preferable to use both the side profile measuring device 6 and the side profile measuring device 6, but either one may be used. [0019] 7 is a discharge actuating device for tilting the tray 19 of the tray 3 at a predetermined position, 8 is a sorting unit of the sorting conveyor 1, the said sorting unit 8 as another receiving graded classes A receiving box 8a is provided, and a discharge operating device 7 corresponds to each receiving box 8a. The discharge actuating devices 7 are provided in a number larger than the number of sorting categories according to grades, and a plurality of discharging actuating devices 7 are provided in a highly concentrated category, and the receiving boxes 8 are alternately provided from a plurality of locations.
It is designed so that many box packing operators can arrange it so that it can be ejected onto a. Reference numeral 9 denotes an arithmetic unit, which is a weight classification value,
It has a preset circuit of shape class division values, and uses both the weight signal from the electronic scale 4 and the shape measuring devices 5, 6 (5, 6; when one of 5 and 6 is used, one of them is used). The shape signal from the shape measuring device) is compared with each class classification value to perform class determination based on the weight of the object to be sorted and class determination based on the shape, and a signal of the class determination result based on the weight. , A number counting processing means for performing data processing for price settlement, and a signal of a class determination result according to shape as a sorting discharge signal in synchronization with the movement of the tray device 3 of the sorting conveyor 1 to a predetermined discharge operating device 7. It is output. Further, in detail, the main body 13 of the tray device 3 is not fixed to the mounting member 14, and is vertically, forward and backward,
The lower sliding surface 15 of the main body 13 is mounted so as to be freely movable (floatable) to the left and right, and when the lower sliding surface 15 travels on a sliding measurement rail 16 as a weighing platform of the electronic scale 4, the main body 13 is
Is slightly floating with respect to the mounting member 14 and the vertical surface 18 is pushed by the pushing roller 17 rotatably mounted on the vertical surface 18, and the electronic scale 4 measures only the vertically acting load. be able to. The tray 19 of the tray device 3 is shown in FIGS.
1,12,13 to attached to an upper portion of the main body 13 as shown, horizontally to hold the body 13 by the engagement mechanism 20, the actuating piece of the discharge actuating device 7 to the release lever 21 which is provided in a portion of the mounting member 14 22 releases the horizontal holding by momentary contact, and which discharge the objects to be sorted matter 23 to the side of the tray 19 is tilted in a gentle slope with the body 13, FIG. 1
4, FIG. 15, FIG. 16, and FIG. 17, there is another embodiment. The tray 19 of the tray device 3 shown in FIGS. 14, 15, 16 and 17 is tiltably attached to the main body 13, and an engaging mechanism 20 for engaging the tray 19 with a part of the main body 13.
Configure, body 13 is a structure that does not tilt movement. Therefore, in this case, the tray 19 can be provided by being divided into a plurality of pieces, and in such a configuration, the structure of the mounting member 14 is simple. Unlike the tray of the conventional weight sorter, the tray 19 absorbs light so that its upper surface is optically distinct from fruits, and reflects almost no light, and the upper side and the side. It has a shallow dish shape so that the appearance of the objects to be sorted 23 can be seen from one side. There are cases where one tray 19 is attached to the main body 13 and cases where a plurality of trays 19 are subdivided and combined into a set by combining the same number of engaging mechanisms 20. Those Kowari the tray 19 is capable of Ku out discharge such accelerating the fruit so discharged sequentially inclined moving each divided piece from the direction ahead during discharge of the fruit. The upper surface of the tray 19 is coated with a soft elastic material, which is made up of artificial grass-like naps, in order to obtain the effect of improving the sitting quality of the fruit and the effect of preventing the damage, and the soft elastic member. There is a case in which the air cushion type is formed and attached. In the tray device 3 constructed as described above, when the tray 19 is tilted in the sorting portion 8, the horizontal holding of the tray 19 is released only by instantly contacting the operating piece 22 of the discharging device 7 with the release lever 21. Since there is no discharge trouble in the sorting unit 8 and it can be discharged quickly. Particularly, in the conventional one, a lever, a pin, a roller, a sliding piece, or the like provided so as to project downward or laterally from a bucket is configured to be inclined along the cam or the guide by switching the path with the guide or the cam. Although the discharge operation part is liable to malfunction and the discharge requires a relatively long time and distance, these problems can be eliminated. Furthermore, as described above, the tray 19 can be instantly tilted only by momentarily contacting the operating piece 22 with the release lever 21, so that the conveyor speed can be increased and the capacity can be improved. The above is the description of the embodiment of the first invention. Next, an embodiment of the second invention will be described. The second aspect of the present invention is a combination of the grade element and the grade element of the first aspect of the invention, and the description of the same structure as the first aspect of the invention will be omitted below. Reference numeral 10 is an object to be sorted 2 by applying a television camera.
3 is a color / scratch measuring device that measures color, scratches, etc. as a characteristic amount and outputs a measurement signal, and 11 indicates the internal quality such as sugar content, acidity, or ripeness as a characteristic amount of the selection target 23. It is an internal quality measuring device that measures and outputs a measurement signal. 1
Reference numeral 2 denotes an appearance measuring device that measures the appearance state of the apex or infarct as a feature amount of the object to be sorted 23 and outputs a measurement signal. Color for measuring items as grade judgment elements
The flaw measuring device 10 uses at least two cameras as sensors to select the object to be sorted 23 from two or more directions.
Is attached so as to capture the image of the
It is so arranged that the corresponding color grade is judged by comparing it with the grade classification value preset in the part. At the same time, with the camera as the sensor, the scratch is taken as a flaw (discolored portion) which is not included in the original skin of the fruit and vegetable, and is compared with the grade classification value according to the size to determine the corresponding grade. Measurement of internal quality such as sugar content or acidity, or maturity
Constant is performed using an internal quality measurement device 11, for example in the case of ripeness, optical density difference indicating the degree of maturity of each to each type of fruit Vegetables such (required difference in absorbance) .DELTA.OD value grade operation section of The maturity grade is compared by comparing with the grade classification value preset in the B part. The appearance state is measured by the appearance measuring device 12 depending on the objects to be sorted, but in the case of apples, the flower traces of the apex are viewed. The grade model pattern of the humor part is pre-calculated so that the cracked part of the flower trace part is opened and cracked is sweet with honey, and the bulge when the humor ring is closed is judged as unsweet with shibs Set it in the memory of section C and compare it with this to judge the corresponding grade. In the case of a peach, the infarcted portion side is viewed rather than the apex. If there is a hole in the indentation of the infarction, it is classified as the lowest grade product as a nuclear crack, grade with uniform left and right centering on the suture line as high grade, and grade with uneven left and right grade as lower grade. The model pattern is set in the memory in advance as in the case of the apple, and compared with this to determine the corresponding grade. Colors, scratches, and
Among the items of internal quality and appearance, the grade of the item ranked lowest among the items is determined as the sorting grade of the item to be sorted 23, and the grade signal is sent to the arithmetic unit 9 for class sorting. However, in the second invention, in addition to the internal quality measuring device 11 and the B part of the grade calculating part, the color / scratch measuring device 10 and the A part of the grade calculating part, and the appearance measuring device 12 and the C part of the grade calculating part. Part is not used. Therefore, according to the second aspect of the invention, the internal quality measuring device 11 provided in the measuring section of the sorting conveyor 1 measures the internal quality of the objects to be sorted 23 and sends a measurement signal to the grade calculating section. A grade signal is output by judging the grade of the sorted material. The arithmetic unit 9 in the second invention, an electronic scale 4
Based on the weight signal from the sensor and the shape signals from the sensors (5, 6), the class determination based on the weight of the object to be sorted 23 and the class determination based on the shape are performed. The class-based signal based on the determination result is sent to the number counting processing means inside or outside the arithmetic unit 9, and the class-based signal based on the class signal and the class determination result based on the shape is sorted and discharged. The signal is output to the discharge operation device 7 in synchronization with the progress of the tray device 3. In the second aspect of the invention, the receiving boxes 8a of the sorting section 8 are provided for each grade and rank, and the discharge operating device 7
Is provided corresponding to each of the receiving boxes 8a. As described above, according to the present invention, a signal based on the result of class determination based on the weight of the object to be sorted is sent to the number counting processing means, and a signal based on the result of the determination based on the shape of the object to be sorted is sorted. Since the signals to be sorted are sorted and discharged as an emission signal, price adjustment can be performed based on the result of class judgment based on weight. For example, items to be sorted having the same waist circumference (fruit diameter) but different heights are fairly evaluated. It can, moreover in rank determination result by the shape obtained subjected to packing packaging packing such package
All SANYO the size of the object to be sorted matter in click has an effect of shipped as products for the uniform appearance, thus producers,
It can meet the needs of the sorting field and the market at the same time.
Oh Ru. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an explanatory view of a conventional contact type measurement between two points shape election results instrumentation <br/> location, Figure 2 shows conventional full circumference contact plan view of an umbrella-shaped election result apparatus, Figure 3 is a side view of FIG. 2, FIG. 4 is an explanatory view of the discharge portion of a conventional light sorting machine, Figure 5 [Fig. 5] Fig. 5 is an explanatory view of a conventional direct downward discharge device. [Fig. 6] Fig. 6 is an explanatory view of fruits having the same fruit diameter but different heights. [Fig. 7] Fig. 7 is an embodiment of the present invention. FIG. 8 is an overall plan view of the apparatus shown in FIG. 8, FIG. 8 is a side view of FIG. 7, and FIG. 9 is a plan view shape measuring apparatus, an electronic scale, and a side shape measuring apparatus of the apparatus showing an embodiment of the present invention. FIG. 10 is an explanatory view of a side surface shape measuring device of an apparatus showing an embodiment of the present invention, and FIG. 11 is a tray device used in FIGS. 9 and 10. Side view of the FIG. 12 is an explanatory view of a discharge operation part of the tray device of FIG. 11, FIG. 13 is an explanatory view of a discharge operation part of the tray device of FIG. 11, which is similar to FIG. 12, and FIG. FIG. 15 is an explanatory view of a tray device showing another embodiment; FIG. 15 is an explanatory view of a tray device in which the tray is divided into a plurality of parts; FIG. 16 is a tray similar to FIG. successively tilting movement illustration of bets Leh divided tray device into a plurality, Figure 17 is a view showing another embodiment of dividing the discharge side of the tray, Figure 18 is a color, FIG. 19 is an explanatory view of the scratch measurement, FIG. 19 is an explanatory view of mounting the internal quality measuring device, and FIG. 20 is an explanatory view of appearance measurement of the apex. [Explanation of symbols] 1 ... sorting conveyor, 2 ... conveyor chain, 3 ...
..Tray device, 4 ... Electronic scale, 5 ... Planar shape measuring device, 5a ... Line sensor camera, 6 ... Side shape measuring device, 7 ... Discharge actuating device, 8 ... Sorting unit, 8a ... Inbox as receiving unit, 9 ... Computing device,
10 ... Color / scratch measuring device, 11 ... Internal quality measuring device, 12 ... Appearance measuring device, 13 ... Main body, 14
... Mounting member, 15 ... Sliding surface, 16 ... Sliding measurement rail, 17 ... Push roller, 18 ... Vertical surface, 1
9 ... Tray 20 ... Engaging mechanism, 21 ... Release lever, 22 ...
-Operating pieces, 23 ... Objects to be sorted.
Claims (1)
多数のトレー装置上に1個ずつ載せて搬送し、搬送経路
途中の計測部で被選別物の特徴量を計測し、該計測結果
に基づいて、選別コンベアの仕分け部に設けられた受部
に被選別物を仕分け排出する選別装置であって、前記計
側部には、トレー装置上の被選別物について、その重量
を計測して重量信号を出力する電子秤と、その形状を計
測して形状信号を出力するセンサとを設け、該夫々の信
号から被選別物の重量による階級判定と形状による階級
判定とを行なうと共に、この重量による階級判定結果の
信号を個数計数処理手段に送り、且つ形状による階級判
定結果の信号を仕分け排出信号としてトレー装置の進行
と同期させて出力する演算装置を設け、該仕分け排出信
号により作動しトレー装置のトレーを傾動させる排出作
動装置を階級別の各受部に対応させて設けたことを特徴
とする果実そ菜類の選別装置。 【2】 前記形状を計測するセンサは、平面形状を計測
するセンサと側面形状を計測するセンサとであり、前記
演算装置は、該夫々の計測結果を比較していずれか大の
値又はいずれか小の値を選択して階級判定を行なうこと
を特徴とする特許請求の範囲第1項に記載の果実そ菜類
の選別装置。 【3】 前記仕分け部の各受部は、被選別物の仕分け量
に対応した大きさに形成し、前記排出作動装置は該受部
の大きさに応じて1乃至2以上設けられていることを特
徴とする特許請求の範囲第1項又は第2項に記載の果実
そ菜類の選別装置。 【4】 被選別物としての果実そ菜類を選別コンベアの
多数のトレー装置上に1個ずつ載せて搬送し、搬送経路
途中の計測部で被選別物の特徴量を計測し、該計測結果
に基づいて、選別コンベアの仕分け部に設けられた受部
に被選別物を仕分け排出する選別装置であって、前記計
側部には、トレー装置上の被選別物について、等級判定
要素としての内部品質を測定し測定信号を出力する内部
品質測定装置と、階級判定要素としての重量を計測して
重量信号を出力する電子秤と、同じく階級判定要素とし
ての形状を計測して形状信号を出力するセンサとを設
け、前記測定信号から被選別物の等級を判定し等級信号
を出力する等級演算部を設け、前記重量信号と形状信号
とから被選別物の重量による階級判定と形状による階級
判定とを行なうと共に、前記等級信号と該重量による階
級判定結果とからの等級別階級別信号を個数計数処理手
段に送り、且つ前記等級信号と該形状による階級判定結
果とからの等級別階級別信号を仕分け排出信号としてト
レー装置の進行と同期させて出力する演算装置を設け、
該仕分け排出信号により作動しトレー装置のトレーを傾
動させる排出作動装置を等級別階級別の各受部に対応さ
せて設けたことを特徴とする果実そ菜類の選別装置。 【5】 前記形状を計測するセンサは、平面形状を計測
するセンサと側面形状を計測するセンサとであり、前記
演算装置は、該夫々の計測結果を比較していずれか大の
値又はいずれか小の値を選択して階級判定を行なうこと
を特徴とする特許請求の範囲第4項に記載の果実そ菜類
の選別装置。 【6】 前記仕分け部の各受部は、被選別物の仕分け量
に対応した大きさに形成し、前記排出作動装置は該各受
部の大きさ応じて1乃至2以上設けられていることを特
徴とする請求項4又は5に記載の果実そ菜類の選別装
置。[Claims] [1] The fruits and vegetables as the objects to be sorted are placed one by one on a large number of tray devices of a sorting conveyor and transported, and the characteristic amount of the objects to be sorted is measured by a measuring unit in the middle of the transport path. Then, based on the measurement result, a sorting device that sorts and discharges the objects to be sorted into a receiving part provided in the sorting part of the sorting conveyor, wherein the meter-side part has the objects to be sorted on the tray device, An electronic scale that measures the weight and outputs a weight signal and a sensor that measures the shape and outputs a shape signal are provided, and class determination based on the weight of the object to be sorted and class determination based on the shape are performed from the respective signals. In addition to the above, a signal of the class determination result based on the weight is sent to the number counting processing means, and a signal of the class determination result based on the shape is provided as a sorting discharge signal and is output in synchronization with the progress of the tray device. Discharge Sorter fruit Vegetables such, characterized in that provided corresponding to the respective receiving portions of different classes of ejection actuation device for tilting the tray actuated tray device by items. The sensors for measuring the shape are a sensor for measuring a planar shape and a sensor for measuring a side surface shape, and the arithmetic unit compares the respective measurement results with one of the larger values or any one of them. The apparatus for selecting fruit and vegetables according to claim 1, wherein a small value is selected for class determination. [3] Each of the receiving parts of the sorting part is formed in a size corresponding to the sorting amount of the objects to be sorted, and the discharge actuating device is provided in one or two or more in accordance with the size of the receiving part. The apparatus for selecting fruit and vegetables according to claim 1 or 2, characterized in that. [4] The fruits and vegetables as the objects to be sorted are placed one by one on a large number of tray devices of the sorting conveyor and transported, and the characteristic amount of the objects to be sorted is measured by the measuring section in the middle of the transport route, and the measurement results are displayed. On the basis of the sorting device for sorting and discharging the objects to be sorted into the receiving portion provided in the sorting portion of the sorting conveyor, the total side portion has the internal as a grade determination element for the objects to be sorted on the tray device. An internal quality measuring device that measures quality and outputs a measurement signal, an electronic scale that measures weight as a class determination element and outputs a weight signal, and a shape that also measures a class determination element and outputs a shape signal. A sensor is provided, and a grade calculation unit that determines the grade of the object to be sorted from the measurement signal and outputs a grade signal is provided, and class determination based on the weight of the object to be sorted and class determination based on the shape from the weight signal and the shape signal. Along with Sending a class-classified signal from the class signal and the class-determined result based on the weight to the number counting processing means, and sorting the class-classified signal from the class signal and the class-determined result based on the shape to an ejection signal Provided with an arithmetic unit that outputs in synchronization with the progress of the tray device,
A fruit and vegetable sorting device, characterized in that a discharge actuating device that is actuated by the sorting and discharging signal to tilt the tray of the tray device is provided in correspondence with each receiving portion for each grade and class. 5. The sensors for measuring the shape are a sensor for measuring a planar shape and a sensor for measuring a side surface shape, and the arithmetic unit compares the respective measurement results with one of the larger values or one of them. The apparatus for selecting fruit and vegetables according to claim 4, wherein a small value is selected to perform class determination. [6] Each of the receiving parts of the sorting part is formed in a size corresponding to the sorting amount of the objects to be sorted, and the discharge actuating device is provided in one or two or more according to the size of each of the receiving parts. The apparatus for selecting fruit and vegetables according to claim 4 or 5, characterized in that.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3332170A JPH0712466B2 (en) | 1991-12-16 | 1991-12-16 | Fruit and vegetable sorter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3332170A JPH0712466B2 (en) | 1991-12-16 | 1991-12-16 | Fruit and vegetable sorter |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57128246A Division JPS5919577A (en) | 1982-07-22 | 1982-07-22 | Method and device for selecting fruit and vegetable |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05200366A true JPH05200366A (en) | 1993-08-10 |
| JPH0712466B2 JPH0712466B2 (en) | 1995-02-15 |
Family
ID=18251942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3332170A Expired - Lifetime JPH0712466B2 (en) | 1991-12-16 | 1991-12-16 | Fruit and vegetable sorter |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0712466B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100314538B1 (en) * | 1999-06-12 | 2001-11-30 | 정경원 | A Fruit Product Sorting Device |
| CN105043512A (en) * | 2015-06-08 | 2015-11-11 | 台衡精密测控(昆山)股份有限公司 | Automatic sorting scale and sorting method thereof |
| CN114405872A (en) * | 2022-01-21 | 2022-04-29 | 长春理工大学 | High-precision measuring and grouping system for steel ball diameter |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52145156A (en) * | 1976-05-27 | 1977-12-02 | Onesutoshiya Kk | Automatic grading system of fruit |
| JPS5324600A (en) * | 1976-08-19 | 1978-03-07 | Murata Manufacturing Co | Nonnreducing dielectric ceramic composition |
| JPS53102078A (en) * | 1977-02-17 | 1978-09-06 | Kenki Kouei Kk | Concentrating method of round agricultural products |
| JPS5719221A (en) * | 1980-07-09 | 1982-02-01 | Maki Seisakusho:Kk | Classifying bucket for fruit, vegetables and the like |
-
1991
- 1991-12-16 JP JP3332170A patent/JPH0712466B2/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52145156A (en) * | 1976-05-27 | 1977-12-02 | Onesutoshiya Kk | Automatic grading system of fruit |
| JPS5324600A (en) * | 1976-08-19 | 1978-03-07 | Murata Manufacturing Co | Nonnreducing dielectric ceramic composition |
| JPS53102078A (en) * | 1977-02-17 | 1978-09-06 | Kenki Kouei Kk | Concentrating method of round agricultural products |
| JPS5719221A (en) * | 1980-07-09 | 1982-02-01 | Maki Seisakusho:Kk | Classifying bucket for fruit, vegetables and the like |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100314538B1 (en) * | 1999-06-12 | 2001-11-30 | 정경원 | A Fruit Product Sorting Device |
| CN105043512A (en) * | 2015-06-08 | 2015-11-11 | 台衡精密测控(昆山)股份有限公司 | Automatic sorting scale and sorting method thereof |
| CN114405872A (en) * | 2022-01-21 | 2022-04-29 | 长春理工大学 | High-precision measuring and grouping system for steel ball diameter |
| CN114405872B (en) * | 2022-01-21 | 2023-09-01 | 长春理工大学 | High-precision steel ball diameter measurement and grouping system |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0712466B2 (en) | 1995-02-15 |
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