JPH0520643Y2 - - Google Patents
Info
- Publication number
- JPH0520643Y2 JPH0520643Y2 JP1986033817U JP3381786U JPH0520643Y2 JP H0520643 Y2 JPH0520643 Y2 JP H0520643Y2 JP 1986033817 U JP1986033817 U JP 1986033817U JP 3381786 U JP3381786 U JP 3381786U JP H0520643 Y2 JPH0520643 Y2 JP H0520643Y2
- Authority
- JP
- Japan
- Prior art keywords
- filling
- valve
- valve body
- bellows
- valve housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Supply Of Fluid Materials To The Packaging Location (AREA)
- Basic Packing Technique (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案は、牛乳、果汁、酒、清涼飲料等の液体
を無菌充填するに好適な充填ノズルに関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a filling nozzle suitable for aseptically filling liquids such as milk, fruit juice, alcoholic beverages, and soft drinks.
従来、無菌充填に使用する充填ノズルは、第2
図に示すように、側面の充填物入口1Aと一端の
充填物出口1Bを備えた弁ハウジング1と、この
充填物出口を開閉する弁体2と、弁体2を往復動
させるための駆動手段(図示せず)に連結された
弁軸3と、弁軸3を摺動可能に案内する軸受4
と、一端を弁軸3に溶接等で固定され、他端を弁
ハウジング1の端部に取付けられたベローズ5等
を有しており、充填物が充填物タンクから充填物
入口1Aに供給され、弁体2による充填物出口の
開閉により、充填物出口1Bから充填物容器(図
示せず)に充填されている。ここで、ベローズ5
は弁軸3の往復動に応じて伸縮し、常時弁ハウジ
ング1内を外界から遮断し、外部から弁ハウジン
グ1内への殺菌の侵入を防止するものである。
Conventionally, the filling nozzle used for aseptic filling is
As shown in the figure, a valve housing 1 includes a filling inlet 1A on the side and a filling outlet 1B at one end, a valve body 2 for opening and closing the filling outlet, and a driving means for reciprocating the valve body 2. (not shown) and a bearing 4 that slidably guides the valve shaft 3.
It has a bellows 5 or the like whose one end is fixed to the valve shaft 3 by welding or the like and the other end is attached to the end of the valve housing 1, and the filling is supplied from the filling tank to the filling inlet 1A. By opening and closing the filling outlet with the valve body 2, the filling container (not shown) is filled from the filling outlet 1B. Here, bellows 5
expands and contracts in accordance with the reciprocating movement of the valve shaft 3, and constantly isolates the inside of the valve housing 1 from the outside world, thereby preventing sterilization from entering into the valve housing 1 from the outside.
ところが、このような従来の充填ノズルには以
下のような問題点のあることが判明した。即ち、
充填物の通路は充填作業終了後、洗浄液を高圧で
流して定置洗浄(CIP)を行うが、ベローズ5は
多数の凹凸を有する構造であるため洗浄性が悪
い。特に充填物が固形分を含んだもの、例えば果
汁等の場合には、この固定分がベローズの窪み内
に詰まり、洗浄が極めて困難である。洗浄性を考
えると、比較的凹凸のなめらかな成形ベローズを
使用せざるを得ないが、その場合には凹凸の大き
い溶接ベローズに比べベローズの伸縮性が悪いた
め、弁体の往復動に大きい力を必要とし、しかも
寿命が短い。更に、ベローズが洗浄時に高圧の洗
浄液に曝されるため、この点からも寿命が短くな
る。
However, it has been found that such conventional filling nozzles have the following problems. That is,
After the filling operation is completed, the filling passage is cleaned in place (CIP) by flowing a cleaning liquid at high pressure, but since the bellows 5 has a structure with many unevenness, cleaning performance is poor. In particular, if the filler contains solid content, such as fruit juice, this solid content will clog the recesses of the bellows, making cleaning extremely difficult. Considering cleanability, it is necessary to use molded bellows with relatively smooth irregularities, but in that case, the elasticity of the bellows is poorer than that of welded bellows with large irregularities, so a large force is required for the reciprocating movement of the valve body. and has a short lifespan. Furthermore, since the bellows is exposed to high-pressure cleaning fluid during cleaning, the service life of the bellows is also shortened.
本考案はかかる従来の問題点に鑑みて為された
もので、洗浄性の良い、かつ使用部品の寿命を長
くしうる充填ノズルを提供することを目的とす
る。 The present invention was devised in view of these conventional problems, and an object of the present invention is to provide a filling nozzle that is easy to clean and can extend the life of parts used.
本考案は、側面に充填物入口を備え、この入口
をはさんで一方に充填物出口を、他方に円筒状の
シール面を備えた弁ハウジングと、該弁ハウジン
グ内で、軸線方向に移動可能に設けられ、前記充
填物出口を開閉する弁部と、前記シール面に対し
てシール関係を保つて摺動可能なシール部とを備
えた弁体と、該弁体のシール部側に軸線方向に設
けられた弁軸と、該弁軸を介して前記弁体を往復
動させる駆動手段と、前記弁ハウジングのシール
面と弁体のシール部とによつて、前記充填物入口
から充填物出口に到る通路から遮断された位置に
配置されたベローズであつて、一端を前記弁体又
は弁軸に固定され、他端を前記弁ハウジングに、
前記弁体のシール部の摺動範囲の外側で固定さ
れ、弁ハウジングの内外を遮断するベローズとを
有し、前記弁ハウジングが、前記ベローズの外面
と弁ハウジングの内面との間の空間に殺菌用流体
を供給するための管接続口を有していることを特
徴とする充填ノズルを要旨とする。
The present invention consists of a valve housing that has a filling inlet on the side, a filling outlet on one side of the inlet, and a cylindrical sealing surface on the other side, and is movable in the axial direction within the valve housing. a valve body provided with a valve part for opening and closing the filling outlet, a seal part slidable while maintaining a sealing relationship with the seal surface; A valve shaft provided in the valve shaft, a driving means for reciprocating the valve body via the valve shaft, a sealing surface of the valve housing and a sealing portion of the valve body are used to connect the filling material inlet to the filling material outlet. a bellows disposed in a position cut off from a passage leading to the valve body, one end of which is fixed to the valve body or valve shaft, and the other end of which is connected to the valve housing;
a bellows that is fixed outside the sliding range of the seal portion of the valve body and shuts off the inside and outside of the valve housing; The gist of the present invention is a filling nozzle characterized by having a pipe connection port for supplying a liquid.
上記構成の充填ノズルでは、ベローズが弁ハウ
ジングの内外を遮断しているので、外部の雑菌が
弁ハウジング内に侵入することを防止できる。ま
た、ベローズが弁ハウジングのシール面と弁体の
シール部とにより、充填物の通路から遮断される
構成であるので、ベローズには充填物が接触する
ことがなく、ベローズの洗浄性の問題がなくな
り、溶接ベローズの使用が可能になるばかりでな
く、充填物の通路を洗浄するための高圧の洗浄液
に曝されることがないので、寿命が長くなる。
In the filling nozzle configured as described above, since the bellows blocks the inside and outside of the valve housing, it is possible to prevent external germs from entering the valve housing. Additionally, since the bellows is isolated from the passage of the filling material by the sealing surface of the valve housing and the sealing portion of the valve body, the filling material does not come into contact with the bellows, which eliminates the problem of cleaning the bellows. This not only allows the use of welded bellows, but also increases their lifespan since they are not exposed to high-pressure cleaning fluids to clean the filling passages.
なお、通常、摺動部分では雑菌の侵入を防止す
ることが困難であり、もし弁ハウジング内面とベ
ローズ外面との間の空間に雑菌があると、その雑
菌が弁ハウジングと弁体との摺動部分から充填物
通路に侵入する恐れがある。しかしながら、上記
構成の充填ノズルは弁ハウジングに、ベローズ外
面と弁ハウジング内面との間の空間に通じる管接
続口を設けているので、充填ノズルの使用に先立
つて、この管接続口から殺菌用流体を供給するこ
とにより、弁ハウジング内面とベローズ外面との
間の空間を殺菌することができ、弁ハウジングの
シール面と弁体のシール部との摺動部分からの雑
菌侵入の問題は生じない。 Normally, it is difficult to prevent bacteria from entering the sliding parts, and if there are bacteria in the space between the inner surface of the valve housing and the outer surface of the bellows, the bacteria may be trapped in the sliding part between the valve housing and the valve body. There is a risk that the product may enter the filling passage from the inside. However, since the filling nozzle with the above configuration is provided with a pipe connection port in the valve housing that communicates with the space between the outer surface of the bellows and the inner surface of the valve housing, the sterilizing fluid is By supplying this, the space between the inner surface of the valve housing and the outer surface of the bellows can be sterilized, and the problem of germs entering from the sliding portion between the sealing surface of the valve housing and the sealing portion of the valve body does not occur.
以下、本考案の実施例を説明する。第1図にお
いて、11は弁ハウジングである。この弁ハウジ
ング11はその側面に充填物入口11Aを有し、
その充填物入口11Aをはさんで一方に充填物出
口11Bを、反対側に円筒状のシール面11Cを
有している。12は弁ハウジング11内に軸線方
向に移動可能に設けられる弁体であり、充填物出
口11Bを開閉する弁部12Aと、シール面11
Cに対してシール関係を保つて摺動可能なシール
部12Bとを備えている。13は弁体12のシー
ル部12B側に軸線方向に設けられた弁軸であ
る。この弁軸13は支持体14の軸受15に摺動
可能に保持されており、その先端には、シリンダ
室16内を摺動するピストン17が連結されてい
る。シリンダ室16には給排気通路18,19が
接続されており、この給排気通路18,19を介
して圧縮空気を供給することによりピストン17
が上下に移動し、弁体12を往復動させる。従つ
て、シリンダ室16及びピストン17は弁体12
を往復動させる駆動手段を構成する。なお、20
はピストン17を下方に付勢するばねであり、圧
縮空気の供給されない時に弁体12を下方に押し
て充填物出口11Bを閉じる作用を果たす。弁体
の駆動手段は図示のピストン17を利用するもの
に限定されず、任意の他の機構が用いられてもよ
い。
Examples of the present invention will be described below. In FIG. 1, 11 is a valve housing. This valve housing 11 has a filling inlet 11A on its side,
It has a filling outlet 11B on one side with the filling inlet 11A in between, and a cylindrical sealing surface 11C on the opposite side. Reference numeral 12 denotes a valve body that is provided movably in the axial direction within the valve housing 11, and includes a valve portion 12A that opens and closes the filling outlet 11B, and a sealing surface 11.
A seal portion 12B that can slide while maintaining a sealing relationship with respect to C is provided. 13 is a valve shaft provided in the axial direction on the seal portion 12B side of the valve body 12. This valve shaft 13 is slidably held by a bearing 15 of a support body 14, and a piston 17 that slides within a cylinder chamber 16 is connected to its tip. Supply and exhaust passages 18 and 19 are connected to the cylinder chamber 16, and by supplying compressed air through these supply and exhaust passages 18 and 19, the piston 17
moves up and down, causing the valve body 12 to reciprocate. Therefore, the cylinder chamber 16 and the piston 17 are connected to the valve body 12.
It constitutes a driving means for reciprocating the. In addition, 20
is a spring that urges the piston 17 downward, and functions to push the valve body 12 downward and close the filling outlet 11B when compressed air is not supplied. The means for driving the valve body is not limited to the one using the illustrated piston 17, but any other mechanism may be used.
21はベローズであり、その一端が取付板22
を介して弁体12に気密的に固定され、他端が取
付板23を介して弁ハウジング11の端部に気密
的に固定されている。ベローズ21と取付板2
2,23とは溶接等により気密的に結合されてお
り、従つてこのベローズ21は弁ハウジング11
の内外を気密的に遮断し、外部の雑菌の侵入を防
止する。なお、取付板22は弁体12に取付ける
場合に限らず、弁体12とは離れた位置で弁軸1
3に溶接等により気密的に固定されてもよい。ベ
ローズ21としては、任意のものを使用可能であ
るが、金属性の溶接ベローズが寿命が長く、且つ
伸縮性能が良いので好ましい。ベローズ21の外
側に位置する弁ハウジング11の壁面には、管接
続口11D,11Eが形成されており、一方の管
接続口11Dには無菌フイルタ24、蒸気供給管
25、エア供給管26が接続され、他方の管接続
口11Eには絞り用の弁27を有する排気管28
が接続されている。 21 is a bellows, one end of which is connected to the mounting plate 22.
The other end is hermetically fixed to the end of the valve housing 11 via a mounting plate 23. Bellows 21 and mounting plate 2
2 and 23 are airtightly connected by welding or the like, so that the bellows 21 is connected to the valve housing 11.
Airtightly seals the inside and outside of the room to prevent invasion of outside germs. Note that the mounting plate 22 is not limited to being attached to the valve body 12;
3 may be airtightly fixed by welding or the like. Any bellows can be used as the bellows 21, but metal welded bellows are preferred because they have a long life and good expansion and contraction performance. Pipe connection ports 11D and 11E are formed on the wall surface of the valve housing 11 located outside the bellows 21, and a sterile filter 24, a steam supply pipe 25, and an air supply pipe 26 are connected to one pipe connection port 11D. and an exhaust pipe 28 having a throttle valve 27 at the other pipe connection port 11E.
is connected.
次に、上記充填ノズルの使用方法を説明する。
使用に先立つて、充填物入口11Aから加熱蒸気
を供給し、充填物入口11Aから充填物出口11
Bに到る充填物通路及び弁体12外面等の殺菌を
行う。これと並行して蒸気供給管25からも加熱
蒸気を供給し、弁ハウジング11内の弁体12背
後の空間30を殺菌する。これによつて弁ハウジ
ング11内の弁体12の移動範囲内が殺菌される
こととなる。殺菌終了後、エア供給管26から少
量の無菌エアを空間30に供給し続けながら、充
填動作を行う。即ち、充填物入口11Aから充填
物を供給し、弁体12の往復動により充填物出口
11Bを開閉し、充填物を充填容器(図示せず)
に充填する。この時、弁体12のシール部12B
と弁ハウジング11のシール面11Cとによるシ
ールによつて、充填物が弁体12背後の空間30
に侵入することはないので、ベローズ21に充填
物が接触することはない。なお、弁体12の往復
動に応じて弁体背後の空間30の容積が変動する
が、この空間には常に無菌エアが供給されている
ため、負圧になることがなく、外部の雑菌の侵入
が防止され、また、弁軸13の軸受15等の摺動
部はベローズ21によつて弁ハウジング内とは隔
離されているため、この部分からの雑菌侵入も防
止され、充填物は無菌状態で充填される。次に、
充填動作終了後は、充填物の通路に洗浄液が高圧
で供給され、洗浄が行われる。この場合洗浄液
は、充填物入口11Aから充填物出口11Bに到
る通路を洗浄すればよく、複雑な形状のベローズ
21の洗浄が必要ないので、容易に洗浄すること
ができ、且つベローズ21が洗浄液で損傷される
こともない。 Next, a method of using the above-mentioned filling nozzle will be explained.
Prior to use, heated steam is supplied from the filling inlet 11A, and from the filling inlet 11A to the filling outlet 11.
Sterilize the filling passage leading to B, the outer surface of the valve body 12, etc. In parallel with this, heated steam is also supplied from the steam supply pipe 25 to sterilize the space 30 behind the valve body 12 inside the valve housing 11. As a result, the area within the movement range of the valve body 12 within the valve housing 11 is sterilized. After the sterilization is completed, a filling operation is performed while continuing to supply a small amount of sterile air to the space 30 from the air supply pipe 26. That is, the filling is supplied from the filling inlet 11A, the filling outlet 11B is opened and closed by the reciprocating movement of the valve body 12, and the filling is transferred to the filling container (not shown).
Fill it. At this time, the seal portion 12B of the valve body 12
Due to the sealing between the sealing surface 11C of the valve housing 11 and the sealing surface 11C of the valve housing 11, the filling material is kept in the space 30 behind the valve body 12.
Since the filling does not enter the bellows 21, the filling does not come into contact with the bellows 21. Note that the volume of the space 30 behind the valve body changes according to the reciprocating movement of the valve body 12, but since sterile air is always supplied to this space, there is no negative pressure, and no external bacteria are present. In addition, since the sliding parts such as the bearing 15 of the valve stem 13 are isolated from the inside of the valve housing by the bellows 21, the intrusion of bacteria from this part is also prevented, and the filling is kept in a sterile state. filled with. next,
After the filling operation is completed, cleaning liquid is supplied at high pressure to the passage of the filling material to perform cleaning. In this case, the cleaning liquid only needs to clean the passage from the filling inlet 11A to the filling outlet 11B, and there is no need to clean the bellows 21, which has a complicated shape. It will not be damaged.
以上の説明から明らかなように、本考案の充填
ノズルは、弁軸が弁ハウジング外に延び出す部分
において、弁ハウジング内外を隔離し、外部から
の雑菌侵入を防止するベローズを、弁ハウジング
のシール面と弁体に形成したシール部とで充填物
通路から遮断するように構成したので、充填物が
ベローズの外周に接触することがなく、従つて、
充填ノズルの定置洗浄を行う場合に、複雑な形状
のベローズの洗浄が必要なくなり、洗浄が容易と
なるばかりでなく、洗浄液によるベローズの寿命
低下がなくなり、更に、ベローズとして凹凸の大
きい溶接ベローズを支障なく使用することが可能
となる等の効果を有している。また、弁体背後
の、ベローズ外面と弁ハウジング内面との間の空
間には殺菌用流体を供給可能としているので、こ
の空間を殺菌でき、弁ハウジングと弁体との摺動
部分からの雑菌侵入を防止できるという効果も有
している。
As is clear from the above description, the filling nozzle of the present invention has a bellows that isolates the inside and outside of the valve housing and prevents germs from entering from the outside at the part where the valve stem extends outside the valve housing. Since it is configured to be shut off from the filling passage by the face and the seal formed on the valve body, the filling does not come into contact with the outer periphery of the bellows, and therefore,
When performing stationary cleaning of the filling nozzle, it is no longer necessary to clean the bellows with a complicated shape, which not only makes cleaning easier, but also eliminates the reduction in the life of the bellows due to cleaning fluid, and also eliminates the problem of welded bellows with large irregularities as a bellows. This has the advantage that it can be used without any problems. In addition, since sterilizing fluid can be supplied to the space between the outer surface of the bellows and the inner surface of the valve housing behind the valve body, this space can be sterilized and bacteria can enter through the sliding part between the valve housing and the valve body. It also has the effect of preventing.
第1図は本考案の一実施例の充填ノズルの断面
図、第2図は従来の充填ノズルの一部を示す断面
図である。
11……弁ハウジング、11A……充填物入
口、11B……充填物出口、11C……シール
面、12……弁体、12A……弁部、12B……
シール部、13……弁軸、17……ピストン、2
1……ベローズ。
FIG. 1 is a sectional view of a filling nozzle according to an embodiment of the present invention, and FIG. 2 is a sectional view showing a part of a conventional filling nozzle. 11... Valve housing, 11A... Filling inlet, 11B... Filling outlet, 11C... Seal surface, 12... Valve body, 12A... Valve portion, 12B...
Seal part, 13... Valve shaft, 17... Piston, 2
1... Bellows.
Claims (1)
一方に充填物出口を、他方に円筒状のシール面を
備えた弁ハウジングと、 該弁ハウジング内で、軸線方向に移動可能に設
けられ、前記充填物出口を開閉する弁部と、前記
シール面に対してシール関係を保つて摺動可能な
シール部とを備えた弁体と、 該弁体のシール部側に軸線方向に設けられた弁
軸と、該弁軸を介して前記弁体を往復動させる駆
動手段と、前記弁ハウジングのシール面と弁体の
シール部とによつて、前記充填物入口から充填物
出口に到る通路から遮断された位置に配置された
ベローズであつて、一端を前記弁体又は弁軸に固
定され、他端を前記弁ハウジングに、前記弁体の
シール部の摺動範囲の外側で固定され、弁ハウジ
ングの内外を遮断するベローズとを有し、 前記弁ハウジングが、前記ベローズの外面と弁
ハウジングの内面との間の空間に殺菌用流体を供
給するための管接続口を有していることを特徴と
する充填ノズル。[Claims for Utility Model Registration] A valve housing having a filling inlet on the side, a filling outlet on one side of the inlet, and a cylindrical sealing surface on the other side; a valve body that is movable in a direction and includes a valve part that opens and closes the filling outlet; and a seal part that is slidable while maintaining a sealing relationship with the seal surface; and a seal part of the valve body. The filling inlet is controlled by a valve shaft provided in the axial direction on the side, a driving means for reciprocating the valve body via the valve shaft, and a sealing surface of the valve housing and a sealing portion of the valve body. A bellows is arranged in a position where it is cut off from a passage leading to a filling outlet, one end of which is fixed to the valve body or the valve shaft, the other end of which is fixed to the valve housing, and the other end is fixed to the valve body, and the other end is attached to the sliding portion of the sealing part of the valve body. a bellows that is fixed outside the movement range and blocks the inside and outside of the valve housing; A filling nozzle characterized by having a connection port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1986033817U JPH0520643Y2 (en) | 1986-03-11 | 1986-03-11 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1986033817U JPH0520643Y2 (en) | 1986-03-11 | 1986-03-11 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62146702U JPS62146702U (en) | 1987-09-16 |
| JPH0520643Y2 true JPH0520643Y2 (en) | 1993-05-28 |
Family
ID=30841775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1986033817U Expired - Lifetime JPH0520643Y2 (en) | 1986-03-11 | 1986-03-11 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0520643Y2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013109633A1 (en) * | 2013-09-04 | 2015-03-05 | Sig Technology Ag | Device for controlling the flow rate |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56113503A (en) * | 1980-02-05 | 1981-09-07 | Dainippon Printing Co Ltd | Filling nozzle |
| JPS5889665U (en) * | 1981-12-12 | 1983-06-17 | 花井 安五郎 | Detachable air bleed valve |
-
1986
- 1986-03-11 JP JP1986033817U patent/JPH0520643Y2/ja not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62146702U (en) | 1987-09-16 |
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