JPH0526249B2 - - Google Patents
Info
- Publication number
- JPH0526249B2 JPH0526249B2 JP4204382A JP4204382A JPH0526249B2 JP H0526249 B2 JPH0526249 B2 JP H0526249B2 JP 4204382 A JP4204382 A JP 4204382A JP 4204382 A JP4204382 A JP 4204382A JP H0526249 B2 JPH0526249 B2 JP H0526249B2
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- film
- magnetic recording
- recording medium
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000005291 magnetic effect Effects 0.000 claims description 25
- 239000000758 substrate Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 7
- 238000001771 vacuum deposition Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000010408 film Substances 0.000 description 20
- 239000010409 thin film Substances 0.000 description 13
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 230000005294 ferromagnetic effect Effects 0.000 description 4
- 238000007738 vacuum evaporation Methods 0.000 description 4
- 239000002861 polymer material Substances 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910000889 permalloy Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
- G11B5/85—Coating a support with a magnetic layer by vapour deposition
Landscapes
- Manufacturing Of Magnetic Record Carriers (AREA)
- Thin Magnetic Films (AREA)
Description
本発明はCoとCrを主成分とする磁性層が高分
子材料より成る基板上に形成された磁気記録媒体
の製造方法に関するものであつて、その目的とす
るところは磁気記録媒体の走行性、巻き取り性、
磁気ヘツドタツチ等に悪影響を及ぼすカールの発
生を防止する製造方法を提供するものである。
従来、磁気記録媒体としては、非磁性基板上に
磁性粉を塗布した塗布形媒体が用いられてきた。
現在、磁気記録再生装置は小型化、高密度化の傾
向にあるが、塗布形媒体では高密度化に限界があ
る。この限界を越えるものとして強磁性金属薄膜
よりなる薄膜形媒体が注目されている。
薄膜材料としてはCoを主成分としたものが、
Coのhcp構造に起因する結晶磁気異方性エネルギ
ーが大きいために、最も優れている。特にCrを
10〜30重量%含むCo−Cr膜は、短波長記録再生
特性の優れた垂直磁化膜になり得る。またCrを
10〜30重量%含むCo−Cr膜は耐食性も優れてい
る。すなわち、Crを10〜30重量%含むCo−Cr膜
を磁性層とする磁気記録媒体は実用性があり、か
つ短波長記録再生特性も非常に優れているので、
理想的な薄膜形媒体と言える。強磁性金属薄膜よ
りなる薄膜形媒体を製造する方法には、メツキ
法、スパツタリング法、および真空蒸着法等があ
るが、量産性を考慮すると真空蒸着法が最も優れ
ている。真空蒸着法にて生産性が良くかつ安定に
薄膜形媒体を形成するには、第1図に示すよう
に、円筒状キヤン2の周側面に沿わせて高分子材
料よりなる基板1を矢印Aの方向へ移動させつつ
蒸着を行なえばよい。なお、3,4はそれぞれ基
板1の供給ロールおよび巻き取りロール、5は蒸
発源である。
しかし、上記の方法で薄膜を形成すると、一般
に第2図a,bに示す、強磁性金属薄膜6が内側
あるいは外側になるようなカールを生じ、磁気記
録媒体として使用する際に走行性、巻き取り性、
磁気ヘツドタツチ等が悪くなるという問題を生じ
る。以下第2図a,bに示す状態をそれぞれ正カ
ール及び逆カールと呼ぶ。磁気記録媒体として使
用するために、(Io−I)/Ioが4%以下になる
ことが必要である。ただし、Iは第2図a,bに
示されるようにカールした状態での長さであり、
Ioはカールがない状態での長さである。上記の条
件を満たすためには、第3図に示すように磁気記
録媒体において強磁性金属薄膜6と反対側に非磁
性金属薄膜6と反対側に非磁性層7を形成する
か、あるいは正カールの場合には薄膜形成後に熱
処理を施して基板1を収縮させればよいが、いず
れにしても工程が少なくとも一つ増加してしま
う。
本発明の方法は、CoとCrを主成分とする膜を
磁性層となる磁気記録媒体において、このように
工程を増加させずに、基板の線膨張係数と蒸着時
のキヤンの温度を最適に設定することにより、
(Io−I)/Ioを4%以下にすることができるも
のである。以下に本発明の説明を行う。
下の表に基板の線膨張係数α、蒸着時のキヤン
の周側面の温度Tを変えて、第1図に示される真
空蒸着装置にて、Crを20重量%含むCo−Cr膜を
形成した場合のカールの状態の(Io−I)/Ioの
実験結果を示す。ただし基板の厚みは15μm、Co
−Cr膜の厚みは2000Åとした。
The present invention relates to a method for manufacturing a magnetic recording medium in which a magnetic layer containing Co and Cr as main components is formed on a substrate made of a polymer material, and its purpose is to improve the running properties of the magnetic recording medium. Windability,
The present invention provides a manufacturing method that prevents the occurrence of curls that adversely affect magnetic head touches and the like. Conventionally, as a magnetic recording medium, a coated medium in which magnetic powder is coated on a non-magnetic substrate has been used.
Currently, there is a trend toward smaller size and higher density of magnetic recording/reproducing devices, but there is a limit to the higher density of coated media. Thin film media made of ferromagnetic metal thin films are attracting attention as a media that exceeds this limit. Thin film materials mainly composed of Co are
It is the best because it has a large magnetocrystalline anisotropy energy due to the hcp structure of Co. Especially Cr
A Co--Cr film containing 10 to 30% by weight can be a perpendicularly magnetized film with excellent short wavelength recording and reproducing characteristics. Also Cr
A Co-Cr film containing 10 to 30% by weight also has excellent corrosion resistance. In other words, a magnetic recording medium whose magnetic layer is a Co-Cr film containing 10 to 30% by weight of Cr is practical and has very excellent short wavelength recording and reproducing characteristics.
It can be said to be an ideal thin film medium. Methods for producing thin film media made of ferromagnetic metal thin films include plating methods, sputtering methods, and vacuum evaporation methods, but the vacuum evaporation method is the best in terms of mass productivity. In order to form a thin film medium with good productivity and stability using the vacuum evaporation method, as shown in FIG. Vapor deposition may be performed while moving in the direction of. Note that 3 and 4 are a supply roll and a take-up roll for the substrate 1, respectively, and 5 is an evaporation source. However, when a thin film is formed by the above method, it generally curls in such a way that the ferromagnetic metal thin film 6 is on the inside or outside as shown in FIGS. Easy to take,
A problem arises in that magnetic head touch etc. deteriorate. Hereinafter, the states shown in FIGS. 2a and 2b will be referred to as normal curl and reverse curl, respectively. In order to use it as a magnetic recording medium, it is necessary that (Io-I)/Io be 4% or less. However, I is the length in the curled state as shown in Figure 2 a and b,
Io is the length without curls. In order to satisfy the above conditions, it is necessary to form a non-magnetic layer 7 on the side opposite to the ferromagnetic metal thin film 6 and a non-magnetic metal thin film 6 on the opposite side of the magnetic recording medium as shown in FIG. In this case, the substrate 1 may be shrunk by heat treatment after the thin film is formed, but in either case, at least one additional step is required. The method of the present invention optimizes the linear expansion coefficient of the substrate and the temperature of the can during evaporation without increasing the number of steps in a magnetic recording medium in which the magnetic layer is a film mainly composed of Co and Cr. By setting
(Io-I)/Io can be made 4% or less. The present invention will be explained below. A Co-Cr film containing 20% by weight of Cr was formed using the vacuum evaporation apparatus shown in Figure 1 by changing the linear expansion coefficient α of the substrate and the temperature T of the peripheral side of the can during evaporation, as shown in the table below. The experimental results of (Io-I)/Io in the curled state are shown below. However, the thickness of the substrate is 15μm, Co
-The thickness of the Cr film was 2000 Å.
【表】
表に示した結果から基板の線膨張係数を1.0×
10-5〜2.5×10-5/℃とし、かつキヤンの周側面
の温度を150〜300℃とした場合に(Io−I)/Io
が4%以下の膜が得られることがわかる。なお
Co−Cr膜のCr組成を10〜30重量%で変化させて
も、厚み9μm、12μm、20μm、26μmの基板を用
いても、またCo−Cr膜の膜厚を800〜5000Åの範
囲で変化させても上記と同様の結果が得られた。
また基板上にパーマロイ、Ti等の下地層を設け
て、その上にCo−Cr膜を形成しても上記と殆ん
ど変わらない結果が得られた。
上記条件について(Io−I)/Ioが4%以下に
なる原因は、キヤンの周側面の温度を150〜300℃
にすると、熱膨張した状態にある基板にCo−Cr
膜が付着し、キヤンを離れて温度が下がる際の基
板とCo−Cr膜の収縮量が同程度になるためだと
考えられる。
次に具体的に本発明の実施例を説明する。
第4図に示す真空蒸着装置にて、膜の垂直方向
に磁化容易軸を有するCrを20重量%含むCo−Cr
垂直磁化膜を作成した。図において8はマスクで
ある。基板1としてポリアミド系の耐熱性高分子
材料より成る膜厚12μmのフイルムを用い、蒸着
時の基板1の走行速度を10m/分、Co−Cr膜の
膜厚を2000Åとしてキヤン2の周側面の温度230
℃にて膜を形成した。なお、このフイルムの線膨
張係数は1.6×10-5/℃である。得られた磁気記
録媒体は正カールをしており、その(Io−I)/
Ioは2%であつた。
以上のように本発明の方法は、Crを10〜30重
量%含むCoとCrを主成分とする磁性層を、円筒
状キヤンの周側面に沿つて移動している高分子材
料より成る基板上に真空蒸着法により形成する際
に、基板の線膨張係数を1.0×10-5〜2.5×10-5/
℃とし、かつキヤンの周側面の温度を150〜300℃
に設定することにより、カールのほとんどない磁
気記録媒体を得ることができる。[Table] Based on the results shown in the table, the linear expansion coefficient of the board is 1.0×
10 -5 to 2.5×10 -5 /℃, and when the temperature of the peripheral side of the can is 150 to 300℃, (Io-I)/Io
It can be seen that a film with 4% or less can be obtained. In addition
Even if the Cr composition of the Co-Cr film is changed from 10 to 30% by weight, even if substrates with thicknesses of 9 μm, 12 μm, 20 μm, and 26 μm are used, the film thickness of the Co-Cr film is changed in the range of 800 to 5000 Å. Even with this, the same results as above were obtained.
Furthermore, even if a base layer such as permalloy or Ti was provided on the substrate and a Co--Cr film was formed thereon, almost the same results as above were obtained. Regarding the above conditions, the reason why (Io-I)/Io is less than 4% is that the temperature of the peripheral side of the can is set to 150 to 300℃.
, Co-Cr is deposited on the thermally expanded substrate.
This is thought to be because the amount of shrinkage of the substrate and the Co-Cr film becomes about the same when the film is attached and the temperature drops after leaving the can. Next, embodiments of the present invention will be specifically described. Co-Cr containing 20% by weight of Cr having an axis of easy magnetization in the perpendicular direction of the film was produced using the vacuum evaporation apparatus shown in Figure 4.
A perpendicularly magnetized film was created. In the figure, 8 is a mask. A film with a thickness of 12 μm made of polyamide-based heat-resistant polymer material was used as the substrate 1, the traveling speed of the substrate 1 during vapor deposition was 10 m/min, and the thickness of the Co-Cr film was 2000 Å. temperature 230
The film was formed at ℃. Note that the linear expansion coefficient of this film is 1.6×10 −5 /°C. The obtained magnetic recording medium has a positive curl, and its (Io−I)/
Io was 2%. As described above, in the method of the present invention, a magnetic layer mainly composed of Co and Cr containing 10 to 30% by weight of Cr is deposited on a substrate made of a polymeric material that is moved along the circumferential side of a cylindrical can. When forming the substrate by vacuum evaporation method, the linear expansion coefficient of the substrate is set to 1.0×10 -5 to 2.5×10 -5 /
℃, and the temperature of the peripheral side of the can is 150 to 300℃.
By setting , it is possible to obtain a magnetic recording medium with almost no curl.
第1図は磁気記録媒体の製造に用いられる真空
蒸着装置の要部を示す図、第2図a,bは真空蒸
着法により得られた磁気記録媒体のカールの状態
を示す図、第3図は裏面に薄膜を形成することに
よりカールの発生を防止した磁気記録媒体を示す
図、第4図は本発明の実施例において用いられる
真空蒸着装置の要部を示す図である。
1……基板、2……キヤン、5……蒸発源、8
……マスク。
Fig. 1 is a diagram showing the main parts of a vacuum evaporation apparatus used for manufacturing magnetic recording media, Fig. 2 a and b are diagrams showing the curled state of the magnetic recording medium obtained by the vacuum evaporation method, and Fig. 3 4 is a diagram showing a magnetic recording medium in which curling is prevented by forming a thin film on the back surface, and FIG. 4 is a diagram showing essential parts of a vacuum evaporation apparatus used in an embodiment of the present invention. 1...Substrate, 2...Can, 5...Evaporation source, 8
……mask.
Claims (1)
する磁性層を高分子材料より成る基板上に直接
に、あるいは下地層を介して、上記基板を円筒状
キヤンの周側面に沿わせて走行させつつ真空蒸着
法により形成する際に、上記基板の厚みを9〜
26μm、線膨張係数を1.0×10-5〜2.5×10-5/℃と
し、上記磁性層の膜厚を800〜5000Åとし、かつ
上記キヤンの周側面の温度を150〜300℃とするこ
とを特徴とする磁気記録媒体の製造方法。1 A magnetic layer mainly composed of Co and Cr containing 70 to 90% by weight of Co is applied directly onto a substrate made of a polymeric material, or via an underlayer, along the circumferential side of a cylindrical can. When forming the substrate by vacuum evaporation method while running the substrate, the thickness of the substrate is 9 to 9.
26 μm, a coefficient of linear expansion of 1.0×10 -5 to 2.5×10 -5 /°C, a thickness of the magnetic layer of 800 to 5000 Å, and a temperature of the peripheral side of the can of 150 to 300°C. A method for manufacturing a magnetic recording medium.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57042043A JPS58159243A (en) | 1982-03-16 | 1982-03-16 | Production of magnetic recording medium |
| US06/473,766 US4477488A (en) | 1982-03-16 | 1983-03-10 | Method of manufacturing magnetic recording medium |
| DE8383102560T DE3382296D1 (en) | 1982-03-16 | 1983-03-15 | MAGNETIC RECORDING MEDIUM AND METHOD FOR PRODUCING A MAGNETIC RECORDING MEDIUM. |
| EP83102560A EP0089609B1 (en) | 1982-03-16 | 1983-03-15 | Magnetic recording medium and method of manufacturing a magnetic recording medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57042043A JPS58159243A (en) | 1982-03-16 | 1982-03-16 | Production of magnetic recording medium |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58159243A JPS58159243A (en) | 1983-09-21 |
| JPH0526249B2 true JPH0526249B2 (en) | 1993-04-15 |
Family
ID=12625097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57042043A Granted JPS58159243A (en) | 1982-03-16 | 1982-03-16 | Production of magnetic recording medium |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58159243A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60150237A (en) * | 1984-01-14 | 1985-08-07 | Sony Corp | Production of magnetic recording medium |
-
1982
- 1982-03-16 JP JP57042043A patent/JPS58159243A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58159243A (en) | 1983-09-21 |
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