JPH05280182A - Floor material - Google Patents
Floor materialInfo
- Publication number
- JPH05280182A JPH05280182A JP10868992A JP10868992A JPH05280182A JP H05280182 A JPH05280182 A JP H05280182A JP 10868992 A JP10868992 A JP 10868992A JP 10868992 A JP10868992 A JP 10868992A JP H05280182 A JPH05280182 A JP H05280182A
- Authority
- JP
- Japan
- Prior art keywords
- floor material
- floor
- flooring
- pieces
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 80
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 6
- 239000000057 synthetic resin Substances 0.000 claims abstract description 6
- 238000009408 flooring Methods 0.000 description 23
- 239000010410 layer Substances 0.000 description 12
- 210000003323 beak Anatomy 0.000 description 5
- 239000004800 polyvinyl chloride Substances 0.000 description 5
- 229920000915 polyvinyl chloride Polymers 0.000 description 5
- 239000002344 surface layer Substances 0.000 description 5
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Floor Finish (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、プールの周辺や学校、
マンションなどの通路等に好適に使用される床材に関す
る。BACKGROUND OF THE INVENTION The present invention relates to a pool, a school,
The present invention relates to a floor material suitable for use in aisles and the like of condominiums.
【０００２】[0002]
【従来の技術】床材の図柄模様は、床材の製造時に原料
の色彩の異なるものを所定の枠の中に入れて焼結させて
造るものや、床材の表面に予めプリントされたフィルム
を熱融着するものなどが一般に多く採用されていた。2. Description of the Related Art The design pattern of a flooring material is made by putting different colors of raw materials in a predetermined frame and sintering it when manufacturing the flooring material, or a film preprinted on the surface of the flooring material. Those that heat-fuse are generally adopted.
【０００３】[0003]
【発明が解決しようとする課題】従来の床材の柄は比較
的小さいもので、床材全体に例えば幾何学模様などの柄
が形成されている。このような柄を有する床材は、プー
ル周辺に敷設するには違和感があり、アウトドア用とし
ては軽快感がなく、愉快な雰囲気を醸し出すものではな
かった。The pattern of a conventional floor material is relatively small, and a pattern such as a geometric pattern is formed on the entire floor material. A flooring material having such a pattern has a discomfort when it is laid around the pool and does not have a light feeling for outdoor use, and does not create a pleasant atmosphere.
【０００４】プールサイドには動物や草花などの大きな
絵のような図柄があれば楽しい雰囲気を造り出すことが
できるが、実際に現場でゆかざいを切り貼りして造るの
は、高い寸法精度が要求されることや、施工期間が限ら
れている等の問題があって、殆ど不可能であった。[0004] A fun atmosphere can be created if there is a large picture-like pattern of animals or flowers on the poolside, but it is required to have high dimensional accuracy when actually cutting and sticking yuzuzai on the spot. It was almost impossible due to problems such as the fact that the construction period was limited.
【０００５】また、プリント柄の楽しい雰囲気の図柄を
有する床材もあるが、これらは屋外で使用すると柄が変
色したり退色したり、又表面のフィルム層が短期間で磨
耗して柄が見えなくなり、見苦しいものになるという問
題があった。There are also flooring materials having a print pattern of a pleasant atmosphere, but when these are used outdoors, the pattern is discolored or faded, and the film layer on the surface is worn out in a short period of time to make the pattern visible. There was a problem that it disappeared and it became unsightly.
【０００６】本発明はこれらの問題に鑑みてなされたも
ので、プールサイド等の適当な場所に大きな絵のような
図柄を入れることができる床材を提供することを目的と
する。The present invention has been made in view of these problems, and an object of the present invention is to provide a flooring material capable of containing a large picture-like design at an appropriate place such as a poolside.
【０００７】[0007]
【課題を解決するための手段】上記目的を達成するた
め、本発明の床材は、予め決められた図柄に切り抜きさ
れた合成樹脂製床材に、該床材と略同質で上記図柄形状
を満たす一種又は多種の床材片を充填し、切り目を仮止
めするとともに、該床材片を床材の裏面から切り目に沿
って加熱押圧して融着させたものである。In order to achieve the above object, the flooring material of the present invention is a synthetic resin flooring material that is cut out in a predetermined design, and has the above-mentioned design shape with substantially the same quality as the flooring material. One or various floor material pieces to be filled are filled, the cuts are temporarily fixed, and the floor material pieces are heated and pressed along the cuts from the back surface of the floor material to be fused.
【０００８】本発明の床材は合成樹脂製であって、熱可
塑性合成樹脂であれば使用可能である。また、切り抜き
された部分に充填される床材片が切り抜きされた床材と
略同質という意味は、両者が熱融着可能な程度の範囲内
のものを指す。The flooring material of the present invention is made of synthetic resin, and any thermoplastic synthetic resin can be used. Further, the meaning that the floor material piece filled in the cutout portion is substantially the same in quality as the cutout floor material means that the floor material pieces are within a range in which both can be heat-sealed.
【０００９】[0009]
【作用】本発明の上記構成によると、床材を切り抜き、
他の床材片を充填するものであるから、極めて大きな絵
や模様を造り出すことができる。また、切り抜かれた床
材に同質の他の床材片を仮止めし、床材の裏面から切り
目に沿って加熱押圧して切り目を融着するものであるか
ら、表面の切り目部分が奇麗に仕上がり、しかも切り目
部分からコンクリートやモルタル等の白色粉が表面に浸
み出てくることがなく、床材表面の美麗さをいつまでも
保つことができる。According to the above configuration of the present invention, the floor material is cut out,
Since it is filled with other floor material pieces, extremely large pictures and patterns can be created. In addition, other floor material pieces of the same quality are temporarily fixed to the cut out floor material, and the cut portion of the surface is beautifully clean because the cut portion is fused by heating and pressing along the cut edge from the back surface of the floor material. Finishing, moreover, white powder such as concrete and mortar does not seep to the surface from the cuts, and the beauty of the floor surface can be maintained forever.
【００１０】[0010]
【実施例】以下、図面を参照して本発明の実施例を詳述
する。Embodiments of the present invention will be described below in detail with reference to the drawings.
【００１１】図１は本発明による床材の一実施例を示す
平面図である。１は床材であって、プールサイドやマン
ションの廊下等に接着剤を介して貼着されるものであ
る。FIG. 1 is a plan view showing an embodiment of the flooring material according to the present invention. Reference numeral 1 is a floor material, which is attached to the poolside or a corridor of an apartment with an adhesive.
【００１２】該床材１はその中央に白鳥の図柄があり、
該白鳥２は体の部分４と嘴の部分５とからなり、またそ
の下方には二本の波６，７がある。この図柄では床材１
に於いて白鳥の周りの部分３が切り抜かれた床材であ
り、白鳥の体の部分４とその嘴の部分５及び二本の波
６，７が床材片である。The flooring 1 has a swan pattern in its center,
The swan 2 is composed of a body part 4 and a beak part 5 and, below it, two waves 6 and 7. Floor material 1 in this design
In the above, the portion 3 around the swan is the cut out floor material, and the portion 4 of the swan body and its beak portion 5 and the two waves 6 and 7 are the floor material pieces.
【００１３】該床材の周りの部分３の切り抜かれた部分
の白鳥の形状とそれに対応するそれぞれの床材片４，
５，６，７は殆ど同形状であり、切り抜かれた部分に床
材片はぴったり嵌まるように高精度に切り抜かれてい
る。The shape of the swan in the cut out portion of the portion 3 around the floor material and the respective floor material pieces 4 corresponding thereto
5, 6 and 7 have almost the same shape, and the floor material pieces are cut out with high precision so that the cut out portions fit exactly.
【００１４】図２は図１で示すような床材１の部分拡大
一部切欠斜視図である。床材１は耐候性の良い表面層１
０と寸法安定性等に寄与する中間層１１と表面層と同種
の樹脂を使用した裏打層１２とからなる。FIG. 2 is a partially enlarged partially cutaway perspective view of the flooring 1 as shown in FIG. Floor material 1 is a surface layer 1 with good weather resistance
0 and an intermediate layer 11 that contributes to dimensional stability and the like, and a backing layer 12 that uses the same kind of resin as the surface layer.
【００１５】表面層１０や裏打層１２にはポリ塩化ビニ
ル樹脂が好適に使用される。該ポリ塩化ビニル樹脂は難
燃性であり、着色性が良く色彩が豊富で、また耐候性が
良く、幅広い自由度の大きな配合が可能で、経済性もあ
り、しかも加工性が非常に良い。このようなポリ塩化ビ
ニル樹脂１００部に対して炭酸カルシウム２０〜１５０
部、可塑剤４０〜６５部、その他、安定剤、顔料等から
なる混合物を加熱加圧して、表面エンボスを有する厚み
約１．５〜３．０ｍｍのカラフルな表面層１０のシート
が作られ、これを用いて、好ましくは中間層にガラスマ
ットを介入させ、裏打層１２にはグレー色の上記と略同
じポリ塩化ビニル製のシートを融着一体化して床材１が
造られる。裏打層１２の裏面は極めて小さい凹凸のエン
ボス模様を設け、接着剤の付着性を良くしてある。Polyvinyl chloride resin is preferably used for the surface layer 10 and the backing layer 12. The polyvinyl chloride resin is flame-retardant, has good colorability and abundant colors, has good weather resistance, can be compounded with a wide degree of freedom, is economical, and has excellent processability. 20 to 150 calcium carbonate based on 100 parts of such polyvinyl chloride resin
Part, plasticizer 40 to 65 parts, and a mixture of other components such as a stabilizer and a pigment are heated and pressed to form a sheet of a colorful surface layer 10 having a surface embossing and a thickness of about 1.5 to 3.0 mm, Using this, preferably, a glass mat is intervened in the intermediate layer, and the backing layer 12 is fused and integrated with a gray-colored sheet made of substantially the same polyvinyl chloride as described above to form the flooring 1. The back surface of the backing layer 12 is provided with an embossed pattern of extremely small irregularities to improve the adhesiveness of the adhesive.
【００１６】図３は図１の床材１の床材片４，５，６，
７を抜いた周りの部分３を裏返しにしたもので、図１の
底面図に相当するものである。また図４は床材片であっ
て、白鳥の体部分４、嘴の部分５、波の部分６，７であ
る。床材片のそれぞれのパーツは図２で説明した床材の
構成と同様のものであり、その厚さも床材１の周りの部
分３と同じに造られている。FIG. 3 shows floor material pieces 4, 5, 6 of the floor material 1 of FIG.
The portion 3 around which 7 is removed is turned upside down, and corresponds to the bottom view of FIG. 1. Further, FIG. 4 shows a floor material piece, which includes a swan body part 4, a beak part 5, and wave parts 6, 7. Each part of the floor material piece has the same structure as the floor material described with reference to FIG. 2, and the thickness thereof is also the same as that of the portion 3 around the floor material 1.
【００１７】図３において、切り抜き部分８に、図４の
白鳥の体の部分４、嘴の部分５、二本の波の部分６，７
をそれぞれ嵌め込み、溶剤を切り目に注射器等を用いて
浸透させる。この時、床材１がポリ塩化ビニル製の床材
である場合は、テトラハイドロフラン（以下、ＴＨＦと
いう）を７０〜９０重量％、メチルエチルケトン（以
下、ＭＥＫという）を３０〜１０重量％の混合液を仮止
めするための溶剤として用いると良い。切り目に溶剤を
注ぐ場合は、床材１が表向きでも裏向きでもよいが、仮
止めの状態で切り目に大きな隙間がないか、色の組み合
わせは良いか等の確認を行うことが肝要である。仮止め
が終わると床材１を裏向きにし、仮止め状態の切り目に
沿って該切り目付近を熱風で加熱し、加熱溶融状態の切
り目をローラ等で押圧して完全に融着させ、少なくとも
床材の裏打層１２と床材片４，５，６，７の裏打層とが
一体となるようにする。In FIG. 3, a cutout portion 8 has a swan body portion 4, a beak portion 5, two wave portions 6, 7 in FIG.
And inject the solvent into the cuts using a syringe or the like. At this time, when the floor material 1 is a floor material made of polyvinyl chloride, a mixture of 70 to 90% by weight of tetrahydrofuran and 30 to 10% by weight of methyl ethyl ketone (hereinafter referred to as MEK) is mixed. It may be used as a solvent for temporarily fixing the liquid. When pouring the solvent into the cuts, the floor material 1 may be face-up or face-down, but it is important to check whether there is a large gap in the cuts in the temporarily fixed state, whether the color combination is good, or the like. When the temporary fixing is finished, the floor material 1 is turned to the back, the vicinity of the cut is heated with hot air along the cut in the temporarily fixed state, and the cut in the heated and melted state is pressed by a roller or the like to be completely fused, and at least the floor The backing layer 12 of the material and the backing layers of the flooring pieces 4, 5, 6, 7 are made integral.
【００１８】上記説明に於いて、床材１が表面層１０、
中間層１１、裏打層１２と三層構造のものを用いたが、
これに限定されるものではなく、本発明に使用される床
材は、裏面が合成樹脂製で熱融着可能なものであれば、
何ら不都合はない。In the above description, the floor material 1 is the surface layer 10,
The intermediate layer 11, the backing layer 12 and the three-layer structure were used.
Not limited to this, the flooring material used in the present invention, if the back surface is made of synthetic resin and heat-sealable,
There is no inconvenience.
【００１９】本発明の床材に於いて、床材の切り抜きは
カッティングマシンを用い、プラズマ、ウォータージェ
ット、ルーター等によって行っても良く、刃の角度を図
柄に合うように調整した独自のカッターを用いてもよ
い。In the flooring material of the present invention, the cutting out of the flooring material may be carried out by using a cutting machine, plasma, water jet, router, etc., and a unique cutter whose blade angle is adjusted to suit the design is used. You may use.
【００２０】また、上記説明に於いてはプールサイド等
に用いられるエンボス付きの床材を用いたが、滑り止
め、消音用等のマンションの床材に階数表示等のための
数字や標識など同様に使用できるものである。In the above description, the floor material with embossing used for the poolside etc. is used, but the numbers and signs for floor indication etc. are also used for the floor material of condominiums for anti-slip, noise reduction etc. It can be used for.
【００２１】[0021]
【発明の効果】以上の説明から明らかなように、本発明
の床材は切り抜きによって絵や図柄をつくり、略同質の
別の色彩の床材片を嵌め合わせるものであるから、大き
な柄が製造可能でしかも床材片の色彩を変えることによ
り、一つの柄から多種類の模様をつくることができると
いうメリットがある。また、床材片を切り抜き部分に嵌
め込み仮止めして裏面から加熱押圧して融着するもので
あるから、床材は完全に一体化され、しかも平滑となっ
ているので長尺物を巻廻しても柄部分が皺になったり膨
れたりすることがなく、しかもコンクリート面やモルタ
ル床面に敷設した時も切り目や柄部分が凹凸になること
なく床材の下からいわゆるノロや水酸化カルシウム等が
床材表面に浸み出すことがないので、極めて美麗な仕上
がりが期待できるという顕著な効果を奏する。As is apparent from the above description, the flooring material of the present invention is made by cutting out a picture or a pattern and fitting floor material pieces of different colors of substantially the same quality to each other. There is an advantage that it is possible and many kinds of patterns can be made from one pattern by changing the color of the floor material. Also, since the floor material piece is fitted in the cutout part, temporarily fixed, and heated and pressed from the back side to fuse, the floor material is completely integrated and smooth, so that a long object is wound. However, the handle does not wrinkle or swell, and even when laid on a concrete surface or mortar floor, the cuts and handle do not become uneven, so-called Noro or calcium hydroxide etc. Does not seep into the surface of the flooring material, so it has the remarkable effect that an extremely beautiful finish can be expected.
【図１】本発明の床材の実施例を示す平面図である。FIG. 1 is a plan view showing an embodiment of a flooring material of the present invention.
【図２】同床材の一部切欠部分拡大斜視図である。FIG. 2 is a partially cutaway enlarged perspective view of the same flooring material.
【図３】本発明の床材の切り抜かれた部分の裏面を示す
斜視図である。FIG. 3 is a perspective view showing a back surface of a cutout portion of the flooring material of the present invention.
【図４】本発明に使用される床材片を示す斜視図であ
る。FIG. 4 is a perspective view showing a floor material piece used in the present invention.
１ 床材 ２ 白鳥の図柄 ４ 白鳥の体の部分の床材片 ５ 嘴の部分の床材片 ６，７ 波の部分の床材片 1 Floor material 2 Swan design 4 Floor material piece of swan body part 5 Floor material piece of beak part 6, 7 Floor material piece of wave part
Claims (1)
樹脂製床材に、該床材と略同質で上記図柄形状を満たす
一種又は多種の床材片を充填し、切り目を仮止めすると
ともに、該床材片を床材の裏面から切り目に沿って加熱
押圧して融着させたことを特徴とする床材。1. A synthetic resin floor material cut out into a predetermined pattern is filled with one or various floor material pieces that are substantially the same in quality as the floor material and satisfy the above-mentioned pattern shape, and the cuts are temporarily fixed. A floor material, characterized in that the floor material piece is heated and pressed along the cut line from the back surface of the floor material to be fused.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10868992A JPH05280182A (en) | 1992-03-31 | 1992-03-31 | Floor material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10868992A JPH05280182A (en) | 1992-03-31 | 1992-03-31 | Floor material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05280182A true JPH05280182A (en) | 1993-10-26 |
Family
ID=14491163
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10868992A Pending JPH05280182A (en) | 1992-03-31 | 1992-03-31 | Floor material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05280182A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014527131A (en) * | 2011-10-31 | 2014-10-09 | ヴェーぺーテー ゲーエムベーハー | Elastic floor finish |
-
1992
- 1992-03-31 JP JP10868992A patent/JPH05280182A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014527131A (en) * | 2011-10-31 | 2014-10-09 | ヴェーぺーテー ゲーエムベーハー | Elastic floor finish |
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