JPH05302190A - Method and equipment for cleaning dummy coil in continuous annealing line - Google Patents
Method and equipment for cleaning dummy coil in continuous annealing lineInfo
- Publication number
- JPH05302190A JPH05302190A JP4109892A JP10989292A JPH05302190A JP H05302190 A JPH05302190 A JP H05302190A JP 4109892 A JP4109892 A JP 4109892A JP 10989292 A JP10989292 A JP 10989292A JP H05302190 A JPH05302190 A JP H05302190A
- Authority
- JP
- Japan
- Prior art keywords
- dummy coil
- continuous annealing
- grinding
- cleaning
- annealing line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
(57)【要約】
【構成】 連続焼鈍ライン内を複数回にわたって繰返し
通板させるダミーコイルを清浄化するに当たり、鋼帯の
熱処理に供する連続焼鈍炉の入側にて、ダミーコイルの
表裏面にそれぞれ研削量が少なくとも5μm、表裏面で
の合計研削量が少なくとも10μm になる研削処理を施
し、次いで該研削処理にて生じたスラッジを取り除く洗
浄処理を施す。
【効果】 連続焼鈍ラインに用いるダミーコイルに起因
した製品品質の劣化を軽減できる。また、ダミーコイル
の寿命をより一層延長できる。(57) [Summary] [Structure] When cleaning a dummy coil that is repeatedly passed through the continuous annealing line a number of times, the dummy coil is provided on the front and back sides of the dummy coil at the inlet side of a continuous annealing furnace for heat treatment of steel strip. A grinding process is performed so that the grinding amount is at least 5 μm and the total grinding amount on the front and back surfaces is at least 10 μm, and then a cleaning process for removing sludge generated by the grinding process is performed. [Effect] It is possible to reduce the deterioration of the product quality due to the dummy coil used in the continuous annealing line. Moreover, the life of the dummy coil can be further extended.
Description
【0001】[0001]
【産業上の利用分野】この発明は、連続焼鈍ラインに用
いるダミーコイルの洗浄化処理方法およびその設備に関
するものであり、とくに冷間圧延を施して得たステンレ
ス鋼帯を連続焼鈍設備に通して処理する際に顕著であっ
た、ダミーコイル (ステンレス製) に起因した製品の品
質劣化を回避し、併せて該ダミーコイルの寿命のより一
層の延長を図ろうとするものである。以下、ステンレス
鋼帯の連続焼鈍を例にとって説明する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cleaning treatment method for dummy coils used in a continuous annealing line and equipment therefor, and in particular, a stainless steel strip obtained by cold rolling is passed through continuous annealing equipment. The purpose of the present invention is to avoid the deterioration of the quality of the product due to the dummy coil (made of stainless steel), which is noticeable during the processing, and to further extend the life of the dummy coil. Hereinafter, the continuous annealing of the stainless steel strip will be described as an example.
【0002】[0002]
【従来の技術】ステンレス鋼帯の連続焼鈍設備は、処理
すべき鋼帯を所定の温度に保持する焼鈍炉 (直火形水平
式炉が一般的である。) と、この焼鈍炉で生成した表面
スケールの除去を目的とする酸洗槽よりなり、このよう
な焼鈍ライン内での鋼帯間のつなぎに主として用いるダ
ミーコイルに関する清浄化処理の方法については未だ何
の報告もない。2. Description of the Related Art A continuous annealing equipment for stainless steel strips is produced by an annealing furnace for maintaining the steel strip to be treated at a predetermined temperature (a direct-fired horizontal furnace is generally used) and this annealing furnace. No report has yet been made on the method of cleaning the dummy coil, which is composed of a pickling tank for the purpose of removing surface scale and is mainly used for joining steel strips in such an annealing line.
【0003】[0003]
【発明が解決しようとする課題】さて、上記のダミーコ
イルは、先行して搬送される鋼帯とこれに引き続いて搬
送される鋼帯の相互をつなぐのに使用される他、焼鈍炉
の温度を変更する場合や酸洗槽の酸濃度を変更する場合
など操業条件の変わり目、あるいはラインの補修、操業
トラブルの発生時のライン停止、稼働の準備のために使
用されるものであって、従来は、これにかかるコストの
上昇を抑えるために何回も繰り返し焼鈍ライン内を通板
させているのが通例であった。The dummy coil described above is used not only to connect the steel strip that is previously conveyed and the steel strip that is subsequently conveyed, but also to the temperature of the annealing furnace. It is used to change the operating conditions such as when changing the acid concentration in the pickling tank, repairing the line, stopping the line when an operating trouble occurs, and preparing for operation. It was customary to repeatedly pass through the annealing line many times in order to suppress the cost increase.
【0004】このような複数回にわたるダミーコイルの
使用は、炉内における大気下焼鈍で生成したスケールを
コイル表面に強固に密着させることとなり、焼鈍炉に引
き続く酸洗槽を経ても完全に除去することができず、こ
れが焼鈍設備の各種ロール類を汚したり、また、ピンチ
ロールやスキンパスロールにスケールの脱落片を付着さ
せるために、このようなロール類を通る鋼帯 (製品とな
る鋼帯) はその表面における汚染が避けられず、表面傷
も増加させる原因になっていた。The use of the dummy coil a plurality of times as described above firmly adheres the scale produced by annealing in the furnace in the atmosphere to the coil surface, and completely removes it even after passing through the pickling tank following the annealing furnace. Steel strip that passes through such rolls (steel strip to be the product) that passes through such rolls in order to stain various rolls of the annealing equipment or to attach scale debris to pinch rolls or skin pass rolls. Contamination on the surface was unavoidable and was a cause of increasing surface scratches.
【0005】このため、通常は、焼鈍ラインを5〜6回
通板させたダミーコイルは廃棄しなければならず、これ
にかかるコストが増大し、しかも設備に配置した各種ロ
ールの交換頻度も増加する傾向にあり、その解決が求め
られていた。For this reason, normally, the dummy coil, which has been passed through the annealing line 5 to 6 times, must be discarded, resulting in an increase in the cost involved and an increase in the frequency of replacement of various rolls arranged in the equipment. There was a tendency to do so, and there was a need for a solution.
【0006】この点に関して発明者等は、焼鈍炉の出側
におけるダミーコイルの脱スケール処理の有効性につい
て検討を加えた (特開平3-158483号公報参照) が、焼鈍
炉の出側での処理はある程度の改善は見られるものの、
十分満足がいくほどの効果は得られていない。With respect to this point, the inventors examined the effectiveness of descaling the dummy coil on the outlet side of the annealing furnace (see Japanese Patent Laid-Open No. 3-158483). Although the processing shows some improvement,
The effect is not satisfactory enough.
【0007】この発明の目的は、何回も繰り返して使用
するダミーコイルに起因した製品品質の劣化を防止する
とともに、該コイルの寿命を一層延長できる方法および
設備を提案するところにある。An object of the present invention is to propose a method and equipment for preventing deterioration of product quality due to a dummy coil which is repeatedly used many times and further extending the life of the coil.
【0008】[0008]
【課題を解決するための手段】この発明は、連続焼鈍ラ
イン内を複数回にわたって繰返し通板させるダミーコイ
ルを清浄化するに当たり、鋼帯の熱処理に供する連続焼
鈍炉の入側にて、ダミーコイルの表裏面にそれぞれ研削
量が少なくとも5μm、表裏面での合計研削量が少なく
とも10μm になる研削処理を施し、次いで該研削処理に
て生じたスラッジを取り除く洗浄処理を施すことを特徴
とする連続焼鈍ラインに用いるダミーコイルの清浄化処
理方法 (第1発明) である。DISCLOSURE OF THE INVENTION In cleaning a dummy coil which is repeatedly passed through a continuous annealing line a plurality of times, the present invention provides a dummy coil at the inlet side of a continuous annealing furnace for heat treatment of steel strip. The continuous annealing is characterized in that the front and back surfaces are subjected to a grinding treatment such that the grinding amount is at least 5 μm and the total grinding amount on the front and back surfaces is at least 10 μm, and then a cleaning treatment for removing sludge generated in the grinding treatment is performed. A method for cleaning a dummy coil used in a line (first invention).
【0009】また、この発明は、鋼帯の熱処理に供する
焼鈍炉の入側に、ダミーコイルの表裏面に研削処理を施
す研削装置と、この装置による研削処理によって生じた
スラッジを除去する洗浄装置とを配置してなる、連続焼
鈍ラインに用いるダミーコイルの清浄化処理設備 (第2
発明) である。Further, according to the present invention, a grinding device for grinding the front and back surfaces of a dummy coil is provided on the inlet side of an annealing furnace for heat treatment of a steel strip, and a cleaning device for removing sludge generated by the grinding process by this device. Equipment for cleaning the dummy coil used in the continuous annealing line, where
Invention).
【0010】[0010]
【作用】鋼帯相互をつなぐつなぎ等に用いられるダミー
コイルは、焼鈍炉、酸洗槽等を経たのち、各出側設備を
経由して出側リールに巻き取られる。そしてこの巻き取
られたダミーコイルは、その後、焼鈍設備の入側リール
へ移送され、ここから再び焼鈍ライン内へ巻き出されて
いく。ここに、上掲特開平3-158483号公報で提案されて
いるような、焼鈍炉の出側におけるダミーコイルの処理
に関する技術は、焼鈍炉で生成したスケールを除去する
点では有効であるが、その下流設備の各種ロール、ワイ
パー等を通るうちに、これらに付着している汚れが微量
ながらダミーコイルに付着していき、このような汚れが
該ダミーコイルの、焼鈍炉内でのスケール生成の起点と
なることが明らかとなったのである。すなわち、焼鈍炉
に入る前にすでに付着しているダミーコイル表面の汚れ
が焼鈍炉内で熱吸収の中心となり、汚れのない部分から
温度が上昇し、温度上昇の高い部分でスケールの生成が
過大となり、このスケールが酸洗後においても残存する
ことになり、各種ロール等を汚したり、製品となる鋼帯
の表面に傷をつける原因となっていたのである。The dummy coil used for connecting the steel strips to each other is passed through the annealing furnace, the pickling tank, etc., and then wound around the outlet reel via each outlet facility. Then, the wound dummy coil is then transferred to the inlet side reel of the annealing equipment, and unwound into the annealing line again from here. Here, the technique related to the treatment of the dummy coil on the outlet side of the annealing furnace is effective in removing the scale generated in the annealing furnace, as proposed in Japanese Patent Laid-Open No. 3-158483, While passing through various rolls, wipers, etc. of the downstream equipment, a small amount of stains adhered to them adhere to the dummy coil, and such stains cause the scale generation of the dummy coil in the annealing furnace. It became clear that it would be the starting point. That is, the dirt on the surface of the dummy coil that has already adhered before entering the annealing furnace becomes the center of heat absorption in the annealing furnace, the temperature rises from the clean area, and the scale generation is excessive in the high temperature area. Therefore, this scale remains even after pickling, which causes contamination of various rolls and scratches on the surface of the steel strip as a product.
【0011】この発明は、ダミーコイルを連続焼鈍ライ
ンに導入する前の、焼鈍炉の入側にて、ダミーコイルの
表裏面に密着したスケールやその他の付着物の除去を目
的とした研削処理と、この研削処理によって生じたスラ
ッジを取り除く洗浄処理を行うようにしたものであっ
て、これによれば、ダミーコイルに付着している汚れ分
の全てを除去できるので、焼鈍炉内でのスケールの過大
生成が効果的に抑制され、焼鈍設備の各種ロール類への
汚れやスケールの付着も極めて少なくなる。According to the present invention, before the dummy coil is introduced into the continuous annealing line, a grinding process for removing scale and other deposits adhered to the front and back surfaces of the dummy coil is performed on the inlet side of the annealing furnace. The cleaning process for removing the sludge generated by this grinding process is carried out. According to this, since all the contaminants adhering to the dummy coil can be removed, the scale of the scale in the annealing furnace can be removed. Excessive generation is effectively suppressed, and stains and scale adhesion to various rolls in the annealing equipment are extremely reduced.
【0012】この発明においては、焼鈍炉の入側でダミ
ーコイルに対して研削処理を施し、これに引き続いて洗
浄処理を施すことを必須とするが、その理由は、研削処
理だけでは研削によるスラッジがダミーコイルに残存す
るため焼鈍過程でスケールの過大生成の核となるためそ
の効果が小さくなるからであり、一方、洗浄処理のみで
はダミーコイル表面に付着したスケール等を全て除去す
ることができず、これのみでも十分な効果が期待できな
いからである。In the present invention, it is essential that the dummy coil is ground on the inlet side of the annealing furnace, and subsequently, the cleaning process is performed. The reason is that the grinding process alone is not enough to remove sludge from grinding. Remains on the dummy coil and becomes a nucleus of excessive scale generation during the annealing process, so that the effect is reduced.On the other hand, only the cleaning process cannot remove all the scale and the like adhering to the dummy coil surface. , Because this alone cannot be expected to have a sufficient effect.
【0013】研削処理の際の研削量は、図2に示す如く
ダミーコイルの表裏面のそれぞれで少なくとも5μm 、
両面の合計量で少なくとも10μm 程度の研削が寿命延長
の点から有利であり、そのための手段としてはベルトグ
ラインダーや弾性砥石など何でも適用できる。また、洗
浄手段に関しては研削によって生じたスラッジが除去で
きればその方式にとくに制約はなく、ナイロンブラシ等
によるブラシ洗浄が有利に適合する。As shown in FIG. 2, the grinding amount in the grinding process is at least 5 μm on each of the front and back surfaces of the dummy coil,
Grinding with a total amount of at least 10 μm on both sides is advantageous from the viewpoint of extending the life, and any means such as a belt grinder or an elastic grindstone can be applied as a means for this. Regarding the cleaning means, if sludge generated by grinding can be removed, the method is not particularly limited, and brush cleaning with a nylon brush or the like is advantageously applicable.
【0014】[0014]
【実施例】図1にこの発明に従う設備の構成を示し、図
中1はステンレス製のダミーコイル、2はダミーコイル
1の表裏面に研削処理を施す研削装置であって、この研
削装置2には、ローラrに巻き掛けして駆動するエンド
レス式のベルト (布製等)2a, 2bをダミーコイル1
の表裏面に対応して各1セットずつ配置した例で示して
あり、各ベルト2a,2bの表面に付着させた砥石でも
って研削処理を施す。また3は研削後のダミーコイル1
に洗浄処理を施す洗浄装置であって、この洗浄装置3は
ダミーコイル1を上下に挟み込み、洗浄液 (オルソ珪酸
ソーダ溶液などを使用する。) の併用下に回転駆動する
ナイロンブラシ3aと水洗用のリンス3bからなり、研
削処理で生じたスラッジを除去する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows the structure of equipment according to the present invention. In the figure, 1 is a dummy coil made of stainless steel, 2 is a grinding device for grinding the front and back surfaces of the dummy coil 1, and Is an endless belt (made of cloth, etc.) 2a, 2b wound around a roller r and driven by the dummy coil 1
In the example, one set is arranged for each of the front and back surfaces, and the grinding process is performed with the grindstones attached to the surfaces of the belts 2a and 2b. 3 is a dummy coil after grinding 1
This is a cleaning device for performing a cleaning process on a nylon brush 3a and a nylon brush 3a which are driven to rotate under the combined use of a cleaning liquid (sodium orthosilicate solution, etc.). The rinse 3b is used to remove sludge generated by the grinding process.
【0015】♯80砥石を付着させたベルト2a, 2bを
配置した研削装置2と、洗浄液としてオルソ珪酸ソーダ
2%溶液を使用する洗浄装置3を備えた上掲図1に示し
た如き構成になる設備を適用して、焼鈍炉の入側にて、
ステンレス製ダミーコイルの表裏面にそれぞれ10μm ず
つ、表裏面での合計研削量が20μm になる研削処理を施
し、次いでオルソ珪酸ソーダ2%溶液を併用したナイロ
ンブラシ3aによる洗浄処理を施したのち、リンズ3b
による水洗 (水洗後の乾燥はとくに行わなくてもよ
い。) を行い、さらに焼鈍炉( 温度1150℃, 大気下雰囲
気) 、酸洗槽を経る複数回にわたる通板を繰り返してそ
の使用限界について調査した。その結果、従来は6回程
度の繰り返し使用で破棄しなければならなかったが、こ
の発明に従って処理した場合の使用限界は16回程度であ
って、ダミーコイルの寿命が約2.7 倍延びることが確か
められた。また、連続焼鈍ライン内に配置したロール等
の交換周期も従来の2倍程度まで延長できた。A grinding device 2 having belts 2a and 2b to which # 80 grindstones are attached and a cleaning device 3 using a 2% sodium orthosilicate solution as a cleaning liquid are provided as shown in FIG. Apply the equipment, at the entrance side of the annealing furnace,
The surface of the stainless dummy coil was ground by 10 μm each, and the total grinding amount on the front and back was 20 μm. Then, it was washed by the nylon brush 3a with a 2% sodium orthosilicate solution, and then rinsed. 3b
After washing with water (drying after washing is not necessary), the annealing furnace (temperature of 1150 ° C, atmospheric atmosphere) and passing through the pickling tank are repeated several times to investigate the usage limit. did. As a result, conventionally, it had to be discarded after repeated use of about 6 times, but the limit of use when treated according to the present invention was about 16 times, and it was confirmed that the life of the dummy coil is extended by about 2.7 times. Was given. Further, the replacement period of rolls and the like arranged in the continuous annealing line could be extended to about twice that of the conventional one.
【0016】[0016]
【発明の効果】この発明によれば、連続焼鈍ラインで鋼
帯相互の接続等に使用されるダミーコイルを、スケール
の付着や汚れ分のない状態で焼鈍ライン内に導入できる
ので、焼鈍炉内でのスケールの過大生成が抑制され、そ
の結果として該ダミーコイルに起因したストリップ製品
の品質劣化を軽減できる。またダミーコイルの寿命も極
めて長いものとするとこができる。According to the present invention, since a dummy coil used for connecting steel strips in a continuous annealing line can be introduced into the annealing line without adhesion of scales and stains, the inside of the annealing furnace In this case, excessive generation of scale is suppressed, and as a result, quality deterioration of the strip product due to the dummy coil can be reduced. Also, the dummy coil can have a very long life.
【図1】この発明に従う設備の構成説明図である。FIG. 1 is a structural explanatory view of equipment according to the present invention.
【図2】ダミーコイルの寿命と研削量 (表裏面の合計
量) との関係を示すグラフである。FIG. 2 is a graph showing the relationship between the life of a dummy coil and the grinding amount (total amount of front and back surfaces).
1 ダミーコイル 2 研削装置 2a ベルト 2b ベルト 3 洗浄装置 3a ナイロンブラシ 3b リンス 1 Dummy coil 2 Grinding device 2a Belt 2b Belt 3 Cleaning device 3a Nylon brush 3b Rinse
Claims (2)
返し通板させるダミーコイルを清浄化するに当たり、 鋼帯の熱処理に供する連続焼鈍炉の入側にて、ダミーコ
イルの表裏面にそれぞれ研削量が少なくとも5μm、表
裏面での合計研削量が少なくとも10μm になる研削処理
を施し、次いで該研削処理にて生じたスラッジを取り除
く洗浄処理を施すことを特徴とする連続焼鈍ラインに用
いるダミーコイルの清浄化処理方法。1. When cleaning a dummy coil, which is repeatedly passed through a continuous annealing line a plurality of times, at the entrance of a continuous annealing furnace for heat treatment of steel strip, the grinding amount is applied to each of the front and back surfaces of the dummy coil. Cleaning of a dummy coil used in a continuous annealing line, characterized by performing a grinding treatment for at least 5 μm and a total grinding amount on the front and back sides of at least 10 μm, and then performing a cleaning treatment for removing sludge generated by the grinding treatment. Processing method.
に、ダミーコイルの表裏面に研削処理を施す研削装置
と、この装置による研削処理によって生じたスラッジを
除去する洗浄装置とを配置してなる、連続焼鈍ラインに
用いるダミーコイルの清浄化処理設備。2. A grinding device that grinds the front and back surfaces of a dummy coil and a cleaning device that removes sludge generated by the grinding process are disposed on the inlet side of a continuous annealing furnace used for heat treatment of steel strip. Equipment for cleaning the dummy coil used in the continuous annealing line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4109892A JPH05302190A (en) | 1992-04-28 | 1992-04-28 | Method and equipment for cleaning dummy coil in continuous annealing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4109892A JPH05302190A (en) | 1992-04-28 | 1992-04-28 | Method and equipment for cleaning dummy coil in continuous annealing line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05302190A true JPH05302190A (en) | 1993-11-16 |
Family
ID=14521808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4109892A Pending JPH05302190A (en) | 1992-04-28 | 1992-04-28 | Method and equipment for cleaning dummy coil in continuous annealing line |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05302190A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100398403B1 (en) * | 1999-12-22 | 2003-09-19 | 주식회사 포스코 | Apparatus for removing sludge and brush chips from sludge pit |
-
1992
- 1992-04-28 JP JP4109892A patent/JPH05302190A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100398403B1 (en) * | 1999-12-22 | 2003-09-19 | 주식회사 포스코 | Apparatus for removing sludge and brush chips from sludge pit |
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