JPH0536718U - Superconducting composite beret for hydrostatic extrusion - Google Patents
Superconducting composite beret for hydrostatic extrusionInfo
- Publication number
- JPH0536718U JPH0536718U JP8646691U JP8646691U JPH0536718U JP H0536718 U JPH0536718 U JP H0536718U JP 8646691 U JP8646691 U JP 8646691U JP 8646691 U JP8646691 U JP 8646691U JP H0536718 U JPH0536718 U JP H0536718U
- Authority
- JP
- Japan
- Prior art keywords
- superconducting
- composite billet
- metal tube
- extrusion
- billet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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- Extrusion Of Metal (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
Abstract
(57)【要約】
【目的】 安定した押出加工が可能な複合ビレットを形
成する。
【構成】 複合ビレット10は、多数本の超電導線12
が充填されたCu合金よりなる金属管11と、この両端
にエレクトロンビーム溶接された先端部材13および後
端部材14とからなり、超電導線12の先端部側は先端
部材13の後端側に形成された凹状部13a内に嵌入さ
れており、静水圧押出加工時に複合ビレットの本体部分
がダイスに達した時の金属管11の破断を防止する。
(57) [Summary] [Objective] To form a composite billet capable of stable extrusion processing. [Structure] The composite billet 10 includes a large number of superconducting wires 12
A metal tube 11 made of a Cu alloy, which is filled with Cu, and a tip member 13 and a rear end member 14 which are electron beam welded to both ends of the metal tube 11. The tip end side of the superconducting wire 12 is formed on the rear end side of the tip member 13. The metal tube 11 is fitted in the recessed portion 13a formed therein and prevents breakage of the metal tube 11 when the main body of the composite billet reaches the die during hydrostatic extrusion.
Description
【0001】[0001]
本考案は超電導線の製造に使用される静水圧押出用の超電導複合ビレットに関 する。 The present invention relates to a superconducting composite billet for hydrostatic extrusion used for manufacturing superconducting wires.
【0002】[0002]
従来、多芯構造の超電導線を効率よく製造する方法として、静水圧押出加工に よるものが知られている。 Conventionally, as a method for efficiently manufacturing a superconducting wire having a multi-core structure, a method using hydrostatic extrusion has been known.
【0003】 この方法においては、図2に示すように、金属管1中に多数本の超電導線ある いは熱処理によって超電導線を形成する線材2をを収容し、その先端側および後 端側にそれぞれノーズを形成する先端部材3と後端部材4で蓋をした後、その内 部を真空脱気しながら金属管1と先、後端部材3,4とをエレクトロンビーム溶 接した押出用の複合ビレット5が使用されている。In this method, as shown in FIG. 2, a large number of superconducting wires or a wire 2 which forms a superconducting wire by heat treatment are housed in a metal tube 1, and the front end side and the rear end side thereof are accommodated. After the lid is covered with the front end member 3 and the rear end member 4 forming the nose, the metal tube 1 and the front and rear end members 3 and 4 are electron beam welded to each other while vacuum degassing the inside thereof for extrusion. A composite billet 5 is used.
【0004】 上記のような構造の複合ビレット5を用いて静水圧押出加工を行う際には、そ の平均硬度(軸方向に垂直な断面における各素材の硬度をその面積比で配分した 値の平均値)が先端部材3と複合ビレットの本体部分との間で大きく変化し、超 電導線の収容されている部分が押出ダイス近傍に達した時に、押出圧力が急激に 増加して超電導線2が金属管1を突き破り、先端部材3が離脱して押出加工が不 可能になるとともに危険を生ずることがあった。When performing hydrostatic extrusion using the composite billet 5 having the above-described structure, the average hardness (value of hardness obtained by dividing the hardness of each material in the cross section perpendicular to the axial direction by the area ratio) The average value) greatly changes between the tip member 3 and the main body of the composite billet, and when the portion containing the superconducting wire reaches the vicinity of the extrusion die, the extrusion pressure rapidly increases and the superconducting wire 2 Sometimes pierces the metal tube 1 and the tip member 3 separates, making extrusion impossible and causing a danger.
【0005】 このような現象は、例えば超電導線のマトリックス比(マトリックス/超電導 材の比)が小さくなる程、即ち金属管と超電導線との強度差が大きくなる程生じ 易く、従ってマトリックス比の小さな超電導線の静水圧押出加工に対しては、複 合ビレットの平均硬度によって経験的に定める押出比を小さくして押出している ため、加工歩留りが低くなるという問題があった。Such a phenomenon is more likely to occur, for example, as the matrix ratio of the superconducting wire (matrix / superconducting material ratio) becomes smaller, that is, the strength difference between the metal tube and the superconducting wire becomes larger, and thus the matrix ratio becomes smaller. In the case of hydrostatic extrusion of superconducting wires, there is a problem that the processing yield decreases because the extrusion ratio is set to a small value that is empirically determined by the average hardness of the composite billet.
【0006】[0006]
以上の押出時における複合ビレットの破壊を防止するために、本出願人は、多 数本の超電導線を収容した金属管の両端を先端部材および後端部材により接合密 封し、先端部材の一部を金属管内に密嵌するとともに、その嵌入部の後端面外周 に亘って補強用パイプを嵌合した静水圧押出用超電導複合ビレットを先に出願し た(実公平2−8564号)。 In order to prevent the destruction of the composite billet during the above extrusion, the present applicant jointly seals both ends of a metal tube accommodating a plurality of superconducting wires with a tip member and a rear end member, and I applied for a superconducting composite billet for hydrostatic extrusion in which the part was tightly fitted in the metal pipe and a reinforcing pipe was fitted over the outer periphery of the rear end surface of the fitting part (Jpn. Pat. Appln. KOKAI No. 2-8564).
【0007】 この押出用ビレットによれば、静水圧押出時のビレットの破壊を防止すること ができるが、長さの異なる多数の超電導線を準備し、補強用パイプとともに金属 管内に収容して先、後端部材と組み合わせる必要があるため、その作業が煩雑で あるという難点がある。According to this extrusion billet, it is possible to prevent the billet from being broken during hydrostatic extrusion. However, a large number of superconducting wires of different lengths are prepared and housed in a metal pipe together with a reinforcing pipe. However, there is a problem that the work is complicated because it needs to be combined with the rear end member.
【0008】 本考案はかかる従来の難点を解消するためになされたもので、押出加工の歩留 りを向上させるとともに、製作が容易で、かつ多芯構造の超電導線を容易に押出 すことのできる静水圧押出用超電導複合ビレットを提供することをその目的とす る。The present invention has been made to solve the above-mentioned conventional problems, and it is possible to improve the yield of extrusion and to easily extrude a superconducting wire having a multi-core structure, which is easy to manufacture. It is an object of the present invention to provide a superconducting composite billet for hydrostatic extrusion.
【0009】[0009]
上記目的を達成するために、本考案の静水圧押出用超電導複合ビレットは、多 数本の超電導線を収容した金属管の両端を先端部材および後端部材により接合密 封するとともに、先端部材の後端側に凹状部を形成し、この凹状部内に超電導線 の先端部を嵌入させるようにしたものである。 In order to achieve the above object, the superconducting composite billet for hydrostatic extrusion of the present invention joins and seals both ends of a metal tube accommodating multiple superconducting wires with a tip member and a back end member, and A concave portion is formed on the rear end side, and the tip portion of the superconducting wire is fitted into the concave portion.
【0010】 本考案における金属管としては、安定化材として機能する純Cu(OFHC) や特殊用途用にCu合金、例えばCu−Ni合金が使用される。As the metal tube in the present invention, pure Cu (OFHC) that functions as a stabilizing material or a Cu alloy such as a Cu—Ni alloy for a special purpose is used.
【0011】 また、金属管中に収容される超電導線としては、CuまたはCu合金マトリッ クス中に複数本のNbまたはNb−Ti合金素線を配置した構造の超電導線や、 CuまたはCu合金マトリックス中に熱処理によって超電導材を形成する金属、 例えばCu被覆Sn線を収容した複数本のNb管を配置した複合線を用いること により多芯化を容易に行うことができる。The superconducting wire accommodated in the metal tube may be a superconducting wire having a structure in which a plurality of Nb or Nb—Ti alloy element wires are arranged in a Cu or Cu alloy matrix, or a Cu or Cu alloy matrix. By using a metal that forms a superconducting material by heat treatment therein, for example, a composite wire in which a plurality of Nb tubes accommodating Cu-coated Sn wires are arranged, it is possible to easily achieve multicore.
【0012】 また、先、後端部材としては、Cuの他Cu合金、例えばCu−Cr,Cu− Ni,Cu−Be等の合金組成を調整したものが選択される。Further, as the front and rear end members, in addition to Cu, a Cu alloy, for example, one having an adjusted alloy composition such as Cu—Cr, Cu—Ni, and Cu—Be is selected.
【0013】[0013]
上記構成の複合ビレットにおいては、先端部材の後端側に形成された凹状部内 に超電導線の先端部が嵌入されているため、先端部材から複合ビレットの本体部 分への平均硬度の急激な増加を緩和することができ、静水圧押出時の金属管の破 壊を防止することができる。 In the composite billet with the above configuration, since the tip of the superconducting wire is fitted in the concave part formed on the rear end side of the tip member, the average hardness from the tip member to the main part of the composite billet increases rapidly. Can be mitigated, and the metal tube can be prevented from breaking during hydrostatic extrusion.
【0014】[0014]
以下、本考案の実施例を図面を用いて説明する。 Embodiments of the present invention will be described below with reference to the drawings.
【0015】 図1は複合ビレット10の縦断面図を示したもので、Cu合金よりなる金属管 11中には断面六角形に成形された超電導線12の多数本がその側面を当接して スペーサとともに充填されており、その両端が先端部材13および後端部材14 で蓋をされている。先端部材13の後端側には凹状部13aが形成されており、 この凹状部内に超電導線12の先端部側が嵌入され、金属管11と先、後端部材 13,14とはエレクトロンビームで溶接されている。この溶接の際には複合ビ レット10全体が真空系の内に置かれるため、複合ビレット内部も同時に脱気さ れ、押出時の超電導線間の接合を容易にする。FIG. 1 is a vertical cross-sectional view of a composite billet 10. In a metal tube 11 made of a Cu alloy, a large number of superconducting wires 12 each having a hexagonal cross section are brought into contact with their side surfaces to form spacers. , And both ends thereof are covered with a front end member 13 and a rear end member 14. A concave portion 13a is formed on the rear end side of the tip member 13, and the front end side of the superconducting wire 12 is fitted into the concave portion, and the metal tube 11 and the front and rear end members 13 and 14 are welded by an electron beam. Has been done. Since the entire composite billet 10 is placed in a vacuum system during this welding, the inside of the composite billet is simultaneously degassed, facilitating the joining of the superconducting wires during extrusion.
【0016】 尚、図1において、凹状部13a内に嵌入された多数本の超電導線12の先端 外縁Aと先端部材13と金属管11との接合部外縁Bとを結ぶ線X−Yが前記軸 に対してなす角αがダイス半角より大きくなるように複合ビレット10を形成す ることが好ましい。複合ビレット10の構造をこのように形成することにより、 従来、静水圧押出加工が不可能であったビレット本体部分の平均硬度150以上 、押出比2以上の条件でも、静水圧押出しが可能になり、歩留まりも約60%か ら80%へと向上する。但し、この場合にはビレット本体部分の平均硬度180 以下で押出比4以下とする必要がある。In FIG. 1, the line X-Y connecting the outer edges A of the tips of the multiple superconducting wires 12 fitted in the recess 13 a and the outer edge B of the joint between the tip member 13 and the metal tube 11 is the above-mentioned. It is preferable to form the composite billet 10 so that the angle α formed with respect to the axis is larger than the die half angle. By forming the structure of the composite billet 10 in this way, it becomes possible to perform hydrostatic extrusion even under the conditions where the average hardness of the billet main body portion is 150 or more and the extrusion ratio is 2 or more, which was conventionally impossible to perform hydrostatic extrusion. The yield also improves from about 60% to 80%. However, in this case, it is necessary that the average hardness of the billet body is 180 or less and the extrusion ratio is 4 or less.
【0017】 上記の角αがダイス半角より小さい、即ち長さLが大きくなると、静水圧押出 時に超電導線12の先端外縁Aがダイスに達した後で先端部材13と金属管11 との接合部外縁Bがダイスに達するため、この時点で金属管11の破断を生じ易 くなる。When the angle α is smaller than the die half angle, that is, when the length L is large, the joint portion between the tip member 13 and the metal tube 11 is reached after the tip outer edge A of the superconducting wire 12 reaches the die during hydrostatic extrusion. Since the outer edge B reaches the die, the metal tube 11 easily breaks at this point.
【0018】 具体例 外径φ49.0mm,内径φ41.0mmのCu−10wt%Ni合金管中に、断面 六角形のCu−10wt%Ni合金被覆Nb−Ti合金線(Cu−Ni合金/Nb −Ti合金の面積比=0.5)の301本をその側面を当接して充填し、この両 端をそれぞれ硬度Hv=130のCu−Cr合金で形成した先端部材および後端 部材で密封した後、これらをエレクトロンビーム溶接して複合ビレットを形成し た。Concrete Example A Cu-10 wt% Ni alloy tube having an outer diameter of φ49.0 mm and an inner diameter of φ41.0 mm is provided with a Cu-10 wt% Ni alloy-coated Nb-Ti alloy wire (Cu-Ni alloy / Nb- After filling 301 pieces of Ti alloy having an area ratio of 0.5) with their side surfaces in contact with each other, and sealing both ends with a front end member and a rear end member formed of a Cu-Cr alloy having a hardness Hv of 130, respectively. Then, these were electron beam welded to form a composite billet.
【0019】 この場合、複合ビレット本体部分の平均硬度はHv=160であり、先端部材 の後端側に形成された凹状部の深さは、図1との対応においてL=2.6mm, L´=8mmである。In this case, the average hardness of the composite billet body is Hv = 160, and the depth of the concave portion formed on the rear end side of the tip member is L = 2.6 mm, L in correspondence with FIG. ′ = 8 mm.
【0020】 このように形成した複合ビレットを、ダイス口径φ33mm、ダイス角50度の ダイスを用いて静水圧押出加工した結果、押出圧力=7000kg/cm2 で複合ビ レット全体に亘り安定した押出しが可能であった。The composite billet thus formed was subjected to hydrostatic extrusion using a die having a die diameter of 33 mm and a die angle of 50 degrees. As a result, stable extrusion was achieved over the entire composite billet at an extrusion pressure of 7000 kg / cm 2. It was possible.
【0021】 比較例 上記の具体例における先端部材を図2に示す形状とし、同一長さの超電導線を 用いた他は具体例と同様にして複合ビレットを形成した後、同様にして静水圧押 出加工した結果、先端部材の最大押出圧力=6300kg/cm2 から超電導線の充 填されている本体部分に達した時の押出圧力=7000kg/cm2 へと上昇し、同 時に超電導線がCu−Ni合金管を突き破って押出し不可能となった。Comparative Example A composite billet was formed in the same manner as in the specific example except that the tip member in the above specific example had the shape shown in FIG. 2 and a superconducting wire of the same length was used. out processed results, increased from the maximum extrusion pressure = 6300kg / cm 2 of the tip member to the extrusion pressure = 7000 kg / cm 2 when reaching the Filling has been that the body portion of the superconducting wire, simultaneously superconducting wire is Cu -It was impossible to extrude through the Ni alloy tube.
【0022】[0022]
以上述べたように本考案によれば、多芯構造の超電導線を静水圧押出加工する 際の複合ビレットの破断を防止して安定した押出加工を行うことができ、押出加 工の歩留りが向上する上、その製作も容易である利点を有する。 As described above, according to the present invention, it is possible to prevent breakage of the composite billet during hydrostatic extrusion of a multi-conductor superconducting wire and to perform stable extrusion, which improves the yield of extrusion. In addition, it has the advantage that it is easy to manufacture.
【図1】本考案の静水圧押出用超電導複合ビレットの縦
断面図。FIG. 1 is a vertical sectional view of a superconducting composite billet for hydrostatic extrusion according to the present invention.
【図2】従来の静水圧押出用超電導複合ビレットの縦断
面図。FIG. 2 is a longitudinal sectional view of a conventional superconducting composite billet for hydrostatic extrusion.
10………複合ビレット 11………金属管 12………超電導線 13………先端部材 13a……凹状部 14………後端部材 10 ... Composite billet 11 Metal tube 12 Superconducting wire 13 Tip member 13a Recessed part 14 Rear member
───────────────────────────────────────────────────── フロントページの続き (72)考案者 青木 伸夫 神奈川県川崎市川崎区小田栄2丁目1番1 号 昭和電線電纜株式会社内 (72)考案者 熊野 智幸 神奈川県川崎市川崎区小田栄2丁目1番1 号 昭和電線電纜株式会社内 (72)考案者 野口 一朗 神奈川県川崎市川崎区小田栄2丁目1番1 号 昭和電線電纜株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Nobuo Aoki Inventor No. 1-1 Sakae Oda, Kawasaki-ku, Kawasaki City, Kanagawa Prefecture, Showa Electric Wire & Cable Co., Ltd. (72) Tomoyuki Kumano 2 Sakae Oda, Kawasaki-ku, Kawasaki City, Kanagawa Prefecture 1st-1st Showa Electric Cable Co., Ltd. (72) Inventor Ichiro Noguchi 2-1-1 1-1 Oda Sakae, Kawasaki-ku, Kawasaki-shi, Kanagawa
Claims (3)
端を先端部材および後端部材により接合密封した押出ビ
レットにおいて、前記先端部材の後端側に凹状部を形成
し、この凹状部内に前記超電導線の先端部を嵌入させた
ことを特徴とする静水圧押出用超電導複合ビレット。1. In an extrusion billet in which both ends of a metal tube containing a large number of superconducting wires are joined and sealed by a tip member and a trailing end member, a concave portion is formed on the rear end side of the tip member, and the concave portion is formed in the concave portion. A superconducting composite billet for hydrostatic extrusion, wherein the tip of the superconducting wire is fitted.
て、凹状部内に嵌入された多数本の超電導線の先端外縁
と、先端部材と金属管との接合部外縁とを結ぶ線が前記
軸に対してなす角がダイス半角より大である請求項1記
載の静水圧押出用超電導複合ビレット。2. A line connecting a tip outer edge of a plurality of superconducting wires fitted in a concave portion and a joint outer edge of a tip member and a metal tube in a plane including an axis of an extruded billet with respect to the axis. The superconducting composite billet for hydrostatic extrusion according to claim 1, wherein the formed angle is larger than the die half angle.
導材あるいは熱処理によって超電導材を形成する金属を
埋め込んでなる請求項1記載の静水圧押出用超電導複合
ビレット。3. The superconducting composite billet for hydrostatic extrusion according to claim 1, wherein the superconducting wire is formed by embedding a superconducting material or a metal forming the superconducting material by heat treatment in a metal matrix.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8646691U JPH0536718U (en) | 1991-10-23 | 1991-10-23 | Superconducting composite beret for hydrostatic extrusion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8646691U JPH0536718U (en) | 1991-10-23 | 1991-10-23 | Superconducting composite beret for hydrostatic extrusion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0536718U true JPH0536718U (en) | 1993-05-18 |
Family
ID=13887738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8646691U Withdrawn JPH0536718U (en) | 1991-10-23 | 1991-10-23 | Superconducting composite beret for hydrostatic extrusion |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0536718U (en) |
-
1991
- 1991-10-23 JP JP8646691U patent/JPH0536718U/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 19960208 |