JPH0538032Y2 - - Google Patents
Info
- Publication number
- JPH0538032Y2 JPH0538032Y2 JP1987142191U JP14219187U JPH0538032Y2 JP H0538032 Y2 JPH0538032 Y2 JP H0538032Y2 JP 1987142191 U JP1987142191 U JP 1987142191U JP 14219187 U JP14219187 U JP 14219187U JP H0538032 Y2 JPH0538032 Y2 JP H0538032Y2
- Authority
- JP
- Japan
- Prior art keywords
- cooling liquid
- coolant
- supply tank
- jacket
- jackets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Description
【考案の詳細な説明】 産業上の利用分野 本考案は高周波焼入装置に関する。[Detailed explanation of the idea] Industrial applications The present invention relates to an induction hardening device.
従来の技術
複数のワークを同時に焼入する従来の高周波焼
入装置は、第1図に示すように、給水ポンプ11
の吹出側に複数のジヤケツト13a,13b,1
3c(図示例では3個)を接続し、複数(又は複
数種類)のワークWの焼入を同時に行わんとする
ものであり、配管19から分岐され、先端を各ジ
ヤケツト13a,13b,13cに接続した3本
の分岐管19a,19b,19cの途中にはソレ
ノイドバルブ12a,12b,12cを夫々設け
てある。BACKGROUND TECHNOLOGY A conventional induction hardening apparatus for hardening multiple workpieces at the same time has a water supply pump 11 as shown in FIG.
A plurality of jackets 13a, 13b, 1 are provided on the outlet side of the
3c (three in the illustrated example) are connected to simultaneously harden multiple (or multiple types) of workpieces W, and are branched from piping 19, with the tips connected to each jacket 13a, 13b, and 13c. Solenoid valves 12a, 12b, 12c are provided in the middle of the three connected branch pipes 19a, 19b, 19c, respectively.
考案が解決しようとする問題点
しかしながら、上述の従来例による場合は、ま
ず第1に、冷却液供給タンク10に給水ポンプ1
1を接続し、またバイパス20、バルブ14を設
ける形態をとるため、冷却液供給タンク10周り
の構造が複雑になり、装置構成が大型のものにな
るため、設置スペースが大きくなるという欠点が
ある。Problems to be Solved by the Invention However, in the case of the above-mentioned conventional example, first of all, the water supply pump 1 is connected to the coolant supply tank 10.
1, and a bypass 20 and valve 14 are provided, the structure around the coolant supply tank 10 becomes complicated and the device configuration becomes large, which has the disadvantage of requiring a large installation space. .
第2に、給水ポンプ11を常時駆動させる形態
をとるため、焼入に寄与しない冷却液Cの流動に
伴う発熱により、冷却液供給タンク10内の冷却
液Cの温度上昇を招来するという欠点がある。 Second, since the water supply pump 11 is constantly driven, there is a drawback that the temperature of the coolant C in the coolant supply tank 10 increases due to the heat generated by the flow of the coolant C that does not contribute to quenching. be.
また、複数種類のワークWの焼入作業を同時に
行つている時において、1個のワークWの焼入作
業が終了し、対応する位置にあるソレノイドバル
ブを閉じると、瞬間的に焼入実行中の他のジヤケ
ツトから噴出される冷却液Cの流量が変化し、焼
入パターン硬度に悪影響を及ぼすことになるの
で、均質な焼入が行えなくなるという欠点があ
る。 In addition, when quenching multiple types of workpieces W is being performed at the same time, when the quenching process for one workpiece W is completed and the solenoid valve at the corresponding position is closed, the quenching process is instantaneously completed. The flow rate of the cooling liquid C spouted from other jackets changes, which adversely affects the hardness of the quenching pattern, resulting in the disadvantage that homogeneous quenching cannot be achieved.
因に、かかる場合において、他のジヤケツトの
流量が変化するのは、給水ポンプ11の負荷が急
激に変動することによる。 Incidentally, in such a case, the flow rate of the other jackets changes because the load on the water supply pump 11 changes rapidly.
本考案はかかる従来技術の欠点を解消するため
になされたものであり、簡潔な装置構成で、冷却
液供給タンク10内の冷却液Cの温度上昇を招来
することなく、複数のワークの冷却を均質に行う
ことができる高周波焼入装置を提供することを目
的としている。 The present invention has been made to eliminate the drawbacks of the prior art, and is capable of cooling multiple workpieces with a simple device configuration without causing a rise in the temperature of the coolant C in the coolant supply tank 10. The object of the present invention is to provide an induction hardening device that can perform homogeneous hardening.
問題を解決するための手段
本考案に係る高周波焼入装置は、複数の加熱さ
れたワークのそれぞれに対して設けてあり且つ前
記ワークに対して焼入用の冷却液を噴出するジヤ
ケツトと、内部に前記冷却液を貯溜し、前記ジヤ
ケツトに対して位置水頭が3〜5メートル高くな
つた状態で接続してある冷却液供給タンクと、こ
の冷却液供給タンクと前記各ジヤケツトとの間に
設けてあり且つ前記各ジヤケツトへの冷却液の供
給、供給停止を制御する複数のバルブと、前記ワ
ークの冷却を行つた後の冷却液を回収し、これを
再冷却した後、前記冷却液供給タンクに還流する
回収設備とを具備している。Means for Solving the Problems The induction hardening apparatus according to the present invention includes a jacket provided for each of a plurality of heated workpieces and for spouting a cooling liquid for hardening onto the workpieces, and an internal A coolant supply tank is provided between the coolant supply tank and each of the jackets, the coolant is stored in the coolant, and the coolant is connected to the jacket with a water head 3 to 5 meters higher than the jacket. and a plurality of valves for controlling the supply and stop of the cooling liquid to each of the jackets, and a plurality of valves for controlling the supply and stop of the cooling liquid to each of the jackets, and collecting the cooling liquid after cooling the workpiece, recooling it, and supplying the cooling liquid to the cooling liquid supply tank. Equipped with recovery equipment for reflux.
作 用
しかるときは、複数のバルブを開くと、3〜5
メートルの位置水頭の差により、冷却液供給タン
クから押し出された冷却液が、各ジヤケツトから
噴出され、各ワークの冷却が行われる。この際、
冷却の終了したワークのジヤケツトから冷却液の
噴出を停止しても、他のジヤケツトからの冷却液
の噴出量が一定に保たれるので、全てのワークに
対して均質な冷却が行われる。Action In such cases, if you open multiple valves, 3 to 5
Due to the difference in positional water head of meters, the coolant pushed out from the coolant supply tank is ejected from each jacket, cooling each workpiece. On this occasion,
Even if the jetting of the coolant from the jacket of the workpiece that has been cooled is stopped, the amount of the coolant jetted from the other jackets is kept constant, so that uniform cooling is performed for all the workpieces.
実施例
以下本考案の一実施例を図面を参照して説明す
る。Embodiment An embodiment of the present invention will be described below with reference to the drawings.
第2図は本考案の高周波焼入装置を用いて複数
のワークWの焼入を行う場合の実施例を示してお
り、所定の高さ位置に設置された冷却液供給タン
ク10の下方には、所定の位置水頭の差を設けて
複数のジヤケツト13a,13b,13c(図示
例では3個)を配管してあり、冷却液供給タンク
10と各ジヤケツト13a,13b,13cとの
間にはソレノイドバルブ12a,12b,12c
を夫々設けてある。なお、15はワーク冷却後の
冷却液Cを回収する冷却液回収タンク、16は冷
却液回収タンク15に回収された高温の冷却液C
を再冷却設備18に送給し、且つ再冷却後の冷却
液Cを冷却液供給タンク10に還流するリターン
ポンプである。 FIG. 2 shows an embodiment in which a plurality of workpieces W are hardened using the induction hardening apparatus of the present invention. , a plurality of jackets 13a, 13b, 13c (three in the illustrated example) are piped with a difference in water head at predetermined positions, and a solenoid is connected between the cooling liquid supply tank 10 and each jacket 13a, 13b, 13c. Valve 12a, 12b, 12c
are provided for each. In addition, 15 is a coolant recovery tank for recovering the coolant C after cooling the workpiece, and 16 is a high temperature coolant C recovered in the coolant recovery tank 15.
This is a return pump that supplies the coolant C to the recooling equipment 18 and returns the coolant C after recooling to the coolant supply tank 10.
かくして、各ジヤケツト13a,13b,13
cの側方に設けたワークWa,Wb,Wcの加熱終
了時において、各ソレノイドバルブ12a,12
b,12cを開くと、ジヤケツト13a,13
b,13cから冷却液Cが夫々噴出され、各ワー
クの焼入が行われることになる。 Thus, each jacket 13a, 13b, 13
At the end of heating the workpieces Wa, Wb, and Wc provided on the side of c, each solenoid valve 12a, 12
When opening b and 12c, jackets 13a and 13
Cooling liquid C is ejected from b and 13c, respectively, and each workpiece is hardened.
しかして、かかる構成による場合は、各ジヤケ
ツト13a,13b,13cから噴出する冷却液
Cの流量が、微少な値である配管内における損失
等を無視することとすれば、位置水頭のみにより
決定されることになるので、上述の従来例による
場合とは異なり、焼入作業中において、任意のソ
レノイドバルブを閉じることにしても、他のジヤ
ケツトから噴出する冷却液Cの流量が変化するこ
とがない。従つて、焼入パターン硬度に悪影響を
及ぼすことがない。なお、冷却液供給タンク10
の位置水頭は、均質な焼入に要する冷却液Cの流
量、リターンポンプ16の容量などを考慮して設
定されるものであり、実施する上では3〜5メー
トルが望ましく、この位置水頭で十分な冷却を行
うことができる。 Therefore, in the case of such a configuration, the flow rate of the cooling liquid C spouted from each jacket 13a, 13b, and 13c is determined only by the positional head, assuming that losses in the piping, etc., which are minute values, are ignored. Therefore, unlike the conventional case described above, even if any solenoid valve is closed during the quenching operation, the flow rate of the coolant C spouted from other jackets will not change. . Therefore, the hardness of the quenched pattern is not adversely affected. Note that the coolant supply tank 10
The position head is set in consideration of the flow rate of the coolant C required for homogeneous quenching, the capacity of the return pump 16, etc. In practice, 3 to 5 meters is desirable, and this position head is sufficient. cooling.
変形例
第3図は本考案の
考案の効果
以上説明したように本考案の高周波焼入装置
は、複数の加熱されたワークのそれぞれに対して
設けてあり、前記ワークに対して焼入用の冷却液
を噴出するジヤケツトと、内部に前記冷却液を貯
留し、前記ジヤケツトに対して3〜5メートル位
置水頭が高くなつた状態で接続してある冷却液供
給タンクと、この冷却液供給タンクと前記各ジヤ
ケツトとの間に設けてあり、前記各ジヤケツトへ
の冷却液の供給、供給停止を制御する複数のバル
ブと、前記ワークの冷却を行つた後の冷却液を回
収し、これを再冷却した後、前記冷却液供給タン
クに還流する回収設備とを具備している。従つ
て、同時に複数のワークの焼入を行うに際して、
任意のワークの冷却液の噴出を停止しても、他の
ワークに噴出される冷却液量や圧力が変動しない
ので、複数のワークの冷却を均質に行うことがで
きる。また、高周波焼入装置の冷却系統を簡潔な
位置構成とすることができると共に、冷却液供給
タンク内の冷却液の温度上昇を招来することがな
い利点も有する。また、冷却液供給タンクの位置
水頭は3〜5メートルであるので、通常の工場の
建屋内の天井付近に設置することが可能であるか
ら、建屋等の制限を受けることなく設置できる利
点がある。Modification Figure 3 shows the effects of the invention As explained above, the induction hardening apparatus of the invention is provided for each of a plurality of heated workpieces, and the induction hardening apparatus of the invention is provided for each of a plurality of heated workpieces. A jacket that spouts coolant, a coolant supply tank that stores the coolant inside and is connected to the jacket with a water head 3 to 5 meters higher, and the coolant supply tank. A plurality of valves are provided between each of the jackets to control the supply and stop of supply of cooling liquid to each of the jackets, and a valve for recovering the cooling liquid after cooling the work and recooling it. and a recovery facility for returning the coolant to the coolant supply tank. Therefore, when hardening multiple workpieces at the same time,
Even if the jetting of the cooling liquid for a given workpiece is stopped, the amount and pressure of the cooling liquid jetted to the other works do not change, so it is possible to uniformly cool a plurality of workpieces. Further, the cooling system of the induction hardening apparatus can have a simple positional configuration, and there is also an advantage that the temperature of the coolant in the coolant supply tank does not rise. Additionally, since the water head at the location of the coolant supply tank is 3 to 5 meters, it can be installed near the ceiling in a normal factory building, so it has the advantage of being able to be installed without being restricted by the building, etc. .
第1図は、従来の高周波焼入装置のブロツク線
図、第2図は本考案の一実施例の高周波焼入装置
のブロツク線図である。
10……冷却液供給タンク、12a,12b,
12c……ソレノイドバルブ、13a,13b,
13c……ジヤケツト、15……冷却液回収タン
ク、18……再冷却設備、C……冷却液、Wa,
Wb,Wc……ワーク。
FIG. 1 is a block diagram of a conventional induction hardening apparatus, and FIG. 2 is a block diagram of an induction hardening apparatus according to an embodiment of the present invention. 10...Cooling liquid supply tank, 12a, 12b,
12c...Solenoid valve, 13a, 13b,
13c...Jacket, 15...Cooling liquid recovery tank, 18...Recooling equipment, C...Cooling liquid, Wa,
Wb, Wc...work.
Claims (1)
けてあり且つ前記ワークに対して焼入用の冷却液
を噴出するジヤケツトと、内部に前記冷却液を貯
留し、前記ジヤケツトに対して位置水頭が3〜5
メートル高くなつた状態で接続してある冷却液供
給タンクと、この冷却液供給タンクと前記各ジヤ
ケツトとの間に設けてあり且つ前記各ジヤケツト
への冷却液の供給、供給停止を制御する複数のバ
ルブと、前記ワークの冷却を行つた後の冷却液を
回収し、これを再冷却した後、前記冷却液供給タ
ンクに還流する回収設備とを具備することを特徴
とする高周波焼入装置。 A jacket is provided for each of the plurality of heated workpieces and jets out a cooling liquid for quenching to the workpiece, and a jacket is provided for storing the cooling liquid inside and has a position water head of 3 with respect to the jacket. ~5
A cooling liquid supply tank is connected to the cooling liquid supply tank in a state of being elevated by a meter, and a plurality of cooling liquid supply tanks are provided between the cooling liquid supply tank and each of the jackets and control the supply and stop of the cooling liquid to each of the jackets. An induction hardening apparatus comprising: a valve; and recovery equipment that collects a cooling liquid after cooling the workpiece, recools it, and then returns it to the cooling liquid supply tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1987142191U JPH0538032Y2 (en) | 1987-09-16 | 1987-09-16 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1987142191U JPH0538032Y2 (en) | 1987-09-16 | 1987-09-16 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6445757U JPS6445757U (en) | 1989-03-20 |
| JPH0538032Y2 true JPH0538032Y2 (en) | 1993-09-27 |
Family
ID=31407927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1987142191U Expired - Lifetime JPH0538032Y2 (en) | 1987-09-16 | 1987-09-16 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0538032Y2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6118635B2 (en) * | 2013-05-17 | 2017-04-19 | 富士電子工業株式会社 | Induction hardening equipment |
| JP6309236B2 (en) * | 2013-10-01 | 2018-04-11 | 富士電子工業株式会社 | Induction hardening equipment |
| JP6414959B2 (en) * | 2014-09-04 | 2018-10-31 | 株式会社Ihi | Heat treatment equipment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51147116U (en) * | 1975-05-20 | 1976-11-26 | ||
| JPS58135462U (en) * | 1982-03-10 | 1983-09-12 | 株式会社小松製作所 | High pressure water spray quenching equipment |
-
1987
- 1987-09-16 JP JP1987142191U patent/JPH0538032Y2/ja not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6445757U (en) | 1989-03-20 |
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