JPH053962B2 - - Google Patents
Info
- Publication number
- JPH053962B2 JPH053962B2 JP12948489A JP12948489A JPH053962B2 JP H053962 B2 JPH053962 B2 JP H053962B2 JP 12948489 A JP12948489 A JP 12948489A JP 12948489 A JP12948489 A JP 12948489A JP H053962 B2 JPH053962 B2 JP H053962B2
- Authority
- JP
- Japan
- Prior art keywords
- veneer
- scarf
- cutting
- slope
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005520 cutting process Methods 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000011120 plywood Substances 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002648 laminated material Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Landscapes
- Veneer Processing And Manufacture Of Plywood (AREA)
- Manufacture Of Wood Veneers (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は両木口を対称的なスカーフ斜面に切削
加工したベニヤ単板を繊維方向に搬送しながら所
要の板面に接着剤を塗布して連続した階段状のず
らし重ねに積層接着する単板積層材、いわゆる
LVL(ラミネーテツド・ベニヤ・ランバー)乃至
はLVB(ラミネーテツド・ベニヤ・ボード)と通
称されている単板積層材の製造工程において用い
られるスカーフ切削方法の改良に関するものであ
る。[Detailed Description of the Invention] [Field of Industrial Application] The present invention involves applying an adhesive to the desired board surface while transporting a veneer veneer whose ends have been cut into symmetrical scarf slopes in the direction of the fibers. A veneer laminated material that is laminated and bonded in a continuous stair-like staggered manner, so-called
This invention relates to an improvement in the scarf cutting method used in the manufacturing process of laminated veneer materials commonly known as LVL (laminated veneer lumber) or LVB (laminated veneer board).
従来技術による両木口を対称的なスカーフ斜面
に切削加工するベニヤ単板のスカーフ切削方法
は、例えば実開昭62−185002号、実開昭64−
32101号、実開昭64−34206号等のベニヤ単板のス
カーフ加工装置に開示されている、第3図にその
要部の一側を例示したような、ベニヤ単板11の
両木口を対称的なスカーフ斜面に切削加工する、
カツターヘツド12a、モーター12b、摺動軸
受12c、往復動機構12d等からなる回転切削
部材12と、固定部材13a、可動部材13b、
エアーシリンダー13c等からなる押圧機構13
と、アンビル部材14等によつてその要部の一側
が構成されているベニヤ単板のスカーフ加工装置
によつた、前記カツターヘツド12aが直線運動
の摺動軸受12cに支持されて直線的に往復動し
て切削加工している、スカーフ斜面を一応は平坦
に切削加工する、いわゆるプレーンスカーフの切
削方法は従来周知である。
Conventional techniques for cutting veneer veneer scarves into symmetrical scarf slopes on both ends are disclosed in, for example, Utility Model Application No. 62-185002 and Utility Model Application No. 64-
32101, Japanese Utility Model Application No. 64-34206, etc., both ends of the veneer veneer 11 are symmetrical, as shown in FIG. Cutting into a scarf slope,
A rotary cutting member 12 consisting of a cutter head 12a, a motor 12b, a sliding bearing 12c , a reciprocating mechanism 12d, etc., a fixed member 13a, a movable member 13b,
Pressing mechanism 13 consisting of air cylinder 13c etc.
The cutter head 12a is supported by a sliding bearing 12c for linear movement and reciprocates in a linear manner by a veneer single plate scarf processing device whose main part is formed on one side by an anvil member 14 etc. A so-called plain scarf cutting method, in which the sloped surface of the scarf is cut into a flat surface, is conventionally known.
〔発明が解決しようとする課題〕
上記従来技術によるプレーンスカーフの切削方
法は、前記カツターヘツド12aが直線運動の摺
動軸受12cに支持されて直線的に往復動して切
削加工しているので、それによつて形成されるス
カーフ斜面は一応は平坦であるとされているが、
実際には前記押圧機構13とアンビル部材14の
通常有する僅かなレベルの差異(アンビル部材1
4の方が僅かに高い)によつて形成される僅かな
空間による切削過程のベニヤ単板11の逃げによ
つて、該スカーフ斜面は必ずしも平坦に形成され
ず、幾分中高のスカーフ斜面に形成され、ために
相互のスカーフ斜面を重ね合せて積層接着した単
板積層材のスカーフ部位に高密度個所が出現し、
二次加工の際の化粧薄板等の貼着時に高密度個所
に塗装斑や凹凸を惹起する重大な難点があつたも
のを払拭すべく、本発明は回転切削部材を構成す
るカツターヘツドを振子様に揺動させて幾分中窪
みのスカーフ斜面の軌跡で切削加工することによ
つて、スカーフ部位の高密度個所の出現を排除す
ることを目的としたものである。[Problems to be Solved by the Invention] The plain scarf cutting method according to the above-mentioned prior art has the cutter head 12a supported by a sliding bearing 12c for linear motion and performs cutting by linearly reciprocating. The scarf slope formed by this process is said to be flat, but
In reality, there is usually a slight difference in level between the pressing mechanism 13 and the anvil member 14 (anvil member 14).
Due to the relief of the veneer veneer 11 during the cutting process due to the small space formed by 4), the scarf slope is not necessarily formed flat, but is formed into a somewhat medium-high scarf slope. As a result, high-density areas appear in the scarf area of the veneer laminated material, which is made by overlapping the scarf slopes and bonding them together.
In order to eliminate the serious problem of causing paint spots and unevenness in high-density areas when pasting decorative thin sheets etc. during secondary processing, the present invention has developed a cutter head that constitutes a rotary cutting member to be shaped like a pendulum. The purpose is to eliminate the appearance of high-density scarf parts by swinging the scarf and cutting along the locus of the scarf slope which is somewhat hollow.
本発明は上記目的を達成するために、スカーフ
切削の加工場所となるベニヤ単板の両木口付近の
直上と直下に各別に回転切削部材を繊維方向に揺
動自在に支持し、該回転切削部材を繊維方向に振
子様に揺動させることによつて、切削過程ではス
カーフ斜面が幾分中窪みの軌跡で切削加工される
ように構成したものである。
In order to achieve the above object, the present invention separately supports rotary cutting members so as to be swingable in the fiber direction directly above and directly below the ends of the veneer veneer, which are the processing locations for scarf cutting. By swinging the scarf in the direction of the fibers in a pendulum-like manner, the slope of the scarf is cut along a somewhat concave locus during the cutting process.
またこの時の回転切削部材の揺動半径をベニヤ
単板の板厚の20〜60倍にしてその切削軌跡の中窪
み量を調整可能に構成し、更にまたこの時の回転
切削部材を揺動して切削加工するスカーフ斜面を
ベニヤ単板の板厚の4〜12倍にしてその重ね合せ
量を調整可能に構成したものである。 In addition, the swing radius of the rotary cutting member at this time is set to 20 to 60 times the thickness of the veneer veneer, so that the amount of depression in the center of the cutting trajectory can be adjusted. The slope of the scarf to be cut is 4 to 12 times the thickness of the veneer veneer, and the amount of overlap can be adjusted.
本発明は上記のように構成されているので、回
転切削部材の揺動半径がベニヤ単板の板厚の20〜
60倍となり、そのスカーフ斜面がベニヤ単板の板
厚の4〜12倍となるように、該回転切削部材をス
カーフ切削の加工場所となるベニヤ単板の両木口
付近の直上と直下に各別に揺動自在に軸承支持
し、且つ前記回転切削部材に付設した往復動機構
により繊維方向に振子様に揺動させるスカーフ切
削方法によれば、所望の重ね合せ量に、例えば20
mm程度の重ね合せ量に形成されるスカーフ斜面
は、その切削過程では幾分所望量の中窪み量に、
例えばベニヤ単板の切削時の逃げが0.2mm程度で
あると思われる時は同程度の中窪み量の軌跡で切
削加工されて相殺されるから、実質的なスカーフ
斜面の切削加工に中高現象が発生しないのであ
る。従つて先行単板の後端部に切削加工した上向
きのスカーフ斜面と、後続単板の前端部に切削加
工した下向きのスカーフ斜面とを縦つぎになるよ
うに一体に重ね合せて積層接着する際に、スカー
フ部位に高密度個所が出現することもなくなつた
のである。
Since the present invention is configured as described above, the swing radius of the rotary cutting member is 20 to 20 times the thickness of the veneer veneer.
60 times, and the scarf slope is 4 to 12 times the thickness of the veneer veneer.The rotary cutting member is placed directly above and directly below the edges of the veneer veneer, where scarf cutting will be performed, respectively. According to a scarf cutting method in which the scarf is supported on a shaft so as to be swingable and is oscillated in the direction of the fibers in a pendulum-like manner by a reciprocating mechanism attached to the rotary cutting member, a desired overlapping amount can be achieved by, for example, 20
During the cutting process, the scarf slope formed with an overlapping amount of about mm is reduced to a somewhat desired amount of medium depression.
For example, when the relief when cutting a plywood veneer is thought to be about 0.2 mm, it is offset by cutting with a locus of the same amount of medium depression, so there is actually a medium height phenomenon in cutting the scarf slope. It does not occur. Therefore, when the upward scarf slope cut on the rear end of the preceding veneer and the downward scarf slope cut on the front end of the succeeding veneer are stacked vertically together and laminated and bonded. In addition, high-density areas no longer appeared in the scarf area.
本発明の実施例を第1〜2図により詳述すれ
ば、ベニヤ単板1の両木口1a,1bを対称的な
スカーフ斜面Sに切削加工する、カツターヘツド
2a、モータ2b、機枠2c、支承軸2d、往復
動機構2e等からなる回転切削部材2と、固定部
材3a、可動部材3b、エアーシリンダー3c等
からなる押圧機構3と、アンビル4等によつて要
部が構成されているベニヤ単板のスカーフ加工装
置を、スカーフ切削の加工場所となるベニヤ単板
1の両木口1a,1b付近の直上と直下に、その
揺動半径rが板厚tの20〜60倍となり、そのスカ
ーフ斜面Sが板厚tの4〜12倍となるように各別
に揺動自在に前記回転切削部材2の機枠2cを支
承軸2dにより支持し、且つ前記回転切削部材2
の機枠2cに付設した往復動機構2eにより繊維
方向に振子様に揺動させることによつて、所望の
重ね合せ量に、例えば20mm程度の重ね合せ量に形
成されるスカーフ斜面Sは、破線により表示した
直線に対し幾分所望量中窪みに、例えば0.2mm程
度中窪みの軌跡で切削加工されてベニヤ単板の逃
げを相殺するように構成されている。
An embodiment of the present invention will be described in detail with reference to FIGS. 1 and 2. A cutter head 2a, a motor 2b, a machine frame 2c, and a support are used to cut both ends 1a and 1b of a veneer veneer 1 into a symmetrical scarf slope S. A veneer unit whose main parts are composed of a rotary cutting member 2 consisting of a shaft 2d, a reciprocating mechanism 2e, etc., a pressing mechanism 3 consisting of a fixed member 3a, a movable member 3b, an air cylinder 3c, etc., and an anvil 4 etc. A board scarf processing device is installed directly above and directly below the ends 1a and 1b of the veneer veneer 1, which is the processing location for scarf cutting, and its swing radius r is 20 to 60 times the board thickness t. The machine frame 2c of the rotary cutting member 2 is individually supported by the support shaft 2d so that S is 4 to 12 times the plate thickness t, and the rotary cutting member 2
By swinging the reciprocating mechanism 2e attached to the machine frame 2c in a pendulum-like manner in the fiber direction, the scarf slope S is formed to a desired overlap amount, for example, about 20 mm, as indicated by the broken line. The cutting process is performed to make a desired amount of recess with respect to the straight line indicated by, for example, a locus of a recess of about 0.2 mm, so as to offset the relief of the veneer veneer.
また上記回転切削部材2のカツターヘツド2a
は、一般にはプレーナー、グラインダー等からな
るカツターヘツド2aが、その往復動機構2eに
はギヤードモーター等にクランク機構等を装着し
た往復動機構2eが、更にそのアンビル部材4に
は軟質合成樹脂板等のアンビル部材4がネジ送り
自在に装着されていて逐次磨耗分を補充するよう
に構成されているものである。 Also, the cutter head 2a of the rotary cutting member 2
The cutter head 2a generally consists of a planer, a grinder, etc., and its reciprocating mechanism 2e includes a geared motor or the like equipped with a crank mechanism, and its anvil member 4 is made of a soft synthetic resin plate or the like. The anvil member 4 is mounted so that it can be screwed freely, and is configured to gradually replenish the amount of wear.
本発明は以上に説明したように構成されている
ので、通常のスカーフ切削の際に押圧機構とアン
ビル部材との間に惹起されるベニヤ単板の逃げに
起因するスカーフ斜面の中高現象を、その切削過
程で幾分中窪みのスカーフ斜面の軌跡で切削加工
して相殺することができるように、スカーフ切削
の加工場所となるベニヤ単板の両木口付近の直上
と直下に各別に支持した回転切削部材を繊維方向
に振子様に揺動することによつて、相互のスカー
フ斜面を重ね合せて積層接着した単板積層材のス
カーフ部位に高密度個所が出現しないようにした
ものであるから、本発明による時は二次加工の際
の化粧薄板等の貼着時における高密度個所に対す
る塗装斑や凹凸の発生を完全に払拭し得たもので
あり、実施効果の極めて顕著なものである。
Since the present invention is constructed as described above, it is possible to prevent the mid-height phenomenon of the scarf slope caused by the escape of the veneer veneer between the pressing mechanism and the anvil member during normal scarf cutting. In order to offset the cutting process by cutting along the trajectory of the slightly concave scarf slope during the cutting process, rotary cutting machines are supported directly above and directly below the edges of the veneer veneer, where the scarf cutting will be performed. By swinging the member in a pendulum-like manner in the direction of the fibers, it is possible to prevent high-density areas from appearing in the scarf area of the laminated veneer material, which is laminated and bonded by overlapping the scarf slopes of each other. According to the present invention, it is possible to completely eliminate the occurrence of paint spots and unevenness in high-density areas when attaching decorative thin sheets during secondary processing, and the implementation effect is extremely significant.
第1図はベニヤ単板のスカーフ斜面の切削態様
を示す側面図、第2図はスカーフ加工装置の要部
の一側を示す側面図、第3図は従来のスカーフ加
工装置の要部の一側を示す側面図である。
1……ベニヤ単板、1a,1b……両木口、2
……回転切削部材、S……スカーフ斜面、r……
揺動半径、t……板厚。
Fig. 1 is a side view showing the cutting mode of a scarf slope of a veneer veneer, Fig. 2 is a side view showing one side of the main part of the scarf processing device, and Fig. 3 is a side view showing the main part of the conventional scarf processing device. It is a side view showing the side. 1...Plywood veneer, 1a, 1b...Both ends, 2
...Rotating cutting member, S...Scarf slope, r...
Swing radius, t...Plate thickness.
Claims (1)
たベニヤ単板を繊維方向に搬送しながら所要の板
面に接着剤を塗布して連続した階段状のずらし重
ねに積層接着する単板積層材の製造工程におい
て、スカーフ切削の加工場所となるベニヤ単板1
の両木口1a,1b付近の直上と直下に各別に支
持した回転切削部材2を繊維方向に振子様に揺動
させて幾分中窪みのスカーフ斜面Sの軌跡で切削
加工することを特徴とする単板積層材の製造工程
におけるスカーフ切削方法。 2 回転切削部材2の揺動半径rをベニヤ単板1
の板厚tの20〜60倍とした請求項1記載のスカー
フ切削方法。 3 回転切削部材2を揺動して切削加工するスカ
ーフ斜面Sをベニヤ単板1の板厚tの4〜12倍と
した請求項1記載のスカーフ切削方法。[Scope of Claims] 1 A veneer veneer with both ends cut into symmetrical scarf slopes is conveyed in the direction of the fibers, and adhesive is applied to the desired board surface to stack and bond in a continuous stair-like staggered manner. In the manufacturing process of laminated veneer material, veneer veneer 1 is the place where the scarf is cut.
It is characterized in that the rotary cutting members 2 supported directly above and directly below the wood ends 1a and 1b are swung pendulum-like in the direction of the fibers to perform cutting along the locus of a somewhat hollow scarf slope S. Scarf cutting method in the manufacturing process of laminated veneer material. 2 Set the swing radius r of the rotary cutting member 2 to the plywood veneer 1
2. The scarf cutting method according to claim 1, wherein the scarf cutting method is 20 to 60 times the plate thickness t. 3. The scarf cutting method according to claim 1, wherein the scarf slope S, which is cut by swinging the rotary cutting member 2, is 4 to 12 times the thickness t of the veneer veneer 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12948489A JPH02307702A (en) | 1989-05-22 | 1989-05-22 | Method for scarfing in manufacturing process of veneer laminate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12948489A JPH02307702A (en) | 1989-05-22 | 1989-05-22 | Method for scarfing in manufacturing process of veneer laminate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02307702A JPH02307702A (en) | 1990-12-20 |
| JPH053962B2 true JPH053962B2 (en) | 1993-01-19 |
Family
ID=15010624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12948489A Granted JPH02307702A (en) | 1989-05-22 | 1989-05-22 | Method for scarfing in manufacturing process of veneer laminate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02307702A (en) |
-
1989
- 1989-05-22 JP JP12948489A patent/JPH02307702A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02307702A (en) | 1990-12-20 |
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