JPH0552632A - Delivery volume speed reducing type liquid measuring method and device used therefor - Google Patents
Delivery volume speed reducing type liquid measuring method and device used thereforInfo
- Publication number
- JPH0552632A JPH0552632A JP20964691A JP20964691A JPH0552632A JP H0552632 A JPH0552632 A JP H0552632A JP 20964691 A JP20964691 A JP 20964691A JP 20964691 A JP20964691 A JP 20964691A JP H0552632 A JPH0552632 A JP H0552632A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- amount
- constant volume
- volume pump
- volume
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims description 11
- 238000003860 storage Methods 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 claims 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000012295 chemical reaction liquid Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Measuring Volume Flow (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、従来の方法よりも正確
な計量ができる液体計量方法と、それに使用する装置に
関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid measuring method and a device used for the same which can measure more accurately than conventional methods.
【0002】[0002]
【従来の技術】およそ、どの製品の生産にも、その製造
に最適の条件が必ず1つだけある。とすれば、すべて同
一の製品は、常に所定の最適条件の下で生産を行うのが
望ましい。2. Description of the Related Art In the production of almost any product, there is always exactly one optimum condition for its production. Then, it is desirable that all the same products are always produced under predetermined optimum conditions.
【0003】例えば、化学反応を含む生産工程の場合、
化学反応時の各反応液、各酵素などの濃度条件の変化に
よって、反応速度、経済性に差がでる。したがって、各
反応液を正確に適量ずつ混合し、濃度条件を正確に最適
条件に管理することが重要である。For example, in the case of a production process including a chemical reaction,
The reaction rate and economic efficiency vary depending on the concentration conditions of each reaction solution and each enzyme during the chemical reaction. Therefore, it is important to mix each reaction solution in an appropriate amount and to control the concentration condition accurately to the optimum condition.
【0004】しかし、現在の反応液などの計量は、最初
は液体を高速で流出させ、必要量の目前まできたら細径
のバイパス管などを使って流出速度を急に遅くし、必要
量近辺でバルブを閉めて流出停止させるという方法を採
用しているので、バルブ閉塞タイミングのずれなどによ
って誤差が生じるという欠点があり、また、粘度の高い
液体を計量するときには流出速度を遅くすると速度が一
定せず、正確な計量ができないという問題もあった。However, in the current measurement of reaction liquids, at first, the liquid is allowed to flow out at high speed, and when the required amount is about to be reached, a small-diameter bypass pipe or the like is used to suddenly reduce the outflow rate so that the amount near the required amount is reached. Since the method of closing the valve and stopping the outflow is adopted, there is a drawback that an error may occur due to deviation of the valve closing timing, and when measuring a viscous liquid, slowing down the outflow speed will make the speed constant. There was also a problem that accurate measurement could not be performed.
【0005】[0005]
【発明が解決しようとする課題】そこで、本発明におい
ては、粘度の高い液体も正確に計量できるようにするこ
とを技術的課題とする。Therefore, it is a technical object of the present invention to accurately measure a liquid having a high viscosity.
【0006】[0006]
【課題を解決するための手段】本発明においては、所望
液の必要量を設定し、当該液を所定管路を通じて定容積
ポンプで吐出口から流出させると共に、設定量と液流出
量との差が絞り込み境界量になったなら、定容積ポンプ
の回転数を徐々に落としつつ、定容積ポンプが回転を停
止したときに液流出量が設定量と等しくなるようにし
て、所望液を吐出口から定量取り出しするという手段を
採用することによって、上記課題を解決する計量方法を
提供したのである。In the present invention, a required amount of a desired liquid is set, the liquid is caused to flow out from a discharge port by a constant volume pump through a predetermined pipe line, and the difference between the set amount and the liquid outflow amount. When the constant volume pump stops rotating, the liquid outflow rate becomes equal to the set amount when the constant volume pump stops rotating, and the desired liquid is discharged from the discharge port. By adopting a means for taking out a fixed amount, a weighing method for solving the above-mentioned problems was provided.
【0007】更に、また、貯蔵手段から吐出口までを管
路で繋ぎ、当該管路途中に定容積ポンプを設け、計量手
段で管路から流出した液体の量を測定すると共に、制御
手段を前記定容積ポンプと計量手段に連繋させ、計量手
段の計量情報に基づいて当該制御手段に定容積ポンプの
回転を制御せしめるという手段を採用することによっ
て、前記計量方法に使用する計量装置を提供した。Further, the storage means and the discharge port are connected by a pipe, a constant volume pump is provided in the middle of the pipe, the amount of the liquid flowing out from the pipe is measured by the measuring means, and the control means is provided as described above. By providing a means for connecting the constant volume pump and the measuring means, and causing the control means to control the rotation of the constant volume pump based on the measurement information of the measuring means, the measuring device used for the above-mentioned measuring method is provided.
【0008】[0008]
【実施例】以下、本発明を実施例に基づいて説明する。EXAMPLES The present invention will be described below based on examples.
【0009】液体Aの貯蔵タンクTから電磁バルブを備
えた吐出口11まで、管路1で繋ぐ。この管路1の途中に
は、定容積ポンプ2と質量流量計3が設けられる。更
に、質量流量計3と定容積ポンプ2の動力モータ21に
は、マイクロプロセッサ採用の制御手段4が連繋され
る。A line 1 connects a storage tank T for the liquid A to a discharge port 11 equipped with an electromagnetic valve. A constant volume pump 2 and a mass flowmeter 3 are provided in the middle of the pipe line 1. Further, the mass flow meter 3 and the power motor 21 of the constant volume pump 2 are connected to a control means 4 employing a microprocessor.
【0010】まず、吐出口11の下に容器Pを置き、制御
手段4に液体Aの必要量Xを設定する。すると、制御手
段4は、電磁バルブを開放すると共に、それまでの液体
充填量Fによって定められる所定の回転数R(F)で動力
モータを回転させる。そして、遂にR(F)=0となった
ところで電磁バルブを閉塞して、充填を終了させるので
ある。ただし、R(F)は次式で与えられる。First, the container P is placed under the discharge port 11 and the required amount X of the liquid A is set in the control means 4. Then, the control means 4 opens the electromagnetic valve and rotates the power motor at a predetermined rotation speed R (F) determined by the liquid filling amount F until then. Then, when R (F) = 0 finally, the electromagnetic valve is closed to complete the filling. However, R (F) is given by the following equation.
【0011】[0011]
【数式1】 [Formula 1]
【0012】つまり、動力モータ21は、回転数が0rpm
から最大回転数Rmax rpmまで等加速度で立ち上がり、
その後はRmax rpmで等速で回転するが、ポンプ2の駆
動に伴う積算充填量Fがある一定の値A(絞り込み境界
量)に達すると、Rmax rpmから最小回転数Rmin rpmま
で等加速度で減速し、Rmin rpmの回転数で暫時等速回
転した後、F=Xとなったところで回転が完全に停止さ
れるようになっている。ただし、絞り込み境界量Aは次
式で与えられる。That is, the power motor 21 has a rotation speed of 0 rpm.
To the maximum number of revolutions R max rpm with uniform acceleration,
After that, it rotates at a constant speed at R max rpm, but when the accumulated filling amount F accompanying the driving of the pump 2 reaches a certain value A (narrowing boundary amount), from R max rpm to the minimum rotation speed R min rpm, etc. After decelerating with acceleration and rotating at a constant rotational speed of R min rpm for a while, the rotation is completely stopped when F = X. However, the narrowing boundary amount A is given by the following equation.
【0013】[0013]
【数式2】 [Formula 2]
【0014】以上のような制御により、容器Pに正確な
定量充填が可能となるのである。なお、Rmax =400、
Rmin =40のとき、X=20kgに設定した場合とX=2kg
に設定した場合との、実際の充填量を測定したので、次
表に示す。By the control as described above, the container P can be accurately filled in a fixed amount. R max = 400,
When R min = 40, when X = 20 kg and when X = 2 kg
The following table shows the actual filling amount when the setting was set to.
【0015】[0015]
【表1】 [Table 1]
【0016】なお、本実施例においては、液体充填量F
は、管路中を液体が0.0001kg流れるごとに質量流量計3
が制御手段4へ1パルスを発振し、当該パルスを制御手
段で積算することによって観測される。なお、定数G、
及び動力モータ21の最大回転数と最小回転数は、液体の
種類によって種々選択できるようにしても良い。In this embodiment, the liquid filling amount F
Is a mass flowmeter 3 each time 0.0001 kg of liquid flows in the pipeline.
Oscillates one pulse to the control means 4 and is observed by integrating the pulse by the control means. The constant G,
The maximum rotation speed and the minimum rotation speed of the power motor 21 may be variously selected depending on the type of liquid.
【0017】本実施例は以上のようであるが、本発明は
上記実施例に限定されるものではなく、例えば、管路か
ら流出した液体の量を測定する計量手段として質量流量
計の代わりに容器下に設けた電子天秤などを採用しても
良いし、あるいは、定容積ポンプの回転をカウントする
ことによって流出量を推定するという手段を採用しても
良い。Although the present embodiment is as described above, the present invention is not limited to the above embodiment. For example, instead of a mass flow meter as a measuring means for measuring the amount of liquid flowing out from a pipe, An electronic balance provided under the container may be adopted, or a means for estimating the outflow amount by counting the rotation of the constant volume pump may be adopted.
【0018】[0018]
【発明の効果】以上の方法によれば、定容積ポンプの回
転によって液体の流量が完全にコントロールでき、しか
も流量をコントロールしたまま定容積ポンプの回転を遅
くし、所望液体の流出を絞り込みながら計量を完了させ
るようになっているので、バルブの見込み閉塞などの必
要がなくなって、正確な計量が可能になる。また、たと
え粘度の高い液体を計量する場合でも、定容積ポンプが
安定した流動を保証して、正確な計量ができる。したが
って、本発明の方法は、産業上の利用価値が高く、それ
に使用する装置も同様である。According to the above method, the flow rate of the liquid can be completely controlled by the rotation of the constant volume pump, and further, the rotation of the constant volume pump is slowed while the flow rate is controlled, and the outflow of the desired liquid is narrowed and measured. Since it is designed to be completed, there is no need for prospective blockage of the valve, and accurate metering is possible. Further, even when measuring a highly viscous liquid, the constant volume pump guarantees a stable flow and accurate measurement can be performed. Therefore, the method of the present invention has high industrial utility value, and the apparatus used therefor is also the same.
【図1】実施例装置のブロック線図である。FIG. 1 is a block diagram of an apparatus according to an embodiment.
【図2】実施例装置の充填制御を説明するチャート図で
ある。FIG. 2 is a chart diagram illustrating filling control of the apparatus according to the embodiment.
【図3】実施例方法によって液体計量したときの、単位
時間当りの液体流出量の変化をグラフに示したものであ
るFIG. 3 is a graph showing changes in the liquid outflow amount per unit time when the liquid is measured by the method of the embodiment.
【符号の説明】 1 管路 2 定容積ポンプ 3 質量流量計 4 制御手段[Explanation of Codes] 1 Pipeline 2 Constant Volume Pump 3 Mass Flowmeter 4 Control Means
Claims (5)
絞り込み境界量以上ならば、当該液を定容積ポンプで所
定管路内を流送させ、吐出口から流出させると共に、設
定量と液流出量との差が絞り込み境界量になったなら、
定容積ポンプの回転数を徐々に落としつつ、定容積ポン
プが回転を停止したときに液流出量が設定量と等しくな
るようにして、所望液を吐出口から定量取り出しするこ
とを特徴とする吐出量減速式液体計量方法。1. A required amount of a desired liquid is set, and when the set amount is equal to or more than a narrowing boundary amount, the liquid is sent by a constant volume pump through a predetermined pipe line to flow out from a discharge port and a set amount. If the difference between the liquid flow rate and
Discharge characterized by discharging the desired liquid in a fixed amount from the discharge port so that the liquid outflow amount becomes equal to the set amount when the constant volume pump stops rotating while gradually reducing the rotation speed of the constant volume pump. Volume deceleration type liquid metering method.
を監視し、当該監視によって設定量と液流出量との差が
絞り込み境界量になったことを知り、定容積ポンプの回
転数減速を開始することを特徴とする請求項1記載の吐
出量減速式液体計量方法。2. The amount of liquid outflow is monitored at the same time when the desired liquid is outflowed, and it is known that the difference between the set amount and the liquid outflow amount has become a narrowing boundary amount by the monitoring, and the rotational speed of the constant volume pump is decelerated The discharge amount decelerating type liquid measuring method according to claim 1, which is started.
と設定量とが等しくなるのと同時に、吐出口のバルブを
閉塞することを特徴とする請求項1または請求項2記載
の吐出量減速式液体計量方法。3. The discharge according to claim 1 or 2, wherein the constant volume pump stops rotating and the liquid outflow amount and the set amount become equal, and at the same time, the valve of the discharge port is closed. Volume deceleration type liquid metering method.
該管路途中に 設けられる定容積ポンプと、当該管路か
ら流出した液体の量を測定する計量手段と、前記定容積
ポンプと計量手段に連繋してコントロールする制御手段
を備え、当該制御に手段、液必要量を設定されて、定容
積ポンプを駆動させて貯蔵手段から所望液を流出させる
と共に、計量手段が発する信号から流出量を算定し、こ
の算定値と設定量との差が絞り込み境界量になったなら
定容積ポンプの駆動を減速し始め、算定値が設定量と等
しくなったときに定容積ポンプの回転を完全に停止させ
るようになっていることを特徴とする液体計量装置。4. A pipeline connecting the storage means to the discharge port, a constant volume pump provided in the middle of the pipeline, a measuring means for measuring the amount of liquid flowing out from the pipeline, the constant volume pump and the metering. The control means is connected to the means for controlling, and the means and the liquid required amount are set in the control, the constant volume pump is driven to cause the desired liquid to flow out from the storage means, and the outflow amount from the signal issued by the measuring means. When the difference between this calculated value and the set amount reaches the narrowed boundary amount, the drive of the constant volume pump is started to decelerate, and when the calculated value becomes equal to the set amount, the rotation of the constant volume pump is completely A liquid measuring device characterized by being stopped.
る管路途中に設けられた質量流量計であることを特徴と
する請求項4記載の液体計量装置。5. The liquid measuring device according to claim 4, wherein the measuring means is a mass flow meter provided in the middle of a pipe line connecting the storage means to the discharge port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20964691A JPH0552632A (en) | 1991-08-21 | 1991-08-21 | Delivery volume speed reducing type liquid measuring method and device used therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20964691A JPH0552632A (en) | 1991-08-21 | 1991-08-21 | Delivery volume speed reducing type liquid measuring method and device used therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0552632A true JPH0552632A (en) | 1993-03-02 |
Family
ID=16576246
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20964691A Pending JPH0552632A (en) | 1991-08-21 | 1991-08-21 | Delivery volume speed reducing type liquid measuring method and device used therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0552632A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61120017A (en) * | 1984-11-16 | 1986-06-07 | Tokyo Tatsuno Co Ltd | Refueling device |
| JPS63241426A (en) * | 1987-03-30 | 1988-10-06 | Oval Eng Co Ltd | Correcting method for valve closure timing of estimation meter |
-
1991
- 1991-08-21 JP JP20964691A patent/JPH0552632A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61120017A (en) * | 1984-11-16 | 1986-06-07 | Tokyo Tatsuno Co Ltd | Refueling device |
| JPS63241426A (en) * | 1987-03-30 | 1988-10-06 | Oval Eng Co Ltd | Correcting method for valve closure timing of estimation meter |
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