JPH055321U - UOE Clad Steel Pipe Bead Cutting Equipment - Google Patents

UOE Clad Steel Pipe Bead Cutting Equipment

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Publication number
JPH055321U
JPH055321U JP5132091U JP5132091U JPH055321U JP H055321 U JPH055321 U JP H055321U JP 5132091 U JP5132091 U JP 5132091U JP 5132091 U JP5132091 U JP 5132091U JP H055321 U JPH055321 U JP H055321U
Authority
JP
Japan
Prior art keywords
steel pipe
uoe
holder
clad steel
bead cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5132091U
Other languages
Japanese (ja)
Inventor
法嗣 三船
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
JFE Engineering Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Engineering Corp filed Critical JFE Engineering Corp
Priority to JP5132091U priority Critical patent/JPH055321U/en
Publication of JPH055321U publication Critical patent/JPH055321U/en
Pending legal-status Critical Current

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Abstract

(57)【要約】 【目的】 UOEクラッド鋼管の合わせ材部分の開先を
正確に加工する。 【構成】 エンドミル装着する回転軸にホルダーを装着
し、このホルダーの先端近傍外周面に、刃面がホルダー
の軸芯と平行する方向を向き、かつ刃面下端部がホルダ
ーの下端より下になるようにして丸駒チップを固着した
UOEクラッド鋼管のビード切削装置。
(57) [Abstract] [Purpose] Accurately machine the groove of the laminated material part of the UOE clad steel pipe. [Structure] A holder is attached to the rotary shaft on which the end mill is attached, the blade surface faces the outer peripheral surface near the tip of the holder in a direction parallel to the axis of the holder, and the lower end of the blade surface is below the lower end of the holder. A bead cutting device for UOE clad steel pipe with round chips fixed in this way.

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【産業上の利用分野】[Industrial application]

この考案は、UOEクラッド鋼管のビード切削装置に関する。 The present invention relates to a bead cutting device for a UOE clad steel pipe.

【0002】[0002]

【従来の技術】[Prior Art]

UOEクラッド鋼管は、高Ni合金やCu−Ni合金を合わせ材とし、母材の 厚鋼板にこの合わせ材を接着させた板材を、UOEプロセスにより鋼管に成形溶 接して製造される。UOEクラッド鋼管は、耐食性が高い上にステンレス鋼鋼管 より安価に製造できるので、H2S、CO2、Cl-等の腐食性物質を多量に含む 石油・ガス輸送用ラインパイプ、あるいは海水淡水化装置の取水管などに広く使 用されている。The UOE clad steel pipe is manufactured by using a high-Ni alloy or a Cu-Ni alloy as a composite material, and forming a plate material in which this composite material is adhered to a thick steel plate as a base material by molding and welding the steel pipe to the steel pipe by the UOE process. UOE clad steel pipe, because corrosion resistance can be manufactured at low cost than stainless steel tube on high, H 2 S, CO 2, Cl - oil and gas transportation pipe for a line pipe contains a large amount of corrosive substances such or seawater desalination, Widely used for water intake pipes of equipment.

【0003】 上述したUOEクラッド鋼管の突き合わせ部の溶接においては、図2に示すよ うに、先ず母材部をサブマージアーク溶接をした後、溶接ビード21をモーター 22で回転されるエンドミル23で、エンドミル23を鋼管の長手方向に移動さ せつつ、合わせ材24と母材25の境界が見える深さまで切削し、残った溶接ビ ードの上にTIG溶接を行なうようにしている。In the above-mentioned welding of the butt portion of the UOE clad steel pipe, as shown in FIG. 2, first, the base metal portion is subjected to submerged arc welding, and then the welding bead 21 is rotated by the motor 22 and the end mill 23 is rotated by the end mill 23. While moving 23 in the longitudinal direction of the steel pipe, cutting is performed to a depth at which the boundary between the laminated material 24 and the base material 25 can be seen, and TIG welding is performed on the remaining welding beads.

【0004】 このように2段階の溶接を行なうのは、溶接速度の遅いサブマージアーク溶接 で合わせ材24を溶接すると、合わせ材24への入熱量が多いため、母材25の カーボンが拡散して合わせ材24に浸透し、合わせ材24の耐食性を低下させる からであり、合わせ材24を溶接速度の速いTIG溶接で溶接を行なうと、合わ せ材24への入熱量が少なく、カーボンの拡散も少なくて合わせ材24の耐食性 は低下しないのである。As described above, the two-stage welding is performed by welding the composite material 24 by submerged arc welding having a slow welding speed, and since the heat input to the composite material 24 is large, the carbon of the base material 25 diffuses. This is because it penetrates into the composite material 24 and reduces the corrosion resistance of the composite material 24. Therefore, when the composite material 24 is welded by TIG welding with a high welding speed, the heat input to the composite material 24 is small and the diffusion of carbon also occurs. At least, the corrosion resistance of the laminated material 24 does not decrease.

【0005】 なお、上述のような溶接継手部の余盛を削除する方法としては、実開昭54− 74731号公報に開示されたアークによる方法、および「溶接技術」1989 ,Vol.37 No.12,p71〜76(産業出版株式会社発行)に記載の 研削による方法が多用されている。As a method of removing the above-mentioned excess of the welded joint portion, an arc method disclosed in Japanese Utility Model Laid-Open No. 54-74731 and “Welding Technology” 1989, Vol. 37 No. The method by grinding described in p. 12, p. 71-76 (published by Sangyo Shuppan Co., Ltd.) is often used.

【0006】 ところで、合わせ材24をTIG溶接するときには、図3に示すように開先部 31の形状がある立上がり角θを有した開先となるのが品質確保の上から望まし い。そのため、合わせ材の開先部31の形状は、板材の段階で板材の長手方向に 沿って両エッジを斜めに切削しておき、鋼管に成形したとき所定の開先が形成さ れるようにすることで確保するようにしている。By the way, when the joining material 24 is TIG-welded, it is desirable from the viewpoint of quality assurance that the groove has a shape of the groove portion 31 and has a rising angle θ as shown in FIG. Therefore, the shape of the groove portion 31 of the laminated material is such that both edges are obliquely cut along the longitudinal direction of the plate material at the stage of the plate material so that a predetermined groove is formed when formed into a steel pipe. I try to secure it.

【0007】[0007]

【考案が解決しようとする課題】[Problems to be solved by the device]

しかしながら、従来の開先加工方法においては、鋼管に成形したときに必ず開 先部が左右対称の開先形状を形成するとは限らず、鋼板の両エッジの成形状況お よび成形時の突き合わせ部のズレにより、所定の開先形状が得られない場合があ るという問題点がある。 However, in the conventional groove forming method, when forming into a steel pipe, the groove portion does not always form a symmetrical groove shape, and the forming conditions of both edges of the steel sheet and the abutting portion during forming There is a problem that a predetermined groove shape may not be obtained due to the deviation.

【0008】 また、サブマージアーク溶接時に溶接部に欠陥が発生すると、溶接手直しを行 い、手直し部をグラインダーで研削して仕上げるため、開先形状が部分的に損な われるという問題点もある。Further, when a defect occurs in the welded portion during the submerged arc welding, the welded portion is repaired and the repaired portion is ground by a grinder to finish, so that there is a problem that the groove shape is partially damaged.

【0009】 この考案は、従来技術の上記のような問題点を解消し、サブマージアーク溶接 の溶接ビードを切削すると同時に突き合わせ材の加工もできる、従来から使用し ているエンドミルの駆動機構を利用したUOEクラッド鋼管のビード切削装置を 提供することを目的としている。This invention solves the above-mentioned problems of the prior art, and utilizes the drive mechanism of the end mill that has been used conventionally, which can cut the welding bead of submerged arc welding and simultaneously process the butt material. The object is to provide a bead cutting device for UOE clad steel pipe.

【0010】[0010]

【課題を解決するための手段】[Means for Solving the Problems]

この考案に係るUOEクラッド鋼管のビード切削装置は、エンドミルを装着す る回転軸にホルダーを装着し、このホルダーの先端近傍外周面に、刃面がホルダ ーの軸芯と平行する方向を向き、かつ刃面下端部がホルダーの下端より下になる ようにして丸駒チップを固着したものである。 The bead cutting device for UOE clad steel pipes according to the present invention has a holder mounted on a rotary shaft for mounting an end mill, and the blade surface faces the outer peripheral surface near the tip of the holder in a direction parallel to the axis of the holder. In addition, the round piece chips are fixed so that the lower end of the blade surface is below the lower end of the holder.

【0011】[0011]

【作用】[Action]

この考案に係るUOEクラッド鋼管のビード切削装置は、エンドミルを装着す る回転軸にホルダーを装着し、このホルダーの先端近傍外周面に、刃面がホルダ ーの軸芯と平行する方向を向き、かつ刃面下端部がホルダーの下端より下になる ようにして丸駒チップを固着しているので、この切削装置の回転軸の中心をUO Eクラッド鋼管のビードのほぼ中心に合わせ、切削装置を鋼管の長手方向に移動 させつつ、サブマージアーク溶接でできたビードに前記丸駒チップの刃面を切り 込ませると、丸駒チップはエンドミル装着用回転軸の軸芯を旋回の中心として旋 回しながら、ビードを切削するとともに母材の一部と合わせ材の開先部をも切削 する。そして、丸駒チップの刃先形状は円弧状になっているので、開先部の形状 は後で行なうTIG溶接に適した開先となる。 The bead cutting device for UOE clad steel pipes according to the present invention has a holder mounted on a rotary shaft for mounting an end mill, and the blade surface faces the outer peripheral surface near the tip of the holder in a direction parallel to the axis of the holder. Moreover, since the round piece tip is fixed so that the lower end of the blade surface is below the lower end of the holder, the center of the rotating shaft of this cutting device is aligned with the center of the bead of the UO E clad steel pipe, and the cutting device is While moving in the longitudinal direction of the steel pipe, when the bead made by submerged arc welding is cut into the blade surface of the round piece tip, the round piece tip turns while using the axis of the end mill mounting rotary shaft as the center of rotation. In addition to cutting the bead, part of the base material and the groove of the laminated material are also cut. Since the cutting edge of the round piece has an arc shape, the shape of the groove portion is a groove suitable for TIG welding performed later.

【0012】[0012]

【実施例】【Example】

本考案の1実施例のUOEクラッド鋼管のビード切削装置を図1により説明す る。本考案の1実施例のUOEクラッド鋼管のビード切削装置は、電動機1と、 この電動機1の回転軸に装着されたホルダー2と、ホルダー2の先端近傍の外周 面に刃面3がホルダー2の軸芯と平行で、かつ刃面3がホルダー2の下端2aよ りも下になるようにしてボルト4で固定した丸駒チップ5とから構成されている 。 A bead cutting device for a UOE clad steel pipe according to an embodiment of the present invention will be described with reference to FIG. A bead cutting device for a UOE clad steel pipe according to an embodiment of the present invention includes an electric motor 1, a holder 2 mounted on a rotating shaft of the electric motor 1, and a blade surface 3 of the holder 2 on the outer peripheral surface near the tip of the holder 2. It is composed of a round piece 5 which is fixed by a bolt 4 so that the blade surface 3 is lower than the lower end 2a of the holder 2 and is parallel to the axis.

【0013】 上述したUOEクラッド鋼管のビード切削装置で、UOEクラッド鋼管のサブ マージアーク溶接後のビードを切削するに際しては、この切削装置の回転軸の中 心をUOEクラッド鋼管のビード21のほぼ中心に合わせ、切削装置を鋼管の長 手方向に移動させつつ、サブマージアーク溶接でできたビード21に前記丸駒チ ップ5の刃面3を切り込ませると、丸駒チップ5はエンドミル装着用ホルダー2 の軸芯を旋回の中心として旋回しながら、ビード21を切削するとともに母材2 5の一部と合わせ材24の開先部31をも切削する。そして、丸駒チップ5の刃 先形状は円弧状になっているので、開先部31の形状は後で行なうTIG溶接に 適した開先となる。When cutting the bead after submerged arc welding of the UOE clad steel pipe with the bead cutting device for the UOE clad steel pipe described above, the center of the rotary shaft of the cutting device is approximately the center of the bead 21 of the UOE clad steel pipe. According to the above, while moving the cutting device in the longitudinal direction of the steel pipe and cutting the blade surface 3 of the round piece chip 5 into the bead 21 made by submerged arc welding, the round piece tip 5 is attached to the end mill. While turning around the axis of the holder 2 as the center of turning, the bead 21 is cut, and at the same time, part of the base material 25 and the groove portion 31 of the laminated material 24 are cut. Since the shape of the cutting edge of the round piece 5 is arcuate, the shape of the groove 31 is a groove suitable for TIG welding performed later.

【0014】 また、このUOEクラッド鋼管のビード切削装置の駆動機構は、従来からある エンドミルの駆動機構を利用しているので、設備費が安くてすむ。Further, since the drive mechanism of the bead cutting device for this UOE clad steel pipe uses the drive mechanism of the end mill that has been used conventionally, the equipment cost is low.

【0015】[0015]

【考案の効果】[Effect of the device]

この考案により、UOEクラッド鋼管の合わせ材部分をTIG溶接するときに 理想的な開先形状が加工できる。 According to this invention, an ideal groove shape can be processed when TIG welding the laminated material portion of the UOE clad steel pipe.

【図面の簡単な説明】[Brief description of drawings]

【図1】本考案の1実施例のUOEクラッド鋼管のビー
ド切削装置の説明図である。
FIG. 1 is an explanatory view of a bead cutting device for a UOE clad steel pipe according to an embodiment of the present invention.

【図2】従来のUOEクラッド鋼管のビード切削装置の
説明図である。
FIG. 2 is an explanatory view of a conventional bead cutting device for a UOE clad steel pipe.

【図3】溶接部開先形状の説明図である。FIG. 3 is an explanatory diagram of a groove shape of a welded portion.

【符号の説明】[Explanation of symbols]

1 電動機 2 ホルダー 3 刃面 4 ボルト 5 丸駒チップ 1 Electric motor 2 Holder 3 Blade surface 4 Bolt 5 Round piece chip

Claims (1)

【実用新案登録請求の範囲】 【請求項1】 エンドミルを装着する回転軸にホルダー
を装着し、このホルダーの先端近傍外周面に、刃面がホ
ルダーの軸芯と平行する方向を向き、かつ刃面下端部が
ホルダーの下端より下になるようにして丸駒チップを固
着したことを特徴とするUOEクラッド鋼管のビード切
削装置。
[Claims for utility model registration] [Claim 1] A holder is mounted on a rotary shaft for mounting an end mill, and a blade surface faces the outer peripheral surface near the tip of the holder in a direction parallel to the axis of the holder A bead cutting device for UOE clad steel pipe, characterized in that a round piece tip is fixed so that a lower end portion of the surface is lower than a lower end portion of a holder.
JP5132091U 1991-07-03 1991-07-03 UOE Clad Steel Pipe Bead Cutting Equipment Pending JPH055321U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5132091U JPH055321U (en) 1991-07-03 1991-07-03 UOE Clad Steel Pipe Bead Cutting Equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5132091U JPH055321U (en) 1991-07-03 1991-07-03 UOE Clad Steel Pipe Bead Cutting Equipment

Publications (1)

Publication Number Publication Date
JPH055321U true JPH055321U (en) 1993-01-26

Family

ID=12883625

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5132091U Pending JPH055321U (en) 1991-07-03 1991-07-03 UOE Clad Steel Pipe Bead Cutting Equipment

Country Status (1)

Country Link
JP (1) JPH055321U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6319709U (en) * 1986-07-18 1988-02-09
JP2001038519A (en) * 1999-07-30 2001-02-13 Kyocera Corp Indexable end mill

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6319709U (en) * 1986-07-18 1988-02-09
JP2001038519A (en) * 1999-07-30 2001-02-13 Kyocera Corp Indexable end mill

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