JPH057964A - Apparatus for manufacturing coil formed product - Google Patents

Apparatus for manufacturing coil formed product

Info

Publication number
JPH057964A
JPH057964A JP16418991A JP16418991A JPH057964A JP H057964 A JPH057964 A JP H057964A JP 16418991 A JP16418991 A JP 16418991A JP 16418991 A JP16418991 A JP 16418991A JP H057964 A JPH057964 A JP H057964A
Authority
JP
Japan
Prior art keywords
coil
heat treatment
molded product
coil molded
formed product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16418991A
Other languages
Japanese (ja)
Other versions
JPH0759334B2 (en
Inventor
Toshikazu Okuno
利和 奥野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP3164189A priority Critical patent/JPH0759334B2/en
Publication of JPH057964A publication Critical patent/JPH057964A/en
Publication of JPH0759334B2 publication Critical patent/JPH0759334B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To orderly carry a coil formed product under independent condition with out blocking by tangling with the other one at each spring foot and to continuously execute inspection work and packing work of each coil formed product after heat treatment. CONSTITUTION:A carrying device 3 composed of a feeding spiral body 4 providing a receiving part 41 directly receiving the coil formed product D from a core metal 13 in a coil forming apparatus 1 and a spiral feeding part 42 continuously wound to the receiving part 41, a guide body 5 supporting the spiral body 4 as rotatable and a driving device 6 drive-rotating the spiral body 4, is arranged so as to carry the coil formed product D with the above spiral body 4 without mutually blocking by tangling with the other one under setting the coil formed product D at the prescribed interval, and the heat treatment apparatus 2 is set on the way of this carrying course and uniform heat treatment can be executed.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、コイル部と該コイル
部に連続する一対のばね足とをもったコイル成形品の製
造装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for manufacturing a coil molded product having a coil portion and a pair of spring feet continuous with the coil portion.

【0002】[0002]

【従来の技術】従来、この種コイル成形品の製造装置
は、外周に線材の係止部と巻回面を備えた芯金と、該芯
金にガイド部材を介して線材を送り出す送り手段と、前
記線材を切断する切断刃とを備えたコイル成形装置を用
い、このコイル成形装置における芯金の係止部に前記線
材を係止させた状態で前記芯金を回転させながら軸方向
へ移動してコイル状に成形し、然る後、前記線材の所定
長さ位置を前記切断刃により切断して、前記コイル部に
連続する一対のばね足をもったコイル成形品を形成する
ようにしている。
2. Description of the Related Art Conventionally, an apparatus for manufacturing a coil molded product of this kind has a core metal having a wire rod engaging portion and a winding surface on the outer periphery, and a feeding means for feeding the wire rod to the core metal through a guide member. Using a coil forming device equipped with a cutting blade for cutting the wire rod, the wire rod is moved in the axial direction while rotating the core rod in a state in which the wire rod is locked to the locking portion of the core metal in the coil forming device. Then, the wire is cut into a coil shape, and then, the wire is cut at a predetermined length position by the cutting blade to form a coil-formed product having a pair of spring legs continuous with the coil portion. There is.

【0003】そして、前記コイル成形品の素材としてピ
アノ線やステンレス線などの線材を用いるときには、成
形加工時の残留応力を除去するために、300〜500
℃の熱処理が必要であることから、この場合には、以上
のように成形された各コイル成形品を一括してケ−ス内
に収容し、該ケ−スを熱処理装置の熱処理炉に入れて熱
処理を施したり、又は、前記コイル成形装置で切断され
た前記各コイル成形品を、傾斜された樋状の受体内に落
下させ、この受体に沿って移動させながら前記熱処理装
置を通過させることにより熱処理を施すようにしてい
る。
When a wire material such as a piano wire or a stainless wire is used as a material for the coil molded product, 300 to 500 is used in order to remove the residual stress during the molding process.
Since heat treatment at ℃ is required, in this case, the coil molded products formed as described above are put together in a case, and the case is placed in a heat treatment furnace of a heat treatment apparatus. Heat treatment is performed, or each of the coil molded products cut by the coil forming device is dropped into an inclined gutter-shaped receiving body, and passes through the heat treating device while moving along the receiving body. By doing so, heat treatment is performed.

【0004】また、前記各コイル成形品におけるコイル
部のばね荷重や前記各ばね足の相対角度などにはバラツ
キがあることから、以上のように、前記熱処理装置で熱
処理を施した後には、前記コイル部の荷重検査や前記各
ばね足の相対角度検査などの良否検査を行っている。
Further, since there is variation in the spring load of the coil portion and the relative angle of each spring foot in each coil molded product, as described above, after the heat treatment by the heat treatment apparatus, The quality inspection such as the load inspection of the coil portion and the relative angle inspection of each spring foot is performed.

【0005】[0005]

【発明が解決しようとする課題】ところが、以上のよう
な製造装置にあっては、前記各コイル成形品をケ−スに
一括して収容させたり、前記各コイル成形品を樋状の受
体内に落とし込み、該受体の傾斜を利用して熱処理装置
を通過させるものであるから、何れの場合においても、
熱処理を施すときに前記各コイル成形品のばね足などが
絡み合って団子状となり、前記熱処理装置による各コイ
ル成形品の熱処理が不均一となって不良品の発生を招い
たりする問題があり、しかも、前記熱処理装置による熱
処理後に前記各コイル成形品の良否検査や包装などを行
う場合には、該各コイル成形品の絡みをほぐし、これら
各コイル成形品の方向決めをして整列させる面倒で繁雑
な作業を必要とするため、前記コイル成形品の成形と良
否検査及び包装などの一貫した自動化が行い難い問題も
あった。
However, in the manufacturing apparatus as described above, the coil molded products are collectively accommodated in the case, or the coil molded products are gutter-shaped receiving members. Since it is to be passed through the heat treatment device by utilizing the inclination of the receiving body, in any case,
When the heat treatment is applied, there is a problem that the spring feet of each coil molded product are entangled with each other to form a dumpling, and the heat treatment of each coil molded product by the heat treatment device becomes uneven, leading to defective products. When conducting a quality inspection or wrapping of each coil molded product after the heat treatment by the heat treatment device, the entanglement of each coil molded product is disentangled, and the direction of each coil molded product is determined and aligned. However, there is also a problem that it is difficult to perform consistent automation of molding of the coil molded product, quality inspection, packaging, etc.

【0006】本発明の目的は、コイル成形装置で成形さ
れたコイル成形品が相互に絡みあったりすることなく、
これら各コイル成形品を所定ピッチ間隔で1個づつ独立
状態で整然と熱処理装置に送り込んで、該熱処理装置に
よる各コイル成形品の熱処理を全体均一に行うことがで
き、また、前記熱処理装置による熱処理後に前記各コイ
ル成形品の絡みをほぐしたり整列させる作業を不要にし
て、これら各コイル成形品の成形と良否検査及び包装な
どの一貫した自動化を行う上で非常に好都合なコイル成
形品の製造装置を提供することにある。
An object of the present invention is to prevent coil molded products formed by a coil forming device from being entangled with each other.
Each of these coil-formed products can be fed into the heat treatment apparatus in an orderly manner at an interval of a predetermined pitch, and the heat treatment of the coil-formed products can be carried out uniformly by the heat treatment apparatus. Further, after the heat treatment by the heat treatment apparatus, A coil molding product manufacturing apparatus that is very convenient for performing consistent automation of molding, quality inspection, packaging, etc. of each coil molded product without the need to untwist and align the coiled products To provide.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するた
め、本発明は、芯金13及び切断刃18をもち、コイル
部Aと一対のばね足B,Cとをもつコイル成形品Dを成
形するコイル成形装置1と、前記コイル成形品Dの熱処
理を行う熱処理装置2とを備えたコイル成形品の製造装
置において、前記芯金13に連続してコイル成形品Dを
受け取る受取部41と、この受取部41から螺旋状に巻
回されて延びる送り部42とから成り、前記芯金13と
同心状に回転する送り螺旋体4と、この送り螺旋体4の
送り部42を回転可能に支持するガイド体5と前記送り
螺旋体4を駆動回転させる駆動装置6とを備えた搬送装
置3を設け、この搬送装置3の搬送経路途中に前記熱処
理装置2を配設したものである。
In order to achieve the above object, the present invention forms a coil molded product D having a core metal 13 and a cutting blade 18 and having a coil portion A and a pair of spring legs B and C. A coil molding product manufacturing apparatus including a coil molding device (1) for heat treatment and a heat treatment device (2) for heat-treating the coil molded product (D), and a receiving section (41) for receiving the coil molded product (D) continuously to the core metal (13). A feed spiral 42 that is spirally wound and extends from the receiving portion 41 and that rotates concentrically with the core 13 and a guide that rotatably supports the feed spiral 42 of the feed spiral 4. A transport device 3 including a body 5 and a drive device 6 for driving and rotating the feed spiral 4 is provided, and the heat treatment device 2 is disposed in the transport path of the transport device 3.

【0008】また、前記搬送装置3の搬送経路で前記熱
処理装置2の出口側には、前記コイル成形品Dのばね特
性の良否を検出する良否検査装置8を配設するようにし
てもよい。
A quality inspection device 8 for detecting the quality of the spring characteristics of the coil molded product D may be arranged on the exit side of the heat treatment device 2 in the transport path of the transport device 3.

【0009】さらに、前記搬送装置3の搬送経路終端部
には、前記コイル成形品Dを一対の長尺包装資材間に1
個宛挟着状に包装する包装装置9を配設するようにして
もよい。
Further, at the end of the transfer path of the transfer device 3, the coil molded product D is placed between a pair of long packaging materials.
You may make it arrange | position the wrapping device 9 which wraps in an individual object pinching state.

【0010】[0010]

【作用】以上の製造装置で前記コイル成形品Dを成形す
る場合には、先ず、前記コイル成形装置1に線材が送り
込まれて、この線材の送り込み方向後方側で所定長さ位
置から前記芯金13を介して前記コイル成形品Dのコイ
ル部Aが成形され、該コイル部Aの成形後に、このコイ
ル部Aよりも線材の送り込み方向後方側で所定長さ位置
部分が前記切断刃18により切断されて、前記コイル部
Aの送り込み方向前後部分に、該コイル部Aに連続する
一対のばね足B,Cが形成されるのであり、このように
して前記コイル成形装置1で前記コイル成形品Dが順次
成形される。そして、以上のように、前記コイル成形装
置1で順次成形されるコイル成形品Dは、前記搬送装置
3を構成する前記送り螺旋体4の受取部41で受け取ら
れて、この受取部41から前記ガイド体5で支持された
前記螺旋状の送り部42へと逐次送り込まれ、該送り部
42の前記駆動装置6による駆動回転によって、この送
り部42を介して前記各コイル成形品Dが、その各ばね
足B,Cが他のコイル成形品Dに絡み合ったりすること
なく、所定ピッチ間隔で1個づつ独立状態で整然と搬送
されて、前記熱処理装置2内を通過されるのであり、従
って、この熱処理装置2で前記各コイル成形品Dを均一
に熱処理することが可能となって不良品の発生を抑制で
き、また、前記熱処理装置2による熱処理後に前記各コ
イル成形品Dの絡みをほぐしたり整列させるなどの作業
が不要となって、これら各コイル成形品Dの良否検査を
行う場合の検査工程への移行が簡単となる。
When the coil-formed product D is formed by the above-described manufacturing apparatus, first, a wire is fed into the coil-forming apparatus 1, and the core metal is inserted from a predetermined length position on the rear side in the feeding direction of the wire. The coil portion A of the coil molded product D is formed via the coil 13, and after the coil portion A is formed, a portion of a predetermined length position is cut by the cutting blade 18 on the rear side of the coil portion A in the wire feeding direction. As a result, a pair of spring legs B and C continuous to the coil portion A are formed at the front and rear portions of the coil portion A in the feeding direction. In this way, the coil molded product D is formed by the coil forming device 1. Are sequentially molded. Then, as described above, the coil-formed products D sequentially formed by the coil-forming device 1 are received by the receiving portion 41 of the feed spiral 4 that constitutes the conveying device 3, and the guide portion is received from the receiving portion 41. The coil-formed articles D are successively fed into the spiral feed section 42 supported by the body 5, and the coil-formed articles D are respectively fed through the feed section 42 by the drive rotation of the feed section 42. The spring feet B and C are not separately entangled with other coil-formed products D, but are transported one by one in an independent state at a predetermined pitch interval and pass through the inside of the heat treatment apparatus 2. Therefore, this heat treatment is carried out. It is possible to uniformly heat-treat each coil-formed product D by the device 2, and it is possible to suppress the generation of defective products. Further, after the heat treatment by the heat-treatment device 2, the entanglement of each coil-formed product D is unraveled. Work becomes unnecessary, such as aligning, migration is easy to inspection step of performing a quality inspection of each of these coils moldings D.

【0011】また、前記搬送装置3の搬送経路で前記熱
処理装置2の出口側に、前記コイル成形品Dのばね特性
の良否を検出する良否検査装置8を配設するときには、
前記コイル成形品Dの良否検査を前記熱処理装置2によ
る熱処理に引き続いて、前記搬送装置3の搬送途中で行
うことができ、従って、前記各コイル成形品Dを製造す
る場合の自動化が可能となって作業性を高めることがで
き、しかも、前記各コイル成形品Dの包装機械や自動組
立機械などの組立ラインとの組合せも容易に行える。
Further, when the quality inspection device 8 for detecting the quality of the spring characteristic of the coil molded product D is disposed on the exit side of the heat treatment device 2 in the transportation path of the transportation device 3,
The quality inspection of the coil molded product D can be performed during the transportation of the transportation device 3 subsequent to the heat treatment by the heat treatment device 2. Therefore, the automation of the production of each coil molded product D becomes possible. Therefore, the workability can be improved and the combination of the coil molded products D with an assembly line such as a packaging machine or an automatic assembly machine can be easily performed.

【0012】さらに、前記搬送装置3の搬送経路終端部
に、前記コイル成形品Dを一対の長尺包装資材間に1個
宛挟着状に包装する包装装置9を配設するときには、前
記コイル成形品Dの熱処理と良否検査及び包装作業を連
続的に行うことができて、前記各コイル成形品Dを製造
する場合の自動化が可能となって作業性を高めることが
できる。しかも、前記包装装置で包装したコイル成形品
を自動組立機械などの組立ラインに用いることにより前
記各コイル成形品Dを、自動組立機械などの組付箇所へ
自動的に供給することが可能となるのであって、自動組
立ラインへの適用が容易になるのである。
Further, when the packaging device 9 for packaging the coil-formed product D in a sandwiched manner between a pair of long packaging materials is arranged at the end of the transport path of the transport device 3, the coil is not used. Since the heat treatment of the molded product D, the quality inspection, and the packaging work can be continuously performed, the automation of manufacturing each of the coil molded products D can be performed and the workability can be improved. Moreover, by using the coil molded product packaged by the packaging device in an assembly line of an automatic assembly machine or the like, each of the coil molded products D can be automatically supplied to an assembly place of the automatic assembly machine or the like. Therefore, it can be easily applied to an automatic assembly line.

【0013】[0013]

【実施例】図1に示した製造装置は、図4に示したよう
にコイル部Aと、該コイル部Aに連続する一対のばね足
B,Cとをもったコイル成形品Dを成形するコイル成形
装置1と、前記コイル成形品Dの熱処理を行う熱処理炉
21を備えた熱処理装置2と、前記コイル成形装置1で
成形されたコイル成形品Dを前記熱処理装置2内に搬送
する搬送装置3とを備えている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The manufacturing apparatus shown in FIG. 1 forms a coil molded product D having a coil portion A and a pair of spring legs B and C continuous to the coil portion A as shown in FIG. A coil forming device 1, a heat treatment device 2 having a heat treatment furnace 21 for heat treating the coil formed product D, and a conveying device for conveying the coil formed product D formed by the coil forming device 1 into the heat treatment device 2. 3 and 3.

【0014】前記コイル成形装置1は、図2及び図3で
詳しく示したように、支持筒11内にスピンドル軸12
を回転可能に軸受支持すると共に、このスピンドル軸1
2の先端側に、線材Sの係止部13aと巻回部13bと
を備えた芯金13を突出状に固定して、前記スピンドル
軸12の外周部で前記支持筒11の軸方向外方側に歯部
14を形成する一方、前記スピンドル軸12の径方向外
方側に前記歯部14と噛合する駆動歯車15を設けて、
この駆動歯車15をモータ16で回転駆動させることに
より、前記スピンドル軸12を介して前記芯金13を回
転させるようにしている。
As shown in detail in FIGS. 2 and 3, the coil forming apparatus 1 includes a spindle shaft 12 inside a support cylinder 11.
Rotatably supports the bearing and the spindle shaft 1
At the tip end side of 2, a core metal 13 having a locking portion 13a of the wire S and a winding portion 13b is fixed in a protruding shape, and an outer peripheral portion of the spindle shaft 12 axially outwardly of the support cylinder 11. While forming the tooth portion 14 on the side, a drive gear 15 that meshes with the tooth portion 14 is provided on the radially outer side of the spindle shaft 12.
By rotating the drive gear 15 with a motor 16, the core metal 13 is rotated via the spindle shaft 12.

【0015】また、前記芯金13の外側方で直交方向に
は、図3で明らかなように、前記線材Sを前記芯金13
へと案内するガイド体17と、該ガイド体17で案内さ
れる前記線材Sを所定長さ位置で切断する切断刃18
と、前記線材Sを前記芯金13に断続的に供給する送り
装置19とを配設している。この送り装置19は、前記
線材Sの保持体19aと、該保持体19aに前記線材S
を弾性的に押圧させるカム体19bと、これら保持体1
9aとカム体19bとを前記芯金13に対し同図矢印方
向に往復動させる移動手段(図示せず)とを備え、この
移動手段による前記送り装置19の前記芯金13側への
往動時に、前記線材Sを前記カム体19bで保持体19
a側に挟圧状に押圧保持して前記線材Sを芯金13側に
送り込み、一方、前記送り装置19の復動時には、前記
線材Sの前記カム体19bによる押圧保持を解除して、
前記送り装置19だけを復動させるようにしている。
Further, in a direction orthogonal to the outer side of the core metal 13, as shown in FIG.
And a cutting blade 18 for cutting the wire S guided by the guide body 17 at a predetermined length position.
And a feeding device 19 for intermittently supplying the wire rod S to the core bar 13. The feeding device 19 includes a holding body 19a for the wire rod S, and the wire rod S for the holding body 19a.
Cam body 19b for elastically pressing the holder and these holding bodies 1
9a and a cam body 19b are provided with moving means (not shown) for reciprocating in the direction of the arrow in the figure with respect to the core metal 13, and the moving means moves the feeding device 19 to the core metal 13 side. Sometimes, the wire rod S is held by the cam body 19b in the holding body 19
The wire rod S is pressed and held to the side a to feed the wire rod S to the core bar 13 side, and when the feeding device 19 is returned, the press and hold of the wire rod S by the cam body 19b is released,
Only the feeding device 19 is moved back.

【0016】そして、前記送り装置19で線材Sを前記
ガイド体17から芯金13側へと所定長さだけ送り込ん
だ後に、この芯金13の係止部13aに前記線材Sを係
止させた状態で、かつ、前記送り装置19で前記線材S
の供給を継続しながら、前記モータ16の駆動に伴い前
記駆動歯車15を介してスピンドル軸12と芯金13と
を回転させることにより、この芯金13の巻回部13b
上に所定巻回数のコイル部Aが成形され、このコイル部
Aの成形後に前記芯金13を回転停止させた状態で前記
線材Sがさらに所定長さだけ送り込まれ、所定長さ位置
で前記切断刃18で切断されて、前記コイル部Aの両側
に連続した一対のばね足B,Cをもつ前記コイル成形品
Dが成形され、この後前記送り装置19が後退されて、
次のコイル成形品Dの成形に備える。以上のような作業
を繰り返すことにより、前記コイル成形装置1で前記コ
イル成形品Dが順次成形される。
Then, after the wire rod S is fed from the guide body 17 to the core bar 13 side by the feed device 19 for a predetermined length, the wire rod S is locked to the locking portion 13a of the core bar 13. In the state, and at the feeding device 19, the wire S
By rotating the spindle shaft 12 and the cored bar 13 via the drive gear 15 while the motor 16 is being driven, the winding portion 13b of the cored bar 13 is rotated.
A coil portion A having a predetermined number of windings is formed on the upper portion, and the wire rod S is further fed by a predetermined length in a state where the core metal 13 is stopped rotating after the coil portion A is formed, and the wire is cut at a predetermined length position. The coil molded product D having a pair of spring legs B and C continuous on both sides of the coil portion A is molded by cutting with the blade 18, and then the feeding device 19 is retracted,
Prepare for the next molding of the coil molded product D. By repeating the above-mentioned work, the coil molded product D is sequentially molded by the coil molding device 1.

【0017】しかして、前記コイル成形装置1で順次成
形された各コイル成形品Dは、前記熱処理装置2の熱処
理炉21へと送り込まれて、該熱処理炉21内で300
〜500℃の熱処理が行われるのであるが、この熱処理
炉21内に前記各コイル成形品Dを供給搬送する前記搬
送装置3を、次のように構成するのである。
The coil-formed products D sequentially formed by the coil-forming apparatus 1 are sent to the heat-treating furnace 21 of the heat-treating apparatus 2 and the heat-treating furnace 21 generates 300
The heat treatment is carried out at a temperature of up to 500 ° C. The transport device 3 for feeding and transporting the coil molded products D into the heat treatment furnace 21 is configured as follows.

【0018】即ち、前記搬送装置3は、前記コイル成形
装置1で成形されたコイル成形品Dを前記芯金13から
直接受け取る受取部41と、該受取部41に連続して螺
旋状に巻回された所定長さの送り部42とを備えた前記
芯金11と同心状に回転される送り螺旋体4と、この送
り螺旋体4の前記送り部42を回転可能に支持するガイ
ド体5と、前記送り螺旋体4を駆動回転させる駆動装置
6とから構成される。具体的に説明すると、前記送り螺
旋体4は、図1及び図2て明らかなように、1本の線材
から成り、この線材の長さ方向一方側に直線部分を設
け、この直線部分の他方側に前記熱処理装置2の入口側
から出口側へと貫通する長さとした多数の螺旋状ループ
部42aを備えた送り部42を形成すると共に、前記直
線部分を前記芯金13とスピンドル軸12との各中心内
部に連続状に設けた貫通孔43内に挿通させ、前記芯金
13との対向前部側に前記直線部分の一部を残存させ
て、この残存部分で前記芯金13に連続する前記受取部
41を形成する一方、前記貫通孔43に挿通された前記
直線部分の端部を後述する駆動装置6に結合させて、こ
の駆動装置6の駆動によって前記送り部42を前記芯金
13と同心状に間歇回転させ、該芯金13から前記受取
部41へと順次送られる前記コイル成形品Dのコイル部
Aを、前記送り部42の各ループ部42aに係止させ
て、この各ループ部42aを介して前記各コイル成形品
Cを、そのばね足B,Cが他のコイル成形品Dに絡み合
ったりすることなく、所定ピッチ間隔で1個づつ独立状
態で整然と搬送して前記熱処理装置2へと供給し、該熱
処理装置2で前記各コイル成形品Dの均一な熱処理を行
うのである。
That is, the transfer device 3 has a receiving portion 41 for directly receiving the coil-formed product D formed by the coil-forming device 1 from the core bar 13, and a spiral winding continuous with the receiving portion 41. A feed spiral body 4 which is concentrically rotated with the core metal 11 and which has a feed portion 42 of a predetermined length, a guide body 5 which rotatably supports the feed portion 42 of the feed spiral body 4, It is composed of a drive device 6 for driving and rotating the feed spiral body 4. More specifically, the feed spiral 4 is composed of one wire rod, as shown in FIGS. 1 and 2, a linear portion is provided on one side in the length direction of the wire rod, and the other side of the linear portion is provided. Is formed with a feeding portion 42 having a large number of spiral loop portions 42a having a length penetrating from the inlet side to the outlet side of the heat treatment apparatus 2, and the linear portion is connected to the core metal 13 and the spindle shaft 12. It is inserted into a through hole 43 that is continuously provided inside each center, and a part of the straight line portion is left on the front side facing the cored bar 13, and the straightened part is connected to the cored bar 13 at the remaining portion. While forming the receiving portion 41, the end portion of the linear portion inserted into the through hole 43 is coupled to a driving device 6 described later, and the driving portion 6 drives the feeding portion 42 to move the feeding portion 42. Is rotated concentrically with the core metal 13 The coil part A of the coil molded product D sequentially sent to the receiving part 41 is locked to each loop part 42a of the feeding part 42, and each coil molded product C is attached via each loop part 42a. , The spring feet B and C are not entangled with other coil-formed products D, and they are fed one by one at a predetermined pitch interval in an independent state and supplied to the heat treatment apparatus 2, and the heat treatment apparatus 2 performs the operation. The uniform heat treatment of each coil molded product D is performed.

【0019】また、前記送り螺旋体4を支持する前記ガ
イド体5は、図4で明らかにしたように、前記螺旋体4
の送り部42が回転可能に挿嵌される挿通孔51をもつ
筒体52から成り、この筒体52の外周一部で下面側
に、該筒体52の全長にわたって開口部53を設けて概
略樋形状に形成されている。そして、前記送り部42の
各ループ部42aに係止状態で搬送される前記各コイル
成形品Dを、その各ばね足B,Cが前記筒体52の開口
部53から下方側に垂下させるような状態で搬送し、こ
の開口部53で前記各コイル成形品Dが前記送り部42
のループ部42aと連れ回りして、該各ループ部42a
間において勝手に移動したりするのを規制することによ
り、前記各コイル成形品Dを所定ピッチ間隔で1個づつ
独立状態で整然と前記熱処理装置2に搬送するようにし
ている。尚、前記ガイド体5としては、以上の樋形状の
ものを使用することなく、前記熱処理装置2の入口側と
出口側とに前記螺旋体4の送り部42を回転可能に支持
させる支持部材をそれぞれ設け、この各支持部材で構成
することも可能である。
Further, the guide body 5 for supporting the feed spiral 4 has the spiral body 4 as shown in FIG.
The feeding section 42 of the above is composed of a tubular body 52 having an insertion hole 51 into which it is rotatably inserted. It is shaped like a gutter. Then, each of the coil molded products D conveyed in the locked state to each of the loop portions 42a of the feeding portion 42 has its spring legs B and C hang downward from the opening 53 of the cylindrical body 52. In this state, the coil molded product D is transferred to the feeding portion 42 through the opening 53.
The loop portion 42a of the
It is arranged that the coil molded products D are transported one by one to the heat treatment apparatus 2 in an independent state at a predetermined pitch interval by restricting the movement of the coil molded product arbitrarily. It should be noted that, without using the above-mentioned gutter-shaped one as the guide body 5, a supporting member for rotatably supporting the feed portion 42 of the spiral body 4 on the inlet side and the outlet side of the heat treatment apparatus 2 is used. It is also possible to provide it and to comprise with each of these support members.

【0020】更に、前記螺旋体4を回転駆動させる前記
駆動装置6は、図2で明らかなように、支持体61に回
転自由に支持された従動歯車62と、該従動歯車62に
噛合する駆動歯車63と、この駆動歯車63を回転させ
るモータ64とを備え、前記従動歯車62の中心部に前
記螺旋体4の受取部41から連続状に延びる直線部分を
挿通して結合させる。そして、前記モータ64の駆動に
伴い前記駆動歯車63の回転により、前記従動歯車62
を介して前記螺旋体4の全体を回転駆動させるようにな
すのである。また、前記従動歯車62には、その外周一
側面から外方側に突出する検出体65を設け、該検出体
65との対向側に近接スイッチ66を配設して、これら
近接スイッチ66と検出体65とで前記従動歯車62の
回転を検出し、その検出結果に基づき前記モータ64の
回転制御を行うことにより、前記螺旋体4の間歇的な回
転を行って、その送り部42で前記コイル成形品Dを順
次所定ピッチ間隔で搬送させるようにしている。
Further, the driving device 6 for rotationally driving the spiral body 4 has a driven gear 62 rotatably supported by a support 61 and a driving gear meshing with the driven gear 62, as shown in FIG. 63 and a motor 64 for rotating the drive gear 63, and a linear portion that continuously extends from the receiving portion 41 of the spiral body 4 is inserted and coupled to the central portion of the driven gear 62. The driven gear 62 is rotated by the rotation of the drive gear 63 as the motor 64 is driven.
The whole of the spiral body 4 is rotationally driven via the. Further, the driven gear 62 is provided with a detection body 65 protruding outward from one side surface of the outer periphery thereof, and a proximity switch 66 is disposed on the side opposite to the detection body 65 to detect the proximity switch 66. The rotation of the driven gear 62 is detected by the body 65, and the rotation control of the motor 64 is performed based on the detection result, thereby performing intermittent rotation of the spiral body 4 and the coil forming at the feeding portion 42. The items D are sequentially conveyed at a predetermined pitch.

【0021】また、前記コイル成形装置1の芯金13か
ら前記送り螺旋体4の受取部41を介して前記送り部4
2へとコイル成形品Dを送り込むに際しては、排出装置
7を使用している。この排出装置7は、図2及び図5で
示したように、前記芯金13に挿嵌可能な挿通孔71を
もつ排出板72と、この排出板72の下部側に連結さ
れ、該排出板72を前記芯金13の外周位置と前記送り
部42との間で進退動作させるシリンダ73とを備えて
いる。そして、前記芯金13上での前記コイル成形品D
の成形時には、前記排出板72を前記芯金13上におけ
るコイル成形品Dの成形位置に対し後方側に位置させ、
このコイル成形品Dの成形後に前記シリンダ73を介し
て前記排出板72を前記螺旋体4の送り部42へと進出
させることにより、前記コイル成形品Dを前記芯金13
から前記受取部41を経て送り部42にまで確実に送り
込むのである。
Further, from the core metal 13 of the coil forming device 1 through the receiving portion 41 of the feed spiral body 4, the feeding portion 4 is provided.
When the coil molded product D is sent to 2, the discharging device 7 is used. As shown in FIGS. 2 and 5, the discharging device 7 is connected to a discharging plate 72 having an insertion hole 71 that can be fitted into the core bar 13, and a lower side of the discharging plate 72. A cylinder 73 for moving the 72 forward and backward between the outer peripheral position of the core metal 13 and the feed portion 42 is provided. Then, the coil molded product D on the core bar 13
At the time of molding, the discharge plate 72 is positioned rearward with respect to the molding position of the coil molded product D on the core metal 13,
After the coil molded product D is molded, the discharge plate 72 is advanced to the feed portion 42 of the spiral body 4 via the cylinder 73, so that the coil molded product D is moved to the core metal 13
Then, it is surely sent to the sending section 42 through the receiving section 41.

【0022】更に、以上のような製造装置には、前記搬
送装置3の搬送経路で前記熱処理装置2の出口側に、前
記コイル成形品Dのばね特性の良否を検出する良否検査
装置8を配設するのであって、この良否検査装置8とし
ては、例えば前記コイル成形品Dの荷重検査装置81
と、該コイル成形品Dにおける各ばね足B,C間の角度
検査装置87とを使用し、前記荷重検査装置81で前記
コイル成形品Dの荷重検査を行い、また、前記角度検査
装置87で前記コイル成形品Dの各ばね足B,C間の角
度検査を行う。
Further, in the above manufacturing apparatus, a quality inspection device 8 for detecting the quality of the spring characteristics of the coil molded product D is arranged at the exit side of the heat treatment device 2 in the transportation path of the transportation device 3. The quality inspection device 8 is, for example, a load inspection device 81 for the coil molded product D.
And the angle inspection device 87 between the spring feet B and C of the coil molded product D, the load inspection device 81 performs the load inspection of the coil molded product D, and the angle inspection device 87 performs the load inspection. The angle between the spring feet B and C of the coil molded product D is inspected.

【0023】前記コイル成形品Dの荷重検査装置81
は、図6で示したように、前記熱処理装置2の出口側
で、前記螺旋体4の送り部42により垂下状態で間歇的
に搬送され、所定の停止位置に位置する前記コイル成形
品Dの一方側ばね足Bの外方位置に進退移動可能に配設
されたロードセルなどの荷重検査器82と、前記コイル
成形品Dにおける他方側ばね足Cの外方下部側に配設さ
れたコイル成形品Dの位置決め体83とから構成されて
いる。また、この位置決め体83は、図7でも明らかに
したように、前記コイル成形品Dの他方側ばね足Cに挿
嵌される挿通溝84をもった支持体85と、該支持体8
5の下部側に連結されたシリンダ86と、前記位置決め
体83の全体を前記他方側ばね足Cに対し進退移動させ
る移動機構(図示せず)とを備えている。
Load inspection device 81 for the coil molded product D
As shown in FIG. 6, on the outlet side of the heat treatment apparatus 2, one of the coil molded products D, which is intermittently conveyed in a suspended state by the feeding unit 42 of the spiral body 4 and is located at a predetermined stop position, A load inspector 82, such as a load cell, which is arranged so as to be capable of advancing and retreating at the outer position of the side spring foot B, and a coil molded product arranged on the outer lower side of the other spring foot C of the coil molded product D. And a positioning body 83 of D. In addition, as is clear from FIG. 7, the positioning body 83 includes a support body 85 having an insertion groove 84 to be fitted into the spring foot C on the other side of the coil molded product D, and the support body 8.
5 is provided with a cylinder 86 connected to the lower side and a moving mechanism (not shown) for moving the entire positioning body 83 forward and backward with respect to the other spring foot C.

【0024】そして、以上の荷重検査装置81で前記コ
イル成形品Dの荷重検査を行うときには、図8で示した
ように、前記移動機構で前記位置決め体83の全体を、
図6に示した状態から上方に移動させて、前記螺旋体4
の送り部42で垂下状態として搬送される他方側ばね足
Cへと進出させることにより、この他方側ばね足Cに前
記支持体85の挿通溝84を挿嵌させて、該支持体85
で前記他方側ばね足Cの位置決めを行い、この後図8の
仮想線で示したように、前記荷重検査器82を前記一方
側ばね足Bへと所定角度範囲にわたって進出させ、この
ときの前記一方側ばね足Bの反力を検出することによっ
て、前記コイル成形品Dの荷重検査が行われる。
When the load inspection device 81 performs the load inspection of the coil molded product D, as shown in FIG. 8, the entire positioning body 83 is moved by the moving mechanism.
The spiral body 4 is moved upward from the state shown in FIG.
By advancing to the spring foot C on the other side which is conveyed in the hanging state by the feeding section 42, the insertion groove 84 of the support body 85 is inserted into the spring foot C on the other side, and the support body 85 is inserted.
Then, the other side spring foot C is positioned, and then the load inspecting device 82 is advanced to the one side spring foot B over a predetermined angle range as shown by the phantom line in FIG. By detecting the reaction force of the one side spring foot B, the load inspection of the coil molded product D is performed.

【0025】更に、前記コイル成形品Dの前記角度検査
装置87は、図9で示したように、前述した場合と同様
に、前記支持体85やシリンダ86を備えた前記他方側
ばね足Cの位置決めを行う位置決め体83と、前記一方
側ばね足Bに対し所定間隔をおいて対向状に配設された
一対の光電センサ88,88とから構成されている。
尚、この角度検査装置87は前記荷重検査装置81と同
位置に設けて、一つの位置決め体83を兼用するように
してもよいし、また、前記荷重検査装置81の取付位置
とは別のコイル成形品Dの停止位置に設けてもよい。そ
して、前記位置決め体83で前記他方側ばね足Cの位置
決めを行った状態で、前記各光電センサ88から出力し
て、これら各光電センサ88で形成される光線域の対向
範囲に前記一方側ばね足Bが位置されているときには、
これら各ばね足B,Cの角度が正確であって前記コイル
成形品Dが良品と判断され、一方、前記各光電センサ8
8で形成される光線域の何れかに前記一方側ばね足Bが
位置されているときには、これら各ばね足B,Cの角度
が不正確であって前記コイル成形品Dが不良品であると
判断される。また、以上のように、前記各光電センサ8
8で検出される前記各ばね足B,Cの角度が不正確な場
合には、前記各光電センサ88から前記コイル成形装置
1側に補正指令を出力して、前記各ばね足B,Cの角度
を調節することもできる。
Further, as shown in FIG. 9, the angle inspecting device 87 for the coil molded product D is similar to the above-described case, in that the other side spring foot C provided with the support body 85 and the cylinder 86. A positioning body 83 for positioning and a pair of photoelectric sensors 88, 88 arranged opposite to the one-sided spring foot B at a predetermined interval are provided.
The angle inspecting device 87 may be provided at the same position as the load inspecting device 81 so as to also serve as one positioning body 83, or a coil different from the mounting position of the load inspecting device 81. It may be provided at the stop position of the molded product D. Then, in a state where the other side spring foot C is positioned by the positioning body 83, the one side spring is output from each of the photoelectric sensors 88, and the one side spring is provided in the opposing range of the light ray region formed by each of the photoelectric sensors 88. When foot B is positioned,
The angle of each of the spring feet B and C is accurate, and the coil molded product D is judged to be a good product.
When the one side spring foot B is located in any of the light ray regions formed by 8, the angle of each spring foot B, C is inaccurate and the coil molded product D is defective. To be judged. In addition, as described above, each photoelectric sensor 8
When the angles of the spring feet B and C detected in 8 are inaccurate, a correction command is output from the photoelectric sensors 88 to the coil forming device 1 side to detect the spring feet B and C. You can also adjust the angle.

【0026】以上のように、前記荷重検査装置81と角
度検査装置87とを用いて前記コイル成形品Dの搬送停
止中に、該コイル成形品Dの荷重検査と、該コイル成形
品Dの各ばね足B,Cの角度検査とを行って、このコイ
ル成形品Dが不良品であった場合には、後述する包装装
置9の包装ライン上に配設されたエアーブローなどの不
良品排出器89により前記ラインから外部排出される。
As described above, while the conveyance of the coil molded product D is stopped by using the load inspection device 81 and the angle inspection device 87, the load inspection of the coil molded product D and each of the coil molded product D are performed. The angle inspection of the spring feet B and C is performed, and when the coil molded product D is defective, a defective product ejector such as an air blow disposed on the packaging line of the packaging device 9 described later. It is discharged from the line by 89.

【0027】更に、以上のような製造装置には、図1で
示したように、前記搬送装置3の搬送経路終端部に、前
記コイル成形品Dをビニールテープなどから成る一対の
長尺包装資材E,F間に1個宛挟着状に包装する包装装
置9を配設する。この包装装置9は、前記一方側の包装
資材Eを巻回収容した第1供給ロール91と、この第1
供給ロール91に対し資材供給方向前方側に離れた上部
位置に配設され、前記他方側包装資材Fを巻回収容した
第2供給ロール92と、これら第1及び第2供給ロール
91,92から供給される各包装資材E,F間に前記コ
イル成形品Dを挟着状に包装した後に巻き取る巻取ロー
ル93とを備え、前記第1供給ロール91と巻取ロール
93との間で前記第1供給ロール91側に、前記良否検
査装置8による検出結果に基づいて、一方側包装資材E
を間歇的に所定間隔でピッチ送りする送り装置94を配
設すると共に、この送り装置94の資材供給方向前方側
と前記搬送装置3の搬送終端部との間にシュータ10を
配設して、該シュータ10で前記搬送装置3から搬送さ
れた前記コイル成形品Dを前記第1供給ロール91から
供給される前記一方側包装資材E上に落下供給させるよ
うになす一方、前記第2供給ロール92の資材供給方向
前方側で前記巻取ロール93の近くに熱シールド器95
と受台96とを上下対向状に配設して、前記各供給ロー
ル91,92から供給される包装資材E,F間に前記コ
イル成形品Dを挟着状に介装させた後に、これら各包装
資材E,Fを前記熱シールド器95と受台96との間に
搬送して、この熱シールド器95を受台96側へと移動
させることにより、前記コイル成形品Dを前記各包装資
材E,F間に包装して、前記巻取ロール93上に巻き取
るようにしている。また、前記搬送装置3の搬送終端部
から前記シュータ10へと供給されるコイル成形品Dは
前記シュータ10の通過時に姿勢を制御して、前記各包
装資材E,F間に前記コイル成形品Dを方向決めして整
列させた状態で包装することも可能である。
Further, in the above-described manufacturing apparatus, as shown in FIG. 1, a pair of long packaging materials made of vinyl tape or the like for the coil molded product D are provided at the end of the transfer path of the transfer device 3. A wrapping device 9 is disposed between E and F so as to sandwich one piece. The packaging device 9 includes a first supply roll 91 in which the one side packaging material E is wound and housed, and
From the first supply roll 91 and the second supply roll 92, which is disposed at an upper position away from the supply roll 91 on the front side in the material supply direction and which contains the other side packaging material F in a wound manner. A winding roll 93 for winding the coil-formed product D in a sandwiched state between the supplied packaging materials E and F and winding the wound coil product D between the first supply roll 91 and the winding roll 93. On the first supply roll 91 side, based on the detection result by the quality inspection device 8, the one-sided packaging material E
Is provided with a feeding device 94 for intermittently feeding at a predetermined interval, and the shooter 10 is provided between the front side of the feeding device 94 in the material supply direction and the carrying end portion of the carrying device 3. The coil molded product D conveyed from the conveying device 3 by the shooter 10 is dropped onto the one-side packaging material E supplied from the first supply roll 91, while the second supply roll 92 is supplied. Of the heat shield 95 near the take-up roll 93 on the front side in the material supply direction of
And the pedestal 96 are vertically opposed to each other, and the coil molded product D is sandwiched between the packaging materials E and F supplied from the supply rolls 91 and 92, respectively. By transporting the packaging materials E and F between the heat shield device 95 and the pedestal 96 and moving the heat shield device 95 to the pedestal 96 side, the coil molded product D is packaged in each of the wrappings. The materials E and F are packaged and wound on the winding roll 93. In addition, the coil molded product D supplied from the transport end portion of the transport device 3 to the shooter 10 controls the posture when the shooter 10 passes, and the coil molded product D is placed between the packaging materials E and F. It is also possible to orient and align and package.

【0028】次に、以上の構成とした製造装置の作用に
ついて説明する。先ず、前記コイル成形装置1に線材S
が送り込まれて、該コイル成形装置1の前記芯金13上
で前記コイル成形品Dが順次成形される。そして、斯く
成形された各コイル成形品Dは、前記排出装置7を介し
て前記芯金13から前記螺旋体4の受取部41を経て送
り部42の各ループ部42aへと逐次送り込まれ、この
送り部42の前記駆動装置6による駆動回転によって、
前記送り部42の各ループ部42aを介して前記各コイ
ル成形品Dが、その各ばね足B,Cが他のコイル成形品
Dに絡み合ったりすることなく、所定ピッチ間隔で1個
づつ独立状態で整然と搬送されて、前記熱処理装置2内
を通過されるのである。従って、この熱処理装置2で前
記各コイル成形品Dを均一に熱処理することが可能とな
って不良品の発生を抑制でき、また、前記熱処理装置2
による熱処理後に前記各コイル成形品Dの絡みをほぐし
たり整列させるなどの作業が不要となって、このコイル
成形品Dの前記熱処理装置2による熱処理後に引き続い
て行われる前記良否検査装置8による良否検査が一貫し
て簡単に行え、前記各コイル成形品Dを製造する場合の
自動化が可能となって作業性を高めることができる。
Next, the operation of the manufacturing apparatus having the above structure will be described. First, the wire rod S is attached to the coil forming device 1.
Is fed, and the coil molded product D is sequentially molded on the core metal 13 of the coil molding device 1. Then, each of the coil-formed products D thus formed is sequentially fed from the core metal 13 through the ejecting device 7 to the loop portion 42a of the feeding portion 42 through the receiving portion 41 of the spiral body 4 and the feeding. By the drive rotation of the drive unit 6 of the portion 42,
Each of the coil molded products D via the loop portion 42a of the feed unit 42 is independent one by one at a predetermined pitch interval without the spring feet B, C of the coil molded products D being entangled with the other coil molded products D. Then, it is transported in an orderly manner and passed through the heat treatment apparatus 2. Therefore, the heat treatment apparatus 2 can uniformly heat-treat each of the coil molded products D, and the generation of defective products can be suppressed.
After the heat treatment by the above, the work of untangling and aligning the coil molded products D becomes unnecessary, and the quality inspection by the quality inspection device 8 that is subsequently performed after the heat treatment of the coil molded products D by the heat treatment device 2. Can be performed consistently and easily, and automation in the case of manufacturing each of the coil molded products D is possible, and workability can be improved.

【0029】また、前記良否検査装置8で検査された不
良品は、前記シュータ10から前記包装装置9の包装ラ
イン上に供給されたとき、該ライン上に配設された前記
不良品排出器89により外部排出され、良品だけが前記
包装装置9で前記各包装資材E,F間に1個づつ挟着状
に包装されるのである。従って、前記コイル成形品Dの
前記熱処理装置2による熱処理と、前記良否検査装置8
による良否検査と、前記包装装置9による包装作業とが
一貫して連続的に行われ、前記各コイル成形品Dを製造
する場合の自動化が可能となって作業性が一層高められ
る。
When the defective product inspected by the quality inspection device 8 is supplied from the shooter 10 onto the packaging line of the packaging device 9, the defective product ejector 89 arranged on the line. Then, only non-defective products are packaged in the packaging device 9 between the packaging materials E and F one by one. Therefore, the heat treatment of the coil molded product D by the heat treatment device 2 and the quality inspection device 8
The quality inspection by the above and the wrapping work by the wrapping device 9 are consistently and continuously performed, and when the coil molded products D are manufactured, automation is possible and workability is further enhanced.

【0030】しかして、以上の如く包装装置9を組込
み、前記各コイル成形品Dを以上のように包装する場
合、斯く包装した前記コイル成形品を自動組立ラインに
用いることにより該コイル成形品を自動組立機械へ自動
的に供給することが可能となるのであって、自動組立ラ
インへの適用が容易になるのである。
Therefore, when the packaging device 9 is incorporated as described above and each of the coil molded products D is packaged as described above, the coil molded product thus packaged is used in an automatic assembly line to form the coil molded product. The automatic supply to the automatic assembly machine becomes possible, and the application to the automatic assembly line becomes easy.

【0031】また、本発明において前記包装装置9は必
ずしも必要なものでない。この場合、前記搬送装置3の
搬送経路終端部に前記包装装置9の代わりに自動組立機
械を組込むこともできる。
In the present invention, the packaging device 9 is not always necessary. In this case, an automatic assembly machine may be incorporated in the end of the transfer path of the transfer device 3 instead of the packaging device 9.

【0032】尚、以上の実施例では、直線状のばね足
B,Cをもつコイル成形品Dについて説明したけれど
も、この他例えば図6の仮想線で示す如くばね足の一方
又は両方をフック状に屈曲させたコイル成形品などにつ
いても適用できることは勿論である。
In the above embodiment, the coil molded product D having the linear spring legs B and C has been described, but in addition to this, one or both of the spring legs are hook-shaped as shown by the phantom line in FIG. Needless to say, the present invention can also be applied to a coil-formed product that is bent in a vertical direction.

【0033】[0033]

【発明の効果】以上のように本発明にかかるコイル成形
品の製造装置では、コイル成形装置1の芯金13に連続
してコイル成形品Dを受け取る受取部41と、この受取
部41から螺旋状に巻回された送り部42とを備え、前
記芯金13と同心状に回転する送り螺旋体4と、この螺
旋体4の送り部42を回転可能に支持するガイド体5と
前記螺旋体4を駆動回転させる駆動装置6とを備えた搬
送装置3を設け、この搬送装置3の搬送経路途中に熱処
理装置2を配設しているため、前記コイル成形装置1で
順次成形されるコイル成形品Dを前記搬送装置3を構成
する前記螺旋体4の送り部42により、前記各コイル成
形品Dの各ばね足B,Cが他のコイル成形品Dと絡み合
ったりすることなく、所定ピッチ間隔で1個づつ独立状
態で整然と搬送することができ、前記熱処理装置2で前
記各コイル成形品Dを均一に熱処理することが可能とな
って不良品の発生を抑制でき、また、前記熱処理装置2
による熱処理後に前記各コイル成形品Dの絡みをほぐし
たり整列させるなどの作業が不要となって、これら各コ
イル成形品Dの良否検査を行う場合の検査工程への移行
を簡単にできるのである。
As described above, in the coil molded product manufacturing apparatus according to the present invention, the receiving portion 41 that continuously receives the coil molded product D from the core metal 13 of the coil molding device 1 and the spiral from the receiving portion 41. A feeding spiral body 4 that is concentrically rotated with the core bar 13, a guide body 5 that rotatably supports the feeding portion 42 of the spiral body 4, and the spiral body 4 are driven. Since the transfer device 3 having the driving device 6 for rotating is provided and the heat treatment device 2 is disposed in the transfer path of the transfer device 3, the coil molded products D sequentially formed by the coil forming device 1 are By the feeding portion 42 of the spiral body 4 which constitutes the transfer device 3, the spring feet B and C of each coil molded product D are not entangled with other coil molded products D, and one by one at a predetermined pitch interval. Transport in an independent and orderly manner It can, it is possible to suppress the generation of the heat treatment apparatus 2 the can be heat treated uniformly each coil molded product D between it and defective, also, the heat treatment apparatus 2
After the heat treatment by the above, the work of unraveling and aligning the coil molded products D is not required, and it is possible to easily shift to the inspection process when the quality inspection of each coil molded product D is performed.

【0034】また、前記搬送装置3の搬送経路で前記熱
処理装置2の出口側に、前記コイル成形品Dのばね特性
の良否を検出する良否検査装置8を配設することによ
り、前記コイル成形品Dの良否検査を前記熱処理装置2
による熱処理に引き続いて、前記搬送装置3の搬送途中
で行うことができ、従って、前記各コイル成形品Dを製
造する場合の自動化が可能となって作業性を高めること
ができ、しかも、前記各コイル成形品Dの包装や自動組
立機械などの組立ラインとの組合せも容易に行える。
Further, by disposing a quality inspection device 8 for detecting the quality of the spring characteristic of the coil molded product D on the exit side of the heat treatment device 2 in the transport path of the transport device 3, the coil molded product is obtained. Pass / fail inspection of D is performed by the heat treatment apparatus 2
Can be performed during the transportation of the transportation device 3 subsequent to the heat treatment by the above, and therefore, the automation in the case of manufacturing each of the coil molded products D can be performed and the workability can be improved, and The coil molded product D can be easily packaged and combined with an assembly line such as an automatic assembly machine.

【0035】更に、前記搬送装置3の搬送経路終端部
に、前記コイル成形品Dを一対の長尺包装資材E,F間
に1個づつ挟着状に包装する包装装置9を配設するとき
には、前記コイル成形品Dの熱処理と良否検査及び包装
作業を一貫して連続的に行うことができ、斯くの如く包
装することにより前記各コイル成形品Dの自動組立ライ
ンへの適用を容易に行えるのである。
Further, when the packaging device 9 is provided at the end of the transport path of the transport device 3, the coil molded product D is sandwiched between the pair of long packaging materials E and F one by one. The heat treatment of the coil molded product D, the quality inspection, and the wrapping work can be continuously performed in a consistent manner, and the coil molded product D can be easily applied to an automatic assembly line by wrapping as described above. Of.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明にかかる製造装置の全体構造を示す概略
的な側面図である。
FIG. 1 is a schematic side view showing the overall structure of a manufacturing apparatus according to the present invention.

【図2】同製造装置に用いるコイル成形装置と搬送装置
部分との断面図である。
FIG. 2 is a cross-sectional view of a coil forming device and a conveying device portion used in the manufacturing apparatus.

【図3】同コイル成形装置の線材供給部分を示す側断面
図である。
FIG. 3 is a side sectional view showing a wire rod supply portion of the coil forming device.

【図4】搬送装置に用いるガイド体の縦断面図である。FIG. 4 is a vertical cross-sectional view of a guide body used in a carrying device.

【図5】同搬送装置に用いる排出装置の斜視図である。FIG. 5 is a perspective view of an ejection device used in the conveyance device.

【図6】同製造装置に用いる良否検査装置で荷重検査装
置を示す正面図である。
FIG. 6 is a front view showing a load inspection device which is a pass / fail inspection device used in the manufacturing apparatus.

【図7】同荷重検査装置の位置決め体を示す平面図であ
る。
FIG. 7 is a plan view showing a positioning body of the load inspection apparatus.

【図8】同荷重検査装置によるコイル成形品の荷重検査
状態を示す正面図である。
FIG. 8 is a front view showing a load inspection state of a coil molded product by the same load inspection device.

【図9】同良否検査装置で角度検査装置を示す正面図で
ある。
FIG. 9 is a front view showing an angle inspection device in the quality inspection device.

【符号の説明】[Explanation of symbols]

1 コイル成形装置 13 芯金 18 切断刃 2 熱処理装置 3 搬送装置 4 送り螺旋体 41 受取部 42 送り部 5 ガイド体 6 駆動装置 8 良否検査装置 9 包装装置 A コイル部 B,C ばね足 D コイル成形品 E,F 包装資材 1 coil forming equipment 13 core 18 cutting blade 2 Heat treatment equipment 3 Conveyor 4 Feed spiral 41 Receiver 42 Feeder 5 Guide body 6 drive 8 Quality inspection device 9 Packaging equipment A coil part B, C spring feet D coil molded product E, F packaging materials

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 芯金13及び切断刃18をもち、コイル
部Aと一対のばね足B,Cとをもつコイル成形品Dを成
形するコイル成形装置1と、前記コイル成形品Dの熱処
理を行う熱処理装置2とを備えたコイル成形品の製造装
置であって、前記芯金13に連続してコイル成形品Dを
受け取る受取部41と、この受取部41から螺旋状に巻
回されて延びる送り部42とから成り、前記芯金13と
同心状に回転する送り螺旋体4と、この送り螺旋体4の
送り部42を回転可能に支持するガイド体5と前記送り
螺旋体4を駆動回転させる駆動装置6とを備えた搬送装
置3を設け、この搬送装置3の搬送経路途中に前記熱処
理装置2を配設していることを特徴とするコイル成形品
の製造装置。
1. A coil forming apparatus 1 for forming a coil formed product D having a core metal 13 and a cutting blade 18 and having a coil portion A and a pair of spring legs B and C, and a heat treatment for the coil formed product D. A coil molding product manufacturing apparatus including a heat treatment device (2) for performing heat treatment, comprising a receiving portion (41) for continuously receiving the coil molding product (D) from the core metal (13), and a spiral winding from the receiving portion (41). A feed device which is composed of a feed part 42 and rotates concentrically with the core metal 13, a guide body 5 which rotatably supports the feed part 42 of the feed spiral body 4, and a drive device which drives and rotates the feed spiral body 4. 6. A manufacturing apparatus for a coil-formed product, characterized in that a heat transfer device 3 is provided, and the heat treatment device 2 is disposed in the middle of the transfer path of the heat transfer device 3.
【請求項2】 搬送装置3の搬送経路で熱処理装置2の
出口側に、コイル成形品Dのばね特性の良否を検出する
良否検査装置8を配設している請求項1記載のコイル成
形品の製造装置。
2. The coil molded product according to claim 1, wherein a quality inspection device 8 for detecting the quality of the spring characteristic of the coil molded product D is disposed on the exit side of the heat treatment device 2 in the transport path of the transport device 3. Manufacturing equipment.
【請求項3】 搬送装置3の搬送経路終端部に、コイル
成形品Dを一対の長尺包装資材間に1個宛挟着状に包装
する包装装置9を配設している請求項2記載のコイル成
形品の製造装置。
3. A wrapping device 9 for wrapping one coil-formed product D between a pair of long wrapping materials in a sandwiched manner at the end of the carrying path of the carrying device 3. Coil molding equipment manufacturing equipment.
JP3164189A 1991-07-04 1991-07-04 Coil molded product manufacturing equipment Expired - Lifetime JPH0759334B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3164189A JPH0759334B2 (en) 1991-07-04 1991-07-04 Coil molded product manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3164189A JPH0759334B2 (en) 1991-07-04 1991-07-04 Coil molded product manufacturing equipment

Publications (2)

Publication Number Publication Date
JPH057964A true JPH057964A (en) 1993-01-19
JPH0759334B2 JPH0759334B2 (en) 1995-06-28

Family

ID=15788383

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3164189A Expired - Lifetime JPH0759334B2 (en) 1991-07-04 1991-07-04 Coil molded product manufacturing equipment

Country Status (1)

Country Link
JP (1) JPH0759334B2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59212141A (en) * 1983-05-16 1984-12-01 Matsushita Electric Works Ltd Production of coil spring
JPS6417533U (en) * 1987-02-13 1989-01-27
JP3004332U (en) * 1994-04-05 1994-11-15 一雄 原澤 Insect belt

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59212141A (en) * 1983-05-16 1984-12-01 Matsushita Electric Works Ltd Production of coil spring
JPS6417533U (en) * 1987-02-13 1989-01-27
JP3004332U (en) * 1994-04-05 1994-11-15 一雄 原澤 Insect belt

Also Published As

Publication number Publication date
JPH0759334B2 (en) 1995-06-28

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