JPH0612836Y2 - Rotating atomizing electrostatic coating device - Google Patents

Rotating atomizing electrostatic coating device

Info

Publication number
JPH0612836Y2
JPH0612836Y2 JP3991589U JP3991589U JPH0612836Y2 JP H0612836 Y2 JPH0612836 Y2 JP H0612836Y2 JP 3991589 U JP3991589 U JP 3991589U JP 3991589 U JP3991589 U JP 3991589U JP H0612836 Y2 JPH0612836 Y2 JP H0612836Y2
Authority
JP
Japan
Prior art keywords
bell
paint
atomizing head
coating device
shaped atomizing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP3991589U
Other languages
Japanese (ja)
Other versions
JPH02133447U (en
Inventor
敬史 加治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP3991589U priority Critical patent/JPH0612836Y2/en
Publication of JPH02133447U publication Critical patent/JPH02133447U/ja
Application granted granted Critical
Publication of JPH0612836Y2 publication Critical patent/JPH0612836Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【考案の詳細な説明】 〔産業上の利用分野〕 本考案は、例えば車両の外表面を塗装する回転霧化静電
塗装装置に係わる。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a rotary atomizing electrostatic coating device for coating the outer surface of a vehicle, for example.

〔従来の技術〕[Conventional technology]

回転霧化静電塗装装置は、回転軸先端に取り付けられた
ベル状霧化頭に塗料を供給し、霧化頭の回転による遠心
力で塗料を微粒化するとともに、塗装装置と被塗装物の
間に付与された電界の引力および塗装装置の吹出し口か
らのシェーピングエアによって塗料微粒子を、被塗装物
に吹き付けて塗着させている。
The rotary atomizing electrostatic coating device supplies paint to a bell-shaped atomizing head attached to the tip of the rotating shaft, atomizes the paint by centrifugal force due to the rotation of the atomizing head, and simultaneously coats the coating device and the object to be coated. The fine particles of the paint are sprayed and adhered to the object to be coated by the attractive force of the electric field applied between them and the shaping air from the outlet of the coating apparatus.

従来、第3図に示すように回転軸51の中心部を通る塗
料パイプ52により、ベル状霧化頭53内へ塗料および
洗浄シンナーを供給する方式の回転霧化静電塗装装置に
おいては、色替時におけるベル状霧化頭53の前面54
の中心部の洗浄性を考慮して、塗料および洗浄シンナー
の供給は、回転軸51の軸線と一致した前記塗料パイブ
54の吐出孔から、ベル状霧化頭53の回転中心に設け
られた小孔55へ向かって吐出させることで行ってい
た。この方式だと、回転軸51に沿って吐出させるた
め、また、ベル状霧化頭53の小孔55の内径が一定で
細いため、吐出された塗料の流速が速く、その結果、ベ
ル状霧化頭53の中心部の小孔55から塗料あるいは洗
浄用シンナーが回転軸に沿って、回転による遠心力が付
加されないまま糸状に飛び出し、被塗装物の塗装不良を
起こしたり、作業場内を汚す等の不具合があった。
Conventionally, as shown in FIG. 3, in a rotary atomizing electrostatic coating apparatus of the type in which paint and cleaning thinner are supplied into a bell-shaped atomizing head 53 by a paint pipe 52 passing through the center of a rotary shaft 51, Front 54 of bell-shaped atomizing head 53 during replacement
In consideration of the cleanability of the central portion of the paint, the paint and the wash thinner are supplied from the discharge hole of the paint pipe 54 which coincides with the axis of the rotary shaft 51 to a small center provided at the rotation center of the bell-shaped atomizing head 53. The discharge was performed toward the holes 55. According to this method, since the liquid is discharged along the rotary shaft 51, and the small diameter of the small hole 55 of the bell-shaped atomizing head 53 is constant and thin, the flow velocity of the discharged paint is high, and as a result, the bell-shaped mist is formed. From the small hole 55 in the central part of the chemical head 53, the paint or the thinner for cleaning pops out like a thread along the axis of rotation without applying centrifugal force due to rotation, causing coating failure of the object to be coated, soiling the workplace, etc. There was a problem.

そこで、前記不具合を防ぐため、第4図に示すように、
ベル状霧化頭53の中心部の孔56の中間に、干渉経路
57を設けることにより、塗料あるいは洗浄用シンナー
の孔56内での流速を抑える方法が考えられている。
Therefore, in order to prevent the above problems, as shown in FIG.
A method has been considered in which an interference path 57 is provided in the middle of the hole 56 at the center of the bell-shaped atomizing head 53 to suppress the flow velocity of the paint or the thinner for cleaning in the hole 56.

〔考案が解決しようとする課題〕[Problems to be solved by the device]

しかし、前記第4図に示す従来の方法においては、塗料
あるいは洗浄用シンナーの孔56での流速が抑えられ、
孔56から出た塗料はベル状霧化頭53の表面に沿って
流れ糸状に飛び出すことは防止できたが、干渉経路57
中に塗料の固形分が詰まり、洗浄シンナーでのベル状霧
化頭53の前面54の洗浄ができなくなる、あるいは、
構造が複雑で製作コストアップに繋がる、さらには、干
渉経路57内の清掃等のメンテナンスに時間がかかると
いった不具合があった。
However, in the conventional method shown in FIG. 4, the flow velocity at the hole 56 of the paint or the thinner for cleaning is suppressed,
It was possible to prevent the paint coming out from the hole 56 from flowing along the surface of the bell-shaped atomizing head 53 and jumping out like a thread, but the interference path 57
The solid content of the paint is clogged inside, and the front surface 54 of the bell-shaped atomizing head 53 cannot be cleaned with a cleaning thinner, or
The structure is complicated, which leads to an increase in manufacturing cost, and further, it takes time to perform maintenance such as cleaning in the interference path 57.

したがって、本考案の回転霧化静電塗装装置は、塗料が
糸状に飛び出すのを防止し、且つ、構造の簡素化を図る
ことを目的とする。
Therefore, an object of the rotary atomizing electrostatic coating device of the present invention is to prevent the paint from splashing in a thread shape and to simplify the structure.

〔課題を解決するための手段〕[Means for Solving the Problems]

そこで、本考案の回転霧化静電塗装装置は、前記ベル状
霧化頭の前面の中心部に後方へ向かって摺鉢状に狭まる
摺鉢面を有するテーパ孔を貫通形成するとともに、塗装
装置本体から前記ベル状霧化頭の前面へ向かって伸びる
塗料供給ノズルをその先端部分が湾曲して中心線が前記
テーパ孔の後端の小口部の中心を通りテーパ孔の摺鉢面
と平行になるように形成したことを特徴とする。
Therefore, in the rotary atomizing electrostatic coating device of the present invention, the bell-shaped atomizing head is formed with a tapered hole having a slender surface that narrows backward in a slender shape at the center of the front surface of the bell-shaped atomizing head. A paint supply nozzle extending from the main body toward the front surface of the bell-shaped atomizing head has its tip curved and its center line passes through the center of the forehead portion at the rear end of the taper hole and is parallel to the mortar surface of the taper hole. It is characterized in that it is formed as follows.

〔作用〕[Action]

本考案の回転霧化静電塗装装置によれば、ベル状霧化頭
の前面の中心に摺鉢面を有するテーパ孔が貫通形成する
と共に、塗料供給ノズルの先端部分を湾曲させその中心
線がベル状霧化頭の摺鉢面に沿うように方向が一致して
いるので、塗料供給ノズルから吐出された一部の塗料
は、霧化頭のテーパ孔の後端の小口部を通って、跳ね返
りや剥離を生ずることなく摺鉢面に付着し、付着した塗
料は遠心力によってこの摺鉢面を半径方向外方へ途切れ
ることなくスムーズに移動していく。
According to the rotary atomizing electrostatic coating device of the present invention, a tapered hole having a mortar surface is formed at the center of the front surface of the bell-shaped atomizing head, and the tip portion of the paint supply nozzle is curved so that its center line is Since the directions are aligned along the mortar surface of the bell-shaped atomizing head, some of the paint discharged from the paint supply nozzle passes through the small opening at the rear end of the taper hole of the atomizing head, The paint adheres to the surface of the mortar without bouncing or peeling, and the adhered paint smoothly moves to the outer surface of the mortar in the radial direction by the centrifugal force.

〔実施例〕〔Example〕

次に、本考案の一実施例に係わる回転霧化静電塗装装置
を、図面を参照しながら、詳細に説明する。
Next, a rotary atomizing electrostatic coating device according to an embodiment of the present invention will be described in detail with reference to the drawings.

第1図は、本実施例の回転霧化静電塗装装置のベル状霧
化頭の部分の部分断面図、第2図は第1図のベル状霧化
頭部分の中心部の拡大断面図である。
FIG. 1 is a partial sectional view of a bell-shaped atomizing head portion of a rotary atomizing electrostatic coating apparatus according to this embodiment, and FIG. 2 is an enlarged sectional view of a central portion of the bell-shaped atomizing head portion of FIG. Is.

図において、符号1は回転霧化静電塗装装置の塗装装置
本体であり、この塗装装置本体1の中心に図示しないエ
アモータにより駆動される筒状の回転軸2が回転自在に
軸支されている。
In the figure, reference numeral 1 is a coating apparatus main body of a rotary atomizing electrostatic coating apparatus, and a cylindrical rotary shaft 2 driven by an air motor (not shown) is rotatably supported at the center of the coating apparatus main body 1. .

前記回転軸2の外周には、ベル状霧化頭4がその後方の
小径部で嵌合固定されている。このベル状霧化頭4の内
側に形成された略平面に近い鈍角状に開く前面5の中心
部には、塗料吐出用のテーパ孔6が貫通形成されてい
る。このテーパ孔6は、後方すなわち図面にて左方に向
かって摺鉢状に狭まる摺鉢面7を有し、その後端の小口
部8の直径dは0.5〜3mmの範囲で任意に設定する。さ
らに、前記摺鉢面7の前記回転軸2の軸線9に対する角
度αは30°〜60°の範囲に設定される。
A bell-shaped atomizing head 4 is fitted and fixed to the outer circumference of the rotary shaft 2 at a small diameter portion behind the bell-shaped atomizing head 4. A taper hole 6 for discharging paint is formed at the center of a front surface 5 formed inside the bell-shaped atomizing head 4 and opening in an obtuse angle close to a substantially flat surface. The tapered hole 6 has a mortar surface 7 that narrows backward, that is, to the left in the drawing in a mortar shape, and the diameter d of the forehead portion 8 at the rear end is arbitrarily set within the range of 0.5 to 3 mm. Further, the angle α of the mortar surface 7 with respect to the axis 9 of the rotary shaft 2 is set in the range of 30 ° to 60 °.

ベル状霧化頭4の前面5の外周部には塗料の大部分が吐
出する吐出口10が等間隔に多数明けられている。
On the outer periphery of the front surface 5 of the bell-shaped atomizing head 4, a large number of discharge ports 10 through which most of the paint is discharged are opened at equal intervals.

前記塗装装置本体1の先端内部には、断面リング状のシ
ェーピングエア通路11が貫通形成され、シェーピング
エア通路11よりシェーピングエアが前記ベル状霧化頭
4に吹き付けられる。
A shaping air passage 11 having a ring-shaped cross section is formed through the inside of the tip of the coating apparatus main body 1, and shaping air is blown from the shaping air passage 11 to the bell-shaped atomizing head 4.

前記回転軸2の内部には同軸状に塗料供給ノズル12が
塗装装置本体1に固定されて設けられている。この塗料
供給ノズル12の先端部分は湾曲し、その吐出通路13
の中心線14は、前記ベル状霧化頭4のテーパ孔6の小
口部8の中心を通って、摺鉢面7に沿うように伸びる。
この塗料供給ノズル12の先端に開口する吐出孔15
と、前記ベル状霧化頭4のテーパ孔6の小口部8の中心
点との距離Dは、塗料および洗浄用シンナーの吐出オン
・オフ時のたれ切りの影響が出ないように、2〜10mm
の範囲で設定される。
Inside the rotary shaft 2, a paint supply nozzle 12 is coaxially fixed to the main body 1 of the coating apparatus. The tip portion of the paint supply nozzle 12 is curved, and its discharge passage 13
The center line 14 of the bell-shaped atomizing head 4 extends through the center of the forehead portion 8 of the tapered hole 6 of the bell-shaped atomizing head 4 and along the mortar surface 7.
A discharge hole 15 opened at the tip of the paint supply nozzle 12
And the distance D from the center point of the forehead portion 8 of the taper hole 6 of the bell-shaped atomizing head 4 are set to 2 to prevent the influence of the flapping when the paint and the cleaning thinner are turned on and off. 10 mm
It is set in the range of.

このように構成された本実施例のベル状霧化頭によれ
ば、塗料供給ノズル12の吐出孔15から吐出された塗
料あるいは洗浄用シンナーは、その一部がベル状霧化頭
4のテーパ孔6の小口部8の中心を通って摺鉢面7に達
する。そして、大部分の塗料あるいは洗浄用シンナー
は、前記吐出口10へ遠心力で運ばれこの吐出口10を
通って、ベル状霧化頭4の前面5に供給される。
According to the bell-shaped atomizing head of this embodiment having such a configuration, the paint or cleaning thinner discharged from the discharge hole 15 of the paint supply nozzle 12 has a part of the taper of the bell-shaped atomizing head 4. It reaches the mortar surface 7 through the center of the small portion 8 of the hole 6. Then, most of the paint or the thinner for cleaning is conveyed to the discharge port 10 by centrifugal force and is supplied to the front surface 5 of the bell-shaped atomizing head 4 through the discharge port 10.

前記摺鉢面7に到達した一部の塗料あるいは洗浄用シン
ナーは、回転するベル状霧化頭4の遠心力で摺鉢面7に
沿って途切れることなく且つまんべんなく前面5に達
し、この前面5にそってさらにベル状霧化頭4の外周部
に運ばれ、前記吐出孔10を通って来た大部分の塗料と
一緒になってこの外周部より飛されて霧化される。
Part of the paint or cleaning thinner that has reached the mortar surface 7 reaches the front surface 5 without interruption and evenly along the mortar surface 7 due to the centrifugal force of the rotating bell-shaped atomizing head 4. Along with this, it is carried to the outer peripheral portion of the bell-shaped atomizing head 4 and, together with most of the paint that has passed through the discharge hole 10, is sprayed from this outer peripheral portion and atomized.

〔考案の効果〕[Effect of device]

以上述べたように、本考案によれば、ベル状霧化頭の前
面に吐出方向に向かって拡がるテーパ状の摺鉢面を有す
るテーパ孔を貫通形成し、塗装装置本体から伸びる塗料
供給ノズルの先端部分を湾曲させてその中心線がほぼ前
記テーパ孔の後端の小口部の中心を通って前記摺鉢面に
沿うようにしているので、塗料ノズルから吐出された塗
料あるいは洗浄用シンナーが、跳ね返りや剥離を生ずる
ことなく、ベル状霧化頭の摺鉢面になじみ良く付着し、
塗料が正常に霧化され、また、摺鉢面の洗浄が良好に行
われるという優れた効果を奏する。
As described above, according to the present invention, the bell-shaped atomizing head is formed with a tapered hole having a tapered mortar surface that widens in the discharge direction through the front surface of the atomizing head. Since the tip portion is curved so that its center line passes through the center of the small edge portion at the rear end of the taper hole and is along the mortar surface, the paint discharged from the paint nozzle or the thinner for cleaning, It does not bounce or peel off and adheres well to the surface of the bell-shaped atomizing head.
It has an excellent effect that the paint is atomized normally and that the surface of the mortar is satisfactorily cleaned.

また、ベル状霧化頭に前面に摺鉢面を有するテーパ孔を
形成し、塗料供給ノズルの傾きを変えただけの構成であ
るので、ベル状霧化頭の構造が簡単であり、テーパ孔の
摺鉢面のおかげで、従来にもまして、塗料の固形物によ
る目詰まりを解消できるという優れた効果を奏する。
In addition, the bell-shaped atomizing head has a taper hole having a mortar surface on the front surface, and only the inclination of the paint supply nozzle is changed. Thanks to the mortar surface, it has an excellent effect that clogging due to solid matter of the paint can be eliminated more than ever before.

【図面の簡単な説明】[Brief description of drawings]

第1図は本考案の一実施例に係わる回転霧化静電塗装装
置のベル状霧化頭の断面図、第2図は第1図のベル状霧
化頭の中心部の拡大断面図である。第3図は従来の回転
霧化静電塗装装置のベル状霧化頭の断面図、第4図は他
の従来の回転霧化静電塗装装置のベル状霧化頭の断面図
である。 2……回転軸 4……ベル状霧化頭 5……前面 6……テーパ孔 7……摺鉢面 8……小口部 12……塗料供給ノズル 14……中心線
FIG. 1 is a sectional view of a bell-shaped atomizing head of a rotary atomizing electrostatic coating device according to an embodiment of the present invention, and FIG. 2 is an enlarged sectional view of a central portion of the bell-shaped atomizing head of FIG. is there. FIG. 3 is a sectional view of a bell-shaped atomizing head of a conventional rotary atomizing electrostatic coating device, and FIG. 4 is a sectional view of a bell-shaped atomizing head of another conventional rotary atomizing electrostatic coating device. 2 ... Rotating shaft 4 ... Bell-shaped atomizing head 5 ... Front surface 6 ... Taper hole 7 ... Sliding surface 8 ... Small portion 12 ... Paint supply nozzle 14 ... Center line

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】軸心回りに回転する回転軸に取付けられた
ベル状霧化頭の前面に塗料を供給して遠心力によりこの
塗料を外方へ発散させ霧化させるとともに、前記ベル状
霧化頭と被塗装物との間に静電界を発生させて被塗装物
の表面に塗装を行う回転霧化静電塗装装置において、前
記ベル状霧化頭の前面の中心部に後方へ向かって摺鉢状
に狭まる摺鉢面を有するテーパ孔を貫通形成するととも
に、塗装装置本体から前記ベル状霧化頭の前面へ向かっ
て伸びる塗料供給ノズルをその先端部分が湾曲して中心
線が前記テーパ孔の後端の小口部の中心を通りテーパ孔
の摺鉢面と平行になるように形成したことを特徴とする
回転霧化静電塗装装置。
1. A bell-shaped atomizing head attached to a rotary shaft that rotates about its axis is supplied with paint to the front side of the bell-shaped atomizing head to diverge this paint by centrifugal force and atomize it. In a rotary atomization electrostatic coating device that coats the surface of an object to be coated by generating an electrostatic field between the atomization head and the object to be coated, the bell-shaped atomizing head is directed backward toward the center of the front surface. A taper hole having a mortar-like surface that narrows in a mortar shape is formed so as to penetrate therethrough, and a paint supply nozzle that extends from the main body of the coating device toward the front surface of the bell-shaped atomizing head has a tip portion that is curved and the center line is tapered. The rotary atomizing electrostatic coating device is characterized in that it is formed so as to pass through the center of the small portion at the rear end of the hole and to be parallel to the mortar surface of the tapered hole.
JP3991589U 1989-04-04 1989-04-04 Rotating atomizing electrostatic coating device Expired - Lifetime JPH0612836Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3991589U JPH0612836Y2 (en) 1989-04-04 1989-04-04 Rotating atomizing electrostatic coating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3991589U JPH0612836Y2 (en) 1989-04-04 1989-04-04 Rotating atomizing electrostatic coating device

Publications (2)

Publication Number Publication Date
JPH02133447U JPH02133447U (en) 1990-11-06
JPH0612836Y2 true JPH0612836Y2 (en) 1994-04-06

Family

ID=31549242

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3991589U Expired - Lifetime JPH0612836Y2 (en) 1989-04-04 1989-04-04 Rotating atomizing electrostatic coating device

Country Status (1)

Country Link
JP (1) JPH0612836Y2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008146926A1 (en) 2007-05-24 2008-12-04 Toyota Jidosha Kabushiki Kaisha Rotary atomizing head, rotary atomizing painting device, and rotary atomizing painting method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008146926A1 (en) 2007-05-24 2008-12-04 Toyota Jidosha Kabushiki Kaisha Rotary atomizing head, rotary atomizing painting device, and rotary atomizing painting method

Also Published As

Publication number Publication date
JPH02133447U (en) 1990-11-06

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