JPH061765B2 - Vapor-phase reactive coating method - Google Patents

Vapor-phase reactive coating method

Info

Publication number
JPH061765B2
JPH061765B2 JP2165026A JP16502690A JPH061765B2 JP H061765 B2 JPH061765 B2 JP H061765B2 JP 2165026 A JP2165026 A JP 2165026A JP 16502690 A JP16502690 A JP 16502690A JP H061765 B2 JPH061765 B2 JP H061765B2
Authority
JP
Japan
Prior art keywords
reaction
layer
substrate
reactive gas
reaction vessel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2165026A
Other languages
Japanese (ja)
Other versions
JPH03209719A (en
Inventor
舜平 山崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Semiconductor Energy Laboratory Co Ltd
Original Assignee
Semiconductor Energy Laboratory Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Semiconductor Energy Laboratory Co Ltd filed Critical Semiconductor Energy Laboratory Co Ltd
Priority to JP2165026A priority Critical patent/JPH061765B2/en
Publication of JPH03209719A publication Critical patent/JPH03209719A/en
Publication of JPH061765B2 publication Critical patent/JPH061765B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Chemical Vapour Deposition (AREA)
  • Photovoltaic Devices (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は良質な被膜を形成する方法に関するものであ
る。
TECHNICAL FIELD The present invention relates to a method for forming a good quality coating film.

〔従来の技術〕 従来、CVD装置例えばPCVD装置においては、反応系の圧
力が0.05〜10torrと高い圧力のため、その排気系等はVP
のみが用いられ、それ以上の真空度を発生させるTP等を
設けることが全く不可能とされていた。
[Prior Art] Conventionally, in a CVD apparatus such as a PCVD apparatus, the pressure of the reaction system is as high as 0.05 to 10 torr, so that the exhaust system, etc.
It was only used, and it was completely impossible to install TP etc. that generate a higher degree of vacuum.

〔従来技術の問題点〕[Problems of conventional technology]

しかし上記従来技術におけるPCVD装置においては、排気
系がVPのみであり、しかもこのVPが不連続の回転運動を
するため、空気と接触している大気圧の排気系からの大
気(特に酸素)が逆流し、さらにこの大気の一部が油中
に混入し、ここから再気化することにより反応容器中に
逆流してしまうことが判明した。さらにこのため、この
逆流による酸素が、形成する被膜内に混入し、例えば珪
素膜を作製する場合その被膜内に酸素が3×1019〜2×
1020cm-3の濃度に混入してしまった。
However, in the above-mentioned conventional PCVD apparatus, the exhaust system is only VP, and since this VP makes a discontinuous rotary motion, the atmosphere (especially oxygen) from the exhaust system at atmospheric pressure in contact with air is It was found that backflow occurs, and further, a part of this atmosphere is mixed in the oil and revaporized from there, causing backflow into the reaction vessel. Further, therefore, oxygen due to this backflow is mixed in the film to be formed, and for example, when a silicon film is produced, oxygen is 3 × 10 19 to 2 × in the film.
It was mixed in at a concentration of 10 20 cm -3 .

このため、かかる被膜に水素または弗素が添加されて、
珪素半導体であるべきものが低級酸化珪素といってもよ
いようなものになってしまった。
Therefore, hydrogen or fluorine is added to such a coating,
What should be a silicon semiconductor has become so called lower silicon oxide.

〔発明の目的〕[Object of the Invention]

本発明は、従来の技術において良質な非膜形成を行おう
とする際問題であった、反応炉への排気系からの大気の
逆流を防止することを、その目的とする。
An object of the present invention is to prevent the backflow of the atmosphere from the exhaust system to the reaction furnace, which has been a problem in attempting to form a high quality non-film in the conventional technique.

〔発明の構成〕[Structure of Invention]

本発明の気相反応被膜作製方法は、反応容器内で気相反
応法により反応性気体を反応せしめて非酸素系被膜を形
成するに際し、反応性気体中の水、酸化物を0.1pp
m以下とし、被膜形成中における反応容器から排気を連
続排気方式のターボ分子ポンプにより実施し、酸素また
は炭素が5×1018cm-3以下の濃度である非酸素系被
膜を基板上に形成することを特徴とする。
According to the method for producing a vapor-phase reactive coating film of the present invention, when a reactive gas is reacted in a reaction vessel by a vapor-phase reaction method to form a non-oxygen-based coating film, water and oxide in the reactive gas are added at 0.1 pp.
m or less, and exhaust from the reaction vessel during film formation is performed by a turbo molecular pump of a continuous evacuation system to form a non-oxygen-based film on the substrate in which oxygen or carbon has a concentration of 5 × 10 18 cm -3 or less. It is characterized by

また、本発明の気相反応被膜作製方法は、相異なる反応
室内で気相反応法により反応性気体を反応せしめて第1
層、第2層、第3層からなる非酸素系被膜を作製する方
法において、第2層を珪素の半導体被膜に形成するに際
し、減圧状態に保持された反応室に、水、酸化物を0.
1ppm以下にした反応性気体を導入し、前記第2層の
形成中の反応室はゲート弁により他の反応室から独立さ
せ、被膜形成中における該反応室からの反応性気体や反
応生成物を連続排気方式のターボ分子ポンプを用いて排
出することを特徴とする。
The method for producing a vapor-phase reactive coating film of the present invention is the first method in which a reactive gas is reacted in a different reaction chamber by a vapor-phase reaction method.
In a method for producing a non-oxygen-based coating composed of a layer, a second layer, and a third layer, when forming the second layer on a silicon semiconductor coating, water and oxides are added to a reaction chamber kept under reduced pressure. .
A reactive gas adjusted to 1 ppm or less is introduced, and the reaction chamber during the formation of the second layer is separated from other reaction chambers by a gate valve, so that the reactive gas and the reaction products from the reaction chamber during the film formation are removed. It is characterized in that it is discharged by using a turbo molecular pump of a continuous exhaust system.

本発明は非酸素系被膜の作製において、その排気系より
の大気の逆流を防ぐため、油回転方式のロータリーポン
プ、メカニカルブースターポンプ等の不連続回転方式の
真空ポンプ(以下単に真空ポンプまたはVPという)のみ
を用いるのではなく、連続排気方式のターボ分子ポンプ
(以下単にターボ分子ポンプまたはTPという)を反応容
器と真空ポンプとの間に介在させて、排気系からの大気
の逆流を防止したことを特徴とする。
The present invention, in the production of non-oxygen-based coating, in order to prevent backflow of the atmosphere from the exhaust system, a rotary pump of oil rotation type, a vacuum pump of a discontinuous rotation type such as mechanical booster pump (hereinafter simply referred to as vacuum pump or VP ) Is not used, but a continuous exhaust type turbo molecular pump (hereinafter simply referred to as turbo molecular pump or TP) is interposed between the reaction vessel and the vacuum pump to prevent backflow of the atmosphere from the exhaust system. Is characterized by.

このことにより、非酸化物被膜例えば非単結晶珪素を、
反応性気体であるシラン(Si2H2n+2n≧1)を用いて形
成するに際し、その被膜中の酸素の量を5×1018cm-3
下好ましくは1×1018cm-3以下にしようとするものであ
る。
As a result, a non-oxide film such as non-single-crystal silicon
When forming using reactive gas silane (Si 2 H 2n + 2 n ≧ 1), the amount of oxygen in the film is 5 × 10 18 cm -3 or less, preferably 1 × 10 18 cm -3 or less. Is what you are trying to do.

本発明はかかる排気系をTPを反応室とVPとの間に反応炉
の圧力調整用のバルブを経て介在させることにより、反
応室は0.05〜10torrの間の圧力範囲でプラズマ気相反応
法(以下単にCVD法として総称する)を用いて被膜形成
を行い、かつ圧力調整バルブ下は1×10-2torr以下(一
般には10-4〜10-6torr)の圧力として保持し、TPを作用
させるため、反応系はこの排気系よりも高い圧力(1×
10-2torr以上即ち0.05〜10torr)で保持して被膜形成を
行うことを目的としている。
In the present invention, by interposing the exhaust system with TP between the reaction chamber and VP through a valve for adjusting the pressure of the reaction furnace, the reaction chamber has a plasma gas phase reaction method in a pressure range of 0.05 to 10 torr ( The film is formed by simply using the CVD method hereinafter) and is kept under a pressure of 1 × 10 -2 torr or less (generally 10 -4 to 10 -6 torr) under the pressure control valve so that TP acts. The reaction system has a higher pressure (1 x
The purpose is to form a film by holding at 10 -2 torr or more, that is, 0.05 to 10 torr).

さらに本発明はかかるプラズマCVD装置を反応室を複数
ケ連結し、それぞれの反応室にてP型非単結晶半導体、
I型非単結晶半導体およびN型非単結晶半導体を基板上
に積層して、PIN接合を構成する半導体装置の作製方法
に関する。
Further, according to the present invention, a plurality of reaction chambers are connected to the plasma CVD apparatus, and a P-type non-single crystal semiconductor
The present invention relates to a method for manufacturing a semiconductor device in which an I-type non-single-crystal semiconductor and an N-type non-single-crystal semiconductor are stacked on a substrate to form a PIN junction.

本発明は、第1図にその装置の概要を示す。即ち、反応
性気体を導入するドーピング系(50)反応容器(51)排気系
(52)を有する。反応容器は内側に絶縁物で内面が形成さ
れた反応空間を有する二重反応容器型として半導体層を
形成し、さらに加えてP型半導体(図面では系I),I
型半導体(図面では系III)およびN型半導体と積層し
て接合を基板上に形成するに際し、それぞれの反応容器
を分離部(図面では系II)を介して連結せしめたマルチ
チャンバ方式のPCVD法を第1図に示すごとくに提案する
にある。
The present invention is shown in the outline of the apparatus in FIG. That is, a doping system for introducing a reactive gas (50) a reaction vessel (51) an exhaust system
It has (52). The reaction vessel has a semiconductor layer as a double reaction vessel type having a reaction space in which an inner surface is formed of an insulator, and a P-type semiconductor (system I in the drawing), I
Multi-chamber PCVD method in which each reaction vessel is connected through a separating part (system II in the drawing) when a junction is formed on a substrate by stacking with a semiconductor type (system III in the drawing) and an N-type semiconductor Is proposed as shown in FIG.

本発明は水素またはハロゲン元素が添加された非単結晶
半導体層の形成により、再結合中心密度の小さなP,Iお
よびN型の導電型を有する半導体層を形成し、その積層
境界にてPIN接合を形成するとともに、それぞれの半導
体層に他の隣接する半導体層からの不純物が混入して接
合特性を劣化させることを防ぎ、またそれぞれの半導体
層を形成する工程間に、大気特に酸素に触れさせて、半
導体の一部が酸化されることにより層間絶縁物が形成さ
れることのないようにした連続生産を行なうためのプラ
ズマ気相反応に関する。
The present invention forms a non-single-crystal semiconductor layer to which hydrogen or a halogen element is added to form a semiconductor layer having P, I and N type conductivity types with a low recombination center density, and a PIN junction at the stacking boundary. And to prevent impurities from other adjacent semiconductor layers from mixing into each semiconductor layer and deteriorating the junction characteristics, and exposing each semiconductor layer to the atmosphere, particularly oxygen, during the process of forming each semiconductor layer. Thus, the present invention relates to a plasma gas phase reaction for performing continuous production in which an interlayer insulator is not formed by oxidizing a part of a semiconductor.

さらに本発明は、かかる反応容器をそれぞれの反応にお
いては独立として多数連結したマルチチャンバ方式のプ
ラズマ反応方法において、一度に多数の基板を同時にそ
の被膜成長速度を大きくしたいわゆる多量生産方式に関
する。
Furthermore, the present invention relates to a so-called mass production method in which a large number of substrates are simultaneously increased in film growth rate in a multi-chamber plasma reaction method in which a large number of such reaction vessels are connected independently in each reaction.

本発明は10cm×10cmまたは電極方向に10〜50cm例えば40
cmを有するとともに、巾15〜120cm例えば60cmの基板(4
0cm×60cmまたは20cm×60cmを1バッチ20枚配設)を用
いた。
The present invention is 10 cm × 10 cm or 10 to 50 cm in the electrode direction, for example 40
a substrate having a width of 15 to 120 cm, for example 60 cm (4 cm
20 sheets of 0 cm × 60 cm or 20 cm × 60 cm were used for each batch).

第1図、第2図においては、反応性気体の導入手段、排
気手段を有し、これらを供給ノズル、排気ノズルを設
け、この絶縁フードよりも内側に相対させて一対の電極
(61),(61')、(62),(62')および反応性気体の供給ノズル
(17),(18)および排気ノズル(17'),(18')を配設した。即
ち、電極の外側をフードの絶縁物で包む構造(39),(39')
とした。さらにこのフード間の反応空間を閉じ込めるた
め、外側周辺を絶縁物(38),(38')で取り囲んだ。
In FIG. 1 and FIG. 2, a reactive gas introducing means and an exhausting means are provided, and a supply nozzle and an exhausting nozzle are provided, and a pair of electrodes are provided so as to face the inside of the insulating hood.
(61), (61 '), (62), (62') and reactive gas supply nozzle
(17), (18) and exhaust nozzles (17 '), (18') were arranged. That is, the structure of wrapping the outside of the electrode with the insulator of the hood (39), (39 ')
And Furthermore, in order to confine the reaction space between the hoods, the outer periphery was surrounded by insulators (38) and (38 ').

また、第2図に第1図の断面を示す図面を示すが、反応
容器の前(図面左側)後(図面右側)に開閉扉を設け、
この扉の内面にハロゲンランプ等による加熱手段(13),
(13')を設けた。
Further, FIG. 2 shows a drawing showing a cross section of FIG. 1, but an opening / closing door is provided in front of the reaction vessel (on the left side of the drawing) and after (on the right side of the drawing),
On the inner surface of this door, heating means such as halogen lamp (13),
(13 ') is provided.

以下に本発明の実施例を図面に従って説明する。Embodiments of the present invention will be described below with reference to the drawings.

[実施例1] 第1図、第2図に従って本発明のプラズマ気相反応装置
の実施例を説明する。
[Example 1] An example of the plasma vapor phase reaction apparatus of the present invention will be described with reference to Figs.

この図面はPIN接合、PIP接合、NIN接合またはPINPIN・
・・PIN接合等の基板上の半導体に、異種導電型であり
ながらも、形成される半導体の主成分または化学量論比
の異なる半導体層をそれぞれの半導体層をその前工程に
おいて形成された半導体層の影響(混入)を受けずに積
層されるための多層に自動かつ連続的に形成するための
装置である。
This drawing shows PIN junction, PIP junction, NIN junction or PIN PIN
..Semiconductor layers on the substrate such as PIN junctions, which are different in conductivity type but have different main components or different stoichiometric ratios from the semiconductor layers formed in the preceding step This is an apparatus for automatically and continuously forming multiple layers to be laminated without being influenced by (mixing) with each other.

図面においてはPIN接合を構成する複数の反応系の一部
を示している。即ち、P,IおよびN型の半導体層を積層
して形成する3つの反応系の2つ(I、III)とさらに第
1の予備室および移設用のバッファ室(II)を有するマル
チチャンバ方式のプラズマ気相反応装置の装置例を示
す。
In the drawing, a part of a plurality of reaction systems forming the PIN junction is shown. That is, a multi-chamber system having two reaction systems (I, III) formed by stacking P, I and N type semiconductor layers, a first preliminary chamber and a transfer buffer chamber (II). 2 shows an example of the plasma gas phase reaction device.

図面における系I、II、IIIは、2つの各反応容器(10
1),(103)およびバッファ室(102)を有し、それぞれの反
応容器間にゲート弁(44),(45),(46),(47)を有してい
る。またそれぞれ独立して、反応性気体の供給ノズル(1
7),(18)と排気ノズル(17′),(18')とを有し、反応性気
体が供給系から排気系に層流になるべく設けている。
The systems I, II, and III in the drawing show two reaction vessels (10
1), (103) and a buffer chamber (102), and gate valves (44), (45), (46), (47) between the respective reaction vessels. Independently, the reactive gas supply nozzle (1
It has 7) and (18) and exhaust nozzles (17 ') and (18') so that the reactive gas is provided in a laminar flow from the supply system to the exhaust system.

この装置は入り口側には第1の予備室(100)が設けら
れ、まず扉(42)より基板ホルダ(2)の2つの面に2つの
被形成面を有する2の基板(1)を挿着した。さらにこの
ホルダ(3)を外枠冶具(外周辺のみ(38),(38')として示
す)により互いに所定の等距離を離間して配設した。即
ちこの被形成面を有する基板は被膜形成を行わない裏面
を基板ホルダ(2)に接し、基板2枚および基板ホルダと
を一つのホルダ(3)として6cm±0.5cmの間隙を有して絶
縁物の外枠冶具内に林立させた。その結果、40cm×60cm
の基板を20枚同時に被膜形成させることができた。かく
して高さ55cm、奥行80cm、巾80cmの反応空間(6),(8)は
上方、下方を絶縁物(39),(39')で囲まれ、また側周辺は
絶縁外枠冶具(38),(38')で取り囲んだ。
This apparatus is provided with a first auxiliary chamber (100) on the entrance side, and first inserts two substrates (1) having two surfaces to be formed on two surfaces of the substrate holder (2) from the door (42). I wore it. Further, the holders (3) are arranged at a predetermined equidistant distance from each other by an outer frame jig (only the outer periphery is shown as (38), (38 ')). That is, the substrate having this surface to be formed is in contact with the back surface on which the coating is not formed on the substrate holder (2), and the two substrates and the substrate holder are regarded as one holder (3) with a gap of 6 cm ± 0.5 cm for insulation. It was made to stand in the outer frame jig. As a result, 40 cm x 60 cm
It was possible to form a film on 20 substrates at the same time. Thus, the reaction space (6), (8) with a height of 55 cm, a depth of 80 cm and a width of 80 cm is surrounded by insulators (39), (39 ') on the upper and lower sides, and the periphery of the side is an insulating outer frame jig (38). Surrounded by (38 ').

第1の予備室(100)を圧力調整バルブ(71)を全開とし、T
P(86)を経て真空ポンプ(35)により真空引きをした。こ
の後、圧力調整バルブ(72)を全開とし、TPにより3×10
-8torr以下にまで予め真空引きがされている反応容器(1
01)との分離用のゲート弁(44)を開けて、外枠冶具(38)
に保持された基板を移した。例えば、予備室(100)より
第1の反応容器(101)に移し、さらにゲート弁(44)を閉
じることにより基板を第1の反応容器(101)に移動させ
たものである。
Fully open the pressure adjustment valve (71) in the first preliminary chamber (100), and
A vacuum was drawn by the vacuum pump (35) through P (86). After this, fully open the pressure adjustment valve (72) and use TP to set the pressure to 3 x 10
-8 torr or less The reaction vessel (1
(1) Open the gate valve (44) for separation from the outer frame jig (38)
The substrate held in was transferred. For example, the substrate is moved from the preliminary chamber (100) to the first reaction container (101) and then the gate valve (44) is closed to move the substrate to the first reaction container (101).

この時、第1の反応容器(101)に保持されていた基板(1)
等は、予めまたは同時にバッファ室(102)に、またバッ
ファ室(102)に保持されていた冶具および基板(2)は第2
の反応容器(103)に、また第2の反応容器(103)に保持さ
れていた基板は第2のバッファ室(104)に、さらに図示
が省略されているが、第3の反応室の基板および冶具は
出口側の第2の予備室にゲート弁を開けて移動させるこ
とが可能である。
At this time, the substrate (1) held in the first reaction container (101)
And the like are held in the buffer chamber (102) in advance or at the same time, and the jig and the substrate (2) held in the buffer chamber (102) are the second
The substrate held in the second reaction chamber (103) and the substrate held in the second reaction chamber (103) are placed in the second buffer chamber (104), and although not shown, the substrate of the third reaction chamber The jig can be moved by opening the gate valve in the second auxiliary chamber on the outlet side.

この後ゲート弁(44),(45),(46),(47)を閉めた。After this, the gate valves (44), (45), (46), (47) were closed.

即ちゲート弁の動きは、扉(42)が大気圧で開けられた時
は分離部のゲート弁(44),(45),(46),(47)は閉じられ、
各チャンバにおいてはプラズマ気相反応が行われてい
る。また逆に、扉(42)が閉じられていて予備室(100)が
十分真空引きされた時は、ゲート弁(44),(45),(46),(4
7)が開けられて、各チャンバの基板、冶具は隣のチャン
バに移動する機構を有し、外気が反応室(101),(102)に
混入しないようにしている。
That is, the movement of the gate valve is such that when the door (42) is opened at atmospheric pressure, the gate valves (44), (45), (46), (47) of the separation unit are closed,
Plasma vapor phase reaction is performed in each chamber. On the contrary, when the door (42) is closed and the auxiliary chamber (100) is sufficiently evacuated, the gate valves (44), (45), (46), (4
7) is opened, and the substrate and jig of each chamber have a mechanism to move to the adjacent chamber so that outside air does not enter the reaction chambers (101) and (102).

以下系Iにおける第1の反応容器(101)でP型半導体層
をPCVD法により形成する場合を以下に示す。
The case where the P-type semiconductor layer is formed by the PCVD method in the first reaction vessel (101) in the system I will be described below.

反応系I(反応容器(101)を含む)は0.01〜10torr好ま
しくは0.01〜1torr例えば0.08torrとした。
The reaction system I (including the reaction vessel (101)) was 0.01 to 10 torr, preferably 0.01 to 1 torr, for example 0.08 torr.

即ち、圧力調整バルブ(72)を閉として、反応容器(101)
内の圧力は0.05〜1torrであり、またこのバルブ下は1
×10-2torr以下一般には1×10-4〜1×10-7torrとな
り、この真空度をTP(87)を回転させて成就させている。
またこの連続排気方式のTPを動作させているため、PC
VD反応により発生する粉末状生成物を反応容器101
から排出できると共に、VP(36)のポリマ化した油の逆拡
散、また油中に含浸した排気用の大気特に酸素を逆流さ
せることを初めて防ぐことができた。
That is, the pressure control valve (72) is closed, and the reaction vessel (101)
The pressure inside is 0.05-1 torr, and below this valve is 1
X10 -2 torr or less Generally, it will be 1 x 10 -4 to 1 x 10 -7 torr, and this degree of vacuum is achieved by rotating TP (87).
Also, because this continuous exhaust type TP is operating,
The powdery product generated by the VD reaction is added to the reaction vessel 101.
It was possible to prevent the reverse diffusion of polymerized oil of VP (36), and the reverse flow of oxygen, especially the oxygen, for exhaust gas impregnated in the oil.

反応性気体は系Iのドーピンク系(50)より供給した。即
ち珪化物気体(24)としては精製されてさらにステンレス
ボンベに充填されたシラン(SinH2n+2n>1)特にSiH4
またはSi2H6フッ化珪素(SiF2またはSiF4)を用いた。
ここでは、取扱いが容易な超高純度シラン(純度99.99
%、但し水、酸素化物は0.1PPM以下)を用いた。
The reactive gas was supplied by a system I Dopink system (50). That is, as a silicide gas (24), silane (Si n H 2n + 2 n> 1) which has been purified and further filled in a stainless steel cylinder, particularly SiH 4
Alternatively, Si 2 H 6 silicon fluoride (SiF 2 or SiF 4 ) was used.
Here, ultra-high-purity silane (purity 99.99
%, But water and oxygenates were 0.1 PPM or less).

本実施例のSixC1-x(0<x<1)を形成するため、炭
化物気体(25)としてDMS(ジメチルシランSiH2(CH3)2
度99.99%)を用いた。
In order to form Si x C 1-x (0 <x <1) in this example, DMS (dimethylsilane SiH 2 (CH 3 ) 2 purity 99.99%) was used as the carbide gas (25).

炭化珪素(SixC1-x0<x<1)に対しては、P型の不
純物としてボロンを前記したモノシラン中に同時に0.5
%の濃度に混入させ(24)よりシランとともに供給した。
For silicon carbide (Si x C 1-x 0 <x <1), boron as a P-type impurity is added to the above-mentioned monosilane at 0.5 at the same time.
It was mixed with silane at a concentration of 24% and supplied together with silane.

必要に応じ、水素(純度7N以上)または窒素(純度7N以
上)を反応室を大気圧とする時(23)より供給した。これ
らの反応性気体はそれぞれの流量計(33)およびバルブ(3
2)を経、反応性気体の供給ノズル(17)より高周波電源(1
4)の負電極(61)を経て反応空間(6)に供給された。
If necessary, hydrogen (purity 7N or higher) or nitrogen (purity 7N or higher) was supplied from the time (23) when the reaction chamber was brought to atmospheric pressure. These reactive gases are transferred to their respective flow meters (33) and valves (3
After 2), from the reactive gas supply nozzle (17) to the high frequency power supply (1
It was supplied to the reaction space (6) through the negative electrode (61) of 4).

反応性気体はホルダ(38)に囲まれた筒状空間(6)内に供
給され、この空間を構成する基板(1)に被膜形成を行っ
た。さらに負電極(61)と正電極(51)間に電気エネルギ例
えば13.56MHzの高周波エネルギ(14)を加えてプラズマ反
応せしめ、基板上に反応生成物を被膜形成せしめた。
The reactive gas was supplied into the cylindrical space (6) surrounded by the holder (38), and a film was formed on the substrate (1) constituting this space. Further, electric energy, for example, high frequency energy (13.56 MHz) (14) was applied between the negative electrode (61) and the positive electrode (51) to cause a plasma reaction, and a reaction product was formed as a film on the substrate.

基板は100〜400℃例えば200℃に第2図に示す反応容器
(103)の前後に配設された赤外線ヒータと同じ手段によ
り加熱した。
The substrate is 100-400 ℃, for example 200 ℃, the reaction vessel shown in Fig. 2.
It was heated by the same means as the infrared heaters arranged before and after (103).

この赤外線ヒータは、近赤外用ハロゲンランプ(発光波
長1〜3μ)ヒータまたは遠赤外用セラミックヒ―タ
(発光波長8〜25μ)を用い、この反応容器内における
ホルダにより取り囲まれた筒状空間を200±10℃好まし
くは±5℃以内に設置した。
This infrared heater uses a halogen lamp for near infrared rays (emission wavelength of 1 to 3 µ) or a far infrared ceramic heater (emission wavelength of 8 to 25 µ), and a cylindrical space surrounded by a holder in the reaction vessel is 200 It is set within ± 10 ° C, preferably within ± 5 ° C.

この後、前記したが、この容器に前記した反応性気体を
導入し、さらに10〜500W例えば100Wに高周波エネルギ
(14)を供給してプラズマ反応を起こさせた。
After this, as described above, the reactive gas described above was introduced into this container, and high-frequency energy was further increased to 10 to 500 W, for example 100 W.
(14) was supplied to cause a plasma reaction.

かくしてP型半導体層はB2H6/SiH4=0.5%,DMS/(SiH
4+DMS)=10%の条件にて、この反応系Iで平均膜厚30〜
300Å例えば約100Åの厚さを有する薄膜として形成させ
た。Eg=2.05eVσ=1×10-6〜3×10-5(Ωcm)−1
あった。
Thus, the P-type semiconductor layer is B 2 H 6 / SiH 4 = 0.5%, DMS / (SiH
4 + DMS) = 10%, the average film thickness of 30 ~
It was formed as a thin film having a thickness of 300Å, for example, about 100Å. Eg = 2.05 eVσ = 1 × 10 −6 to 3 × 10 −5 (Ωcm) −1 .

基板は導体基板(ステンレス、チタン、アルミニュ―
ム、その他の金属),半導体(珪素、ゲルマニュ―
ム),絶縁体(ガラス、有機薄膜)または複合基板(ガ
ラスまたは透光性有機樹脂上に透光性導電膜である弗素
が添加された酸化スズ、ITO等の導電膜が単層またはITO
上にSnO2が形成された2層膜が形成されたもの)を用い
た。本実施例のみならず本発明のすべてにおいてこれら
を総称して基板という。勿論この基板は可曲性であって
もまた固い板であってもよい。
The substrate is a conductor substrate (stainless steel, titanium, aluminum
System, other metals), semiconductors (silicon, germanium)
Film), insulator (glass, organic thin film) or composite substrate (glass or translucent organic resin with a fluorine-containing translucent conductive film such as tin oxide, ITO is a single layer or ITO.
A two-layer film having SnO 2 formed thereon was used). These are collectively referred to as a substrate not only in this embodiment but also in all of the present invention. Of course, this substrate may be flexible or a rigid plate.

かくして1〜5分間プラズマ気相反応をさせて、P型不
純物としてホウ素が添加された炭化珪素膜を約100Åの
厚さに作製した。さらにこの第1の半導体層が形成され
た基板をゲート(45)を開け前記した操作順序に従ってバ
ッファ室(102)に移動し、ゲート(45)を閉じた。このバ
ッファ室(102)は予め10-8torr以下にクライオポンプ(8
8)にて真空引きがされている。バファ室102は、CV
D反応を行わないから、ターボ分子ポンプでなく、クラ
イオポンプを使用できる。
Thus, the plasma vapor phase reaction was carried out for 1 to 5 minutes to form a silicon carbide film to which boron was added as a P-type impurity in a thickness of about 100Å. Further, the substrate on which the first semiconductor layer was formed was moved to the buffer chamber (102) by opening the gate (45) and following the above-mentioned operation sequence, and the gate (45) was closed. The buffer chamber (102), a cryopump below advance 10 -8 torr (8
Vacuum is evacuated in 8). The buffer room 102 is a CV
Since the D reaction is not performed, a cryopump can be used instead of the turbo molecular pump.

またこの基板は系IIIに同様にTP(89)により、1×10-7t
orr以下に保持された反応容器にゲート(46)の開閉を経
て移設された。
In addition, this substrate is 1 × 10 -7 t by TP (89) as in system III.
It was transferred to the reaction vessel held below orr via opening and closing of the gate (46).

即ち第1図における反応系IIIにおいて、半導体の反応
性気体として超高純度モノシランまたはジシランを(水
または酸化珪素、酸化物気体の濃度は0.1PPM以下)(28)
より、また、1017cm-3以下のホウ素を添加するため、水
素、シラン等によって0.5〜30PPMに希釈したB2H6を(27)
より、またキャリアガスを必要に応じて(26)より供給し
た。
That is, in the reaction system III in FIG. 1, ultra-high-purity monosilane or disilane is used as the reactive gas of the semiconductor (water or silicon oxide, the concentration of the oxide gas is 0.1 PPM or less) (28)
Furthermore, in order to add boron of 10 17 cm -3 or less, hydrogen, B 2 H 6 diluted to 0.5 to 30 PPM with silane etc. (27)
Further, the carrier gas was supplied from (26) as required.

反応性気体は基板(1)の被形成面にそって上方より下方
に流れ、TP(89)に至る。系IIIにおいて出口側よりみた
縦断面図を第2図に示す。
The reactive gas flows downward from above along the formation surface of the substrate (1) and reaches the TP (89). FIG. 2 is a vertical sectional view of the system III as seen from the outlet side.

第2図を概説する。Figure 2 is outlined.

第2図は第1図の反応系IIIの縦断面図を示したもので
ある。
FIG. 2 shows a vertical sectional view of the reaction system III in FIG.

図面において、ランプヒ―タ(13),(13')は棒状のハロゲ
ンランプを用いた。反応空間はヒ―タにより100〜400℃
例えば250℃とした。
In the drawing, rod heaters (13) and (13 ') are rod-shaped halogen lamps. The reaction space is 100-400 ℃ depending on the heater
For example, it was set to 250 ° C.

基板(1)が基板ホルダ(2)に保持され、外枠冶具(38),(3
8')で閉じ込め空間(8)を構成している。
The board (1) is held by the board holder (2) and the outer frame jigs (38), (3
The confinement space (8) is composed of 8 ').

第2図に示す反応室(103)において、I相を5000Åの厚
さに以下の条件、SiH460cc/分、被膜形成速度2.5Å/
秒、基板(20cm×60cmを20枚、延べ面積24000cm2)、圧
力0.1torr、で形成した。
In the reaction chamber (103) shown in FIG. 2, the I phase was made to have a thickness of 5000 Å under the following conditions: SiH 4 60 cc / min, film formation rate 2.5 Å /
Second, the substrate (20 cm × 60 cm, 20 sheets, total area 24000 cm 2 ) was formed with a pressure of 0.1 torr.

反応ガスとして、Si2H6を用いた場合、被膜形成速度
は、28Å/秒であった。
When Si 2 H 6 was used as the reaction gas, the film formation rate was 28 Å / sec.

かくして第1の反応室にてプラズマ気相法によりP型半
導体層を形成した上にPCVD法によりI型半導体層を形成
させてPI接合を構成させた。
Thus, in the first reaction chamber, the P-type semiconductor layer was formed by the plasma vapor phase method, and then the I-type semiconductor layer was formed by the PCVD method to form the PI junction.

つぎに系IIIにてI層を5000Åの厚さに形成させた基板
を前記した操作に従って、隣のバッファ室(104)に移
し、さらにその隣の反応室に移設して同様のPCVD工程に
よりN型半導体層を形成させた。
Next, the substrate on which the I layer was formed to a thickness of 5000 Å in the system III was transferred to the adjacent buffer chamber (104) according to the above-mentioned operation, and further transferred to the adjacent reaction chamber, and the same PCVD process was used to perform N A type semiconductor layer was formed.

このN型半導体層は、PCVD法によりフォスヒンをPH3/S
iH4=1.0%としたシランとキャリアガスの水素をSiH4
H2=20%として供給して、系Iと同様にして約200Åの
厚さにN型の微結晶性または繊維構造を有する多結晶の
半導体層を形成させて、さらにその上面に、炭化珪素を
DMS/(SiH4+DMS)=0.1としてSixC1-x(0<x<1)
で示されるN型半導体層を10〜200Åの厚さ例えば50Å
の厚さに積層して形成させたものである。その他反応装
置については系Iと同様である。
This N-type semiconductor layer is made of PH 3 / S
iH 4 = 1.0% silane and carrier gas hydrogen SiH 4 /
H 2 = 20% is supplied to form a polycrystalline semiconductor layer having an N-type microcrystalline or fibrous structure in a thickness of about 200Å in the same manner as in the system I, and silicon carbide is further formed on the upper surface thereof. To
Si x C 1-x (0 <x <1) with DMS / (SiH 4 + DMS) = 0.1
The N-type semiconductor layer indicated by 10 to 200 Å, for example 50 Å
It is formed by laminating to the thickness of. Other reactors are the same as those in system I.

かかる工程の後、第2の予備室より外にPIN接合を構成
して出された基板上に100〜1500Åの厚さのITOをさらに
その上に反射性または昇華性金属電極例えばアルミニュ
―ム電極を真空蒸着法により約1μ厚さに作り、ガラス
基板上に(ITO+SnO2)表面電極−(PIN半導体)−(裏面
電極)を構成させた。
After such a step, ITO having a thickness of 100 to 1500 Å is further formed on the substrate formed by forming a PIN junction outside the second preliminary chamber, and a reflective or sublimable metal electrode such as an aluminum electrode is further formed thereon. Was formed to a thickness of about 1 μm by a vacuum vapor deposition method, and (ITO + SnO 2 ) front surface electrode- (PIN semiconductor)-(back surface electrode) was formed on the glass substrate.

その光電変換装置としての特性は7〜9%平均8%を10
cm×10cmの基板でAM1(100mW/cm2)の条件下にて真性
効率特性として有し、集積化してハイブリッド型にした
40cm×60cmのガラス基板においても、5.5%を実効効率
で得ることができた。
The characteristics of the photoelectric conversion device are 7-9%, 8% on average 10
In the substrate of cm × 10 cm under conditions of AM1 (100mW / cm 2) has as intrinsic efficiency characteristics, and the hybrid are integrated
Even on a 40 cm x 60 cm glass substrate, 5.5% could be obtained with an effective efficiency.

その結果1つの素子で開放電圧は0.85〜0.9V(0.87±0.0
2V)であったが、短絡電流は18±2mA/cm2と大きく、ま
たFFも0.60〜0.70と大きく、かつそのばらつきもパネル
内、バッチ内で小さく、工業的に本発明方法はきわめて
有効であることが判明した。
As a result, the open circuit voltage is 0.85 to 0.9V (0.87 ± 0.0V) with one device.
However, the short circuit current is as large as 18 ± 2 mA / cm 2 , the FF is as large as 0.60 to 0.70, and the variation is small in the panel and in the batch, and the method of the present invention is industrially extremely effective. It turned out to be.

第3図は本発明および従来方法により作られたPIN型光
電変換装置における半導体内の酸素および炭素の不純物
の濃度分布を示す。
FIG. 3 shows the concentration distribution of oxygen and carbon impurities in the semiconductor in the PIN photoelectric conversion device manufactured by the present invention and the conventional method.

図面はアルミニューム裏面電極(94),N型半導体(93),
I型半導体(92),P型半導体(91),基板上の酸化スズ透
光性導電膜(90)をそれぞれ示す。
The drawing shows the aluminum back electrode (94), N-type semiconductor (93),
The I-type semiconductor (92), the P-type semiconductor (91), and the tin oxide translucent conductive film (90) on the substrate are shown respectively.

従来方法の排気系を回転ポンプまたはメカニカルブース
ターポンプのみによる排気方法においては、連続排気方
式のTPを用いないため、炭素は曲線(95),酸素は曲線(9
6)に示される高い濃度の不純物を含有していた。
When the conventional exhaust system uses only rotary pumps or mechanical booster pumps, TP of continuous exhaust system is not used, so carbon (95) and oxygen (9)
It contained a high concentration of impurities shown in 6).

特に酸素は、5×1019〜2×1020cm-3をI型半導体(92)
において有していた。図面は5×1019cm-3の酸素を含ん
だ場合である。加えて油回転ポンプからの油性分の逆流
により炭素が5×1020〜4×1020cm-3を有していた。図
面は1×1020cm-3を有する場合である。
Especially for oxygen, 5 × 10 19 to 2 × 10 20 cm -3 is an I-type semiconductor (92).
Had in. The drawing shows the case of containing 5 × 10 19 cm -3 of oxygen. In addition, the carbon had 5 × 10 20 to 4 × 10 20 cm −3 due to the reverse flow of the oil component from the oil rotary pump. The drawing is for the case of 1 × 10 20 cm -3 .

他方、本発明に示すごとき排気系においては炭素濃度は
曲線(98)で示されるごとく1×1017〜5×1018cm-3を有
し、一般には1×1018cm-3以下しか含まれない。加えて
酸素濃度も曲線(97)で示されるごとく5×1018cm-3以下
好ましくは1×1018cm-3以下であり、第3図では2×10
18cm-3の場合を示している。
On the other hand, in the exhaust system as shown in the present invention, the carbon concentration has 1 × 10 17 to 5 × 10 18 cm -3 as shown by the curve (98), and generally contains 1 × 10 18 cm -3 or less. I can't. In addition, the oxygen concentration is also 5 × 10 18 cm -3 or less, preferably 1 × 10 18 cm -3 or less, as shown by the curve (97).
It shows the case of 18 cm -3 .

第3図において、裏面電極(94)のアルミニュームには3
〜6×1020cm-3の酸素を有している。このため、この酸
素がSIMS(二次イオン分析法)(カメカ社3F型を使用)
の測定において、バックグラウンドの酸素となり、N型
半導体(93)中の酸素は1018〜1020cm-3となってしまった
ものと考えられる。
In FIG. 3, the back electrode (94) has an aluminum 3
It has ~ 6 × 10 20 cm -3 of oxygen. Therefore, this oxygen is SIMS (secondary ion analysis method) (using Kameka Co. 3F type)
It is considered that in the measurement, the oxygen in the background became oxygen and the oxygen in the N-type semiconductor (93) became 10 18 to 10 20 cm −3 .

さらにP型半導体中の酸素、DMS中に含まれる水の成分
があるため不純物があり、この出発材料をシランを精製
して0.1PPM以下の酸素またほ酸化物とすることによりさ
らに酸素濃度を下げることの可能性が推定できる。
In addition, there are impurities in the P-type semiconductor due to oxygen and water contained in DMS, and the silane is refined from this starting material into oxygen or oxides of 0.1 PPM or less to further reduce the oxygen concentration. It is possible to estimate the possibility.

形成させる半導体の種類に関しては、Siのみならず他は
IV族のGe,SixC1-x(0<x<1),SixG1-x(0<x<
1),SixSn1-x(0<x<1),単層または多層であっ
ても、またこれら以外にGaAs,GaAlAs,BP,CdS等の化合物
半導体等の非酸素化物であってもよいことはいうまでも
ない。
Regarding the type of semiconductor to be formed, not only Si but also others
Group IV Ge, Si x C 1-x (0 <x <1), Si x G 1-x (0 <x <
1), Si x Sn 1-x (0 <x <1), single layer or multi-layer, and other than these, non-oxygenated compounds such as compound semiconductors such as GaAs, GaAlAs, BP, CdS It goes without saying that it is good.

本発明は3つの反応容器を用いてマルチチャンバ方式で
のPCVD法を示した。しかしこれを1つの反応容器とし、
そこでPCVD法により窒化珪素をシラン(SiH4またはSi2H
6)とアンモニア(NH3)とのPCVD反応により形成させるこ
とは有効である。
The present invention has shown a PCVD method in a multi-chamber system using three reaction vessels. But with this as one reaction vessel,
Therefore, silicon nitride is converted into silane (SiH 4 or Si 2 H
6 ) It is effective to form by a PCVD reaction of ammonia (NH 3 ).

本発明で形成された非単結晶半導体被膜は、絶縁ゲイト
型電界効果半導体装置におけるN(ソース)I(チャネ
ル形成領域)N(ドレイン)接合たはPIP接合に対して
も有効である。さらに、PINダイオ―ドであってエネル
ギバンド巾がW―N―W(WIDE-NALLOW-WIDE)またはSixC
1-x―Si―SixC1-x(0<x<1)構造のPIN接合型の可
視光レーザ、発光素子または光電変換装置を作ってもよ
い。特に光入射光側のエネルギバンド巾を大きくしたヘ
テロ接合構造を有するいわゆるW(PまたはN型)―N
(I型)(WIDE TO NALLOW)と各反応室
にて導電型のみではなく生成物を異ならせてそれぞれに
独立して作製して積層させることが可能になり、工業的
にきわめて重要なものであると信ずる。
The non-single crystal semiconductor film formed by the present invention is also effective for N (source) I (channel forming region) N (drain) junction or PIP junction in an insulating gate type field effect semiconductor device. Furthermore, it is a PIN diode with an energy band width of WNW (WIDE-NALLOW-WIDE) or Si x C
A PIN junction type visible light laser, a light emitting element, or a photoelectric conversion device having a 1-x -Si-Si x C 1-x (0 <x <1) structure may be manufactured. In particular, a so-called W (P or N type) -N having a heterojunction structure with a large energy band width on the light incident light side.
(I type) (WIDE TO NALLOW) and in each reaction chamber, not only the conductive type but also different products can be independently produced and laminated, which is industrially very important. I believe there is.

本発明において、分離部は単にゲイト弁のみではなく、
2つのゲ―ト弁と1つのバッファ室とを系IIとして設け
てP型半導体の不純物のI型半導体層中への混入をさら
に防ぎ、特性を向上せしめることは有効であった。
In the present invention, the separating portion is not simply a gate valve,
It was effective to provide two gate valves and one buffer chamber as the system II to further prevent impurities of the P-type semiconductor from mixing into the I-type semiconductor layer and improve the characteristics.

この発明のプラズマCVD装置を他の構造のシングルチャ
ンバまたはマルチチャンバ方式に応用できることはいう
までもない。
It goes without saying that the plasma CVD apparatus of the present invention can be applied to a single chamber or multi-chamber system having another structure.

また本発明の実施例は第1図に示すマルチチャンバ方式
であり、そのすべての反応容器にてPCVD法を供給した。
しかし必要に応じ、この一部または全部ををプラズマを
用いない光CVD法、LT CVD法(HOMO CVD法ともい
う)、減圧CVD法を採用して複合被膜を形成してもよ
い。
The embodiment of the present invention is a multi-chamber method shown in FIG. 1, and the PCVD method is supplied to all the reaction vessels.
However, if necessary, a part or all of the composite coating may be formed by adopting an optical CVD method that does not use plasma, an LT CVD method (also referred to as a HOMO CVD method), or a low pressure CVD method.

【図面の簡単な説明】[Brief description of drawings]

第1図、第2図は本発明を実施するためのプラズマ気相
反応用被膜製造装置の概略を示す。 第3図は本発明および従来方法によって作られた半導体
装置中の不純物の分布を示す (50)・・・反応性気体を導入するドーピング系 (51)・・・反応容器 (52)・・・排気系 (61),(61'),(62),(62')・・・電極 (17),(18)・・・反応性気体の供給ノズル (17'),(18')・・・反応性気体の排気ノズル (14),(15)・・・高周波エネルギー源 (38),(38'),(39),(39')・・・絶縁物 (13),(13')・・・ハロゲンランプ等の加熱手段 (101),(103)・・・反応容器 (102)(104)・・・バッファ室容器 (44),(45),(46),(47)・・・ゲート弁 (100)・・・予備室 (42)・・・予備室扉 (5)・・・予備室空間 (2)・・・基板ホルダ (1)・・・基板 (6)・・・第1の反応室の反応空間 (8)・・・第2の反応室の反応空間 (7),(9)・・・バッファ室空間 (71),(72),(73),(74)・・・圧力調整バルブ (86),(87),(88),(89)・・・ターボ分子ポンプ (34),(35),(36),(37)・・・真空ポンプ
FIG. 1 and FIG. 2 show the outline of a plasma vapor phase reaction coating production apparatus for carrying out the present invention. FIG. 3 shows the distribution of impurities in a semiconductor device manufactured by the present invention and the conventional method (50) ... Doping system introducing a reactive gas (51) ... Reaction vessel (52) ... Exhaust system (61), (61 '), (62), (62') ・ ・ ・ Electrodes (17), (18) ・ ・ ・ Reactive gas supply nozzles (17 '), (18')・ Reactive gas exhaust nozzles (14), (15) ・ ・ ・ High frequency energy sources (38), (38 '), (39), (39') ・ ・ ・ Insulators (13), (13 ') ... Heating means such as halogen lamps (101), (103) ... Reaction vessels (102) (104) ... Buffer chamber vessels (44), (45), (46), (47)・ Gate valve (100) ・ ・ ・ Spare chamber (42) ・ ・ ・ Spare chamber door (5) ・ ・ ・ Spare chamber space (2) ・ ・ ・ Substrate holder (1) ・ ・ ・ Substrate (6) ・ ・ ・Reaction space of the first reaction chamber (8) ... Reaction space of the second reaction chamber (7), (9) ... Buffer chamber space (71), (72), (73), (74)・ ・ ・ Pressure control valve (86), (87), (88), (89) ・ ・ ・ Turbo molecular pump (34), (35), (36 ), (37) ・ ・ ・ Vacuum pump

フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 H01L 31/04 Continuation of front page (51) Int.Cl. 5 Identification code Office reference number FI technical display location H01L 31/04

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】反応容器内でプラズマ気相反応法により反
応性気体を反応せしめて珪素被膜を形成するに際し、反
応性気体中の水、酸化物を0.1ppm以下とし、被膜
形成中における反応容器からの排気を連続排気方式のタ
ーボ分子ポンプにより実施するために、前記ターボ分子
ポンプと反応容器との間に設けたバルブの調整によっ
て、反応容器内の圧力を0.01〜10torrとし、
酸素または炭素がSIMS(二次イオン分析法)による
測定で5×1018cm-3以下の濃度である珪素被膜を基
板上に形成することを特徴とする気相反応被膜作製方
法。
1. When reacting a reactive gas in a reaction vessel by a plasma gas phase reaction method to form a silicon film, water and oxide in the reactive gas are adjusted to 0.1 ppm or less, and a reaction during film formation is performed. In order to evacuate the vessel with a turbo molecular pump of a continuous evacuation system, the pressure inside the reaction vessel is adjusted to 0.01 to 10 torr by adjusting a valve provided between the turbo molecular pump and the reaction vessel.
A method for producing a vapor-phase reactive coating film, comprising forming a silicon coating film having a concentration of oxygen or carbon of 5 × 10 18 cm −3 or less as measured by SIMS (secondary ion analysis method) on a substrate.
【請求項2】相異なる反応室内でプラズマ気相反応法に
より反応性気体を反応せしめて、第1層、第2層、第3
層からなり少なくとも1層が珪素を含む半導体被膜を作
製する方法において、前記少なくとも1層を形成するに
際し、減圧状態に保持された反応室に、水、酸化物を
0.1ppm以下にした反応性気体を導入し、前記第2
層の形成中の反応室はゲート弁により他の反応室から独
立させ、被膜形成中における該反応室からの反応性気体
や反応生成物を連続排気方式のターボ分子ポンプを用い
て排出するために、前記ターボ分子ポンプと反応容器と
の間に設けたバルブの調整により、反応容器内の圧力を
0.01〜10torrとすることを特徴とする気相反
応被膜作製方法。
2. A first layer, a second layer, and a third layer, which are obtained by reacting a reactive gas by a plasma gas phase reaction method in different reaction chambers.
In the method for producing a semiconductor coating film consisting of at least one layer containing silicon, in the formation of the at least one layer, a reaction chamber kept under a reduced pressure has a reactivity of water and oxides of 0.1 ppm or less. Introduce a gas, the second
In order to separate the reaction chamber during layer formation from other reaction chambers by a gate valve, and to discharge the reactive gas and reaction products from the reaction chamber during film formation using a turbo molecular pump of continuous exhaust system. A method for producing a gas phase reaction coating, wherein the pressure inside the reaction vessel is set to 0.01 to 10 torr by adjusting a valve provided between the turbo molecular pump and the reaction vessel.
JP2165026A 1990-06-22 1990-06-22 Vapor-phase reactive coating method Expired - Lifetime JPH061765B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2165026A JPH061765B2 (en) 1990-06-22 1990-06-22 Vapor-phase reactive coating method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2165026A JPH061765B2 (en) 1990-06-22 1990-06-22 Vapor-phase reactive coating method

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP58249015A Division JPS60138909A (en) 1983-12-27 1983-12-27 Manufacturing equipment of vapor phase reaction film and manufacture thereof

Related Child Applications (2)

Application Number Title Priority Date Filing Date
JP6284148A Division JPH0831423B2 (en) 1994-10-25 1994-10-25 Vapor-phase reactive coating method
JP6284149A Division JPH0831424B2 (en) 1994-10-25 1994-10-25 Vapor-phase reactive coating method

Publications (2)

Publication Number Publication Date
JPH03209719A JPH03209719A (en) 1991-09-12
JPH061765B2 true JPH061765B2 (en) 1994-01-05

Family

ID=15804435

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2165026A Expired - Lifetime JPH061765B2 (en) 1990-06-22 1990-06-22 Vapor-phase reactive coating method

Country Status (1)

Country Link
JP (1) JPH061765B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112481588B (en) * 2020-10-20 2023-06-09 广东振华科技股份有限公司 Full-automatic rapid sputtering coating production equipment

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4329256Y1 (en) * 1965-08-20 1968-12-02
JPS54153740A (en) * 1978-05-25 1979-12-04 Ulvac Corp Continuous vacuum treatment apparatus

Also Published As

Publication number Publication date
JPH03209719A (en) 1991-09-12

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