JPH061982A - Method for charging moisture conditioned coal into coke oven - Google Patents
Method for charging moisture conditioned coal into coke ovenInfo
- Publication number
- JPH061982A JPH061982A JP18301092A JP18301092A JPH061982A JP H061982 A JPH061982 A JP H061982A JP 18301092 A JP18301092 A JP 18301092A JP 18301092 A JP18301092 A JP 18301092A JP H061982 A JPH061982 A JP H061982A
- Authority
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- Prior art keywords
- coal
- charging
- coke oven
- water content
- charged
- Prior art date
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Abstract
(57)【要約】
【目的】 調湿炭装入法における微粉炭に起因の粉塵飛
散問題やキャリーオーバーの悪化を防止する。
【構成】 粉砕処理された装入炭の水分を6重量%未満
に調整してコークス炉へ装入する調湿炭装入法におい
て、調湿処理時に装入炭を細粒炭部と微粉炭部に分離
し、微粉炭部の全水分が10重量%以上になるよう加湿
したのち、再度細粒炭部に混合してコークス炉へ装入す
る。
【効果】 微粉炭の水分を調整するという簡単な操作に
よって、微粉炭に起因する粉塵飛散問題やキャリーオー
バーの悪化を防止できる。(57) [Summary] [Purpose] To prevent dust scattering problems and carryover deterioration due to pulverized coal in the humidified coal charging method. [Composition] In the method of charging a conditioned coal in which the water content of the crushed charged coal is adjusted to less than 6% by weight and charged into a coke oven, in the conditioning process, the charged coal is a fine-grained coal portion and a pulverized coal. And then moistened so that the total water content in the pulverized coal portion is 10% by weight or more, and then mixed again in the fine coal portion and charged into the coke oven. [Effect] By a simple operation of adjusting the water content of the pulverized coal, it is possible to prevent the dust scattering problem and the carryover deterioration caused by the pulverized coal.
Description
【0001】[0001]
【産業上の利用分野】この発明は、コークス炉へ水分調
整された装入炭(以下調湿炭という)を装入時のキャリ
ーオーバーを抑制できるコークス炉への調湿炭装入方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for charging a controlled-conditioning coal into a coke oven which can suppress carryover when charging a controlled-moisture charged coal (hereinafter referred to as a controlled-conditioning coal) into the coke oven.
【0002】[0002]
【従来の技術】室炉式コークス炉で良質の冶金用コーク
スを安価に製造するには、安価な粘結性の低い原料炭あ
るいは非粘結炭を多量に使用する必要がある。室炉式コ
ークス炉において、安価な粘結性の低い原料炭あるいは
非粘結炭を多量に使用する方法としては、例えば、通常
8〜10重量%含有されている装入炭の全水分を、5〜
6重量%に低減する調湿炭装入法、あるいは装入炭を1
70〜250℃まで乾燥予熱して全水分を2重量%以下
に低減する予熱炭装入法、非・微粘結炭を主体とする成
型炭を通常の装入炭に30〜40%配合する成型炭配合
法、粘結材を添加して装入炭の粘結性を改善する粘結材
添加法等が知られている。2. Description of the Related Art In order to inexpensively produce good quality metallurgical coke in a chamber furnace type coke oven, it is necessary to use a large amount of inexpensive coking coal or non-caking coal having low cohesiveness. In a chamber furnace type coke oven, as a method for using a large amount of low-cost low-caking coking coal or non-caking coal, for example, the total water content of the charging coal normally contained in 8 to 10 wt% is 5-
1 method for charging humidified coal or 6% by weight
Preheated charcoal charging method to dry and preheat to 70-250 ℃ to reduce total water content to 2% by weight or less, 30-40% of normal charging charcoal is blended with briquette charcoal mainly composed of non-caking coal. Known methods include forming coal blending method and adding binder to improve the binding property of charging coal.
【0003】上記方法のうち装入炭の全水分を5〜6重
量%に低減する調湿炭装入法は、例えば、図1に示すと
おり、湿炭ホッパー1からコンベア2を介して装入炭を
供給フィーダ3に供給し、チューブドライヤー4に切出
してチューブ内を流れる蒸気と熱交換させて加熱し、チ
ューブドライヤー4内で蒸発した多量の水蒸気をブロワ
5により乾式除塵機6を介して系外に排出し、全水分4
〜6重量%に調整された細粒炭7を排出フィーダ8によ
りチューブドライヤー4から排出し、乾式除塵機6で捕
集された微粉炭9とコークス炉搬送コンベア10で混合
している。この乾式除塵機6で捕集される微粉炭9は、
通常ドライヤーへの供給量の1〜2%で、全水分は2〜
4重量%程度である。Among the above-mentioned methods, the wet-conditioning coal charging method for reducing the total water content of the charging coal to 5 to 6% by weight is, for example, as shown in FIG. The charcoal is supplied to the supply feeder 3, cut into the tube dryer 4 and heat-exchanged with the steam flowing in the tube to heat, and a large amount of water vapor evaporated in the tube dryer 4 is blown by the blower 5 through the dry dust remover 6 into the system. Discharge to the outside, total moisture 4
The fine coal 7 adjusted to 6 wt% is discharged from the tube dryer 4 by the discharge feeder 8 and mixed with the pulverized coal 9 collected by the dry dust remover 6 by the coke oven transfer conveyor 10. The pulverized coal 9 collected by the dry dust remover 6 is
Usually, it is 1-2% of the amount supplied to the dryer, and the total water content is 2-
It is about 4% by weight.
【0004】上記調湿炭装入法は、通常の全水分8〜1
0重量%の湿炭に比較し、装入嵩密度の向上によりコー
クス品質の向上ならびに水分低下により乾留熱量を低減
を図ることができる。その反面調湿炭装入法は、水分低
下によりコークス炉までの搬送過程で粉塵飛散が増加す
るばかりでなく、コークス炉へ装入時の発塵が増加し、
周囲近郊へ飛散して公害問題を惹起する。しかも、コー
クス炉へ装入時は、上昇管ベンド部に高圧安水または蒸
気を噴射し、炭化室内で装入される装入炭と置換される
熱空気ならびに発生する石炭ガスを集気本管に吸引する
無煙装入法の実施により、装入炭中に含まれる微粉炭が
集気本管内に吸引され、あるいは乾留初期の炭化室内で
の急激な石炭ガスの発生に伴って、装入炭中に含まれる
微粉炭が集気本管内に流れ込み、キャリーオーバーとな
ってコールタール中に混入する。[0004] The above-mentioned method of charging the humidity-controlled coal is the usual total water content of 8 to 1.
As compared with 0% by weight of wet coal, it is possible to improve the quality of coke by improving the charging bulk density and reduce the amount of dry distillation heat by decreasing the water content. On the other hand, the wet-conditioning coal charging method not only increases the dust scattering during the transportation process to the coke oven due to the decrease in water content, but also increases the dust generation when charging the coke oven.
Scatters in the surrounding suburbs and causes pollution problems. Moreover, when charging into the coke oven, high-pressure ammonium water or steam is injected into the bend part of the rising pipe to collect hot air that replaces the charging coal charged in the carbonization chamber and the coal gas that is generated from the main intake pipe. The pulverized coal contained in the charged coal is sucked into the main collection pipe by the smokeless charging method in which the charged coal is charged, or the charged coal is charged with the rapid generation of coal gas in the carbonization chamber in the initial stage of carbonization. The pulverized coal contained therein flows into the main pipe of the air collection and becomes carryover, and is mixed into the coal tar.
【0005】上記調湿炭装入法における各現象は、装入
炭の全水分が低いほど顕著となる。このため、通常の調
湿炭装入法においては、上記キャリーオーバー防止の観
点から、装入炭の全水分を4〜6重量%に調整するのが
一般的であるが、前記乾式集塵機で補集した全水分2〜
4重量%の微粉炭をそのまま混合してコークス炉に装入
すると、粉塵飛散問題やキャリーオーバーの悪化を招く
こととなる。The respective phenomena in the above-mentioned method for charging the conditioned coal become more remarkable as the total water content of the charged coal is lower. For this reason, in the usual method of charging the humidified coal, it is general to adjust the total water content of the charged coal to 4 to 6% by weight from the viewpoint of the above carry-over prevention. 2 to 2
If 4% by weight of pulverized coal is mixed as it is and charged into a coke oven, it causes a dust scattering problem and deterioration of carryover.
【0006】前記調湿炭装入法における微粉炭に起因す
る粉塵飛散問題やキャリーオーバーの悪化を防止する方
法としては、微粉炭に結合剤を添加し、加圧成型して塊
成化し、この塊成物を破砕して残部細粒炭に混合してコ
ークス炉へ装入する(特開昭57−87489号公
報)、前記微粉炭に粉コークス等を混合して瀝青物を添
加し、加圧成型して塊成化し、この塊成物を残部細粒炭
に混合してコークス炉へ装入する方法(特開昭58−1
36691号公報)等が提案されている。As a method for preventing the dust scattering problem and the carry-over deterioration caused by the pulverized coal in the above-mentioned conditioned coal charging method, a binder is added to the pulverized coal and agglomerated by pressure molding, The agglomerate is crushed and mixed with the remaining fine-grained coal and charged into a coke oven (JP-A-57-87489), powdered coke is mixed with the pulverized coal, and bituminous product is added and added. A method of pressure molding to agglomerate, mixing the agglomerate with the remaining fine-grained coal, and charging it into a coke oven (JP-A-58-1).
No. 36691) has been proposed.
【0007】[0007]
【発明が解決しようとする課題】上記特開昭57−87
489号公報や特開昭58−136691号公報に開示
の方法は、いずれも微粉炭に瀝青物や結合剤を添加して
加圧成型し、塊成化することが必要で、瀝青物や結合剤
の添加や加圧成型等の余分なハンドリングが必要で、操
作が煩雑になる欠点を有している。DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention JP-A-57-87
In any of the methods disclosed in Japanese Patent Publication No. 489 and Japanese Patent Application Laid-Open No. 58-136691, it is necessary to add bituminous material or a binder to pulverized coal and press-mold it to agglomerate. It requires additional handling such as addition of agents and pressure molding, and has a drawback that the operation becomes complicated.
【0008】この発明の目的は、上記瀝世物や結合剤の
添加や加圧成型等の余分なハンドリングを必要とせず、
微粉炭による粉塵飛散問題やキャリーオーバーの悪化を
防止できるコークス炉への調湿炭装入方法を提供するこ
とにある。The object of the present invention is to eliminate the need for extra handling such as addition of the above-mentioned natural products and binders and pressure molding,
It is an object of the present invention to provide a method for charging conditioned coal into a coke oven that can prevent dust scattering problems and carryover deterioration due to pulverized coal.
【0009】[0009]
【課題を解決するための手段】ほん発明者らは、上記問
題を解決すべく鋭意試験研究を重ねた。その結果、微粉
炭に水を添加して加湿したのち、残部細粒炭に混合して
コークス炉へ装入することによって、調湿炭装入時の微
粉炭に起因する粉塵飛散問題やキャリーオーバーの悪化
を防止できることを究明し、この発明に到達した。[Means for Solving the Problems] The inventors of the present invention have made extensive studies to solve the above problems. As a result, after adding water to the pulverized coal to humidify it and then mixing it with the remaining fine-grained coal and charging it into the coke oven, the dust scattering problem and carryover caused by the pulverized coal at the time of charging the conditioned coal are carried out. It was found that the deterioration of the above can be prevented, and the present invention has been reached.
【0010】すなわちこの発明は、粉砕処理された装入
炭の水分を6重量%未満に調整してコークス炉へ装入す
る調湿炭装入法において、調湿処理時に装入炭を細粒炭
部と微粉炭部に分離し、微粉炭部の全水分が10重量%
以上になるよう加湿したのち、再度細粒炭部に混合して
コークス炉へ装入するのである。That is, according to the present invention, in a controlled-coal charging method in which the water content of crushed charging coal is adjusted to less than 6% by weight and charged into a coke oven, the charging coal is finely divided during the conditioning process. Separated into charcoal part and pulverized coal part, the total water content of pulverized coal part is 10% by weight
After humidifying as described above, the fine grain coal is mixed again and charged into the coke oven.
【0011】[0011]
【作用】この発明においては、調湿処理時に装入炭を細
粒炭部と微粉炭部に分離し、微粉炭部の全水分が10重
量%以上になるよう加湿するから、調湿処理によって全
水分2〜4重量%に低減した微粉炭部の水分は、10重
量%以上となり、コークス炉への搬送ならびに装入時の
粉塵飛散が防止され、キャリーオーバーについても、通
常の湿炭装入法以下となる。In the present invention, the charging coal is separated into the fine-grained coal portion and the pulverized coal portion during the humidity conditioning treatment, and the pulverized coal portion is humidified to have a total water content of 10% by weight or more. The water content in the pulverized coal portion, which has been reduced to 2 to 4% by weight in total, is 10% by weight or more, preventing dust scattering during transportation and charging to the coke oven, and carrying over normal wet coal charging as well. Below the law.
【0012】この発明において微粉炭部の全水分を10
重量%以上としたのは、微粉炭部の全水分が10重量%
未満では、キャリーオーバー抑制効果が小さく、キャリ
ーオーバーを通常の湿炭装入法と同等以下とするために
は、微粉炭部の全水分を10重量%以上にすることが必
要であるからである。微粉炭部の全水分の上限を限定し
ていないのは、装入炭中の微粉炭部の割合は5%程度で
あり、しかも微粉炭の含有水分は、ある程度まで上昇す
ると飽和し、装入炭全体の全水分にほとんど影響を及ぼ
さないからである。In the present invention, the total water content in the pulverized coal portion is 10
The weight percentage is set to 10% by weight of the total water content in the pulverized coal portion.
If the amount is less than the above, the carry-over suppressing effect is small, and in order to make the carry-over equal to or less than the ordinary wet coal charging method, it is necessary to set the total water content in the pulverized coal portion to 10% by weight or more. . The upper limit of the total water content of the pulverized coal is not limited, but the proportion of the pulverized coal in the charged coal is about 5%, and the water content of the pulverized coal becomes saturated when it rises to a certain extent, This is because it has almost no effect on the total water content of the entire charcoal.
【0013】[0013]
【実施例】粉砕処理した表1に示す粒度組成の装入炭を
チューブドライヤーを用いて全水分6%に調整した。そ
の際乾式除塵機で補集した微粉炭は、全水分2.3重量
%であった。この乾式除塵機で補集した微粉炭をそのま
ま、あるいは表2に示すとおり、水分を加えて全水分6
〜20%に調整したのち、全水分6%の残部細粒炭部と
混合し、炉高7125mm、炉幅460mm、炉長16
500mmのコークス炉炭化室にそれぞれ1週間装入し
て乾留した。また、全水分5%に調整し、乾式除塵機で
補集した微粉炭の全水分20%に調整したのち、全水分
5%の残部細粒炭部と混合した場合についても同様の試
験を行った。そしてデカンターで分離されたタール滓量
から装入炭1トン当りのタール滓量を求めると共に、サ
ンプリングしたタール滓を有機溶剤で洗浄したのち濾過
し、回収した固形物を乾燥して粒度分布を測定すると共
に、装入炭1トン当りの固形物量を求めた。その結果を
表2に示す。Example The pulverized charging coal having the particle size composition shown in Table 1 was adjusted to a total water content of 6% by using a tube dryer. At that time, the total water content of the pulverized coal collected by the dry dust remover was 2.3% by weight. The pulverized coal collected by this dry dust remover is used as it is, or as shown in Table 2, water is added to add a total water content of 6
After adjusting to ~ 20%, mixed with the remaining fine-grained charcoal part with a total water content of 6%, furnace height 7125 mm, furnace width 460 mm, furnace length 16
Each of them was placed in a 500 mm coke oven carbonization chamber for 1 week and then subjected to dry distillation. Also, after adjusting the total water content to 5% and adjusting the total water content of the pulverized coal collected by the dry dust remover to 20%, the same test is performed when the remaining water content of 5% is mixed with the remaining fine coal. It was Then, the amount of tar slag per ton of charged coal is calculated from the amount of tar slag separated by the decanter, and the sampled tar slag is washed with an organic solvent and then filtered, and the recovered solid is dried to measure the particle size distribution. At the same time, the amount of solids per ton of charged coal was determined. The results are shown in Table 2.
【0014】[0014]
【表1】 [Table 1]
【0015】[0015]
【表2】 [Table 2]
【0016】表2に示すとおり、全水分2.3重量%の
微粉炭をそのまま細粒炭に混合した試験No.2の場合
は、コークス炉装入時におけるキャリーオーバーが大幅
に増加し、タール滓中の粒度0.3mm以下の固形分が
増加し、タール滓量が試験No.1の湿炭装入に比較し
て顕著に増加している。また、表2に示すとおり、微粉
炭の加湿により微粉炭全水分が増加するにつれて、キャ
リーオーバーが減少し、タール滓中の粒度0.3mm以
下の固形分およびタール滓量が低下している。この発明
の条件を満足させる試験No.5〜8の場合は、試験N
o.1の湿炭装入に比較してタール滓量が同等か、ある
いはそれ以下に低下し、細粒炭の全水分を5重量%に低
減(試験No.8)させても、微粉炭全水分を上昇させ
ることによって、タール滓量の増加が抑制されている。
このことから、タール滓量を増加させるキャリーオーバ
ーは、微粉炭の水分調整によって抑制でき、同様にコー
クス炉への搬送ならびにコークス炉への装入時における
発塵についても、目視観察したところでは、同様の結果
が得られた。As shown in Table 2, Test No. 3 in which pulverized coal having a total water content of 2.3% by weight was directly mixed with fine-grained coal. In the case of No. 2, the carryover at the time of charging the coke oven was significantly increased, the solid content in the tar slag having a particle size of 0.3 mm or less was increased, and the tar slag amount was the test number. Compared with No. 1 wet coal charging, the increase is remarkable. Further, as shown in Table 2, as the total water content of the pulverized coal increases due to the humidification of the pulverized coal, carryover decreases, and the solid content in the tar slag having a particle size of 0.3 mm or less and the tar slag amount decrease. Test No. satisfying the conditions of the present invention. In case of 5-8, test N
o. Even if the tar slag amount is equal to or less than that of the wet coal charging of 1 and the total water content of the fine coal is reduced to 5% by weight (Test No. 8), the total water content of the pulverized coal is reduced. By increasing the, the increase in the amount of tar slag is suppressed.
From this, carryover that increases the amount of tar slag can be suppressed by adjusting the water content of the pulverized coal, and similarly with respect to dust generation during transportation to the coke oven and charging into the coke oven, visual observation revealed that Similar results were obtained.
【0017】[0017]
【発明の効果】以上述べたとおり、この発明方法によれ
ば、微粉炭の水分を調整するという簡単な操作によっ
て、コークス炉への調湿炭装入における微粉炭に起因す
る粉塵飛散問題やキャリーオーバーの悪化を防止でき
る。As described above, according to the method of the present invention, the dust scattering problem and the carry caused by the pulverized coal in the charging of the conditioned coal into the coke oven can be carried out by the simple operation of adjusting the water content of the pulverized coal. It is possible to prevent the deterioration of the overcoat.
【図1】一般的な調湿炭製造設備の系統図である。FIG. 1 is a system diagram of a general humidity control coal manufacturing facility.
1 湿炭ホッパー 2 コンベア 3 供給フィーダ 4 チューブドライヤー 5 ブロワ 6 乾式除塵機 7 細粒炭 8 排出フィーダ 9 微粉炭 10 コークス炉搬送コンベア 1 Wet coal hopper 2 Conveyor 3 Supply feeder 4 Tube dryer 5 Blower 6 Dry dust remover 7 Fine coal 8 Emission feeder 9 Pulverized coal 10 Coke oven conveyor
Claims (1)
未満に調整してコークス炉へ装入する調湿炭装入法にお
いて、調湿処理時に装入炭を細粒炭部と微粉炭部に分離
し、微粉炭部の全水分が10重量%以上になるよう加湿
したのち、再度細粒炭部に混合してコークス炉へ装入す
ることを特徴とするコークス炉への調湿炭装入方法。1. The water content of the pulverized charging coal is 6% by weight.
In the controlled-conditioning coal charging method in which the temperature is adjusted to less than 10 and charged into the coke oven, the charging coal is separated into a fine-grained coal portion and a pulverized coal portion during the humidity control treatment, and the total water content in the pulverized coal portion is 10 wt% or more. The method for charging the coke oven into the coke oven is characterized in that the coke oven is mixed with the fine grain coal again and then charged into the coke oven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18301092A JPH061982A (en) | 1992-06-16 | 1992-06-16 | Method for charging moisture conditioned coal into coke oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18301092A JPH061982A (en) | 1992-06-16 | 1992-06-16 | Method for charging moisture conditioned coal into coke oven |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH061982A true JPH061982A (en) | 1994-01-11 |
Family
ID=16128162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18301092A Pending JPH061982A (en) | 1992-06-16 | 1992-06-16 | Method for charging moisture conditioned coal into coke oven |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH061982A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100405510B1 (en) * | 1999-12-24 | 2003-11-14 | 주식회사 포스코 | Reducing method for tar sludge generation on the metallugical coke production |
| KR100509001B1 (en) * | 2000-12-13 | 2005-08-18 | 주식회사 포스코 | apparatus for separating wet coal in surge bin hopper |
-
1992
- 1992-06-16 JP JP18301092A patent/JPH061982A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100405510B1 (en) * | 1999-12-24 | 2003-11-14 | 주식회사 포스코 | Reducing method for tar sludge generation on the metallugical coke production |
| KR100509001B1 (en) * | 2000-12-13 | 2005-08-18 | 주식회사 포스코 | apparatus for separating wet coal in surge bin hopper |
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