JPH06198737A - Pressurizing apparatus for film - Google Patents

Abstract

PURPOSE:To provide a pressurizing apparatus for films which conducts air supply and exhaust at a high speed in a short time. CONSTITUTION:A low pressure air supply apparatus 44, a high speed air supply apparatus 47, and a high speed exhaust apparatus 48 are connected to a hole 46 for air supply and exhaust which is connected to a space G formed on one side of a pressurized film P. While air from an air source 45 being introduced into the space G at a high speed by the high speed air supply apparatus 47, while the pressure of the space G being kept at a given value by the low pressure air supply apparatus 44, the air in the space G is exhausted at a high speed by the high speed exhaust apparatus 48.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a film pressing device.

[0002]

2. Description of the Related Art In an exposure apparatus for a printed wiring board, etc., in order to form a conductor pattern of the printed wiring board, light is projected and exposed using an original plate on which a pattern to be formed is drawn to expose the printed wiring board. A photolithography method that draws the same pattern as the original plate has been used. This method has been conventionally used in the manufacture of ICs, and since a high precision is required in the manufacture of ICs and the like, a glass plate is used as an original plate, but in the case of a printed wiring board. It is common to use a film mask as the original plate because it requires relatively low accuracy. However, when a film mask is used, if the adhesion between the film mask and the printed wiring board is insufficient, there is a problem that the projected light wraps around and the width of the pattern is not constant. Therefore, it is extremely important to bring the film mask and the printed wiring board into close contact with each other. Therefore, a technology has been developed and proposed by the applicants of the present invention in which a space is formed on the back side of the film mask, air or the like is introduced into the space to press the film mask, and the film mask is brought into close contact with the printed wiring board. There is.

[0003]

However, the conventional apparatus has a drawback that it takes time to introduce air or the like into the space on the back side of the film mask. That is, in order to pressurize the film mask so as not to expand it or damage it, it is necessary to introduce a slightly compressed air at a gauge pressure of about 0.01 to 0.02 atm. There is no pressure reducing valve that can be supplied, so it was necessary to supply small amounts over a long period of time. Further, when the air is exhausted from the space, it is necessary to exhaust the air little by little, and similarly, there is a drawback that it takes a long time. The present invention aims to solve the above-mentioned problems of the prior art.

[0004]

In order to achieve the above object, the present invention forms a space on one side of a film and introduces a fluid into the space to pressurize the film and bring it into close contact with an object. In a film pressure contact device, a fluid source, a high speed supply means for supplying a fluid from the fluid source to the space at a high speed, and a micro pressure supply means for supplying a fluid from the fluid source to the space at a predetermined pressure. And a high-speed discharge means for discharging the fluid in the space at a high speed, and a means for detecting the fluid pressure in the space.

[0005]

The fluid from the fluid source is supplied to the space formed on the one surface side of the film by the high speed supply means. Further, the fluid from the fluid source is supplied at a predetermined pressure by the slight pressure supply means. Furthermore, the fluid in the space is discharged at high speed by the high-speed discharging means. The fluid pressure in the space is detected by the detecting means.

[0006]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment in which a pressure device of the present invention is applied to an exposure device for a printed wiring board will be described below with reference to the drawings.
The printed wiring board holding device 1 is equipped with a chuck 10 that holds the printed wiring board K by suction.
0 is a θ stage 11, a Y stage 12, an X stage 1
3. The Z stage 14 can move in the xyz directions and can rotate in the horizontal direction (θ direction) about the z axis. θ stage 11, Y stage 12, X
The stage 13 and the Z stage 14 are configured to be controlled by the control device 5. The printed wiring board K is mounted on the chuck 10 with its pattern transfer surface S facing upward. The pattern transfer surface S is coated with a photosensitive agent or a photosensitive film is attached.

A film mask holding device 2 is provided above the printed wiring board holding device 1. The film mask holding device 2 includes a frame-shaped holder 20,
The holder 20 is suspended from the base 9 via suspension legs 21 provided at four corners of the frame shape. The hanging leg 21 is attached to the base 9 so as to be movable in the vertical direction, and the spring 24 presses the holder 20 downward in a normal state. Similarly, a frame-shaped frame 22 is detachably attached to the inside of the film mask holding device 2, and the film mask F is attached to the lower surface of the frame 22 via an adhesive tape 23. A transparent film may be attached to the frame 22 and the film mask F may be attached to the transparent film. The vertical position of the frame 22 is such that when the lower surface of the holder 20 contacts the upper surface of the chuck 10, the film mask F does not contact the pattern transfer surface S of the printed wiring board K and there is a slight gap. It is adjusted.

A plurality of suction holes 31 are formed around the holder 20, and a vacuum pump 33 is connected to the suction holes 31 via an electromagnetic valve 32. The suction hole 31, the electromagnetic valve 32, and the vacuum pump 33 constitute the clamp device 3, and the holder 20 and the chuck 10 are sucked and fastened around the holder 20 and the chuck 10. In this embodiment, the spring 24 and the clamp device 3 are used together to fasten the chuck 10 and the holder 20, but only one of them may be adopted.

The pressurizing device 4 according to the present invention is installed on the base 9. In this embodiment, air is not directly introduced to the back surface of the film mask F, but air is introduced to the back surface of the pressure film P and the film mask F is pressed by the pressure film P. .
Needless to say, the structure is not limited to this, and air may be directly supplied to the back side of the film mask F by the pressurizing device 4 as in a normal structure.

The pressure device 4 is provided with a glass plate 40 that transmits the exposure wavelength and a frame-shaped support frame 42 that supports the glass plate 40 in the surroundings. The support frame 42 is fixed to the base 9. There is. A pressure film P is attached to the lower side of the support frame 42. The pressure film P is also transparent to the exposure wavelength, has flexibility, and can expand and contract. The pressure film P has its periphery closely fixed to the lower surface of the support frame 42 so as to form a predetermined sealed gap G with the glass plate 40. An air supply / exhaust hole 46 provided in the support frame 42 is opened in the gap G, and an air source 45 connected to the air supply / exhaust hole 46 is provided via a low pressure air supply device 44 and a high speed air supply device 47. Air is supplied.
The pressure film P is expanded by the air introduced into the gap G and expanded in the film mask F direction. Since the pressure film P is hermetically fixed to the support frame 42 at the periphery, the pressure film P expands into a shape similar to a spherical shape having a convex central portion. The holder 20 is normally pushed downward by the spring 24, and even if the pressure film P swells in this state, the pressure film P and the film mask F are not in contact with each other. The pressure film P may be a normal sheet-like one, or may be preliminarily formed in a three-dimensional shape so that the center portion is likely to be convex when expanded. The fluid introduced into the gap G is not limited to air, and may be any other fluid such as gas or liquid.

A small pressure air supply device 44 and a high speed air supply device 47 are connected to the air supply / exhaust hole 46, and air is supplied from one of these. As shown in FIG. 2, the low pressure air supply device 44 is calibrated by a pressure reducing valve 440 and a solenoid valve 441. The air from the air source 45 is reduced to a predetermined low pressure by the pressure reducing valve 440, and the solenoid valve 441 is calibrated. By opening and closing, the air is supplied to the gap G through the air supply / exhaust hole 46 at a predetermined pressure. Low pressure air supply device 44
The supply of air from is used to maintain the air pressure in the gap G at a predetermined low pressure, as will be described later, and the pressure is applied to the stage when the pressure film P comes into contact with the film F and to the stage. 0.01 in consideration of the effect of
Approximately 0.02 atm is desirable. Low pressure air supply device 4
4 also has a function of adjusting a slight pressure so that the internal pressure of the pressure film P does not rise when the pressure film P comes into contact with the film mask F and is pushed, and by opening the solenoid valve 441, Air is exhausted from the pressure reducing valve 440 to reduce the pressure in the gap G. The low pressure air supply device 44 is controlled by the control device 5 in this embodiment and is configured to automatically open and close the solenoid valve 441, but the invention is not limited to this, and it is performed manually. You may do it.

As shown in FIG. 2, the high-speed air supply device 47 is composed of an air tank 471 and electromagnetic valves 470 and 472 arranged before and after the air tank 471. The electromagnetic valve 470 is opened and air is supplied to the air tank 471. Is to be stored. The air tank 471 stores the same amount of air as the gap G (the amount by which the product of pressure and volume is equal), and air can be supplied to the gap G at high speed by opening the solenoid valve 472. Is configured. Air tank 4
The air pressure of 71 is about 4 to 5 atmospheres, which is configured to allow high-speed air supply to the gap G. The pressure inside the gap G is approximately atmospheric pressure, and the volume of the air tank 471 is determined based on this pressure difference. For example, when accumulating 4 atm of air in the air tank 471, the pressure difference from the air in the gap G is 3 atm, and the volume of the air tank 471 is set to 1/3 of the volume of the gap G.
The high-speed air supply device 47 is also controlled by the control device 5 so that the solenoid valves 470 and 472 are automatically opened and closed. The present invention is not limited to this, and the opening and closing may be performed manually.

A high speed exhaust device 48 and a pressure measuring device 49 are further connected to the air supply / exhaust hole 46. The high speed exhaust device 4
As shown in FIG. 2, 8 is provided with a solenoid valve 480 and a silencer 481. When the inside of the gap G exceeds a predetermined pressure, the solenoid valve 480 is opened to open the gap G to the atmosphere at high speed, and the gap G The pressure inside the pressurizing film P can be reduced by lowering the internal pressure. The pressure measuring device 49 measures the pressure inside the gap G, sends the result to the control device 5, and the control device 5
When the gap G exceeds a predetermined pressure, the high-speed exhaust device 48 is controlled so that the gap G is quickly depressurized. The muffler 481 is for reducing noise when the muffler is opened.

Next, the operation of the pressure device 4 will be described. The solenoid valve 470 of the high speed air supply device 47 is opened, and the air tank 471 is opened.
Stores air inside. Then, the solenoid valve 472 is opened to fill the gap G with air through the air supply / exhaust hole 46. This is extremely fast. Then, the solenoid valve 472 is closed and the solenoid valve 441 is opened, and the inside of the gap G is measured with a gauge pressure of 0.01 to
Keep a slight pressure of 0.02. The solenoid valve 441 is kept open until the exposure is completed. When the pressure film P is pressed against the film mask F during exposure, the pressure inside the gap G rises, but since the electromagnetic valve 441 is in the open state, the pressure reducing valve 4
A small amount of gas is exhausted from 40, and the inside of the gap G is maintained at a predetermined pressure. Further, when the compression speed of the pressure film P is high and the exhaust from the pressure reducing valve 440 cannot be done in time, or when the inside of the gap G rises above a predetermined pressure due to some other reason, this is detected by the pressure measuring device 49 and the high speed exhaust is performed. The solenoid valve 480 of the device 48 opens to rapidly reduce the pressure inside the gap G. Therefore, it is possible to prevent the pressure film P and the film mask F from being damaged or stretched. Further, the pressure film P can be reduced at a high speed by opening the solenoid valve 480 at the end of the exposure.

FIG. 3 shows another embodiment of the high speed air supply system. This high-speed air supply device 47 ′ is provided with a cylinder 474 and solenoid valves 473 and 475 arranged before and after the cylinder 474. First, the solenoid valve 473 is opened to open the cylinder 47.
High-pressure air is introduced into the chamber 4, and then the solenoid valve 473 is closed to store the air. Then, the solenoid valve 475 is opened to the atmosphere opening side, the air accumulated in the cylinder 474 is brought to atmospheric pressure, and the cylinder 474 is opened to the side for introducing air into the gap G and at the same time the solenoid valve 473 is opened to the side for pushing back the cylinder 474. The air of 1 atm accumulated in the cylinder 474 is introduced into the gap G. In the case of this configuration, since the air pressure in the cylinder 474 is 1 atm, the volume of the cylinder 474 may be the same as the volume of the gap G. Also in the above configuration, since the air is forcibly supplied into the gap G by the stroke of the cylinder 474, high-speed air supply is similarly possible.

A position measuring device 6 is further provided above the pressurizing device 4 so that the film mask F and the printed wiring board K are aligned with each other. The position measuring device 6 includes a TV camera 60 and an image processing device 61.
Xy of the position of the positioning reference mark 63 provided on the substrate and the positioning reference mark 62 provided on the printed wiring board K
The deviation of the direction is detected, and the signal of the deviation amount is sent to the control device 5, and the control device 5 causes the θ stage 11 and the Y stage 1 to move.
2. The X stage 13 is controlled to move the chuck 10 to eliminate the deviation. A light source 7 is further provided above the TV camera 60 to project light for exposure. The TV camera 60 is configured to be movable in the horizontal direction, and can be retracted to the end so as not to block the light of the light source 7 during exposure.

Next, the operation of the entire exposure apparatus will be described. First, the solenoid valve 470 of the high-speed air supply device 47 is opened to open the air source 4
Air is stored in the air tank 471 from No. 5, the electromagnetic valve 472 is opened, and the air is introduced into the gap G at high speed to inflate the pressure film P to the film mask F side. And the solenoid valve 47
2 is closed, the electromagnetic valve 441 is opened, and the pressure in the gap G is kept at a slight pressure by the slight pressure air supply device 44. Next, the desired film mask F is attached to the frame 22, and the frame 22 is attached to the holder 20. As described above, the lowermost position of the holder 20 is adjusted so that the pressure film P does not come into contact with the film mask F even if it is inflated. Next, the printed wiring board K is placed on the chuck 10 and suctioned and fixed by a suction device (not shown). Then, the Z stage 14 is driven to raise the chuck 10 until the distance between the pattern transfer surface S of the printed wiring board K and the film mask F becomes about 0.5 to 1 mm.

Next, the position measuring device 6 measures the amount of deviation between the positioning reference mark 62 and the positioning reference mark 63 in the xy directions, and sends the measurement result to the control device 5. Control device 5
Calculates a correction amount in the xyθ direction, controls the X stage 13, the Y stage 12, and the θ stage 11 based on the correction amount, and moves the chuck 10 in the xyθ direction to eliminate the shift amount. As a result, alignment is performed.

When the alignment is completed, the Z stage 14
Then, the chuck 10 is raised to bring the upper surface of the chuck 10 into contact with the lower surface of the holder 20, and the holder 20 is pressed against the chuck 10 by the pressing force of the spring 24. In this state, there is a slight gap between the film mask F and the pattern transfer surface S of the printed wiring board K. At the same time, the vacuum pump 33 vacuum-sucks the outer peripheral portion of the chuck 10, whereby the chuck 10 and the holder 20 are fastened more firmly.

Next, the displacement amount between the film mask F and the printed wiring board K is measured again by the position measuring device 6, and if it is within the allowable value, the Z stage 14 is further raised and the chuck 10 and the holder 20 are raised. Finally, the glass plate 40 and the printed wiring board K are brought close to each other until the distance becomes about 0.5 to 1 mm. On the other hand, if it is outside the allowable value, the Z stage 14 is lowered to control so as to eliminate the deviation amount in the same manner as described above.

When the chuck 10 and the holder 20 are lifted, the film mask F gradually contacts the pressure film P.
Since the center of the pressure film P is the most inflated,
While being in contact with the pressure film P from the central portion, the crushed film mask F is brought into close contact with the printed wiring board K over the entire surface. The air in the gap G is pushed back to the low pressure air supply device 44 side as the pressure film P is crushed, and is exhausted from the pressure reducing valve 440. Further, when the compression speed of the pressure film P is fast and the air pressure in the gap G rapidly rises, the pressure measuring device 49 and the high speed exhaust device 48 operate to exhaust the high pressure air at high speed. Therefore, the pressure inside the gap G is always kept constant, and the film mask F is pressed against the printed wiring board K by the pressure film P with a constant pressure.

When the above operation is completed, the TV camera 60
After the light source 7 is evacuated, the light source 7 is turned on and the circuit pattern of the film mask F is transferred to the pattern transfer surface S of the printed wiring board K.
Transfer to the top.

In the above-mentioned operation, the pressure film P is inflated first and the film mask F is brought into contact with the pressure film P, but the invention is not limited to this.
For example, the glass plate 40 and the printed wiring board K are first set to 0.5.
The pressure film P may be inflated by bringing the pressure film P close to about 1 mm. In this case, film mask F
It is necessary to take care so that no air layer remains between the printed wiring board K and the printed wiring board K. For that purpose, for example, as shown in FIG. 2, the upper surface of the chuck 10 has a convex shape on the film mask F side, and when the pressure film P is inflated to press the film mask F, the film mask F and the printed wiring board K are expanded.
May be gradually contacted from the center toward the outer circumference, and the entire surface may be closely adhered without leaving an air layer.

To confirm the positional shift between the film mask F and the printed wiring board K by the position measuring device 6, the TV camera 60 can be moved in the vertical direction, and the chuck 10 and the holder 20 are moved to the raised position immediately before the exposure. You can go again. The pattern transfer with higher reliability can be realized by performing it immediately before the exposure.

After the exposure is completed, the electromagnetic valve 480 of the high speed exhaust device 48 is opened to exhaust the air in the gap G at high speed to reduce the pressure film P as described above.

As described above, according to the above configuration,
The high speed air supply device 47 and the high speed exhaust device 48 can supply and exhaust air to the gap G at high speed. Further, the pressure inside the gap G can be kept constant by the slight pressure air supply device 44. Further, since the pressure measuring device 49 and the high-speed exhaust device 48 can reduce the pressure in the gap G at high speed when the pressure in the gap G exceeds a predetermined value,
It is possible to prevent damage and extension of the pressure film P and the film mask F.

[0027]

As described above, the present invention forms a space on one side of a film and pressurizes the film by introducing a fluid into the space so that the film is brought into close contact with an object. A fluid source, a high-speed supply means for supplying the fluid from the fluid source to the space at high speed, a micro-pressure supply means for supplying the fluid from the fluid source to the space at a predetermined pressure, and a fluid in the space Since it is provided with a high-speed discharging means for discharging the fluid at a high speed and a means for detecting the fluid pressure in the space, it is possible to supply and discharge the fluid at a high speed to the space formed on one side of the film, and at a predetermined low pressure. The space can be maintained at.

[Brief description of drawings]

FIG. 1 is a block diagram when an embodiment of the present invention is applied to an exposure apparatus.

FIG. 2 is a block diagram showing an embodiment of the present invention.

FIG. 3 is a block diagram showing another example of the high-speed air supply device in the embodiment of the present invention.

[Explanation of symbols]

1: Printed wiring board holding device, 2: Film mask holding device, 3: Clamping device, 4: Pressurizing device, 5: Control device, 6: Position measuring device, 7: Light source, 9: Base, 10: Chuck, 11: θ stage, 12: Y stage, 13:
X stage, 14: Z stage, 20: holder, 21:
Hanging leg, 22: Frame, 23: Adhesive tape, 24: Spring, 31: Adsorption hole, 32: Solenoid valve, 33: Vacuum pump, 40: Glass plate, 42: Support frame, 44: Micro pressure air supply device, 45 : Air source, 46: Air supply / exhaust holes, 4
7: High-speed air supply device, 48: High-speed exhaust device, 49: Pressure measuring device, 60: TV camera, 61: Image processing device, 6
2: Positioning reference mark, 63: Positioning reference mark,
440: pressure reducing valve, 441: solenoid valve, 470: solenoid valve, 4
71: air tank, 472: solenoid valve, 473: solenoid valve,
474: Cylinder, 475: Solenoid valve, 480: Solenoid valve,
481: Muffler.

Claims (3)

[Claims] 1. A film pressurizing device for forming a space on one surface side of a film, pressurizing the film by introducing a fluid into the space, and bringing the film into close contact with an object, the fluid source and the fluid source. A high-speed supply means for supplying the fluid from the fluid source to the space at a high speed, a micro-pressure supply means for supplying the fluid from the fluid source to the space at a predetermined pressure, and a high-speed discharge means for discharging the fluid in the space at a high speed, A means for detecting the fluid pressure in the space, and a film pressurizing device. 2. A pressurizing device for a film, wherein a space is formed on one surface side of the film, and the film is pressed by introducing a fluid into the space to bring the film into close contact with an object. Means for detecting the fluid pressure in the space, and a means for detecting the fluid pressure in the space, if the fluid pressure in the space is smaller than a predetermined value, apply the fluid from the fluid source to a predetermined low pressure. And a high-speed discharge means capable of discharging the fluid in the space at high speed when the fluid pressure in the space is larger than a predetermined value. A film pressurizing device characterized by the above. 3. A film pressurizing device for forming a space on one side of a film, pressurizing the film by introducing a fluid into the space, and bringing the film into close contact with an object, the fluid source and the fluid source. A high-speed supply means for supplying the fluid from the fluid source to the space at a high speed, a micro-pressure supply means for supplying the fluid from the fluid source to the space at a predetermined pressure, and a high-speed discharge means for discharging the fluid in the space at a high speed, A means for detecting a fluid pressure in the space, and a fluid pressure in the space from the detecting means are input, and when the fluid pressure is smaller than a predetermined value, the fluid from the fluid source is supplied in the space with a predetermined slight pressure. Control means for controlling the low pressure supply means so that the fluid in the space is discharged at a high speed when the fluid pressure in the space is greater than a predetermined value. Characterized by Pressure device Irumu.