JPH0620718Y2 - Elastic track for crawlers - Google Patents
Elastic track for crawlersInfo
- Publication number
- JPH0620718Y2 JPH0620718Y2 JP253389U JP253389U JPH0620718Y2 JP H0620718 Y2 JPH0620718 Y2 JP H0620718Y2 JP 253389 U JP253389 U JP 253389U JP 253389 U JP253389 U JP 253389U JP H0620718 Y2 JPH0620718 Y2 JP H0620718Y2
- Authority
- JP
- Japan
- Prior art keywords
- twist
- crawlers
- crawler
- laminated
- reinforcing cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Woven Fabrics (AREA)
- Laminated Bodies (AREA)
Description
【考案の詳細な説明】 〔産業上の利用分野〕 この考案は雪上車、水中走行用ロボットなどに使用され
る高負荷クローラ用弾性履帯に関する。[Detailed Description of the Invention] [Industrial field of application] The present invention relates to an elastic crawler track for a high load crawler used in snow vehicles, underwater traveling robots and the like.
従来、主として湿泥地、雪面上の走行用車両のクローラ
として、鋼鉄製のクローラ用素子を無端状に接続した金
属クローラに替え、ゴムベルト状に一体成形した弾性履
帯が広く使用されつつある。2. Description of the Related Art Conventionally, elastic crawler belts, which are integrally molded into a rubber belt, have been widely used as crawler for traveling vehicles mainly on wetlands and snowy surfaces, instead of a metal crawler in which steel crawler elements are connected endlessly.
この種クローラ用弾性履帯は、鋼鉄製のものに比し腐蝕
のおそれが無い、騒音が著しく小さい、保守点検が容易
であるなどの種々の利点を有することより、例えば農業
用コンバインや、バインダ等の作業車両用として広く採
用されている(例えば実開昭58−107981号、同61−1188
84号、同63−52677号など)。The elastic crawler track for this type of crawler has various advantages as compared with those made of steel, such as less danger of corrosion, significantly less noise, and easier maintenance and inspection. Widely used for work vehicles (for example, No. 58-107981 and No. 61-1188).
84, 63-52677, etc.).
しかしながら、上記クローラ用弾性履帯は、表面に突設
された桟板のベルト側取付部分に応力集中が有り、しか
も、桟板の軟弱基面への喰込み角度によって走行中には
ベルト本体に大きな圧縮又は引張り応力が加わり、その
結果、桟板の取付角部分よりベルトが切断し、比較的早
期に寿命が尽きる問題が有った。However, the crawler elastic crawler belt has stress concentration on the belt-side mounting portion of the projecting plate which is projected on the surface, and moreover, it is large in the belt main body during traveling due to the biting angle to the soft base surface of the projecting plate. A compressive or tensile stress is applied, and as a result, the belt is cut from the mounting corner portion of the cross plate, and there is a problem that the service life ends relatively early.
従って、雪上車、水中走行ロボットなど高負荷使用条件
のものにあっては、長期使用が出来ない問題が有った。Therefore, there is a problem that it cannot be used for a long time under a heavy load use condition such as a snow vehicle or an underwater traveling robot.
この考案は上記問題点に鑑み、高負荷使用条件下でも、
充分な耐用強度が付与でき、特に桟板取付基部における
圧縮、引張り強度を付与したクローラ用弾性履帯を提供
することを目的としてなされたものである。In consideration of the above problems, the present invention, even under high load use conditions,
The purpose of the present invention is to provide an elastic crawler track for a crawler, which is capable of imparting sufficient durability and, in particular, is imparted with compressive and tensile strengths at the mounting base of the crosspiece.
即ち、この考案のクローラ用弾性履帯は抗張帯層の片側
もしくは両側にゴム層を介して補強布が積層され、該補
強布表面に必要に応じて表面保護ゴム層が一体に積層さ
れてなり、前記補強布は、撚り係数を下撚り700〜150
0,上撚り1000〜2100として双撚りを与えた経糸を構成
糸とされ、かつ、該経糸が前記抗張体の長さ方向に沿っ
て積層されて成ることを特徴とするものである。That is, the elastic crawler track of the present invention is formed by laminating a reinforcing cloth on one or both sides of the tensile band layer via a rubber layer, and a surface protective rubber layer is integrally laminated on the surface of the reinforcing cloth as required. , The reinforcing cloth has a twisting factor of 700-150
0, a warp yarn having a double twist as the upper twist 1000 to 2100 is used as a constituent yarn, and the warp yarns are laminated along the length direction of the tensile body.
この考案において、クローラ用弾性履帯の構成素材は従
来ゴム製ベルトの素材と同質類似の抗張体、(ポリエス
テル系、ボリアミド系繊維等)あるいはゴム材料(N
R、SBR等)が用いられるが、表面補強用に一体に積
層される補強布として、経糸の撚係数(K)を下撚り70
0〜1500,上撚り1000〜2100として双撚りを与えたもの
を構成糸とする補強布が使用される。In the present invention, the elastic crawler belt is made of a tension material similar to that of the conventional rubber belt (polyester, polyamide fiber, etc.) or rubber material (N.
R, SBR, etc.) is used, but as a reinforcing cloth integrally laminated for surface reinforcement, the twist coefficient (K) of the warp is twisted under
Reinforcing cloth is used that has a twist of 0 to 1500 and double twist of 1000 to 2100 as the constituent yarn.
ここに、撚係数(K)とは、10cm当たりの撚り数をT(T
/10cm)、Dを糸の恒長式番手(デニール)としたとき、 で与えられる係数を言い、Kの値が大きい程撚りが多く
なることを示し、撚りを多くすれば糸は締まり、耐圧縮
疲労性が増す。Here, the twist coefficient (K) is the number of twists per 10 cm, which is T (T
/ 10cm), D is a constant length yarn count (denier), The larger the value of K, the more the twist. The more the twist, the tighter the yarn and the more the compression fatigue resistance.
また、双撚りとは、糸1本又は2本以上引きそろえて撚
りを加えてこれを下撚りとし、この下撚りを与えた糸を
2本以上引きそろえて、下撚りと反対方向に撚りを与え
て上撚りとしたものを言う。In addition, twin twist means that one or more yarns are aligned and twisted to make a lower twist, and two or more yarns to which this lower twist is applied are gathered and twisted in the opposite direction to the lower twist. Say what is given and twisted.
従って、経糸は下撚りと上撚りとの両撚りによりその耐
圧縮疲労性がさらに改善される。Therefore, the compression fatigue resistance of the warp yarn is further improved by the double twist of the lower twist and the upper twist.
また、上記撚り数として、下撚りを700〜1500とする理
由は700より少ないと後述の上撚りとの関連で充分な耐
圧縮疲労性を与えることができず、また、1500より多く
すると通常の撚糸機ではスナール(ちぢみ)現象が出て
撚り加工がむつかしくなる。Further, as the number of twists, the reason why the lower twist is 700 to 1500 is that if it is less than 700, sufficient compression fatigue resistance cannot be given in relation to the later-described upper twist, and if it is more than 1500, it is normal. In the twisting machine, the snare phenomenon occurs and the twisting process becomes difficult.
また、上撚りを1000〜2100とする理由は、1000より少な
いと、補強布の耐圧縮疲労性が充分でなく、2100より多
くすると、下撚りの撚りによる糸の密度上昇、こわさの
関係から上撚りの加撚が困難となり、この困難さの割に
は耐圧縮疲労性の改善が少なくあまり意義が無い。Also, the reason for setting the upper twist to 1000 to 2100 is that if it is less than 1000, the compression fatigue resistance of the reinforcing cloth is not sufficient, and if it is more than 2100, the density increase of the yarn due to the twist of the lower twist and the stiffness increase. The twisting of the twist becomes difficult, and the compression fatigue resistance does not improve much in spite of this difficulty, so it is not significant.
上記構成糸で織成された補強布は構成糸方向に対して強
い耐圧縮疲労性を有するため、クローラ用弾性履帯の表
裏面における耐圧縮性疲労性が著しく向上され、抗張体
を相俟って履帯全体の強度向上が図られる。Since the reinforcing cloth woven with the above-mentioned constituent threads has a strong compression fatigue resistance in the constituent thread direction, the compressive fatigue resistance on the front and back surfaces of the elastic crawler track for crawlers is remarkably improved, and the tensile body is combined. Therefore, the strength of the entire crawler belt can be improved.
次にこの考案の実施例について説明する。 Next, an embodiment of this invention will be described.
第1図はこの考案の実施例の要部断面図、第2図は第1
図のII−II線拡大断面図を示す。FIG. 1 is a sectional view of an essential part of an embodiment of the present invention, and FIG.
The II-II line expanded sectional view of a figure is shown.
引張強度300kg/cmのナイロン製帆布を4プライとしたも
のを抗張体1として、この抗張体1両面に厚さ0.3mm及
び2.0mmのゴム層2,2を介し、表1に示す上撚り、及
び下撚りをかけた構成糸を経糸3Aとする補強布3,3
を、経糸3Aを履帯Aの長さ方向(矢印X)に沿うよう
積層し、さらに表面ゴム層4,4として厚さ0.2mm及び
2mmのゴムを積層し、加熱圧縮加硫によりクローラ用弾
性履帯Aを得た。As shown in Table 1, the tensile body 1 is made of nylon ply cloth having a tensile strength of 300 kg / cm and 4 plies, and rubber layers 2 and 2 having thicknesses of 0.3 mm and 2.0 mm are provided on both sides of the tensile body 1. Reinforcing cloths 3 and 3 having twisted and twisted constituent yarns as warp yarns 3A
3 A of warp yarns are laminated along the length direction (arrow X) of the crawler belt A, and rubbers having thicknesses of 0.2 mm and 2 mm are further laminated as the surface rubber layers 4 and 4, and the elastic crawler track for crawlers by heat compression vulcanization. I got A.
なお、上記補強布3,3は経糸は1260デニールの太さの
ナイロン糸に下撚りをかけ2本合糸とし上撚りをかけた
後双撚りとし、5cm間の打ち込み密度を62本とし、緯糸
3Bは1260デニールの太さのナイロン糸を3本合糸し片
撚りをかけたもので、5cm間の打込密度を23本としたも
のを用いた。上記実施例で得たクローラ用弾性履帯Aに
極限引張強さの1/16の張力を加えつつ、第3図に示すよ
うに突起物Bを有するローラCにより片側屈曲をくり返
し回数15万回与え、その後の履帯Aの残存強度を測定し
た。The reinforcing cloths 3 and 3 have a warp yarn of nylon yarn having a thickness of 1260 denier, which is twisted into two twisted yarns and twisted into two twisted yarns. For 3B, three nylon threads having a thickness of 1260 denier were combined and twisted, and a density of 23 threads per 5 cm was used. While applying a tension of 1/16 of the ultimate tensile strength to the elastic crawler track A for the crawler obtained in the above-mentioned embodiment, the roller C having the protrusion B as shown in FIG. Then, the residual strength of the crawler belt A after that was measured.
その結果は表1右欄に示す通りである。The results are shown in the right column of Table 1.
〔効果〕 この考案は以上説明したように、クローラとして使用し
た場合に、過酷な条件にさらされる履体の表裏面部を長
さ方向に沿った補強布で補強したため、表1の実験結果
からも明らかなように撚糸数(K)の上限値付近では15
万回にわたる屈曲テスト後も80〜90%のきわめて優れた
残存強力保持率を示し、雪上車、水中走行ロボットなど
の桟板により加わる負荷条件のきびしい車両でも十分な
耐用強度を示すのである。 [Effects] As described above, according to the present invention, since the front and back surfaces of the footwear exposed to severe conditions are reinforced by the reinforcing cloth along the length direction when used as a crawler, As is clear, 15 is around the upper limit of the number of twisted yarns (K).
It shows an extremely high residual strength retention rate of 80 to 90% after 10,000 bending tests, and exhibits sufficient durability even for vehicles with severe load conditions such as snowmobiles and underwater traveling robots, which are subject to loading by a slab.
第1図はこの考案の実施例の断面図、第2図は第1図の
II−II線拡大断面図、第3図は試験装置の説明図であ
る。1 is a sectional view of an embodiment of the present invention, and FIG. 2 is a sectional view of FIG.
II-II line expanded sectional view, FIG. 3 is explanatory drawing of a test apparatus.
Claims (1)
して補強布が積層され、該補強布表面に必要に応じて表
面保護ゴム層が一体に積層されてなり、前記補強布は、
撚り係数を下撚り700〜1500,上撚り1000〜2100として
双撚りを与えた経糸を構成糸とされ、かつ、該経糸が前
記抗張体の長さ方向に沿って積層されて成ることを特徴
とするクローラ用弾性履帯。1. A reinforcing cloth is laminated on one side or both sides of a tensile band layer with a rubber layer interposed therebetween, and a surface protective rubber layer is integrally laminated on the surface of the reinforcing cloth, if necessary. ,
A warp yarn having a twisting factor of 700 to 1500 for the lower twist and 1000 to 2100 for the upper twist is given as a constituent yarn, and the warp yarns are laminated along the length direction of the tensile body. Elastic track for crawlers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP253389U JPH0620718Y2 (en) | 1989-01-12 | 1989-01-12 | Elastic track for crawlers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP253389U JPH0620718Y2 (en) | 1989-01-12 | 1989-01-12 | Elastic track for crawlers |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0293193U JPH0293193U (en) | 1990-07-24 |
| JPH0620718Y2 true JPH0620718Y2 (en) | 1994-06-01 |
Family
ID=31203380
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP253389U Expired - Fee Related JPH0620718Y2 (en) | 1989-01-12 | 1989-01-12 | Elastic track for crawlers |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0620718Y2 (en) |
-
1989
- 1989-01-12 JP JP253389U patent/JPH0620718Y2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0293193U (en) | 1990-07-24 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |