JPH06210084A - Curtain sewing machine - Google Patents
Curtain sewing machineInfo
- Publication number
- JPH06210084A JPH06210084A JP2494993A JP2494993A JPH06210084A JP H06210084 A JPH06210084 A JP H06210084A JP 2494993 A JP2494993 A JP 2494993A JP 2494993 A JP2494993 A JP 2494993A JP H06210084 A JPH06210084 A JP H06210084A
- Authority
- JP
- Japan
- Prior art keywords
- fabric
- cut
- sewing
- curtain
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009958 sewing Methods 0.000 title claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 46
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 210000005069 ears Anatomy 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 12
- 238000005259 measurement Methods 0.000 claims 1
- 238000009964 serging Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Landscapes
- Curtains And Furnishings For Windows Or Doors (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、原反のカーテン地か
らカーテンに仕立て上げるまでの一連の工程を自動的に
行なうカーテン縫製装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a curtain sewing machine which automatically carries out a series of steps from the original curtain material to the finishing of the curtain.
【0002】[0002]
【従来の技術】従来のカーテン縫製作業は、広い床上に
カーテンの原反を解き、検反、採寸、裁断を行なったの
ち、専用のミシンによって耳縫い、芯付縫い、裾縫い、
ヒダ取り縫いなどの各縫製工程を行なったのち、縫上が
り製品の検査、梱包をなどの一連の作業を行なってい
た。2. Description of the Related Art In conventional curtain sewing work, after unwinding the original fabric of the curtain on a wide floor, inspecting, measuring, and cutting, ear sewing, core sewing, hem sewing, using a special sewing machine,
After performing each sewing process such as fold removal sewing, a series of work such as inspection and packing of finished products was performed.
【0003】[0003]
【発明が解決しようとする課題】このような従来のカー
テン縫製作業においては、多くの人手と広い作業場所を
必要とし、また、各工程ごとに単能の熟練工を必要と
し、作業者の個人差、能力差により品質が不安定で、納
期も長くなる傾向があった。In such conventional curtain sewing work, a lot of manpower and a large work place are required, and a single skill is required for each process, so that individual differences among workers are required. Due to the difference in capability, the quality was unstable and the delivery time tended to be longer.
【0004】そこで、この発明は、このような従来の問
題点を解決するために考えられたもので、人手をかける
ことなく、できるだけ自動化して生産能力を向上させる
とともに、製品の品質を安定化することを目的としてい
る。Therefore, the present invention was conceived in order to solve such a conventional problem, and it is possible to improve the production capacity by automating as much as possible without manpower and to stabilize the product quality. The purpose is to do.
【0005】[0005]
【課題を解決するための手段】ロール状に巻かれた原反
を保持して供給する原反保持部と、供給された原反の左
右の耳を切断し、縁かがり縫いを行なう両耳サージング
装置と、両耳部に環縫いを施す両耳縫い装置と、両耳縫
いされた生地の長さを検尺する検尺装置と、生地を検尺
装置で検尺された長さに裁断する回転刃よりなる裁断装
置と、生地の裁断された端部を保持し、裁断された方向
と平行な方向に搬送する横方向搬送装置と、搬送中に生
地の裁断された一端部に裾縫いを施す裾縫い装置と、搬
送中に生地の他端部に芯付け縫いを施す芯付け縫い装置
とを具備している。[Problem to be solved by the invention] An original fabric holding portion for holding and supplying an original fabric wound in a roll shape, and left and right ears of the supplied original fabric are cut, and both ears surging for overedging A device, a binaural sewing device that performs chain stitching on both ears, a measuring device that measures the length of the cloth sewn on both ears, and a material is cut to a length measured by the measuring device. A cutting device consisting of a rotary blade, a lateral conveyance device that holds the cut end of the fabric and conveys it in a direction parallel to the cutting direction, and a hem stitch at the cut one end of the fabric during conveyance. The sewing machine is provided with a hem sewing device for performing sewing and a centering sewing device for performing centering sewing on the other end of the cloth during transportation.
【0006】[0006]
【実施例】この発明のカーテン縫製装置は、図1の斜視
図に示すように、ロール状に巻かれた原反1を保持する
原反保持部2と、原反1を補充する際に原反1を継ぎ合
わせる反継ぎ装置3と、反継ぎ作業中にも安定供給し
て、作業を続行できるように一定量の原反1をジグザグ
状にプールしておく原反プール4と、原反の左右の耳を
切断し、そのとき、縦糸の解けを止めて、つりを取り除
くために、縁かがり縫いを行なう両耳サージング装置5
a、5bと、両耳部を三つ巻きまたは二つ折して環縫いを
施す両耳縫い装置6a、6bとよりなる耳部を処理する一連
の装置を備えている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in the perspective view of FIG. 1, a curtain sewing machine according to the present invention includes a raw fabric holding portion 2 for holding a raw fabric 1 wound in a roll shape, and a raw fabric 1 for replenishing the raw fabric 1. The anti-splicing device 3 that splices the anti-spindle 1, the raw fabric pool 4 that pools a fixed amount of the original fabric 1 in a zigzag shape so that the stable supply can be performed even during the anti-splicing work, and the raw fabric. Binaural surging device that cuts the left and right ears of the ears, and then performs overedging in order to stop the unraveling of the warp threads and remove the slings.
It is equipped with a series of devices for processing ears, which are a and 5b and binaural sewing devices 6a and 6b for performing chain stitching by winding three ears or folding them in two.
【0007】耳部を処理された原反1を次の工程に安定
供給するための生地プール7と、必要量の原反を広げて
目視により傷、柄ずれなど確認したり、柄ものの場合に
は、柄合わせに必要な寸法を得る台8と、この台8上に
おいて得たデータに基づいて、必要な丈、リピート丈、
必要枚数などを入力する検尺装置81と、この検尺装置81
で入力されたデータに基づいて、送り出された所定の丈
(長さ)ごとに裁断する回転刃を有する裁断装置9とよ
りなる一連の装置を備えている。A cloth pool 7 for stably supplying the raw material 1 having the ears processed to the next step, and a necessary amount of the raw material material is spread to visually check for scratches, misalignment, etc. Is a table 8 for obtaining the dimensions required for pattern matching, and the required length, repeat length, based on the data obtained on this table 8.
The measuring device 81 for inputting the required number of sheets, and this measuring device 81
It is provided with a series of devices including a cutting device 9 having a rotary blade that cuts each of the predetermined lengths (lengths) sent out based on the data input in.
【0008】このようにして所定の丈に裁断されたカー
テン地1aを、裁断面と平行な方向に横送りする横方向搬
送装置10を備えている。There is provided a lateral conveying device 10 for laterally feeding the curtain material 1a thus cut to a predetermined length in a direction parallel to the cut surface.
【0009】図2の側面図に示すように、枠体11で囲ま
れた横方向搬送装置10には、生地1aの長さを検尺する検
尺ローラ82と、所定の長さに検尺された生地1aを裁断す
る回転刃よりなる裁断装置9の他に、枠体11内において
間隔をあけて平行に設置され、生地1aの先端および後端
を掴んで横方向(紙面と垂直な方向)に送る1対の横送
りコンベア12a、12bと、生地1aの先端を掴んで一方のコ
ンベア12bの上に載せる挟持装置13と、生地を挟んで生
地1aを送る送りローラ14とを備えている。As shown in the side view of FIG. 2, in the lateral transfer device 10 surrounded by the frame body 11, a measuring roller 82 for measuring the length of the cloth 1a and a measuring length for a predetermined length are measured. In addition to a cutting device 9 composed of a rotary blade for cutting the woven fabric 1a, the woven fabric 1a is installed in parallel in the frame body 11 at intervals, and the front and rear ends of the woven fabric 1a are grasped in the lateral direction (direction perpendicular to the paper surface). ), A pair of lateral feed conveyors 12a and 12b, a holding device 13 that holds the tip of the dough 1a and places it on one of the conveyors 12b, and a feed roller 14 that sends the dough 1a with the dough held therebetween. .
【0010】横方向搬送装置10により、裁断された生地
1aを横方向に移送中に、裾を三つ巻きにして二重環縫い
を行なう裾縫い装置21(図1)と、横方向に移送中に同時
に、天を折り曲げて芯テープを挟みながら縫い付けを行
なう芯付け縫い装置22(図1)とを備えている。Material cut by the lateral conveying device 10
A hem sewing device 21 (Fig. 1) that double-stitches the hem by winding the hem three times while transferring 1a in the horizontal direction, and at the same time while transferring in the horizontal direction, fold the top and sew while sandwiching the core tape. And a centering and sewing device 22 (FIG. 1) for performing attachment.
【0011】次に、このように構成されたカーテン縫製
装置の動作について説明する。Next, the operation of the thus constructed curtain sewing machine will be described.
【0012】図1の斜視図に示すように、ロール状に巻
かれた原反1を原反保持部2に保持させ、原反1を原反
プール4を経て両耳サージング装置5a、5bに導き、原反
の左右の耳を切断し、そのとき、縦糸の解けを止めて、
つりを取り除くために、縁かがり縫いを行なったのち、
両耳縫い装置6a、6bにおいて、両耳部を三つ巻きまたは
二つ折し、環縫いを施して耳部を処理する。As shown in the perspective view of FIG. 1, an original fabric 1 wound in a roll shape is held by an original fabric holding portion 2, and the original fabric 1 is passed through a raw fabric pool 4 to a binaural surging device 5a, 5b. Guide, cut the left and right ears of the material, at that time, stop the warp,
After performing overedging to remove the slings,
In the both-ear sewing devices 6a and 6b, both ears are wound three times or folded in two, and chain stitches are applied to process the ears.
【0013】このようにして耳部を処理された生地1a
は、生地プール7を経て台8上に引き出して、生地のき
ずの有無を目視によって検査し、生地1aの先端は、横方
向搬送装置10に挿し込まれる。The dough 1a whose ears have been treated in this way
Is pulled out onto the table 8 through the dough pool 7 and visually inspected for flaws in the dough, and the tip of the dough 1a is inserted into the lateral transfer device 10.
【0014】原反保持部2に保持されている原反1が消
費されて無くなると、原反プール4に蓄えられている原
反が存在する間に、次の原反を供給し、反継ぎ装置3に
より継ぎ合わせて、原反の供給を継続する。When the original 1 held in the original holding unit 2 is consumed and runs out, while the original stored in the original pool 4 exists, the next original is supplied and spun back. The devices 3 are spliced together and the supply of the original fabric is continued.
【0015】横方向搬送装置10においては、図2の
(a)〜(j)に示すように、(a)送りローラ14を開
いた状態で原点まで移動させ、挟持装置13も検尺ローラ
82および駆動ローラ83の出口まで前進させ、(b)検尺
ローラ82および駆動ローラ83によって押し出された生地
1aの先端を、挟持装置13によって挟持し、(c)検尺ロ
ーラ82および駆動ローラ83によって、生地1aが押し出さ
れる速度よりも低速で、挟持装置13を横送りコンベア12
bの外側の原点まで後退させ、送りローラ14も横送りコ
ンベア12aの内側まで後退させたのち、(d)送りロー
ラ14を閉じて生地1aを挟み、(e)送りローラ14によっ
て押し出されてくる生地1aを引き出して、生地1aを横送
りコンベア12a、12bの間に弛ませる。In the lateral conveying device 10, as shown in FIGS. 2 (a) to 2 (j), (a) the feed roller 14 is moved to the origin while being opened, and the holding device 13 is also used as a measuring roller.
(B) The material extruded by the measuring roller 82 and the driving roller 83 while being advanced to the exit of the 82 and the driving roller 83.
The tip of the lapping device 13 is clamped by the clamping device 13, and (c) the clamping device 13 is fed at a speed lower than the speed at which the dough 1a is extruded by the measuring roller 82 and the drive roller 83.
After retreating to the origin outside the b, the feed roller 14 is also retracted to the inside of the lateral feed conveyor 12a, (d) the feed roller 14 is closed to sandwich the material 1a, and (e) the feed roller 14 pushes it out. The dough 1a is pulled out, and the dough 1a is loosened between the lateral feed conveyors 12a and 12b.
【0016】(f)検尺ローラ82によって所定の長さの
生地1aを送り出したこと検出すると、送りローラ14を開
き、(g)送りローラ14を原点まで戻したのち、横送り
コンベア12a、12bの上に押圧部材15a、15bを降下させ、
(h)ガイド91を降下させ、回転刃よりなる裁断装置9
を作動させて、生地1aを裁断する。(F) When the measuring roller 82 detects that the fabric 1a having a predetermined length has been fed, the feeding roller 14 is opened, (g) the feeding roller 14 is returned to the origin, and then the lateral feeding conveyors 12a, 12b. Down the pressing members 15a, 15b,
(H) The guide 91 is lowered and the cutting device 9 including a rotary blade
To cut the cloth 1a.
【0017】(i)ノズル16より空気を噴射して、生地
1aの両端を横送りコンベア12a、12bに揃え、(j)横送
りコンベア12a、12bと押圧部材15a、15bとの間に生地1a
を挟んだ状態で、生地1aを紙面と垂直な方向に搬送す
る。(I) Air is jetted from the nozzle 16 to give a cloth
Both ends of 1a are aligned with the horizontal feed conveyors 12a and 12b, and (j) the cloth 1a is provided between the horizontal feed conveyors 12a and 12b and the pressing members 15a and 15b.
The fabric 1a is conveyed in a direction perpendicular to the paper surface with the paper sandwiched therebetween.
【0018】図1に示すように、裁断されて横送りされ
る生地1aは、横方向に搬送中に、裾縫い装置21により裾
を三つ巻きにして二重環縫いを行ない、同時に、芯付け
縫い装置22により天を折り曲げて芯テープを挟みながら
縫い付けを行なう。As shown in FIG. 1, the material 1a, which is cut and fed laterally, is double-stitched by winding the hem three times by the hem sewing device 21 while being conveyed in the lateral direction. The sewn device 22 is used to sew while bending the top and sandwiching the core tape.
【0019】台8の上において、生地1aにきずを発見し
た場合には、上記(a)〜(e)の工程を経て、きずが
存在する部分を裁断装置9を通り越させたのち、裁断装
置9を作動させて生地を裁断し、挟持装置13および送り
ローラ14を開いて、生地を取り除く。When a flaw is found in the cloth 1a on the table 8, after passing through the steps (a) to (e), the portion where the flaw exists is passed through the cutting device 9 and then cut. The device 9 is operated to cut the dough, and the holding device 13 and the feed roller 14 are opened to remove the dough.
【0020】[0020]
【発明の効果】以上の実施例に基づく説明から明らかな
ように、この発明のカーテン縫製装置によると、原反の
カーテン地からカーテンに仕立て上げるまでの一連の工
程を自動的に行なうので、生産性が向上し、作業者の個
人差、能力差に関係なく品質の安定したカーテンに仕立
て上げることができる。As is apparent from the description based on the above embodiments, according to the curtain sewing machine of the present invention, a series of steps from the original curtain material to the finishing of the curtain are automatically performed, so that the production is performed. The quality can be improved and the curtain can be tailored to have stable quality regardless of individual differences and abilities of workers.
【図1】この発明のカーテン縫製装置の斜視図、FIG. 1 is a perspective view of a curtain sewing machine according to the present invention,
【図2】この発明のカーテン縫製装置の要部である横方
向搬送装置の各工程における側面図である。FIG. 2 is a side view in each step of the lateral conveyance device that is a main part of the curtain sewing machine of the present invention.
1 原反 1a 生地 2 原反保持部 3 反継ぎ装置 4 原反プール 5a、5b 耳サージング装置 6a、6b 耳縫い装置 7 生地プール 8 台 82 検尺ローラ 83 駆動ローラ 9 回転刃よりなる裁断装置 10 横方向搬送装置 21 裾縫い装置 22 芯付け縫い装置 1 original fabric 1a fabric 2 original fabric holding part 3 anti-joining device 4 original fabric pool 5a, 5b ear surging device 6a, 6b ear sewing device 7 fabric pool 8 units 82 measuring roller 83 drive roller 9 cutting device consisting of rotating blades 10 Lateral transfer device 21 Hem stitching device 22 Centering stitching device
───────────────────────────────────────────────────── フロントページの続き (72)発明者 頃安 新 兵庫県龍野市龍野町日飼190番地 極東産 機株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Koro Shin Shin 190, Nikkachi, Tatsuno-cho, Tatsuno-shi, Hyogo Prefecture Far East Industrial Machinery Co., Ltd.
Claims (1)
供給された原反の左右の耳を切断し、縁かがり縫いを行
なう両耳サージング装置と、両耳部に環縫いを施す両耳
縫い装置と、両耳縫いされた生地の長さを検尺する検尺
手段と、上記生地を上記検尺手段で検尺された長さに裁
断する裁断手段と、上記生地の裁断された端部を保持
し、裁断された方向と平行な方向に搬送する横方向搬送
手段と、搬送中に上記生地の裁断された一端部に裾縫い
を施す裾縫い装置と、搬送中に上記生地の他端部に芯付
け縫いを施す芯付け縫い装置とを具備することを特徴と
するカーテン縫製装置。1. A raw fabric holding section for holding and feeding a raw fabric,
Binaural surging device that cuts the left and right ears of the supplied fabric and performs overedge stitching, binaural sewing device that performs chain stitching on both ears, and length measurement of the fabric sewn on both ears Measuring means for cutting, the cutting means for cutting the dough into a length measured by the measuring means, and the cut end of the dough is held and conveyed in a direction parallel to the cutting direction. It is provided with a lateral conveying means, a hem sewing device for performing hem sewing on the cut one end of the material during transportation, and a centering sewing device for performing center sewing on the other end of the material during transportation. A curtain sewing machine characterized by the above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2494993A JPH06210084A (en) | 1993-01-21 | 1993-01-21 | Curtain sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2494993A JPH06210084A (en) | 1993-01-21 | 1993-01-21 | Curtain sewing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06210084A true JPH06210084A (en) | 1994-08-02 |
Family
ID=12152261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2494993A Pending JPH06210084A (en) | 1993-01-21 | 1993-01-21 | Curtain sewing machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06210084A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10286169A (en) * | 1997-04-14 | 1998-10-27 | Towa Eng:Kk | Method for manufacturing pleated curtains |
| JP2000218080A (en) * | 1999-02-01 | 2000-08-08 | Kyokuto Sanki Co Ltd | Sewn products manufacturing machine capable of switching width joining and core attaching operations |
| JP2001129279A (en) * | 1999-11-01 | 2001-05-15 | Kyokuto Sanki Co Ltd | Automatic original width measuring method for sewing curtain frill, original width data acquiring method and device structure of automatically measuring original width |
| JP2019218814A (en) * | 2018-06-22 | 2019-12-26 | 立川ブラインド工業株式会社 | Screen and roll screen |
| CN112796088A (en) * | 2020-12-30 | 2021-05-14 | 威海利能家纺有限公司 | Curtain production line and technological process thereof |
| CN113493965A (en) * | 2021-05-20 | 2021-10-12 | 芜湖磐搏自动化科技有限公司 | Door curtain edge covering and sewing equipment |
| RU233088U1 (en) * | 2024-10-08 | 2025-04-03 | Ольга Викторовна Луговская | CURTAIN SEWING MACHINE |
-
1993
- 1993-01-21 JP JP2494993A patent/JPH06210084A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10286169A (en) * | 1997-04-14 | 1998-10-27 | Towa Eng:Kk | Method for manufacturing pleated curtains |
| JP2000218080A (en) * | 1999-02-01 | 2000-08-08 | Kyokuto Sanki Co Ltd | Sewn products manufacturing machine capable of switching width joining and core attaching operations |
| JP2001129279A (en) * | 1999-11-01 | 2001-05-15 | Kyokuto Sanki Co Ltd | Automatic original width measuring method for sewing curtain frill, original width data acquiring method and device structure of automatically measuring original width |
| JP2019218814A (en) * | 2018-06-22 | 2019-12-26 | 立川ブラインド工業株式会社 | Screen and roll screen |
| CN112796088A (en) * | 2020-12-30 | 2021-05-14 | 威海利能家纺有限公司 | Curtain production line and technological process thereof |
| CN112796088B (en) * | 2020-12-30 | 2022-08-26 | 威海利能家纺有限公司 | Curtain production line and technological process thereof |
| CN113493965A (en) * | 2021-05-20 | 2021-10-12 | 芜湖磐搏自动化科技有限公司 | Door curtain edge covering and sewing equipment |
| RU233088U1 (en) * | 2024-10-08 | 2025-04-03 | Ольга Викторовна Луговская | CURTAIN SEWING MACHINE |
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