JPH06215853A - Method for working projection of multiple wire bundle welding base material - Google Patents
Method for working projection of multiple wire bundle welding base materialInfo
- Publication number
- JPH06215853A JPH06215853A JP2466393A JP2466393A JPH06215853A JP H06215853 A JPH06215853 A JP H06215853A JP 2466393 A JP2466393 A JP 2466393A JP 2466393 A JP2466393 A JP 2466393A JP H06215853 A JPH06215853 A JP H06215853A
- Authority
- JP
- Japan
- Prior art keywords
- base material
- wire bundle
- projection
- longitudinal direction
- length
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
Abstract
(57)【要約】
【目的】 多線束を溶接する台材において、膨らみやた
わみのない平行度の寸法精度の優れたプロジェクション
の加工方法を提供する。
【構成】 多線束を溶接する台材のプロジェクション成
形加工において、凸部長手方向長さよりも、凹部長手方
向の長さが長い上下型の組合せにて成形加工することを
特徴とする。
(57) [Summary] [Purpose] To provide a projection processing method with excellent dimensional accuracy of parallelism without swelling or bending in a base material for welding a multi-wire bundle. In a projection forming process of a base material for welding a multi-wire bundle, a combination of an upper die and a lower die whose length in the longitudinal direction of the concave portion is longer than length in the longitudinal direction of the convex portion is formed.
Description
【０００１】[0001]
【産業上の利用分野】本発明は、エンコーダ、トリマ、
ポテンショメータ他各種センサー等に用いられている多
線束摺動ブラシ用の台材のプロジェクション加工方法に
係り、特に平行度の寸法精度の優れたプロジェクション
加工方法に関するものである。BACKGROUND OF THE INVENTION The present invention relates to an encoder, a trimmer,
The present invention relates to a projection processing method of a base material for a multi-wire bundle sliding brush used in various sensors such as potentiometers, and particularly to a projection processing method having excellent parallelism dimensional accuracy.
【０００２】[0002]
【従来技術と課題】多線束摺動ブラシは、線径数十μｍ
の極細線を数本から数十本同一平面上で束ねて台材に電
気抵抗溶接にて取付け固着してなるものである。この際
電気抵抗溶接強度を強く安定させる為の工夫が種々行な
われているが、その１つとして、台材に線材長手方向に
直角のプロジェクションを設ける方法があった。2. Description of the Related Art A multi-wire bundle sliding brush has a wire diameter of several tens of μm.
A few to several tens of ultrafine wires are bundled on the same plane and attached and fixed to a base material by electric resistance welding. At this time, various efforts have been made to strongly stabilize the electric resistance welding strength. One of them is a method of providing a base material with a projection perpendicular to the longitudinal direction of the wire.
【０００３】従来、プロジェクションの加工において
は、凹部を有した上型と凸部を有した下型との上下金型
により成形加工していた。この際凹部と凸部の長さを略
同じ長さとするプロジェクション端面を剪断に近い状態
とすることにより平行度を精度良く得ようとしていた
（参考文献として特開平1-97385 号）。しかしながら、
寸法材質等によっては歪に起因した成形むらにより膨ら
みやたわみが発生し、十分な平行度とならず、この為多
線束の溶接強度が弱くばらついたり、先端部がばらけた
りという不具合となっていた。Conventionally, in the processing of projections, the upper and lower dies having a concave portion and the lower die having a convex portion are used for molding. At this time, it was attempted to obtain the parallelism with high accuracy by setting the projection end face in which the lengths of the concave portion and the convex portion are approximately the same length to be in a state close to shearing (refer to Japanese Patent Laid-Open No. 1-97385). However,
Depending on the size of the material, swelling and bending may occur due to uneven molding due to distortion, and the parallelism may not be sufficient, which causes weak welding strength of the multi-wire bundle and uneven tip parts. It was
【０００４】[0004]
【発明の目的】本発明は、多線束を溶接する台材におい
て、膨らみやたわみのない平行度の寸法精度の優れたプ
ロジェクションの加工方法を提供するものである。SUMMARY OF THE INVENTION It is an object of the present invention to provide a method of processing a projection having excellent parallelism and dimensional accuracy without bulging or bending in a base material for welding a multi-wire bundle.
【０００５】[0005]
【発明の構成】多線束を溶接する台材のプロジェクショ
ン成形加工において、凸部長手方向長さよりも、凹部長
手方向の長さが長い上下型の組合せにて成形加工するこ
とを特徴とするものである。According to the present invention, in the projection forming process of a base material for welding a multi-wire bundle, the forming process is performed by a combination of upper and lower dies having a length in the concave longitudinal direction longer than a length in the convex longitudinal direction. Is.
【０００６】[0006]
【作用】上記のように構成された本発明のプロジェクシ
ョン加工方法によれば、凸部長手方向長さよりも、凹部
長手方向の長さが長いことから成形加工時凹部両端部に
空隙ができ、プロジェクション両端部に歪が発生しない
ことから、膨らみやたわみが無い平行度の良好なプロジ
ェクションが得られるものである。According to the projection processing method of the present invention configured as described above, since the length in the recess longitudinal direction is longer than the length in the recess longitudinal direction, voids are formed at both ends of the recess during molding. Since no distortion occurs at both ends of the projection, it is possible to obtain a projection with good parallelism without bulging or bending.
【０００７】ここで、凸部に対する凹部長手方向の長さ
の長い程度は、上記成形加工時凹部両端部に空隙ができ
る程度の長さであればよくプロジェクション高さｈmmに
対して１×ｈmm位凸部の長さより長ければ効果を発揮す
るものである。Here, the length in the longitudinal direction of the concave portion with respect to the convex portion may be long enough to form voids at both ends of the concave portion during the above-mentioned molding process, and 1 × hmm relative to the projection height hmm. If it is longer than the length of the convex portion, the effect is exhibited.
【０００８】[0008]
【実施例】以下に実施例と従来例について述べる。ま
ず、実施例として材質リン青銅、板厚 0.2mmの台材１
を、図１、図２に示す如く幅 0.2mm、深さ0.08mm、長さ
６mmのかまぼこ状凹部２を有した上型３と、上底幅0.15
mm、下底幅 0.2mm、高さ0.09mm、長さ 5.1mmの台形状凸
部４を有した下型５にて成形加工してプロジェクション
６を得た。EXAMPLES Examples and conventional examples will be described below. First, as an example, base material 1 made of phosphor bronze and having a thickness of 0.2 mm
As shown in FIGS. 1 and 2, an upper die 3 having a semi-cylindrical recess 2 having a width of 0.2 mm, a depth of 0.08 mm and a length of 6 mm, and an upper bottom width of 0.15.
mm, a bottom width of 0.2 mm, a height of 0.09 mm, and a length of 5.1 mm.
【０００９】一方、従来例として実施例と同一の材質、
板厚の台材１′を図３、図４に示す如く幅 0.2mm、深さ
0.08mm、長さ5.12mmのかまぼこ状凹部２′を有した上型
３′と、上底幅0.15mm、下底幅 0.2mm、高さ0.09mm、長
さ 5.1mmの台形状凸部４′を有した下型５′にて成形加
工してプロジェクション６′を得た。On the other hand, as a conventional example, the same material as the embodiment,
As shown in Figs. 3 and 4, the base material 1'having a thickness of 0.2 mm in width and depth
Upper mold 3'having a semi-cylindrical recess 2'having a length of 0.08 mm and a length of 5.12 mm, and a trapezoidal protrusion 4'having a width of 0.15 mm at the top bottom, a width of 0.2 mm at the bottom, a height of 0.09 mm and a length of 5.1 mm. A projection 6'was obtained by molding with a lower mold 5'having a.
【００１０】然してプロジェクションの外観寸法を検査
したところ、従来例においては平行度が悪く若干くぼみ
状となっていることから平行度は平均して0.01mmであっ
たのに対して、実施例においては極めて良好で、平行度
は平均 0.003mmであった。When the external dimensions of the projection were inspected, however, the parallelism was 0.01 mm on average because the parallelism was poor in the conventional example and the shape was slightly indented. It was extremely good and the average parallelism was 0.003 mm.
【００１１】[0011]
【発明の効果】以上のように本発明のプロジェクション
加工方法によれば、成形加工時凹部両端部に空隙ができ
ることから膨らみやたわみが無い平行度の良好なプロジ
ェクションが得られるもので、もって多線束を溶接した
際、多線束の溶接強度の高く安定したまた先端部がばら
けたりすることのない外観良好な多線束摺動ブラシが得
られるという優れた効果を有するものである。As described above, according to the projection processing method of the present invention, since a gap is formed at both ends of the recess during molding, a projection with good parallelism without bulging or bending can be obtained. When the above is welded, it has an excellent effect that a multi-wire bundle sliding brush having a high welding strength of the multi-wire bundle and being stable, and having a good appearance without the tip portion being separated can be obtained.
【図１】本発明の一実施例における台材を上型、下型に
てプロジェクション成形加工を行なう状態を示す台材長
手方向と直角方向の断面図。FIG. 1 is a cross-sectional view in a direction perpendicular to a longitudinal direction of a base material showing a state in which a base material according to an embodiment of the present invention is subjected to a projection molding process with an upper die and a lower die.
【図２】図１における台材長手方向の断面図。FIG. 2 is a cross-sectional view in the longitudinal direction of the base material in FIG.
【図３】従来例における台材を上型、下型にてプロジェ
クション成形加工を行なう状態を示す台材長手方向と直
角方向の断面図。FIG. 3 is a cross-sectional view in a direction perpendicular to the longitudinal direction of the base material showing a state in which the base material in the conventional example is subjected to projection molding processing with an upper die and a lower die.
【図４】図３における台材長手方向の断面図。FIG. 4 is a cross-sectional view in the longitudinal direction of the base material in FIG.
１ 台材 ２ 凹部 ３ 上型 ４ 凸部 ５ 下型 ６ プロジェクション 1 base material 2 concave part 3 upper mold 4 convex part 5 lower mold 6 projection
Claims (1)
ン成形加工において、凸部長手方向長さよりも、凹部長
手方向の長さが長い上下型の組合せにて成形加工するこ
とを特徴とする多線束溶接用台材のプロジェクション加
工方法。1. In the projection forming process of a base material for welding a multi-wire bundle, the forming process is performed by a combination of an upper die and a lower die whose length in the longitudinal direction of the concave portion is longer than that in the longitudinal direction of the convex portion. Projection processing method of base material for wire bundle welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2466393A JPH06215853A (en) | 1993-01-20 | 1993-01-20 | Method for working projection of multiple wire bundle welding base material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2466393A JPH06215853A (en) | 1993-01-20 | 1993-01-20 | Method for working projection of multiple wire bundle welding base material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06215853A true JPH06215853A (en) | 1994-08-05 |
Family
ID=12144390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2466393A Pending JPH06215853A (en) | 1993-01-20 | 1993-01-20 | Method for working projection of multiple wire bundle welding base material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06215853A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528225A (en) * | 2012-02-09 | 2012-07-04 | 上海市特种设备监督检验技术研究院 | Sound signal transduction and prediction method of GTAW (gas tungsten arc welding) welding fusion penetration state |
| CN103481035A (en) * | 2013-09-24 | 2014-01-01 | 北京兴华机械厂 | Method for processing and forming sheet-shaped elastic electric brushes of conductive slip ring |
-
1993
- 1993-01-20 JP JP2466393A patent/JPH06215853A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528225A (en) * | 2012-02-09 | 2012-07-04 | 上海市特种设备监督检验技术研究院 | Sound signal transduction and prediction method of GTAW (gas tungsten arc welding) welding fusion penetration state |
| CN103481035A (en) * | 2013-09-24 | 2014-01-01 | 北京兴华机械厂 | Method for processing and forming sheet-shaped elastic electric brushes of conductive slip ring |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4778097A (en) | Ultrasonic wire bonding tool | |
| CN107431283B (en) | Terminal and electric wire with terminal | |
| JPS5826764B2 (en) | Manufacturing method of multi-contact spring | |
| JP2872469B2 (en) | Manufacturing method of sliding contact | |
| JP2903056B2 (en) | Spiral knife | |
| JPH0230328A (en) | Bending equipment for aluminum square pipe | |
| JPS639962Y2 (en) | ||
| JP2653293B2 (en) | Method of manufacturing brush and brush manufactured by the method | |
| JP2619525B2 (en) | Brush material for sliding | |
| JP3520299B2 (en) | Method of manufacturing brush piece for sliding | |
| JPH0587879U (en) | Circular compression connection of steel core aluminum stranded wire | |
| JP2593214B2 (en) | Electrode for welding brush wire | |
| JPS6243760Y2 (en) | ||
| JPH04138683A (en) | Manufacture of sliding brush contact | |
| JPS60227378A (en) | Multiwiper | |
| JP2733337B2 (en) | Method of manufacturing sliding brush | |
| JPS58132381A (en) | Connecting method of aluminum sheet and aluminum ribbon-like lead electric conductor | |
| JPH0376331U (en) | ||
| JPS5832178Y2 (en) | Mold | |
| JP3540722B2 (en) | Structure of capacitor element in solid electrolytic capacitor | |
| JP2721206B2 (en) | Method of manufacturing brush contacts | |
| JPH06260050A (en) | Manufacture of electric contact | |
| JPH05266748A (en) | Manufacture of mold-sealed-type sliding contact | |
| JPH0750202A (en) | Manufacture of brush piece for sliding | |
| JPH0687044U (en) | Trolley wire with alarm wire |