JPH0623321B2 - Improved cathodic deposition type electrodeposition coating composition - Google Patents
Improved cathodic deposition type electrodeposition coating compositionInfo
- Publication number
- JPH0623321B2 JPH0623321B2 JP6692786A JP6692786A JPH0623321B2 JP H0623321 B2 JPH0623321 B2 JP H0623321B2 JP 6692786 A JP6692786 A JP 6692786A JP 6692786 A JP6692786 A JP 6692786A JP H0623321 B2 JPH0623321 B2 JP H0623321B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- compound
- general formula
- acid
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004070 electrodeposition Methods 0.000 title claims description 30
- 238000000151 deposition Methods 0.000 title claims description 15
- 230000008021 deposition Effects 0.000 title claims description 15
- 239000008199 coating composition Substances 0.000 title claims description 10
- 238000000576 coating method Methods 0.000 claims description 36
- 239000011248 coating agent Substances 0.000 claims description 35
- 150000001875 compounds Chemical class 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 19
- -1 amine compound Chemical class 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000002253 acid Substances 0.000 claims description 13
- 229920000642 polymer Polymers 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 claims description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 238000005809 transesterification reaction Methods 0.000 claims description 6
- 125000003700 epoxy group Chemical group 0.000 claims description 5
- 125000004185 ester group Chemical group 0.000 claims description 5
- CABDEMAGSHRORS-UHFFFAOYSA-N oxirane;hydrate Chemical compound O.C1CO1 CABDEMAGSHRORS-UHFFFAOYSA-N 0.000 claims description 5
- 230000002378 acidificating effect Effects 0.000 claims description 4
- 239000007795 chemical reaction product Substances 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 3
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 3
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- 229910052740 iodine Inorganic materials 0.000 claims description 3
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- 229910021641 deionized water Inorganic materials 0.000 description 9
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- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 6
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- 239000011133 lead Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 4
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- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 4
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 4
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- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 150000003077 polyols Chemical group 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 229940071125 manganese acetate Drugs 0.000 description 3
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 3
- 229910000165 zinc phosphate Inorganic materials 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001339 alkali metal compounds Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000002585 base Substances 0.000 description 2
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- 239000006229 carbon black Substances 0.000 description 2
- 125000002843 carboxylic acid group Chemical group 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 229940011182 cobalt acetate Drugs 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 2
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- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
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- VPUKOWSPRKCWBV-UHFFFAOYSA-L cobalt(2+);2-hydroxypropanoate Chemical compound [Co+2].CC(O)C([O-])=O.CC(O)C([O-])=O VPUKOWSPRKCWBV-UHFFFAOYSA-L 0.000 description 1
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- 238000010828 elution Methods 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- ZQDWXGKKHFNSQK-UHFFFAOYSA-N hydroxyzine Chemical compound C1CN(CCOCCO)CCN1C(C=1C=CC(Cl)=CC=1)C1=CC=CC=C1 ZQDWXGKKHFNSQK-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010550 living polymerization reaction Methods 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920001228 polyisocyanate Chemical group 0.000 description 1
- 239000005056 polyisocyanate Chemical group 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- NVKTUNLPFJHLCG-UHFFFAOYSA-N strontium chromate Chemical compound [Sr+2].[O-][Cr]([O-])(=O)=O NVKTUNLPFJHLCG-UHFFFAOYSA-N 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、低温硬化性で塗面の平滑性と耐蝕性に優れし
かも厚膜化できる陰極析出型電着塗料組成物に関する。TECHNICAL FIELD The present invention relates to a cathodic deposition type electrodeposition coating composition which is curable at low temperature, has excellent coating surface smoothness and corrosion resistance, and can be formed into a thick film.
或る種の塩基性基を有する樹脂は、水中で陽イオン樹脂
を生じ、これを用いて電着塗装を行うときは、樹脂が陰
極に析出するこの種の陰極析出型塗料は、酸基を有する
樹脂を塩基で中和し、水溶性とした従来の、陽極析出型
電着塗料の、本質的な欠点、即ち、塗料浴への被塗物金
属の溶出およびそれに起因する各種の問題点を解決する
ことができる。A resin having a certain type of basic group produces a cationic resin in water, and when electrodeposition coating is performed using this resin, the resin is deposited on the cathode. The essential drawbacks of conventional anodic deposition type electrodeposition coatings, which are water-soluble by neutralizing the resin possessed by a base, namely the elution of the metal to be coated into the coating bath and the various problems resulting therefrom, Can be resolved.
かかる陰極析出型塗料についてこれまでに種々の提案が
なされている。Various proposals have been made so far for such a cathodic deposition type paint.
近年、省エネルギー、省力化の観点から低温焼付にす
る、電着塗膜を厚膜化し中塗り工程をはぶく、電着塗膜
の表面を平滑にして水研ぎ工程をはぶくなどのことが望
まれている。In recent years, from the viewpoint of energy saving and labor saving, it is desired to perform low temperature baking, thicken the electrodeposition coating film to avoid the intermediate coating step, smooth the surface of the electrodeposition coating film to remove the water polishing step, etc. There is.
特に低温硬化性の優れた陰極析出型電着組成物としてポ
リブタジエンのような不飽和基含有高分子化合物をエポ
キシ化したものにアミノ基と反応性の高いアクリル(メ
タクリル)性二重結合を導入した型が提案されている
(特開昭56−151777)がこの酸化重合硬化型で
は電着塗膜を厚膜化した場合塗膜の内部硬化が不充分
で、実用的な防蝕性、物理性などの特性を満足させな
い。In particular, as a cathodic deposition type electrodeposition composition with excellent low-temperature curability, an acrylic (methacrylic) double bond with high reactivity with an amino group was introduced into an epoxy group-containing polymer compound such as polybutadiene that was epoxidized. A mold has been proposed (Japanese Patent Laid-Open No. 56-151777), but in this oxidation polymerization curing type, when the electrodeposition coating film is thickened, the internal curing of the coating film is insufficient, and practical corrosion resistance, physical properties, etc. Does not satisfy the characteristics of.
本発明者らは種々の研究をした結果、特定の酸化重合能
を有する樹脂にエステル交換反応によって架橋硬化し得
るエステル基を含有する化合物を混合させ酸化重合硬化
とエステル交換架橋硬化を併用することにより、塗膜の
内部硬化性を改良し、低温硬化性で塗膜の平滑性と耐蝕
性に優れしかも厚膜化できる陰極析出型電着塗料が得ら
れることを見い出し本発明に到達した。As a result of various studies, the present inventors have found that a resin having a specific oxidative polymerization ability is mixed with a compound containing an ester group capable of being crosslinked and hardened by a transesterification reaction, and oxidative polymerization and transesterification crosslinking are used together. As a result, the inventors have found that a cathodic deposition type electrodeposition coating composition is obtained which improves the internal curability of the coating film, is low-temperature curable, has excellent smoothness and corrosion resistance of the coating film, and can be thickened.
本発明の目的は低温硬化性で塗面の平滑性と耐蝕性が優
れ、しかも厚膜化できる陰極析出型電着塗料を提供する
ことにある。An object of the present invention is to provide a cathodic deposition type electrodeposition coating composition which is curable at a low temperature, has excellent smoothness and corrosion resistance on the coated surface, and can be formed into a thick film.
すなわち本発明は、(A)500〜5000の分子量で5
0〜500のヨウ素価の炭素−炭素二重結合およびオキ
シラン酸素を0.5〜12重量%有する高分子化合物100
g当たり 一般式 〔式中R1およびR2はその一部がヒドロキシル基で置換
されていても良い炭素数1〜20の炭化水素を表わし、
ただしR1とR2は環構造を取ることができ、環構造中に
は不飽和基を含むことができる。〕で表わされるアミン
化合物を30〜300ミリモルおよび一般式 〔式中R3およびR4は水素原子またはメチル基を表わ
す。〕 で表わされるα、β不飽和カルボン酸0〜200ミリモ
ルの反応生成物100重量部 (B)一般式 〔式中R5、R6は水素原子または炭素数1〜10のアル
キル基、nは1ないし20好ましくは1ないし10の整
数を表わす〕 で表わされるエポキシ樹脂のエポキシ基の実質的に全て
を一般式 〔式中、R1およびR2はその一部がヒドロキシル基で置
換えされていても良い炭素数1〜20の炭化水素を表わ
し、ただしR1とR2は環構造を取ることができ、環構造
中には不飽和基を含むことができる。〕で表わされるア
ミン化合物及び/又は一般式 〔式中R3およびR4は水素原子またはメチル基を表わ
す。〕で表わされるα、β不飽和カルボン酸の反応生成
物0〜150重量部。That is, the present invention provides (A) 5 with a molecular weight of 500 to 5000.
Polymer compound 100 having a carbon-carbon double bond having an iodine value of 0 to 500 and 0.5 to 12% by weight of oxirane oxygen
General formula per g [Wherein R 1 and R 2 represent a hydrocarbon having 1 to 20 carbon atoms, a part of which may be substituted with a hydroxyl group,
However, R 1 and R 2 can have a ring structure, and an unsaturated group can be contained in the ring structure. ] The amine compound represented by [In the formula, R 3 and R 4 represent a hydrogen atom or a methyl group. ] 100 parts by weight of a reaction product of an α, β unsaturated carboxylic acid represented by [Wherein R 5 and R 6 represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and n represents an integer of 1 to 20 and preferably 1 to 10], and substantially all of the epoxy groups of the epoxy resin represented by General formula [Wherein R 1 and R 2 represent a hydrocarbon having 1 to 20 carbon atoms, part of which may be substituted with a hydroxyl group, provided that R 1 and R 2 may have a ring structure, The structure may contain unsaturated groups. ] And / or the general formula [In the formula, R 3 and R 4 represent a hydrogen atom or a methyl group. ] The reaction product of the alpha, beta unsaturated carboxylic acid represented by 0 to 150 parts by weight.
(C)ポリカルボン酸の非酸性ポリエステル化合物であっ
て塗膜の焼付加熱時に上記(A)(B)成分中のヒドロキシル
基とエステル交換反応によって架橋硬化し得るエステル
基を1分子中に2ヶ所以上含有する化合物5〜200重
量部を含有する陰極析出型電着塗料組成物である。(C) A non-acidic polyester compound of polycarboxylic acid, which has two ester groups in one molecule which can be cross-linked and cured by a transesterification reaction with the hydroxyl groups in the above components (A) and (B) when the coating film is heated by heat. It is a cathodic deposition type electrodeposition coating composition containing 5 to 200 parts by weight of the above compound.
本発明の(A)成分の出発原料である500〜5,000の分子量
で50〜500のヨウ素価の炭素一炭素二重結合を有する高
分子化合物は従来公知の方法で製造される。The polymer compound having a carbon-carbon double bond with a molecular weight of 500 to 5,000 and an iodine value of 50 to 500, which is the starting material of the component (A) of the present invention, can be produced by a conventionally known method.
すなわちアルカリ金属または有機アルカリ金属化合物触
媒として炭素数4〜10の共役ジオレフィン単独、ある
いはこれらのジオレフィン同志、あるいは共役ジオレフ
ィンに対して50モル%以下の量の芳香族ビニルモノマ
ー、例えばスチレン、α−メチルスチレン、ビニルトル
エンまたはジビニルベンゼン、とを0℃〜100℃の温
度でアニオン重合または共重合させる方法が代表的な製
造方法である。この場合分子量を制御し、ゲル分などの
少ない、淡色の低重合体を得るためにはべンジルナトリ
ウムのような有機アルカリ金属化合物を触媒とし、アル
キルアリール基を有する化合物、例えばトルエンを連鎖
移動剤とする連鎖移動重合法(米国特許第378909
0号)あるいはテトラヒドロフラン溶媒中でナフタリン
のような多環芳香族化合物を活性剤とし、ナトリウムの
ようなアルカリ金属を触媒とするリビング重合法(特公
昭42−17485号、同43−27432号)あるい
はトルエン、キシレンのような芳香族炭化水素を溶媒と
し、ナトリウムのようなアルカリ金属の分散体を触媒と
し、ジオキサンのようなエーテル類を添加して分子量を
制御する重合法(特公昭32−7446号、同38−1
245号、同34−10188号)などが好適な製造方
法である。That is, as the alkali metal or organic alkali metal compound catalyst, a conjugated diolefin having 4 to 10 carbon atoms alone, or these diolefins, or an aromatic vinyl monomer in an amount of 50 mol% or less with respect to the conjugated diolefin, for example, styrene, A typical production method is a method of anionic polymerization or copolymerization with α-methylstyrene, vinyltoluene or divinylbenzene at a temperature of 0 ° C to 100 ° C. In this case, in order to control the molecular weight and obtain a light-colored low polymer with less gel content, an organic alkali metal compound such as sodium benzyl is used as a catalyst, and a compound having an alkylaryl group, such as toluene, is chain-transferred. Chain Transfer Polymerization Method Using Agent (US Patent No. 378909)
No. 0) or a living polymerization method in which a polycyclic aromatic compound such as naphthalene is used as an activator in a tetrahydrofuran solvent and an alkali metal such as sodium is used as a catalyst (Japanese Patent Publication Nos. 42-17485 and 43-27432). Polymerization method in which aromatic hydrocarbons such as toluene and xylene are used as a solvent, a dispersion of an alkali metal such as sodium is used as a catalyst, and ethers such as dioxane are added to control the molecular weight (Japanese Patent Publication No. 32-7446). , Ibid 38-1
Nos. 245 and 34-10188) are suitable production methods.
また8族金属例えばコバルトまたはニッケルのアセチル
アセトナート化合物およびアルキルアルミニウムハロゲ
ニドを触媒とする配位アニオン重合によって製造される
(特公昭45−507号、同46−80300号)低重
合体も用いることができる。Further, a low polymer produced by coordinated anionic polymerization using an acetylacetonate compound of a Group 8 metal such as cobalt or nickel and an alkylaluminum halogenide as a catalyst (Japanese Patent Publication Nos. 45-507 and 46-80300) is also used. You can
本発明の(A)成分は前記不飽和化合物を過酸化水素、過
酢酸等の過酸化物を用いて公知の方法でエポキシ化しオ
キシラン酸素基を酸素として0.5〜12重量%導入した後
一般式 〔式中R1及びR2は前記と同じ〕 で表わされるアミン化合物を溶媒の存在下あるいは不存
在下で50〜200℃の温度で反応させた後、一般式 〔式中R3およびR4は前記と同じ〕 で示されα、β不飽和カルボン酸を100〜200℃で
反応させることによって製造される。The component (A) of the present invention is epoxidized by a known method using a peroxide such as hydrogen peroxide or peracetic acid as the unsaturated compound, and after introducing 0.5 to 12% by weight of the oxirane oxygen group as oxygen, the general formula [Wherein R 1 and R 2 are the same as above], after reacting the amine compound in the presence or absence of a solvent at a temperature of 50 to 200 ° C. [Wherein R 3 and R 4 are the same as the above] and are produced by reacting an α, β unsaturated carboxylic acid at 100 to 200 ° C.
オキシラン酸素の含量は0.5〜12重量%好ましくは2〜
10重量%であり、これより少ない場合、アミンの付加
が不足で水溶解性が不充分で塗料として好ましくない。The oxirane oxygen content is 0.5 to 12% by weight, preferably 2 to
If the amount is less than 10% by weight, the addition of amine is insufficient and the water solubility is insufficient, which is not preferable as a coating material.
またこれより多いと未反応エポキシ基が多量に残り塗料
の安定性を悪くする。On the other hand, if the amount is larger than this, a large amount of unreacted epoxy groups remain and the stability of the paint is deteriorated.
反応に用いられるアミンの例としてはジメチルアミン、
ジエチルアミンなどの脂肪族アミン類、メチルエタノー
ルアミン、ジエタノールアミンなどのアルカノールアミ
ン類、モルホリン、ピペリジンなどの環状アミン類など
をあげることができる。Examples of amines used in the reaction include dimethylamine,
Examples thereof include aliphatic amines such as diethylamine, alkanolamines such as methylethanolamine and diethanolamine, and cyclic amines such as morpholine and piperidine.
付加させるアミン量はエポキシ化高分子化合物100g
当り30〜300ミリモル好ましくは50〜200ミリ
モルである。The amount of amine added is 100 g of epoxidized polymer compound
30 to 300 mmol, preferably 50 to 200 mmol.
α、β不飽和カルボン酸の例としてはアクリル酸、メタ
クリル酸およびクロトン酸をあげることができる。Examples of α, β unsaturated carboxylic acids include acrylic acid, methacrylic acid and crotonic acid.
付加させるα、β不飽和カルボン酸量がエポキシ化高分
子化合物100g当りカルボン酸量として0〜200ミ
リモル好ましくは50〜150ミリモル用いることがで
きる。The amount of α, β unsaturated carboxylic acid to be added is 0 to 200 mmol, preferably 50 to 150 mmol, as the amount of carboxylic acid per 100 g of the epoxidized polymer compound.
本発明の(B)成分は、一般式 〔式中R5とおよびR6は前記と同じ〕 で表わされるジグリシジル化合物に温度0〜200℃、
好ましくは50〜150℃で一般式 〔式中R1およびR2は前記と同じ〕で表わされるアミン
化合物をグリシジル化合物1モルに対して実質的に2モ
ル(1.8〜2.0モル)反応させることにより得られる。The component (B) of the present invention has the general formula [Wherein R 5 and R 6 are the same as above], the diglycidyl compound is represented by a temperature of 0 to 200 ° C.,
The general formula is preferably at 50 to 150 ° C. It can be obtained by reacting an amine compound represented by the formula [wherein R 1 and R 2 are the same as above] with substantially 2 mol (1.8 to 2.0 mol) per 1 mol of the glycidyl compound.
反応に用いられるアミンの例としてはジメチルアミン、
ジエチルアミン等の脂肪族アミン類、メチルエタノール
アミン、ジエタノールアミンなどのアルカノールアミン
類モルホリン、ピペリジンなどの環状アミン類などをあ
げることができる。Examples of amines used in the reaction include dimethylamine,
Examples thereof include aliphatic amines such as diethylamine, alkanolamines such as methylethanolamine and diethanolamine, morpholine, cyclic amines such as piperidine.
また、上記ジグリシジル化合物に温度0〜200℃、好
ましくは50〜150℃で一般式 〔式中、R3およびR4は水素原子またはメチル基を表わ
す〕 で示されるα、β不飽和モノカルボン酸、例えばアクリ
ル酸、メタクリル酸、クロトン酸などをジグリシジル化
合物1モルに対して実質的に2モル(1.8〜2.0モル)反応さ
せることによっても成分(B)は製造できる。In addition, the above diglycidyl compound has a general formula at a temperature of 0 to 200 ° C, preferably 50 to 150 ° C. [Wherein R 3 and R 4 represent a hydrogen atom or a methyl group], and α or β unsaturated monocarboxylic acid, for example, acrylic acid, methacrylic acid, crotonic acid or the like, is substantially added to 1 mol of the diglycidyl compound. The component (B) can also be produced by reacting with 2 mol (1.8 to 2.0 mol).
また、上記グリシジル化合物に部分的にアミン化合物を
反応させた後、残りのグリシジル基にα、β不飽和モル
カルボン酸を反応させてもよい。Further, after partially reacting the glycidyl compound with an amine compound, the remaining glycidyl group may be reacted with an α, β unsaturated molar carboxylic acid.
α、β、不飽和モルカルボン酸の反応を行うにあたって
は副反応を防止するためハイドロキノン、メトキノン、
N−フェニル・N′−イソプロピル−P−フェニレンジ
アミン、P−ベンゾキノンなどのラジカル重合禁止剤を
0.01〜1.0重量%添加し、第三級アミン類や第四級アン
モニウム塩類などの適当な触媒を用いることが好まし
い。また、溶媒の存在下、非存在下で反応を行うことが
できるが溶媒を使用する場合には反応に対して不活性で
あり、電着塗料に使用できる溶媒、例えばエチルセロソ
ルブ、ブチルセロソルブ、酢酸エチルセロソルブ、MI
BKなどを適量使用し、反応後除去することなく、その
まま(A)成分および(C)成分と混合して電着塗料に利用す
ることが実用上有利である。In carrying out the reaction of α, β and unsaturated molar carboxylic acid, in order to prevent side reactions, hydroquinone, methoquinone,
Use radical polymerization inhibitors such as N-phenyl / N'-isopropyl-P-phenylenediamine and P-benzoquinone.
It is preferable to add 0.01 to 1.0% by weight and use a suitable catalyst such as a tertiary amine or a quaternary ammonium salt. Further, the reaction can be carried out in the presence or absence of a solvent, but when a solvent is used, it is inactive to the reaction, and a solvent that can be used in the electrodeposition coating, for example, ethyl cellosolve, butyl cellosolve, ethyl acetate. Cellosolve, MI
It is practically advantageous to use an appropriate amount of BK or the like and mix it with the components (A) and (C) as it is without removing it after the reaction and use it as an electrodeposition coating composition.
本発明において上記ジグリシジル化合物のエポキシ基 が実質的に残存しないようにカルボン酸基と反応して 基に変換されることが好ましい。In the present invention, the epoxy group of the above diglycidyl compound React with the carboxylic acid group so that It is preferably converted into a group.
基が多量に残存するならば、この基は、後に酸を加えて
水溶化する際に成分(A)の有する塩基性基と不都合な反
応をし、ゲル化を起こす結果、粘度が高くなりすぎて水
溶化に支障をきたすたとえば水溶化ができた場合でも水
溶液が経時変化を起こし、一定の電着特性、あるいは電
着塗膜が得られないなどの欠点を生じる。 If a large amount of the group remains, this group causes an unfavorable reaction with the basic group contained in the component (A) when it is solubilized by adding an acid later and causes gelation, resulting in too high viscosity. As a result, the aqueous solution changes with time even if it can be solubilized, resulting in certain electrodeposition characteristics or the inability to obtain an electrodeposition coating film.
成分(B)の含有量は、成分(A)の100重量部に対し、0
〜150重量部、好ましくは30〜100重量部の範囲
である。The content of the component (B) is 0 with respect to 100 parts by weight of the component (A).
To 150 parts by weight, preferably 30 to 100 parts by weight.
成分(B)の含有量がこれより多いと、水分散性を悪化さ
せる。When the content of the component (B) is higher than this, water dispersibility is deteriorated.
本発明の成分(C)はポリカルボン酸の非酸性ポリエステ
ル化合物であって、塗膜の焼付加熱時に上記(A)(B)成分
中のヒドロキシル基とエステル交換反応によって架橋硬
化し得るエステル基1分子当り2個以上含有する化合物
であり、これを含有させると塗料の流動性が改善され塗
膜の平滑性および硬化性特に塗膜の内部の硬化性が改善
され厚膜化した場合の防蝕性、物理性などの塗膜性能に
特に好ましい結果を与える。The component (C) of the present invention is a non-acidic polyester compound of polycarboxylic acid, and an ester group 1 which can be crosslinked and cured by a transesterification reaction with the hydroxyl group in the above components (A) and (B) when the coating film is heated by heat. It is a compound containing two or more per molecule, and when it is contained, the fluidity of the coating is improved and the smoothness and curability of the coating film are improved, especially the curability inside the coating film is improved and the corrosion resistance when thickened. In particular, it gives particularly preferable results to coating film performance such as physical properties.
成分(C)の含有量は5〜200重量部、好ましくは10
〜100重量部の範囲である。The content of the component (C) is 5 to 200 parts by weight, preferably 10
To 100 parts by weight.
成分(C)の含有量が、これより少ないと平滑性と硬化性
の改善が十分でなく、実用的な塗膜の性能が得られな
い。また、これより多いと水分散性を悪化させる。If the content of the component (C) is less than this, smoothness and curability are not sufficiently improved, and practical performance of the coating film cannot be obtained. Further, if it is more than this, water dispersibility is deteriorated.
上記成分(C)は 一般式 〔式中nは1と5の間の値をもち、R7は1個から8個
までの炭素原子をもつモノアルコール基、または1つま
たはそれ以上のカルボン酸基と反応後残存しているポリ
オール基、またはポリアミン基、またはポリエポキシ化
合物の基、またはポリイソシアネート基であり、R8は
1個から8個の炭素原子をもつ直鎖または枝分れアルキ
ル基である。〕で表わされる化合物であり、上記化合物
を得るための好ましい例としては、マロン酸とメタノー
ル、エタノール、プロパノールなどのモノアルコールと
のジエステル化合物グリコール、グリセリン、トリメチ
ロールプロパンなどのポリオールとをジエステル化合物
1モルとポリオールのヒドロキシル基が1モルの割合で
混合しアルコールを留去しながらエステル交換反応をお
こなって得られる。The above component (C) has the general formula Wherein n has a value between 1 and 5 and R 7 remains after reaction with a monoalcohol group having from 1 to 8 carbon atoms, or with one or more carboxylic acid groups. It is a polyol group, or a polyamine group, or a group of a polyepoxy compound, or a polyisocyanate group, and R 8 is a linear or branched alkyl group having 1 to 8 carbon atoms. ] As a preferred example for obtaining the above compound, a diester compound of malonic acid and a monoalcohol such as methanol, ethanol or propanol, a glycol such as glycol, glycerin or trimethylolpropane is used as a diester compound 1 It can be obtained by carrying out a transesterification reaction while mixing moles and hydroxyl groups of the polyol in a proportion of 1 mole and distilling off the alcohol.
または上記ポリオールのかわりにエチレンジアミン、ヘ
キサメチレンジアミンの如きポリアミンを使用して上記
マロン酸ジエステル化合物と混合してアルコールを留去
しながら反応を行うことによっても得られる。Alternatively, a polyamine such as ethylenediamine or hexamethylenediamine may be used in place of the above-mentioned polyol, mixed with the above-mentioned malonic acid diester compound, and the reaction may be carried out while distilling off the alcohol.
また上記以外の成分(C)の化合物としてポリカルボン酸
の非酸性ポリエステル化合物であってβ−ヒドロキシル
基、β−アルコキシル基、β−エステル基、β−アミド
基、γ−ヒドロキシル基、γ−エステル基、δ−ヒドロ
キシル基およびこれらの混合からなる置換基によって置
換されたエステル基を1分子中に少なくとも2個以上有
する化合物であり、特に好ましい置換基は、β−ヒドロ
キシル基、β−アルコキシル基である。Further, as a compound of the component (C) other than the above, it is a non-acidic polyester compound of polycarboxylic acid, and is β-hydroxyl group, β-alkoxyl group, β-ester group, β-amide group, γ-hydroxyl group, γ-ester. Group, a δ-hydroxyl group, and a compound having at least two or more ester groups in one molecule, which are substituted with a substituent consisting of a mixture thereof, and particularly preferable substituents are β-hydroxyl group and β-alkoxyl group. is there.
上記化合物を得るための適当なポリカルボン酸又は酸無
水物の例としてはアジピン酸、アゼライン酸、フタール
酸、フマール酸、イタコン酸、無水コハク酸、無水フタ
ール酸、テトラヒドロ無水フタール酸、無水マレイン
酸、無水トリメリット酸などであり、また上記酸のカル
ボキシル基の一部を2又はそれ以上の官能度を有するポ
リオールと反応して得られるポリカルボン酸、例えばア
ジピン酸とトリメチロールプロパン3:1のモル比で反
応させたものなどであるβ−ヒドロキシル基で置換され
たエステルを得るためには、上記ポリカルボン酸に1−
2エポキシブタン、プロピレンオキサイド、バーサテッ
ク酸グリジルエステルなどのモノエポキシド又はエチレ
ングリコール、プロピレングリコールなどの1−2グリ
コール類をエステル化反応することによって得られる。Examples of suitable polycarboxylic acids or acid anhydrides for obtaining the above compounds include adipic acid, azelaic acid, phthalic acid, fumaric acid, itaconic acid, succinic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, maleic anhydride. , Trimellitic anhydride, etc., and a polycarboxylic acid obtained by reacting a part of the carboxyl group of the above acid with a polyol having a functionality of 2 or more, such as adipic acid and trimethylolpropane 3: 1. In order to obtain an ester substituted with a β-hydroxyl group, such as those reacted in a molar ratio, 1-
It can be obtained by esterifying a monoepoxide such as 2 epoxybutane, propylene oxide and glycidyl versatate, or a 1-2 glycol such as ethylene glycol and propylene glycol.
β−アルコキシル基で置換されたエステルを得るために
は、上記ポリカルボン酸にエチルセロソルブ、ブチルセ
ロソルブフェニルセロソルブ、メチルセロソルブ、イソ
プロピルセロソルブなどの1,2−グリコールモノエー
テルをエステル化反応することによって得られる本発明
において成分(A)、成分(B)および成分(C)からなる組成
物を水溶化または水分散化するためには成分(A)、成分
(B)および成分(C)をあらかじめ混合した後、成分(A)の
アミノ基に対して0.1〜2.0好ましくは0.2〜1.0モル当量
の蟻酸、酢酸、プロピオン酸、乳酸などの水溶性の有機
酸で中和し、水溶化することが好ましい。In order to obtain an ester substituted with a β-alkoxyl group, it can be obtained by subjecting the above polycarboxylic acid to an esterification reaction with 1,2-glycol monoether such as ethyl cellosolve, butyl cellosolve phenyl cellosolve, methyl cellosolve and isopropyl cellosolve. Component (A), component (A), component (A), component (B) and component (C) in order to be water-soluble or water-dispersible in the present invention.
(B) and component (C) are mixed in advance, and then 0.1 to 2.0, preferably 0.2 to 1.0 molar equivalents of formic acid, acetic acid, propionic acid, water-soluble organic acid such as lactic acid relative to the amino group of component (A) It is preferable to neutralize with and water-solubilize.
本発明の組成物(A)、(B)および(C)を水に溶解または分散
させるにあたり、溶解または分解を容易にし、水溶液の
安定性を向上させ、樹脂の流動性を改善し、塗膜の平滑
性を改善するなどの目的で、水溶性でありしかも各樹脂
組成物を溶解しうるエチルセロソルブ、プロピルセロソ
ルブ、ブチルセロソルブ、エチレングリコールジメチル
エーテル、ジエチレングリコールジメチルエーテル、ジ
アセトンアルコール、4−メトキシ−4−メチルペンタ
ノン−2、メチルエチルケトンなどの有機溶剤を各樹脂
組成物100重量部当り10〜100重量部使用するこ
とが好ましい。In dissolving or dispersing the composition (A), (B) and (C) of the present invention in water, it facilitates dissolution or decomposition, improves the stability of the aqueous solution, improves the fluidity of the resin, the coating film For the purpose of improving the smoothness of the composition, ethyl cellosolve, propyl cellosolve, butyl cellosolve, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diacetone alcohol, 4-methoxy-4-methyl, which is water-soluble and can dissolve each resin composition. It is preferable to use 10 to 100 parts by weight of an organic solvent such as pentanone-2 and methyl ethyl ketone per 100 parts by weight of each resin composition.
本発明の陰極析出型電着塗料組成物にはさらに硬化の触
媒として金属、例えば鉛、亜鉛、鉄、錫、マンガン、コ
バルトの塩又は錯体を配合することができる。The cathodic deposition type electrodeposition coating composition of the present invention may further contain a metal or a salt or complex of lead, zinc, iron, tin, manganese or cobalt as a curing catalyst.
適当な例としてはオクチル酸鉛、ナフテン酸鉛、オクチ
ル酸亜鉛、酢酸マンガン、乳酸マンガン、酢酸コバル
ト、乳酸コバルトなどがあげられる。Suitable examples include lead octylate, lead naphthenate, zinc octylate, manganese acetate, manganese lactate, cobalt acetate, cobalt lactate and the like.
本発明の陰極析出型電着塗料組成物にはさらに適当な顔
料を配合することができる例えば酸化鉄、酸化鉛、スト
ロンチウムクロメート、カーボンブラック、二酸化チタ
ン、タルク、珪酸アルミニウム、硫酸バリウムの如き顔
料の一種またはそれ以上を配合することができる。The cathodic deposition type electrodeposition coating composition of the present invention may be further blended with a suitable pigment, for example, iron oxide, lead oxide, strontium chromate, carbon black, titanium dioxide, talc, aluminum silicate, barium sulfate. One or more can be mixed.
これらの顔料はそのまま本発明の組成物に添加できる
が、あらかじめ、成分(A)を中和し水に分散または水溶
液化したものの一部分に多量の顔料を加えて混合し、ペ
ースト状のマスターバツチとしたものを得、このペース
ト状の顔料を組成物に添加することができる。These pigments can be added as they are to the composition of the present invention.However, a large amount of pigment is added to a part of the component (A) which has been neutralized and dispersed or made into an aqueous solution in advance to form a paste-like master batch. The obtained pigment can be added to the composition.
次に実施例および比較例により本発明を更に具体的に説
明する。なお実施例および比較例の塗膜の物性テストは
JIS−K−5400に準じて行った。Next, the present invention will be described more specifically with reference to Examples and Comparative Examples. The physical property tests of the coating films of Examples and Comparative Examples were performed according to JIS-K-5400.
製造例1〔成分(A)の製造〕 日石ポリブタジエンB−2000(数平均分子量200
0、1.2結合65%)を過酢酸を用いてエポキシ化し、
オキシラン酸素含有量6.4重量%のエポキシ化ポリブタ
ジエン(E1)を製造した。このエポキシ化ポリブタジ
エン(E1)2,000gおよびエチルセロソルブ711.7gを5リ
ットルオートクレーブに仕込んだ後、ジメチルアミン140.0
gを加え、150℃で5時間反応させた後、未反応アミ
ンを留去し、ポリブタジエンのアミン付加物の溶液(E
A)を製造した。Production Example 1 [Production of Component (A)] Nisseki Polybutadiene B-2000 (number average molecular weight 200)
0, 1.2 bond 65%) is epoxidized with peracetic acid,
Epoxidized polybutadiene (E 1 ) with an oxirane oxygen content of 6.4% by weight was prepared. After charging 2,000 g of this epoxidized polybutadiene (E 1 ) and 711.7 g of ethyl cellosolve into a 5 liter autoclave, dimethylamine 140.0
g, and after reacting at 150 ° C. for 5 hours, the unreacted amine was distilled off, and a solution of the amine adduct of polybutadiene (E
A) was produced.
次に上記溶液(EA)1423.5g、アクリル酸79.3g、ハイ
ドロキシン7.6gおよびエチルセロソルブ26.4gの混合物
を添加し、さらに120℃で3時間45分反応させて本
発明の成分(A)の樹脂溶液(A1)を製造した。このもの
のアミン価は98.1ミリモル/100g、酸価は5.3ミリモル
/100gそして固形分濃度は75.0重量%であった。Next, a mixture of 1423.5 g of the above solution (EA), 79.3 g of acrylic acid, 7.6 g of hydroxine and 26.4 g of ethyl cellosolve was added, and the mixture was further reacted at 120 ° C. for 3 hours and 45 minutes to obtain the resin of the component (A) of the present invention. A solution (A 1 ) was prepared. This had an amine value of 98.1 mmol / 100 g, an acid value of 5.3 mmol / 100 g, and a solid content concentration of 75.0% by weight.
製造例2〔成分(A)の製造〕 日石ポリブタジエンB−1800(数平均分子量180
0、1.2結合64%)を過酢酸を用いてエポキシ化し、
オキシラン酸素含有量6.5重量%のエポキシ化ポリブタ
ジエン(E2)を製造した。Production Example 2 [Production of Component (A)] Nisseki Polybutadiene B-1800 (number average molecular weight 180
0, 1.2 bond 64%) is epoxidized with peracetic acid,
Epoxidized polybutadiene (E 2 ) with an oxirane oxygen content of 6.5% by weight was prepared.
このエポキシ化ポリブタジエン(E2)1,000gおよびエ
チルセロソルブ377gおよびメチルエタノールアミン131.
0gを3リットルセパラブルフラスコに仕込み、170℃で6
時間反応させた。1,000 g of this epoxidized polybutadiene (E 2 ) and 377 g of ethyl cellosolve and 131.
Charge 0g into a 3 liter separable flask and mix at 170 ° C for 6
Reacted for hours.
反応後、120℃まで冷却し、アクリル酸81.4g、ハイ
ドロキシン8.8gおよびエチルセロソルブ27.1gの混合物
を加え、120℃で4時間反応させて本発明の成分Aの
樹脂溶液(A2)を製造した。After the reaction, the mixture was cooled to 120 ° C., a mixture of 81.4 g of acrylic acid, 8.8 g of hydroxin and 27.1 g of ethyl cellosolve was added, and the mixture was reacted at 120 ° C. for 4 hours to prepare a resin solution (A 2 ) of component A of the present invention. did.
このもののアミン価は108.1ミリモル/100g、酸価は9・9ミリモル/
100g、そして固形分濃度は75重量%であった。The amine value of this product is 108.1 mmol / 100g, and the acid value is 9.9 mmol /
100 g, and the solid content concentration was 75% by weight.
製造例3〔成分(B)の製造〕 ビスフェノールAとエピクロルヒドリンをアルカリ触媒
の存在下で反応させて得た下記化合物 として、エポキシ当量950を持つビスフェノールタイ
プエポキシ樹脂〔商品名エピコート1004油化シェル
エポキシ(株)製〕1,000gをエチルセロソルブ342.3gに
溶解し、アクリル酸72g、ハイドロキノン10gおよびN、
Nジメチルアミノエタノールを5g添加し、120℃に加
熱して3時間反応させ、本発明の成分(B)の樹脂溶液
(B1)を合成した。Production Example 3 [Production of Component (B)] The following compound obtained by reacting bisphenol A with epichlorohydrin in the presence of an alkali catalyst. As a solution, 1,000 g of a bisphenol type epoxy resin having an epoxy equivalent of 950 (trade name Epicoat 1004 manufactured by Yuka Shell Epoxy Co., Ltd.) is dissolved in 342.3 g of ethyl cellosolve, and 72 g of acrylic acid, 10 g of hydroquinone and N,
N dimethylaminoethanol (5 g) was added, the mixture was heated to 120 ° C. and reacted for 3 hours to synthesize a resin solution (B 1 ) of the component (B) of the present invention.
製造例4〔成分(B)の製造〕 ビスフェノールAとエピクロルヒドリンをアルカリ触媒
の存在の下で反応させて得た下記化合物 として、エポキシ当量450を持つビスフェノールタイ
プエポキシ樹脂〔商品名エピコート1001油化シェル
エポキシ(株)製〕1,000gをMIBK407gに溶解し、ジ
エタノールアミン211gを添加して100℃で3時間反応
させ、本発明の成分(B)の樹脂溶液(B2)を製造し
た。Production Example 4 [Production of Component (B)] The following compound obtained by reacting bisphenol A with epichlorohydrin in the presence of an alkali catalyst. As a bisphenol type epoxy resin having an epoxy equivalent of 450 (trade name: Epicoat 1001 manufactured by Yuka Shell Epoxy Co., Ltd.), 1,000 g was dissolved in 407 g of MIBK, 211 g of diethanolamine was added, and the mixture was reacted at 100 ° C. for 3 hours, A resin solution (B 2 ) of component (B) was produced.
このもののアミン価は129ミリモル/100gで固形分濃度は75.0
重量%であった。The amine value of this product is 129 mmol / 100g, and the solid content concentration is 75.0.
% By weight.
製造例5〔成分(C)の製造〕 マロン酸ジエチルエステル480gとトリメチロールプロパ
ン134gを混合物し脱エタノール反応を行いながら徐々に
165℃まで昇温し、その後135gのエタノールが留出す
るまで保持する。Production Example 5 [Production of Component (C)] Mixing 480 g of malonic acid diethyl ester and 134 g of trimethylolpropane and gradually raising the temperature to 165 ° C. while carrying out the ethanol removal reaction, and then holding until 135 g of ethanol is distilled off. .
次に真空度を上げて揮発性成分を留出させた後110℃
まで冷却しエチルセロソルブ156gを加えて固形分濃度7
5%の本発明の成分(C)の樹脂溶液(C1)を製造し
た 製造例6〔成分(C)の製造〕 無水トリメリット酸129gとバーサテック酸グリシジルエ
ステル(カージューラE−10油化シェル(株)製〕50
0gを混合し、90℃まで加熱を行った。蒸発反応が始まり
温度は180℃まで上昇した。混合物を140℃まで冷
却し、触媒としてべンジルジメチルアミン2gを添加
し、140℃で4時間反応を行った。この時の酸価は2ミ
リモル/100gであった。この反応物を130℃まで冷却しエ
チルセロソルブ922gを添加して固形分濃度75%の本発
明の成分(C)の樹脂溶液(C2)を製造した。Next, after raising the degree of vacuum to distill off volatile components, 110 ° C
And add 156 g of ethyl cellosolve to obtain a solid concentration of 7
5% of the resin solution (C 1 ) of the component (C) of the present invention was produced Production Example 6 [Production of component (C)] 129 g of trimellitic anhydride and glycidyl ester of versatic acid (cardura E-10 oiled shell) Co., Ltd.] 50
0 g was mixed and heated to 90 ° C. The evaporation reaction started and the temperature rose to 180 ° C. The mixture was cooled to 140 ° C., 2 g of benzyldimethylamine as a catalyst was added, and the reaction was carried out at 140 ° C. for 4 hours. The acid value at this time was 2 mmol / 100 g. The reaction product was cooled to 130 ° C. and 922 g of ethyl cellosolve was added to prepare a resin solution (C 2 ) of the component (C) of the present invention having a solid content concentration of 75%.
製造例7〔成分(C)の製造〕 アジピン酸438gトリメチロールプロパン134gブチルセロ
ソルブ354g触媒としてジメチルベンジルアミン3gを加え
て190℃で6時間脱水を行いながら反応を行なった。Production Example 7 [Production of Component (C)] Adipic acid 438g Trimethylolpropane 134g Butylcellosolve 354g Dimethylbenzylamine 3g as a catalyst was added, and the reaction was carried out at 190 ° C for 6 hours while dehydration was performed.
この時の酸価は2.5ミリモル/100gであった。この反応物を1
30℃まで冷却し、エチルセロソルブ269gを添加し固形
物濃度75%の本発明の成分(C)の樹脂溶液(C3)
を製造した。The acid value at this time was 2.5 mmol / 100 g. This reaction 1
After cooling to 30 ° C., 269 g of ethyl cellosolve was added, and a resin solution (C 3 ) of the component (C) of the present invention having a solid concentration of 75%
Was manufactured.
製造例8〔顔料ペーストの製造〕 製造例1で製造したポリブタジェンのアミン付加物の溶
液(EA)1000gに酢酸31.6gを加え中和した後脱イオン
水を加え25重量%の水溶液を調製した。この水溶液40
0g、カーボンブラック10g塩基製珪酸鉛30g、チタ
ニア110g、珪酸アルミニウム100gおよびガラスビーズ50
0gを1リットルステンレスビーカーに入れ高速回転ミキサー
で2時間激しくかきまぜた後、ガラスビーズを濾過し、
固形分濃度が53.8重量%の顔料ペースト(pp)を調製
した。Production Example 8 [Production of Pigment Paste] 31.6 g of acetic acid was added to 1000 g of the solution of the amine adduct of polybutadiene (EA) produced in Production Example 1 to neutralize it, and deionized water was added to prepare a 25% by weight aqueous solution. This aqueous solution 40
0 g, carbon black 10 g, base lead silicate 30 g, titania 110 g, aluminum silicate 100 g and glass beads 50
Put 0 g in a 1 liter stainless beaker and stir vigorously for 2 hours with a high speed rotary mixer, then filter the glass beads,
A pigment paste (pp) having a solid content concentration of 53.8% by weight was prepared.
実施例1 製造例1で製造した(A1)400g、製造例3で製造した
(B1)200gと製造例5で製造した(C1)200gを60℃で
1時間混合し均一にした後、室温に冷却し20%オクチ
ル酸鉛6gと酢酸10.8gを加え中和した後、激しくかき
まぜながら脱イオン水を加え25重量%の水溶液を調製
した。Example 1 400 g of (A 1 ) produced in Production Example 1, 200 g of (B 1 ) produced in Production Example 3 and 200 g of (C 1 ) produced in Production Example 5 were mixed at 60 ° C. for 1 hour and then homogenized. After cooling to room temperature and adding 6 g of 20% lead octylate and 10.8 g of acetic acid for neutralization, deionized water was added with vigorous stirring to prepare a 25 wt% aqueous solution.
次にこの水溶液2400gに製造例8で製造した顔料ペース
ト(PP)433gおよび酢酸マンガンを1.0g含む脱イオン水13
34gを加え十分に混合し固形分濃度が20重量%の電着
塗料液を調製した。Next, deionized water containing 433 g of the pigment paste (PP) prepared in Preparation Example 8 and 1.0 g of manganese acetate was added to 2400 g of this aqueous solution.
34 g was added and mixed well to prepare an electrodeposition coating solution having a solid content of 20% by weight.
上記電着塗料液を用いてカーボン電極を陽極とし、リン
酸亜鉛処理板(日本テストパネル社、Bt3004、0.8×70×
150mm)を陰極とし陰極析出型電着塗装を行った。テス
ト結果を表−1に示した。Using the above electrodeposition coating solution as a carbon electrode as an anode, zinc phosphate treated plate (Japan Test Panel Co., Bt3004, 0.8 × 70 ×
Cathode deposition type electrodeposition coating was performed with 150 mm) as the cathode. The test results are shown in Table-1.
実施例2 製造例1で製造した(A1)500gと製造例4で製造した
(B2)200gと製造例6で製造した(C2)100gを60℃
で1時間混合し均一にした後、室温に冷却し20%オク
チル酸亜鉛3gと酢酸10.8gを加え中和した後、激しく
かきまぜながら脱イオン水を加え25重量%の水溶液を
調製した。Example 2 500 g of (A 1 ) produced in Production Example 1, 200 g of (B 2 ) produced in Production Example 4 and 100 g of (C 2 ) produced in Production Example 6 were treated at 60 ° C.
After 1 hour of mixing and homogenizing, the mixture was cooled to room temperature, neutralized by adding 20% zinc octylate (3 g) and acetic acid (10.8 g), and deionized water was added with vigorous stirring to prepare a 25% by weight aqueous solution.
この水溶液2400gを使用して実施例1と全く同じ条件で
電着塗料液を調製し実施例1と同様の条件でテストを行
い結果を表−1に示した。Using 2400 g of this aqueous solution, an electrodeposition coating solution was prepared under exactly the same conditions as in Example 1 and tested under the same conditions as in Example 1 and the results are shown in Table 1.
比較例1 製造例1で製造した(A1)600g、製造例3で製造した
(B1)300gを60℃で1時間混合し均一にした後、室温
に冷却し酢酸12.2gを加え中和した後、激しくかきまぜ
ながら脱イオン水を加え25重量%の水溶液を調製し
た。Comparative Example 1 600 g of (A 1 ) produced in Production Example 1 and 300 g of (B 1 ) produced in Production Example 3 were mixed at 60 ° C. for 1 hour to homogenize, then cooled to room temperature and neutralized with 12.2 g of acetic acid. After that, deionized water was added with vigorous stirring to prepare a 25 wt% aqueous solution.
次にこの水溶液2400gに製造例8で製造した顔料ペース
ト(PP)433gおよび酢酸マンガンを1.0g脱イオン水1734g
を加え十分に混合し、20重量%の電着塗料液を調製し
た。Next, to 2400 g of this aqueous solution, 433 g of the pigment paste (PP) prepared in Preparation Example 8 and 1.0 g of manganese acetate were added 1734 g of deionized water.
Was added and mixed well to prepare a 20% by weight electrodeposition coating solution.
上記電着塗料液を用いてカーボン電極を陽極とし、リン
酸亜鉛処理板(日本テストパネル、Bt3004、0.8×70×15
0mm)を陰極とし陰極析出型電着塗装を行った。テスト
結果を表−1に示した。Using the above electrodeposition coating liquid as a carbon electrode as an anode, zinc phosphate treated plate (Japan test panel, Bt3004, 0.8 × 70 × 15
(0 mm) was used as a cathode, and cathodic deposition type electrodeposition coating was performed. The test results are shown in Table-1.
この比較例1は実施例1のC成分(C1)がない場合の
例である。Comparative Example 1 is an example of the case where the C component (C 1 ) of Example 1 is not present.
実施例3 製造例2で製造した(A2)500gと、製造例4で製造し
た(B2)300gに製造例7で製造した(C3)200gを加え
80℃で30分混合し均一にした後、室温に冷却し20
%オクチル酸鉛6gと酢酸18gを加え中和した後、激
しくかきまぜながら脱イオン水を加え固形分濃度が25
重量%の水溶液を調製した。 Example 3 500 g of (A 2 ) produced in Production Example 2 and 300 g of (B 2 ) produced in Production Example 4 were mixed with 200 g of (C 3 ) produced in Production Example 7 and mixed uniformly at 80 ° C. for 30 minutes. After that, cool to room temperature 20
% After adding 6 g of lead octylate and 18 g of acetic acid for neutralization, deionized water was added with vigorous stirring to obtain a solid content of 25
A wt% aqueous solution was prepared.
次にこの水溶液2400gに製造例8で製造した顔料ペース
ト(PP)346gおよび酢酸コバルトを1.5g含む脱イオン水を
1631g加え十分に混合し固形分濃度が18重量%の電着塗
料液を調製した。Next, to 2400 g of this aqueous solution, 346 g of the pigment paste (PP) prepared in Preparation Example 8 and 1.5 g of cobalt acetate were added deionized water.
1631 g was added and mixed well to prepare an electrodeposition coating solution having a solid content concentration of 18% by weight.
上記電着塗料液を用いてカーボン電極を陽極とし、リン
酸亜鉛処理板(日本テストパネル社、Bt3004、0.8×70×
160mm)を陰極とし陰極析出型電着塗装を行った。Using the above electrodeposition coating solution as a carbon electrode as an anode, zinc phosphate treated plate (Japan Test Panel Co., Bt3004, 0.8 × 70 ×
(160 mm) was used as a cathode, and cathodic deposition type electrodeposition coating was performed.
テスト結果を表−2に示した。The test results are shown in Table-2.
比較例2 製造例2で製造した(A2)500gと製造例4で製造した
(B2)300gを80℃で1時間混合した後、室温に冷却
し酢酸14.4gを加え中和した後、激しくかきまぜながら
脱イオン水を加え固形分濃度が25重量%の水溶液を調
製した。Comparative Example 2 500 g of (A 2 ) produced in Production Example 2 and 300 g of (B 2 ) produced in Production Example 4 were mixed at 80 ° C. for 1 hour, cooled to room temperature and neutralized by adding 14.4 g of acetic acid. Deionized water was added with vigorous stirring to prepare an aqueous solution having a solid content concentration of 25% by weight.
この水溶液2400gを使用し実施例2と全く同じ条件で電
着塗料液を調製し、実施例2と同様の条件でテストを行
い結果を表−2に示した。Using 2400 g of this aqueous solution, an electrodeposition coating solution was prepared under exactly the same conditions as in Example 2 and tested under the same conditions as in Example 2 and the results are shown in Table 2.
この比較例2は実施例3のC成分(C2)がない場合の
例である。This Comparative Example 2 is an example of the case where the C component (C 2 ) of Example 3 is not present.
〔発明の効果〕 本発明の組成物は従来の陰極析出型電着塗料に比して低
温硬化性で塗面の平滑性と耐食性が優れ、しかも厚膜化
できるもので、自動車工業分野その他あらゆる産業分野
において好適に利用することができる。 [Effects of the Invention] The composition of the present invention is low temperature curable, has excellent smoothness and corrosion resistance of the coating surface, and can be formed into a thick film as compared with the conventional cathodic deposition type electrodeposition coating composition, and can be used in the automobile industry and all other fields. It can be preferably used in the industrial field.
Claims (3)
0〜500のヨウ素価の炭素一炭素二重結合およびオキ
シラン酸素を0.5〜12重量%有する高分子化合物。 (ロ)該高分子化合物100g当り30〜300ミリモル
の一般式 〔式中、R1およびR2はその一部がヒドロキシル基で置
換されていても良い炭素数1〜20の炭化水素を表わ
し、ただしR1とR2は環構造を取ることができ、環構造
中には不飽和基を含むことができる。〕で表わされるア
ミン化合物および(ハ)前記(イ)の高分子化合物100
g当たり0〜200ミリモルの一般式 〔式中R3およびR4は水素原子またはメチル基を表わ
す。〕で表わされるα、β不飽和カルボン酸の反応成生
物100重量部。1. A) (a) 5 with a molecular weight of 500 to 5000
A polymer compound having a carbon-carbon double bond having an iodine value of 0 to 500 and 0.5 to 12% by weight of oxirane oxygen. (B) General formula of 30 to 300 mmol per 100 g of the polymer compound [In the formula, R 1 and R 2 represent a hydrocarbon having 1 to 20 carbon atoms, a part of which may be substituted with a hydroxyl group, provided that R 1 and R 2 may have a ring structure, The structure may contain unsaturated groups. ] The amine compound represented by
General formula of 0-200 mmol per g [In the formula, R 3 and R 4 represent a hydrogen atom or a methyl group. ] 100 parts by weight of a reaction product of an α, β unsaturated carboxylic acid represented by
キル基、nは0〜20の整数〕で表わされるエポキシ樹
脂のエポキシ基の実質的に全てを一般式 〔上記(ロ)と同一〕で表わされるアミン化合物及び/
又は一般式 〔上記(ハ)と同一〕で表わされるα、β不飽和カルボ
ン酸と反応させた生成物0〜150重量部。2. (B) General formula [Wherein R 5 and R 6 are hydrogen atoms or alkyl groups having 1 to 10 carbon atoms, n is an integer of 0 to 20], and substantially all the epoxy groups of the epoxy resin represented by the general formula An amine compound represented by [the same as (b) above] and /
Or general formula 0 to 150 parts by weight of a product reacted with an α, β unsaturated carboxylic acid represented by [the same as (c) above].
ル化合物であって塗膜の焼付加熱時に上記(A)(B)成分中
のヒドロキシル基とエステル交換反応によって架橋硬化
し得るエステル基を1分子中に2ケ以上含有する化合物
5〜200重量部の混合物を有機酸で部分的に中和し水
で希釈した陰極析出型電着塗料組成物3. A non-acidic polyester compound of (C) a polycarboxylic acid, which has an ester group which can be crosslinked and cured by a transesterification reaction with a hydroxyl group in the components (A) and (B) when the coating film is heated by heat. Cathode deposition type electrodeposition coating composition obtained by partially neutralizing a mixture of 5 to 200 parts by weight of a compound containing 2 or more compounds in the molecule with an organic acid and diluting with water
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6692786A JPH0623321B2 (en) | 1986-03-25 | 1986-03-25 | Improved cathodic deposition type electrodeposition coating composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6692786A JPH0623321B2 (en) | 1986-03-25 | 1986-03-25 | Improved cathodic deposition type electrodeposition coating composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62223279A JPS62223279A (en) | 1987-10-01 |
| JPH0623321B2 true JPH0623321B2 (en) | 1994-03-30 |
Family
ID=13330102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6692786A Expired - Lifetime JPH0623321B2 (en) | 1986-03-25 | 1986-03-25 | Improved cathodic deposition type electrodeposition coating composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0623321B2 (en) |
-
1986
- 1986-03-25 JP JP6692786A patent/JPH0623321B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62223279A (en) | 1987-10-01 |
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