JPH06313091A - Molded product excellent in freon resistance - Google Patents
Molded product excellent in freon resistanceInfo
- Publication number
- JPH06313091A JPH06313091A JP10396293A JP10396293A JPH06313091A JP H06313091 A JPH06313091 A JP H06313091A JP 10396293 A JP10396293 A JP 10396293A JP 10396293 A JP10396293 A JP 10396293A JP H06313091 A JPH06313091 A JP H06313091A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- resin
- resistance
- molded product
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005989 resin Polymers 0.000 claims abstract description 33
- 239000011347 resin Substances 0.000 claims abstract description 33
- 229920006122 polyamide resin Polymers 0.000 claims abstract description 15
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 13
- 239000011342 resin composition Substances 0.000 claims abstract description 10
- 239000000178 monomer Substances 0.000 claims description 36
- 239000000203 mixture Substances 0.000 claims description 31
- 229920002554 vinyl polymer Polymers 0.000 claims description 27
- -1 vinyl cyanide compound Chemical class 0.000 claims description 22
- 229920000578 graft copolymer Polymers 0.000 claims description 18
- 229920001577 copolymer Polymers 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 13
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 claims description 8
- 229920003244 diene elastomer Polymers 0.000 claims description 7
- 230000000379 polymerizing effect Effects 0.000 claims description 6
- 229920005992 thermoplastic resin Polymers 0.000 claims description 3
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 21
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 16
- 229920005830 Polyurethane Foam Polymers 0.000 abstract description 13
- 239000011496 polyurethane foam Substances 0.000 abstract description 13
- 238000001125 extrusion Methods 0.000 abstract description 10
- 238000001746 injection moulding Methods 0.000 abstract description 8
- FRCHKSNAZZFGCA-UHFFFAOYSA-N 1,1-dichloro-1-fluoroethane Chemical compound CC(F)(Cl)Cl FRCHKSNAZZFGCA-UHFFFAOYSA-N 0.000 abstract description 6
- 239000004088 foaming agent Substances 0.000 abstract description 6
- 229920001890 Novodur Polymers 0.000 abstract description 5
- OHMHBGPWCHTMQE-UHFFFAOYSA-N 2,2-dichloro-1,1,1-trifluoroethane Chemical compound FC(F)(F)C(Cl)Cl OHMHBGPWCHTMQE-UHFFFAOYSA-N 0.000 abstract description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 17
- 230000000704 physical effect Effects 0.000 description 13
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 238000007666 vacuum forming Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000004952 Polyamide Substances 0.000 description 7
- 229920001971 elastomer Polymers 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229920002647 polyamide Polymers 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 6
- 150000003440 styrenes Chemical class 0.000 description 5
- 239000005062 Polybutadiene Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 238000011065 in-situ storage Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 229920002292 Nylon 6 Polymers 0.000 description 3
- 229920002302 Nylon 6,6 Polymers 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 238000010556 emulsion polymerization method Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 238000010558 suspension polymerization method Methods 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229920001007 Nylon 4 Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- QROGIFZRVHSFLM-QHHAFSJGSA-N [(e)-prop-1-enyl]benzene Chemical compound C\C=C\C1=CC=CC=C1 QROGIFZRVHSFLM-QHHAFSJGSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- WGOROJDSDNILMB-UHFFFAOYSA-N octatriacontanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O WGOROJDSDNILMB-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 229940029284 trichlorofluoromethane Drugs 0.000 description 1
- 125000002348 vinylic group Chemical group 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、耐薬品性、特にハイド
ロクロロカーボン(以下HCFCと略す)類、例えばH
CFC−141bに対し優れた耐性を有する樹脂組成物
からなる、冷蔵庫内箱及び枠材などの扉内装材に適した
成形物に関する。BACKGROUND OF THE INVENTION The present invention relates to chemical resistance, particularly hydrochlorocarbons (hereinafter abbreviated as HCFC) such as H.
The present invention relates to a molded product which is made of a resin composition having excellent resistance to CFC-141b and is suitable for interior door materials such as refrigerator inner boxes and frame materials.
【0002】[0002]
【従来の技術】最近の冷蔵庫の箱体は、内箱と外箱とを
結合させて形成した両箱内の空間に、硬質ポリウレタン
フォーム原液を注入して発泡固化させる(以下、in−
situ発泡法と称する)ことによって、断熱箱体とし
て形成されている。また、冷蔵庫の扉においても、内装
と外枠を結合させて形成した空間にin−situ発泡
法で硬質ポリウレタンフォームを充填して、断熱体とす
る。2. Description of the Related Art In a recent refrigerator body, a rigid polyurethane foam stock solution is injected into a space formed in both boxes formed by connecting an inner box and an outer box to solidify the foam (hereinafter, in-
It is formed as a heat-insulating box body by the in situ foaming method). Further, also in the door of the refrigerator, a rigid polyurethane foam is filled by an in-situ foaming method into a space formed by combining the interior and the outer frame to form a heat insulator.
【0003】従来、冷蔵庫の内箱には、主として汎用の
ABS樹脂が用いられてきた。ここで、汎用のABS樹
脂とは、共役ジエン系ゴムの存在下に10〜40重量%のシ
アン化ビニル化合物と60〜90重量%の芳香族ビニル化合
物との単量体混合物を重合させて得たグラフト共重合
体、あるいは、グラフト共重合体にシアン化ビニル化合
物の含有率が10〜40重量%であるシアン化ビニル化合物
/芳香族ビニル化合物共重合体を混合した、共役ジエン
系ゴム成分の含有率が10〜20重量%である樹脂組成物を
言う。Conventionally, a general-purpose ABS resin has been mainly used for the inner box of the refrigerator. Here, a general-purpose ABS resin is obtained by polymerizing a monomer mixture of 10 to 40% by weight of a vinyl cyanide compound and 60 to 90% by weight of an aromatic vinyl compound in the presence of a conjugated diene rubber. Of the conjugated diene rubber component, or a graft copolymer, or a mixture of a vinyl cyanide compound / aromatic vinyl compound copolymer having a vinyl cyanide compound content of 10 to 40% by weight in the graft copolymer. A resin composition having a content of 10 to 20% by weight.
【0004】冷蔵庫の内箱にはABS樹脂が用いられて
きた理由としては、剛性と耐衝撃性との高い物性バラン
ス、容易な真空成形性、優れた光沢を有する外観、硬質
ポリウレタンフォームの発泡剤であるフロン、すなわち
CFC−11(トリクロロモノフロロメタン)、に対し
て耐ストレスクラック性を有すること、が挙げられる。
すなわち、先ず、冷蔵庫の内箱は、熱可塑性樹脂の平板
を加熱軟化させておき、1〜4kg/cm2 の空気圧で型に
沿わせて賦形する、いわゆる真空(圧空)成形工法によ
って製造されるから、内箱用樹脂には容易な真空成形
性、具体的には広い温度領域に渡って適当な粘弾性を保
つ特性、が必要である。また、真空成形によって得られ
た内箱の平均厚さは1mmを下回るので、これを外箱に組
み込む際の力による変形や割れを避けるために、内箱用
樹脂には高い剛性と耐衝撃性の両立が要求される。The reason why the ABS resin has been used in the inner box of the refrigerator is that the physical property balance between rigidity and impact resistance is high, easy vacuum moldability, appearance having excellent luster, and blowing agent for rigid polyurethane foam. And CFC-11 (trichloromonofluoromethane), which has a stress crack resistance.
That is, first, the inner box of the refrigerator is manufactured by a so-called vacuum (pneumatic) molding method in which a flat plate of a thermoplastic resin is heated and softened and shaped along the mold with an air pressure of 1 to 4 kg / cm 2. Therefore, the resin for the inner box is required to have an easy vacuum forming property, specifically, a property of maintaining an appropriate viscoelasticity over a wide temperature range. Also, the average thickness of the inner box obtained by vacuum forming is less than 1mm, so the inner box resin has high rigidity and impact resistance in order to avoid deformation and cracking due to the force when incorporating it into the outer box. Both are required.
【0005】そして、ABS樹脂からなる内箱には鉄板
からなる外箱を結合して形成した空間にin−situ
発泡法で硬質ポリウレタンフォームを充填すると、硬質
ポリウレタンフォームはABS樹脂及び鉄板に接着する
ため、冷蔵庫稼働時に鉄板/硬質ポリウレタンフォーム
/ABS樹脂の線膨脹係数の差及び温度差に起因する応
力が生じる。従って、硬質ポリウレタンフォームの発泡
剤であるCFC−11に対して耐ストレスクラック性を
有することが、内箱用樹脂には必要である。また、低温
で硬くて脆い硬質ポリウレタンフォームのスキンが内箱
の表面に生成してノッチ効果を生じることから、内装用
樹脂には高い低温アイゾット衝撃値が必要とされる。そ
のうえ、優れた光沢は、冷蔵庫の見栄えを良くするため
に必要である。An inner box made of ABS resin is combined with an outer box made of an iron plate in a space formed in-situ.
When the rigid polyurethane foam is filled by the foaming method, the rigid polyurethane foam adheres to the ABS resin and the iron plate, so that stress due to the difference in the linear expansion coefficient of the iron plate / hard polyurethane foam / ABS resin and the temperature difference is generated when the refrigerator is operating. Therefore, it is necessary for the resin for the inner box to have stress crack resistance against CFC-11, which is a foaming agent for rigid polyurethane foam. Further, since a skin of rigid polyurethane foam that is hard and brittle at low temperatures is formed on the surface of the inner box to cause a notch effect, a high temperature low temperature Izod impact value is required for the interior resin. Moreover, good gloss is needed to make the refrigerator look good.
【0006】[0006]
【発明が解決しようとする課題】硬質ポリウレタンフォ
ームの発泡剤であるCFC−11は塩素を含んでいるこ
と及び難分解性であることから成層圏オゾン層を破壊す
る疑いを持たれ、全世界でその使用が制限される動向に
ある。そこでCFC−11に替わる硬質ポリウレタンフ
ォームの発泡剤として、HCFC−123(1−ハイド
ロ−1,1 −ジクロロ−2,2 −トリフロロエタン)及び/
あるいはHCFC−141b(1,1,1 −トリヒドロ−2,
2 −ジクロロ−2−フロロエタン)が使用されようとし
ているが、これらはいずれもABS樹脂に対する溶解力
がCFC−11より高いため、HCFC−123及び/
あるいはHCFC−141bを用いてin−situ発
泡法で硬質ポリウレタンフォームを充填した冷蔵庫のA
BS樹脂製の内箱は、応力下で容易にクレイズあるいは
クラックを生じて、冷蔵庫の商品価値をなくす。一方、
ポリアミド化合物は、耐薬品性に優れる素材として広く
用いられているが、本発明で使用されようとしている冷
蔵庫内箱及び扉内装材を形成しようとする際の成形加工
性、すなわち、真空成形性については、その粘弾性から
困難であった。CFC-11, which is a foaming agent for rigid polyurethane foams, is suspected of destroying the stratospheric ozone layer because it contains chlorine and is hardly decomposable. There is a trend towards restricted use. Therefore, HCFC-123 (1-hydro-1,1-dichloro-2,2-trifluoroethane) and / or as a foaming agent for rigid polyurethane foam replacing CFC-11
Alternatively, HCFC-141b (1,1,1-trihydro-2,
2-dichloro-2-fluoroethane) is about to be used, but since these all have a higher dissolving power for ABS resin than CFC-11, HCFC-123 and / or
Alternatively, A of a refrigerator filled with rigid polyurethane foam by in-situ foaming method using HCFC-141b
The inner box made of BS resin easily crazes or cracks under stress and loses the commercial value of the refrigerator. on the other hand,
Polyamide compound is widely used as a material having excellent chemical resistance, but the molding processability in forming the refrigerator inner box and door interior material which is about to be used in the present invention, that is, the vacuum forming property. Was difficult due to its viscoelasticity.
【0007】すなわち本発明の目的は、優れた耐薬品
性、特に耐フロン(HCFC)に優れ、かつ熱安定性に
優れ、通常のABS樹脂と同様に押出成形、真空成形及
び射出成形が容易な工業的に利用しやすい樹脂材料を求
めることである。That is, the object of the present invention is to have excellent chemical resistance, particularly excellent chlorofluorocarbon (HCFC) resistance and thermal stability, and to facilitate extrusion molding, vacuum molding and injection molding like ordinary ABS resins. The goal is to find a resin material that is industrially easy to use.
【0008】[0008]
【課題を解決するための手段】本発明者は、鋭意検討を
行った結果、ABS樹脂、AS樹脂、ポリアミド樹脂及
びカルボン酸含有変性スチレン系樹脂を含有してなる樹
脂組成物がフロン化合物、特にHCFC−123、14
1b等のHCFC存在下で極めて高い耐ストレスクラッ
キング性を有すると同時に、ポリアミド化合物を含有し
ていながら容易な真空成形性を持ち、かつ、高い物性と
良好な外観を備えており、硬質ポリウレタンフォームの
発泡剤を使用する冷蔵庫の内箱及び扉内装材に有用であ
ることを見出だし、本発明を完成するに至った。Means for Solving the Problems As a result of intensive studies, the present inventors have found that a resin composition containing an ABS resin, an AS resin, a polyamide resin and a carboxylic acid-containing modified styrene resin is a fluorocarbon compound, particularly HCFC-123,14
It has extremely high stress cracking resistance in the presence of HCFC such as 1b, and at the same time has easy vacuum forming properties even though it contains a polyamide compound, and has high physical properties and a good appearance. The present invention has been found to be useful for an inner box of a refrigerator and a door interior material using a foaming agent, and has completed the present invention.
【0009】すなわち、本発明は、 a.共役ジエン系ゴム10〜70重量部の存在下に15〜45重
量%のシアン化ビニル化合物と55〜85重量%の芳香族ビ
ニル化合物とからなる単量体混合物30〜90重量部を重合
させて得られるグラフト共重合体(A)1〜90重量%、 b.15〜45重量%のシアン化ビニル化合物と55〜85重量
%の芳香族ビニル化合物とからなる単量体混合物を重合
させて得られる共重合体(B)0〜90重量%、 c.ポリアミド樹脂10〜80重量%、 d.カルボン酸含有不飽和化合物が共重合されている変
性スチレン系樹脂 0.1〜40重量% を必須成分とする熱可塑性樹脂組成物から構成されてな
る耐フロン性に優れた成形物に関する。That is, the present invention comprises: a. Polymerizing 30-90 parts by weight of a monomer mixture consisting of 15-45% by weight of a vinyl cyanide compound and 55-85% by weight of an aromatic vinyl compound in the presence of 10-70 parts by weight of a conjugated diene rubber. 1 to 90% by weight of the resulting graft copolymer (A), b. Copolymer (B) obtained by polymerizing a monomer mixture consisting of 15 to 45% by weight of a vinyl cyanide compound and 55 to 85% by weight of an aromatic vinyl compound (B), 0 to 90% by weight, c. Polyamide resin 10 to 80% by weight, d. The present invention relates to a molded article having excellent chlorofluorocarbon resistance, which is composed of a thermoplastic resin composition containing 0.1 to 40% by weight of a modified styrene resin copolymerized with a carboxylic acid-containing unsaturated compound as an essential component.
【0010】また、本発明の成形物は、強度、特に耐衝
撃性に優れ、かつ良好な真空成形性と外観を有すること
を特徴とする。Further, the molded product of the present invention is characterized by being excellent in strength, particularly impact resistance, and having good vacuum moldability and appearance.
【0011】以下に本発明を具体的に説明する。The present invention will be specifically described below.
【0012】本発明に用いるグラフト共重合体(A)と
は、ジエン系ゴム10〜70重量部の存在下にシアン化ビニ
ル系単量体15〜45重量%、芳香族ビニル系単量体55〜85
重量%及びこれらと共重合可能な他のビニル系単量体0
〜30重量%から成る単量体混合物30〜90重量部を共重合
したグラフト共重合体を意味する。The graft copolymer (A) used in the present invention means 15 to 45% by weight of vinyl cyanide-based monomer and 55 of aromatic vinyl-based monomer in the presence of 10 to 70 parts by weight of diene rubber. ~ 85
% By weight and other vinylic monomers copolymerizable therewith 0
It means a graft copolymer obtained by copolymerizing 30 to 90 parts by weight of a monomer mixture consisting of 30 to 30% by weight.
【0013】ここでいうジエン系ゴムとは、ポリブタジ
エン(PBD)、スチレン・ブタジエン共重合ゴム(S
BR)等が挙げられる。The diene rubber referred to here is polybutadiene (PBD), styrene-butadiene copolymer rubber (S
BR) and the like.
【0014】シアン化ビニル系単量体としては、アクリ
ロニトリル(AN)、メタクリロニトリルなどが例示さ
れるが、ANが好ましい。Examples of vinyl cyanide monomers include acrylonitrile (AN) and methacrylonitrile, with AN being preferred.
【0015】又、芳香族ビニル系単量体としては、スチ
レン(ST)、α−メチルスチレン、ρ−メチルスチレ
ン等が例示され、これらの併用も可能である。Examples of the aromatic vinyl monomer include styrene (ST), α-methylstyrene, ρ-methylstyrene and the like, and these can be used in combination.
【0016】シアン化ビニル系単量体及び芳香族ビニル
系単量体と共重合可能なビニル系単量体としては、メチ
ル(メタ)アクリレート、ブチルアクリレート等が例示
される。Examples of vinyl monomers copolymerizable with vinyl cyanide monomers and aromatic vinyl monomers include methyl (meth) acrylate and butyl acrylate.
【0017】本発明において、物性、真空成形性に優れ
た樹脂組成物を得るためには、グラフト共重合体(A)
中の各成分の構成割合が上記の範囲にあることが好まし
い。グラフト共重合体(A)中のジエン系ゴムの量が70
重量部を越えると最終組成物の成形性が悪くなる。又、
ゴムの量が10重量部未満では最終組成物の機械的物性、
特に耐衝撃性が低くなる。又、グラフト共重合体(A)
中でのマトリクス樹脂を形成する単量体混合物中の芳香
族ビニル系単量体の量が85重量%を越えるとグラフト共
重合体(A)の物性が低下し、一方、シアン化ビニル系
単量体の量が45重量%を越えると樹脂組成物が不均一に
なり樹脂が着色しやすい。シアン化ビニル系単量体、芳
香族ビニル系単量体と共重合し得る他のビニル単量体は
30重量%以下にすることが必要である。30重量%を越え
るとグラフト共重合体(A)の物性、特に耐衝撃性や流
動性が低下する。In the present invention, in order to obtain a resin composition having excellent physical properties and vacuum moldability, the graft copolymer (A) is used.
It is preferable that the constituent ratio of each component is within the above range. The amount of diene rubber in the graft copolymer (A) is 70
If the amount is more than parts by weight, the moldability of the final composition will be poor. or,
If the amount of rubber is less than 10 parts by weight, the mechanical properties of the final composition,
In particular, the impact resistance becomes low. Further, the graft copolymer (A)
When the amount of the aromatic vinyl-based monomer in the monomer mixture forming the matrix resin exceeds 85% by weight, the physical properties of the graft copolymer (A) are deteriorated. If the amount of the monomer exceeds 45% by weight, the resin composition becomes non-uniform and the resin tends to be colored. Other vinyl monomers that can be copolymerized with vinyl cyanide monomers and aromatic vinyl monomers are
It should be 30% by weight or less. If it exceeds 30% by weight, physical properties of the graft copolymer (A), particularly impact resistance and fluidity are deteriorated.
【0018】グラフト共重合体(A)の製造方法として
は公知の乳化重合法、塊状懸濁重合法或いは溶液重合法
が挙げられるが、特にゴムラテックスを用いる乳化重合
法が、後のブレンド作業性が良いということからより好
ましい。As the method for producing the graft copolymer (A), known emulsion polymerization method, bulk suspension polymerization method or solution polymerization method can be mentioned. In particular, the emulsion polymerization method using a rubber latex is used for blending workability later. Is more preferable because it is good.
【0019】本発明に用いる共重合体(B)とは、シア
ン化ビニル系単量体15〜45重量%、芳香族ビニル系単量
体55〜85重量%及びこれらと共重合可能な他のビニル系
単量体0〜30重量%からなる単量体混合物を共重合した
ものである。The copolymer (B) used in the present invention means vinyl cyanide monomer 15 to 45% by weight, aromatic vinyl monomer 55 to 85% by weight and other copolymerizable with these. It is a copolymer of a monomer mixture consisting of 0 to 30% by weight of a vinyl monomer.
【0020】上記の共重合体(B)におけるシアン化ビ
ニル系単量体としては、アクリロニトリル(AN)、メ
タクリロニトリルなどが例示されるが、ANが好まし
い。Examples of the vinyl cyanide-based monomer in the above copolymer (B) include acrylonitrile (AN) and methacrylonitrile, with AN being preferred.
【0021】又、芳香族ビニル系単量体としては、スチ
レン(ST)、α−メチルスチレン、β−メチルスチレ
ン等が例示され、これらの併用も可能である。Examples of the aromatic vinyl monomer include styrene (ST), α-methylstyrene, β-methylstyrene and the like, and these can be used in combination.
【0022】シアン化ビニル系単量体及び芳香族ビニル
系単量体と共重合可能なビニル系単量体としては、メチ
ル(メタ)アクリレート、ブチルアクリレート等が例示
される。Examples of vinyl monomers copolymerizable with vinyl cyanide monomers and aromatic vinyl monomers include methyl (meth) acrylate and butyl acrylate.
【0023】共重合体(B)中の芳香族ビニル系単量体
が55重量%未満であると共重合体(B) が脆くなり、
又、85重量%を越えると樹脂の熱安定性が悪くなる。一
方、シアン化ビニル系単量体の量が15重量%未満である
と、共重合体(B)の耐薬品性が低く、又、45重量%を
越えると成形性が悪くなる。又、第3成分単量体の量
は、多くとも30重量%以下にすべきで、それ以上共重合
させると流動性などが悪くなる。When the amount of the aromatic vinyl monomer in the copolymer (B) is less than 55% by weight, the copolymer (B) becomes brittle,
On the other hand, when it exceeds 85% by weight, the thermal stability of the resin is deteriorated. On the other hand, when the amount of the vinyl cyanide-based monomer is less than 15% by weight, the chemical resistance of the copolymer (B) is low, and when it exceeds 45% by weight, the moldability is deteriorated. Further, the amount of the third component monomer should be at most 30% by weight or less, and if it is copolymerized more than that, the fluidity becomes worse.
【0024】又、共重合体(B)の製造方法としては、
乳化重合法、懸濁重合法、塊状重合法などがあるが、ど
の重合法で作られたものでもよい。Further, as a method for producing the copolymer (B),
There are emulsion polymerization method, suspension polymerization method, bulk polymerization method and the like, but any polymerization method may be used.
【0025】尚、本発明に於いてグラフト共重合体
(A)と共重合体(B)の混合物を用いる場合、その重
量基準による混合比率は、(A)/(B)=100 /0〜
20/80の範囲に選択すべきである。この混合比率範囲内
である限り、混合の方法などは特に制約がない。When a mixture of the graft copolymer (A) and the copolymer (B) is used in the present invention, the mixing ratio on a weight basis is (A) / (B) = 100/0.
20/80 range should be selected. As long as it is within this mixing ratio range, there are no particular restrictions on the mixing method.
【0026】(A)/(B)の比率が 100/0〜20/80
の範囲を外れると、最終組成物の物性、特に耐衝撃性が
低くなり、本発明の目的である材料樹脂としては適当で
ない。The ratio of (A) / (B) is 100/0 to 20/80
Outside of this range, the physical properties of the final composition, especially the impact resistance, will be low, and it is not suitable as the material resin which is the object of the present invention.
【0027】本発明に用いられるポリアミド樹脂は、そ
の種類に何ら制限はないが、例えばポリε−カプロラク
タム(ポリアミド−6)、ポリヘキサメレンアジパミド
(ポリアミド−6,6 )、ポリアミド−4,6 等が例示さ
れ、これらの併用も可能である。後に述べるように、更
に衝撃強度等の強度を向上させるには相溶化剤を加える
ことがより望ましいが、その時のポリアミド樹脂中のア
ミノ末端基の量は 0.010〜0.100 mmol/gであることが
好ましい。この量は、 1H−NMRや滴定法によって定
量できるが、末端アミノ基含有率が 0.010mmol/g以下
では次項で述べる樹脂との反応性に乏しいため最終組成
物の物性、特に耐衝撃性が低い。アミノ末端基の量が0.
100 mmol/g以上になると最終組成物の成形性(溶融流
動性)や熱安定性が悪くなり好ましくない。The type of the polyamide resin used in the present invention is not limited at all, but for example, polyε-caprolactam (polyamide-6), polyhexameleneadipamide (polyamide-6,6), polyamide-4, 6 and the like are exemplified, and they can be used in combination. As will be described later, it is more desirable to add a compatibilizer in order to further improve strength such as impact strength, but the amount of amino terminal groups in the polyamide resin at that time is preferably 0.010 to 0.100 mmol / g. . This amount can be quantified by 1 H-NMR or a titration method, but if the terminal amino group content is 0.010 mmol / g or less, the reactivity with the resin described in the next section is poor and the physical properties of the final composition, especially the impact resistance, are low. Low. The amount of amino end groups is 0.
When it is 100 mmol / g or more, the moldability (melt flowability) and thermal stability of the final composition are deteriorated, which is not preferable.
【0028】更にこのポリアミド樹脂の重合度は96%硫
酸に1g/dlの濃度で溶解した溶液の相対粘度(ηrel)
が25℃で 2.0〜7.0 であることが好ましく、ηrel が2.
0 以下では最終組成物の物性、特に耐衝撃性が低く、逆
に、7.0 以上では最終組成物の溶融粘度が高すぎて成形
が容易でない。Furthermore, the polymerization degree of this polyamide resin is the relative viscosity (ηrel) of a solution of 96% sulfuric acid dissolved at a concentration of 1 g / dl.
Is preferably 2.0 to 7.0 at 25 ° C, and ηrel is 2.
When it is 0 or less, the physical properties of the final composition, particularly impact resistance, are low.
【0029】本発明に用いられる変性スチレン系樹脂と
は、次のようなものである。 1)カルボン酸含有不飽和化合物を共重合したゴム質重
合体の存在下に、芳香族ビニル化合物あるいは芳香族ビ
ニル化合物とカルボン酸含有不飽和化合物とからなる単
量体を重合して得られたグラフト共重合体、 2)ゴム質重合体存在下に、芳香族ビニル化合物とカル
ボン酸含有不飽和化合物とからなる単量体を共重合して
得られたグラフト共重合体、 3)カルボン酸含有不飽和化合物が共重合されていない
ゴム強化スチレン系樹脂とカルボン酸含有不飽和化合物
及び芳香族ビニル化合物を必須成分とする単量体の共重
合体との混合物、 4)上記1)又は2)とカルボン酸含有不飽和化合物及
び芳香族ビニル化合物からなる共重合体との混合物、 5)上記1)、2)、3)又は4)と芳香族ビニル化合
物を必須成分とする共重合体との混合物がある。The modified styrenic resin used in the present invention is as follows. 1) Obtained by polymerizing an aromatic vinyl compound or a monomer comprising an aromatic vinyl compound and a carboxylic acid-containing unsaturated compound in the presence of a rubbery polymer obtained by copolymerizing a carboxylic acid-containing unsaturated compound. Graft copolymer, 2) Graft copolymer obtained by copolymerizing a monomer composed of an aromatic vinyl compound and a carboxylic acid-containing unsaturated compound in the presence of a rubbery polymer, 3) Carboxylic acid-containing A mixture of a rubber-reinforced styrene resin in which an unsaturated compound is not copolymerized and a copolymer of a monomer containing a carboxylic acid-containing unsaturated compound and an aromatic vinyl compound as an essential component, 4) above 1) or 2) And a mixture of a carboxylic acid-containing unsaturated compound and a copolymer composed of an aromatic vinyl compound, 5) the above 1), 2), 3) or 4) and a copolymer containing an aromatic vinyl compound as an essential component mixture There is a thing.
【0030】上記1)〜5)において、芳香族ビニル化
合物としてはスチレンが好ましく、芳香族ビニル化合物
と共重合する単量体としてはアクリロニトリルが好まし
い。ゴム質重合体としてはポリブタジエンが好ましく、
カルボン酸含有不飽和化合物としてはアクリル酸、メタ
クリル酸、 (イソ) クロトン酸が好ましい。In the above 1) to 5), styrene is preferable as the aromatic vinyl compound, and acrylonitrile is preferable as the monomer copolymerized with the aromatic vinyl compound. Polybutadiene is preferred as the rubbery polymer,
As the carboxylic acid-containing unsaturated compound, acrylic acid, methacrylic acid and (iso) crotonic acid are preferable.
【0031】カルボン酸含有不飽和化合物は(d) 成分
中 0.1〜8重量%であり、好ましくは 0.2〜4重量%、
さらに好ましくは1〜4重量%である。 0.1重量%未満
では耐衝撃性が低く、8重量%を越えると耐衝撃性、成
形加工性、成形外観が悪い。また、全組成物中のカルボ
ン酸含有不飽和化合物の含有量は0.0001〜3.2 重量%で
あり、好ましくは 0.002〜0.8 重量%、さらに好ましく
は0.02〜0.6 重量%である。0.0001重量%未満なら耐衝
撃性が低く、 3.2重量%を越えると耐衝撃性、成形加工
性、ウェルド強度、成形外観が悪くなる。The unsaturated compound containing carboxylic acid is 0.1 to 8% by weight, preferably 0.2 to 4% by weight, in the component (d).
More preferably, it is 1 to 4% by weight. If it is less than 0.1% by weight, the impact resistance is low, and if it exceeds 8% by weight, the impact resistance, molding processability and molding appearance are poor. The content of the carboxylic acid-containing unsaturated compound in the entire composition is 0.0001 to 3.2% by weight, preferably 0.002 to 0.8% by weight, more preferably 0.02 to 0.6% by weight. If it is less than 0.0001% by weight, impact resistance is low, and if it exceeds 3.2% by weight, impact resistance, molding processability, weld strength, and molding appearance are deteriorated.
【0032】全組成物中のゴム含有率は5〜40重量%で
あり、好ましくは7〜35重量%、さらに好ましくは7〜
30重量%である。5重量%未満では耐衝撃強度、ウェル
ド強度が低い。40重量%を越えると成形加工性が悪い。The rubber content in the total composition is 5 to 40% by weight, preferably 7 to 35% by weight, more preferably 7 to 35% by weight.
30% by weight. If it is less than 5% by weight, impact resistance and weld strength are low. If it exceeds 40% by weight, moldability is poor.
【0033】本発明における組成物中、グラフト共重合
体(A) は1〜90重量%であり、好ましくは10〜90重量
%であり、さらに好ましくは10〜80重量%である。1重
量%未満では耐衝撃性が悪く、90重量%を越えると、成
形外観、成形加工性が悪くなる。In the composition of the present invention, the content of the graft copolymer (A) is 1 to 90% by weight, preferably 10 to 90% by weight, more preferably 10 to 80% by weight. If it is less than 1% by weight, impact resistance is poor, and if it exceeds 90% by weight, the molding appearance and molding processability are poor.
【0034】共重合体(B) は0〜90重量%であり、好
ましくは20〜80重量%である。90重量部以上では、最終
組成物の耐薬品性、特に耐フロン性が十分発現しない。The content of the copolymer (B) is 0 to 90% by weight, preferably 20 to 80% by weight. If it is more than 90 parts by weight, the chemical resistance of the final composition, particularly the CFC resistance, is not sufficiently exhibited.
【0035】ポリアミド樹脂の使用量は10〜80重量%で
あり、好ましくは20〜80重量%が好ましい。10重量%未
満では最終組成物の耐薬品性、特に耐フロン性が十分で
なく、また、80重量%を越えると耐衝撃性などの物性が
低下し、さらには最終組成物からなるシートの真空成形
ができなくなる。The amount of the polyamide resin used is 10 to 80% by weight, preferably 20 to 80% by weight. If it is less than 10% by weight, the chemical resistance of the final composition, especially the CFC resistance, is not sufficient, and if it exceeds 80% by weight, physical properties such as impact resistance deteriorate, and further, the vacuum of the sheet made of the final composition. Molding becomes impossible.
【0036】変性スチレン系樹脂は 0.1〜40重量%であ
り好ましくは1〜20重量%の添加が望ましい。0.1 重量
%未満では耐衝撃性が著しく低下し、強度が不足する。
また40重量%を越えると、流動性の低下が起こったり、
成形時の分解が起き易い。The modified styrenic resin is 0.1 to 40% by weight, preferably 1 to 20% by weight. If it is less than 0.1% by weight, the impact resistance is significantly reduced and the strength is insufficient.
If it exceeds 40% by weight, fluidity may decrease.
Decomposition during molding is likely to occur.
【0037】以上の各成分のブレンドには押出機、ニー
ダー、ロール等を利用して、溶融混練すれば良い。The above components may be blended by melt kneading using an extruder, kneader, roll or the like.
【0038】好ましい方法は、ヘンシェルミキサー等を
用いて粉末状原料を混合し、これを押出機を用いて加熱
・溶融させて押出し・ペレット化する方法によって得ら
れる。A preferred method is a method in which powdered raw materials are mixed using a Henschel mixer or the like, and this is heated and melted using an extruder to be extruded and pelletized.
【0039】本発明においては、最終組成物に通常使用
されている各種の添加剤、例えば可塑剤、酸化防止剤、
安定剤、顔料、染料等を添加しても良い。In the present invention, various additives usually used in the final composition, such as a plasticizer, an antioxidant,
Stabilizers, pigments, dyes, etc. may be added.
【0040】また、このようにして得られた組成物は、
押出し成形によりシートを製造し、それに引き続く真空
成形を行うことによって目的とする冷蔵庫内装部材を形
成することができる。この場合、光沢の高い内装部材を
成形するためには、シートの光沢が高いことが必要であ
り、シート押出し時の艶付けロールは鏡面仕上げされた
ロールを使用することがより望ましい。The composition thus obtained is
The intended refrigerator interior member can be formed by producing a sheet by extrusion and then performing vacuum forming. In this case, in order to form an interior member having high gloss, it is necessary that the sheet has high gloss, and it is more desirable to use a mirror-finished roll as the glazing roll during the sheet extrusion.
【0041】また射出成形によりドアキャップ部品など
を作成しようとする場合、高い光沢を持つ成形品を得る
ために金型は鏡面仕上げすることが必要である。When a door cap component or the like is to be produced by injection molding, it is necessary for the mold to have a mirror finish in order to obtain a molded product having high gloss.
【0042】[0042]
【実施例】以下に本発明の実施例を示して具体的に説明
する。しかしながら本発明はこれら実施例に限定される
ものではない。なお例中の部及び%は全て重量基準であ
る。EXAMPLES Examples of the present invention will be described below in detail. However, the present invention is not limited to these examples. All parts and% in the examples are based on weight.
【0043】本発明で使用したグラフト共重合体
(A)、共重合体(B)、ポリアミド樹脂、変性スチレ
ン系樹脂の種類を表1〜表4に示す。The types of the graft copolymer (A), the copolymer (B), the polyamide resin and the modified styrene resin used in the present invention are shown in Tables 1 to 4.
【0044】[0044]
【表1】 [Table 1]
【0045】[0045]
【表2】 [Table 2]
【0046】[0046]
【表3】 [Table 3]
【0047】[0047]
【表4】 [Table 4]
【0048】また実施例1〜10、比較例1〜3で冷蔵庫
内箱としての適性を、以下の5項目で評価した。Further, in Examples 1 to 10 and Comparative Examples 1 to 3, suitability as a refrigerator inner box was evaluated by the following 5 items.
【0049】(1)引張り伸率 ASTM D638に従って測定した。(1) Tensile Elongation Measured according to ASTM D638.
【0050】(2)曲げ弾性率 ASTM D790に従って測定した。内箱の変形を避
けるために必要な曲げ弾性率は20,000kg/cm2 と考えら
れる。(2) Flexural Modulus Measured according to ASTM D790. The flexural modulus required to avoid deformation of the inner box is considered to be 20,000 kg / cm 2 .
【0051】(3)アイゾット衝撃強度 ASTM D256に従って測定した。内箱を外箱に組
み入れる際の割れを防ぐために必要な値は12kg・cm/cm
と考えられる。(3) Izod impact strength It was measured according to ASTM D256. The value required to prevent cracking when incorporating the inner box into the outer box is 12 kg ・ cm / cm
it is conceivable that.
【0052】(4)真空成形 間口直径が100mm 、底面直径が80mm、深さが100mm のし
ぼり倍率1:1のコップ状の金型を利用し、厚さ2.5mm
のシートを真空成形した。成形性は得られた成形品の肉
厚分布と底面角のアール、及び光沢を目視することで行
った。 ○:成形品の光沢が良好で、肉厚分布がない △:成形品の光沢は良好ではあるが、若干肉厚に分布が
生じる ×:成形品の光沢が不足し、かつ肉厚に分布があり、使
用上問題がある。(4) Vacuum forming Using a cup-shaped mold with a frontage diameter of 100 mm, a bottom surface diameter of 80 mm and a depth of 100 mm and a draw ratio of 1: 1, a thickness of 2.5 mm.
Sheet was vacuum formed. The moldability was determined by visually observing the wall thickness distribution, the bottom corner radius, and the gloss of the obtained molded product. ◯: The gloss of the molded product is good and there is no wall thickness distribution. Δ: The gloss of the molded product is good, but there is some distribution in the wall thickness. X: The gloss of the molded product is insufficient and the wall thickness has a distribution. Yes, there is a problem in use.
【0053】(5)臨界歪値 35mm× 230mm× 0.7mmの短冊状に圧縮成形した試験片を
1/4インチ楕円治具にセットした。これをHCFC−
123またはHCFC−141b雰囲気下に12時間放置
し、試験片のクラックの発生状況を観察した。 ○:クラックが全く発生せず、全く使用上問題がないレ
ベル △:クラックは発生しないが、試験片の光沢が消失して
いる ×:クラックが発生し、使用が困難と思われるレベル。(5) The critical strain value 35 mm × 230 mm × 0.7 mm strip-shaped compression-molded test piece was set on a 1/4 inch elliptical jig. HCFC-
The test piece was allowed to stand for 12 hours in an atmosphere of 123 or HCFC-141b, and the crack generation state of the test piece was observed. ◯: No crack was generated at all and there was no problem in use. Δ: No crack was generated, but the gloss of the test piece was lost. X: Crack was generated and it was considered difficult to use.
【0054】実施例1 グラフト共重合体(ABS樹脂)(A−1)を25部、共
重合体(AS樹脂)(B−1)を25部、ポリアミド樹脂
(C−1;ユニチカ(株)製A1030BRL)を50部
の計100 重量部に対し、変性スチレン系樹脂(D−1)
を10重量部、及び酸化防止剤 (チバガイギー社製イルガ
ノックス1010) と滑剤 (エチレンビスステアリン酸アミ
ド) を各々0.1 部加えたのち、V型ブレンダーを用い20
分間ドライブレンドした。ブレンド後の樹脂混合物を大
阪精機(株)製40mmφ単軸押出機を用い 230℃で混練押
出した。押出し時は特にベントアップやサージングが観
察されなかった。押出ストランドは、水槽で冷却されペ
レット化された。このペレットは、熱風乾燥機中90℃で
4時間乾燥された後、射出成形、又は押出成形及びそれ
に引き続く真空成形を行った。Example 1 25 parts of graft copolymer (ABS resin) (A-1), 25 parts of copolymer (AS resin) (B-1), polyamide resin (C-1; Unitika Ltd.) A1030BRL manufactured by A1030BRL) to 100 parts by weight of 50 parts, and modified styrene resin (D-1)
10 parts by weight, and 0.1 part of each of an antioxidant (Irganox 1010 manufactured by Ciba-Geigy Co., Ltd.) and a lubricant (ethylenebisstearic acid amide) were added, and a V-type blender was used to add 20 parts.
Dry blended for minutes. The blended resin mixture was kneaded and extruded at 230 ° C. using a 40 mmφ single screw extruder manufactured by Osaka Seiki Co., Ltd. No bent-up or surging was observed during extrusion. The extruded strand was cooled in a water bath and pelletized. The pellets were dried in a hot air drier at 90 ° C. for 4 hours before injection molding or extrusion and subsequent vacuum molding.
【0055】射出成形は、日精樹脂工業(株)製射出成
形機TS−100型で物性評価用試験片を成形した。成
形条件は、シリンダー温度が 230℃、金型温度60℃、成
形サイクルは、射出15秒、冷却30秒であった。試験片は
引張試験用ASTMダンベル(2号)、曲げ試験とアイ
ゾット衝撃試験用1/4”バーである。The injection molding was carried out by molding a test piece for physical property evaluation with an injection molding machine TS-100 manufactured by Nissei Plastic Industry Co., Ltd. The molding conditions were a cylinder temperature of 230 ° C, a mold temperature of 60 ° C, and a molding cycle of injection for 15 seconds and cooling for 30 seconds. The test specimens are ASTM dumbbell (No. 2) for tensile test, and 1/4 "bar for bending test and Izod impact test.
【0056】押出シートは、池貝鉄工所(株)製65mmφ
単軸押出機を用い、230 ℃でシート押出しを行った。
尚、T−ダイは、厚さ2.5 mm、幅500mm の物を使用し、
シートの厚みはロールの間隔により制御した。このよう
にして、厚み 2.3〜2.5mm 、幅450mm のシートを得た。The extruded sheet is 65 mmφ manufactured by Ikegai Iron Works Co., Ltd.
Sheet extrusion was performed at 230 ° C. using a single-screw extruder.
The T-die used is 2.5 mm thick and 500 mm wide.
The thickness of the sheet was controlled by the distance between the rolls. Thus, a sheet having a thickness of 2.3 to 2.5 mm and a width of 450 mm was obtained.
【0057】真空成形は、浅野研究所(株)製真空成形
機で行った。上述したシートを 450mm角にカットした。
金型は、間口直径が100mm 、底面直径が80mm、深さが10
0mmのしぼり倍率1:1のコップ状の金型を利用した。
加熱温度は、200 ℃、金型温度は80℃で行った。又、臨
界歪用の試験片は35mm× 230mm× 0.7mmの短冊型に圧縮
成形して得た。The vacuum forming was carried out by a vacuum forming machine manufactured by Asano Laboratory Co., Ltd. The above-mentioned sheet was cut into 450 mm square.
The mold has a frontage diameter of 100 mm, a bottom surface diameter of 80 mm, and a depth of 10
A cup-shaped mold having a 0 mm reduction ratio of 1: 1 was used.
The heating temperature was 200 ° C and the mold temperature was 80 ° C. A test piece for critical strain was obtained by compression molding into a strip of 35 mm × 230 mm × 0.7 mm.
【0058】こうして得られた試験片を用い、物性、成
形性及び耐フロン性について評価した結果を表5に示
す。高い衝撃性、良好な成形性を持ち、かつ耐フロン性
も十分だった。又、光沢も良く、成形品にはゲルは見ら
れず、外観が良好だった。Table 5 shows the results of evaluation of the physical properties, moldability and chlorofluorocarbon resistance using the test pieces thus obtained. It had high impact resistance, good moldability, and sufficient CFC resistance. Moreover, the gloss was good, and no gel was found in the molded product, and the appearance was good.
【0059】実施例2 実施例1において、変性スチレン系樹脂をD−2に変え
た以外はすべて実施例1と同様に行った。その結果を表
5に示す。Example 2 The procedure of Example 1 was repeated except that the modified styrenic resin was changed to D-2. The results are shown in Table 5.
【0060】実施例3 AS樹脂を用いず、ABS樹脂(A−1)を50部、ポリ
アミド(C−1)を50部の合計100 重量部に対し、変性
スチレン系樹脂(D−1)を10重量部加えた以外はすべ
て実施例1と同様に行った。特に耐衝撃性、引っ張り伸
び率が高くなり、成形性は更に良好になった。その結果
を表5に示す。Example 3 Without using AS resin, 50 parts of ABS resin (A-1) and 50 parts of polyamide (C-1) were added to 100 parts by weight of modified styrenic resin (D-1). The same procedure as in Example 1 was performed except that 10 parts by weight was added. In particular, the impact resistance and the tensile elongation were increased, and the moldability was further improved. The results are shown in Table 5.
【0061】比較例1 実施例1において変性スチレン系樹脂を用いず、ABS
樹脂、AS樹脂、およびポリアミド樹脂のみを使用した
例である。ABSあるいはAS樹脂とポリアミド樹脂と
の相溶性が悪く、耐衝撃性、引張り伸びが著しく低下し
た。また射出成型品あるいはシートについてセロハンテ
ープなどで剥離試験を行った場合、樹脂スキン層が剥が
れ、相溶性が悪い事が明らかだった。また樹脂のタフネ
スが不足しているため、臨界歪値も低下した。その結果
を表5に示す。COMPARATIVE EXAMPLE 1 In Example 1, the modified styrene resin was not used, and ABS was used.
This is an example in which only resin, AS resin, and polyamide resin are used. The compatibility between the ABS resin or AS resin and the polyamide resin was poor, and the impact resistance and the tensile elongation were remarkably lowered. In addition, when a peeling test was performed on the injection molded product or the sheet with cellophane tape or the like, it was clear that the resin skin layer peeled off and the compatibility was poor. In addition, the critical strain value also decreased because the toughness of the resin was insufficient. The results are shown in Table 5.
【0062】[0062]
【表5】 [Table 5]
【0063】実施例4 AS樹脂(B−1)からアクリロニトリル共重合比の高
いAS樹脂(B−2)へ変更した以外は実施例1と同様
に行った。物性、耐フロン性、真空成形性は、実施例1
とほぼ同様だった。その結果を表6に示す。Example 4 Example 4 was repeated except that the AS resin (B-1) was changed to the AS resin (B-2) having a high acrylonitrile copolymerization ratio. The physical properties, chlorofluorocarbon resistance, and vacuum formability are shown in Example 1.
Was almost the same as. The results are shown in Table 6.
【0064】実施例5、6 組成物中のABS樹脂の種類を変えた例である。ここで
はA−1の変わりにゴム含量が低いABS(A−2)、
あるいはABSマトリックス中のアクリロニトリル共重
合比の高いABS(A−3)を使用した以外は実施例1
と同様に行った。いずれも強度、成形性および耐フロン
性が良好であった。その結果を表6に示す。Examples 5 and 6 are examples in which the type of ABS resin in the composition was changed. Here, ABS (A-2), which has a low rubber content instead of A-1,
Alternatively, Example 1 was used except that ABS (A-3) having a high acrylonitrile copolymerization ratio in the ABS matrix was used.
I went the same way. All of them had good strength, moldability and CFC resistance. The results are shown in Table 6.
【0065】実施例7、8 組成物中のポリアミド樹脂の種類を変えた例である。ナ
イロン樹脂C−1の代わりに、C−1より高分子量のナ
イロン(C−2)、あるいはナイロン−66樹脂(C−
3)を使用した以外は、実施例1と同様に行った。C−
2を用いた場合、溶融粘度が増加し、真空成形性が更に
良好になった。強度、耐フロン性も同様に良好だった
(実施例7)。またC−3を用いた場合、ナイロン−66
の融点が高くなるために、成形温度、加工温度が高くな
ったが、強度、耐フロン性は良好だった(実施例8)。
その結果を表6に示す。Examples 7 and 8 are examples in which the type of polyamide resin in the composition was changed. Instead of nylon resin C-1, nylon (C-2) having a higher molecular weight than C-1 or nylon-66 resin (C-
Example 1 was repeated except that 3) was used. C-
When 2 was used, the melt viscosity was increased and the vacuum moldability was further improved. The strength and chlorofluorocarbon resistance were similarly good (Example 7). When C-3 is used, nylon-66
Since the melting point of was high, the molding temperature and the processing temperature were high, but the strength and CFC resistance were good (Example 8).
The results are shown in Table 6.
【0066】[0066]
【表6】 [Table 6]
【0067】実施例9、10 耐フロン性、真空成形性に及ぼすポリアミド量の検討を
行った。すなわち実施例9、10は樹脂組成物中のポリア
ミド量がそれぞれ30重量部、70重量部である。実施例9
は実施例1に比し、更に真空成形性が良好になった。た
だし、ポリアミド量が減少した為に耐フロン性はやや低
下した。一方ポリアミドの多い実施例10については、逆
に耐フロン性が高くなった。また真空成形についてみる
と、成形・加工温度が実施例1に比し若干高くなった
が、良品が得られた。その結果を表7に示す。Examples 9 and 10 The amount of polyamide which affects the CFC resistance and the vacuum formability was examined. That is, in Examples 9 and 10, the amounts of polyamide in the resin composition were 30 parts by weight and 70 parts by weight, respectively. Example 9
In comparison with Example 1, the vacuum moldability was further improved. However, due to the decrease in the amount of polyamide, the CFC resistance was slightly reduced. On the other hand, in Example 10 containing a large amount of polyamide, on the contrary, the chlorofluorocarbon resistance was high. As for the vacuum forming, the forming / processing temperature was slightly higher than that of Example 1, but a good product was obtained. The results are shown in Table 7.
【0068】比較例2、3 比較例2ではABS/AS組成物について、比較例3で
はポリアミド樹脂担体について真空成形性、耐フロン
性、および物性を調べた結果を示した。ABS/AS樹
脂組成物の真空成形性、強度は共に良好だったが、耐フ
ロン性、特にHCFC−141b、あるいはHCFC−
123に対する耐性が全く無く、臨界歪試験後の試料に
は、おびただしい量のクラックが発生していた(比較例
2)。一方、ポリアミド樹脂はペレット押出しやそれに
引き続くシート押出し成形及び射出成形は良好であった
が、真空成形は全く出来なかった。すなわち、ナイロン
−6の融点以下( 220〜230 ℃)ではシートの引き伸し
が不十分で所定の形状の成形品が得られ無かった。また
融点以上では、樹脂が完全に溶解し、流動が起こったた
め、真空成形はできなかった。その結果を表7に示す。Comparative Examples 2 and 3 In Comparative Example 2, the ABS / AS composition was tested, and in Comparative Example 3, the polyamide resin carrier was tested for vacuum moldability, flon resistance and physical properties. The vacuum moldability and strength of the ABS / AS resin composition were good, but the fluorocarbon resistance, especially HCFC-141b or HCFC-
There was no resistance to 123, and a large amount of cracks were generated in the sample after the critical strain test (Comparative Example 2). On the other hand, the polyamide resin was good in pellet extrusion and subsequent sheet extrusion and injection molding, but could not be vacuum formed at all. That is, at a temperature below the melting point of nylon-6 (220 to 230 ° C), the stretching of the sheet was insufficient and a molded product having a predetermined shape could not be obtained. Above the melting point, the resin was completely melted and flowed, so that vacuum molding could not be performed. The results are shown in Table 7.
【0069】[0069]
【表7】 [Table 7]
【0070】[0070]
【発明の効果】本発明の成形物は耐フロン性に優れ、耐
衝撃性が高く、また押出し成形、真空成形、および射出
成形などの成形加工で容易に得られるので、HCFC−
141bおよび/あるいはHCFC−123を硬質ポリ
ウレタンフォームの主たる発泡剤として用いる冷蔵庫内
装、クーラーボックス内装などの内箱として極めて有用
である。The molded article of the present invention has excellent chlorofluorocarbon resistance, high impact resistance, and can be easily obtained by molding such as extrusion molding, vacuum molding, and injection molding.
It is extremely useful as an inner box for refrigerator interiors, cooler box interiors, etc. using 141b and / or HCFC-123 as the main foaming agent for rigid polyurethane foam.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C08L 33/00 LJA 7921−4J 77/00 LQS 9286−4J ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI technical display location C08L 33/00 LJA 7921-4J 77/00 LQS 9286-4J
Claims (1)
在下に15〜45重量%のシアン化ビニル化合物と55〜85重
量%の芳香族ビニル化合物とからなる単量体混合物30〜
90重量部を重合させて得られるグラフト共重合体(A)
1〜90重量%、 b.15〜45重量%のシアン化ビニル化合物と55〜85重量
%の芳香族ビニル化合物とからなる単量体混合物を重合
させて得られる共重合体(B)0〜90重量%、 c.ポリアミド樹脂10〜80重量%、 d.カルボン酸含有不飽和化合物が共重合されている変
性スチレン系樹脂 0.1〜40重量% を必須成分とする熱可塑性樹脂組成物から構成されてな
る耐フロン性に優れた成形物。1. A. Monomer mixture of 15-45% by weight vinyl cyanide compound and 55-85% by weight aromatic vinyl compound in the presence of 10-70 parts by weight of conjugated diene rubber 30-
Graft copolymer (A) obtained by polymerizing 90 parts by weight
1 to 90% by weight, b. Copolymer (B) obtained by polymerizing a monomer mixture consisting of 15 to 45% by weight of a vinyl cyanide compound and 55 to 85% by weight of an aromatic vinyl compound (B), 0 to 90% by weight, c. Polyamide resin 10 to 80% by weight, d. A molded article having excellent chlorofluorocarbon resistance, which is composed of a thermoplastic resin composition containing 0.1 to 40% by weight of a modified styrene resin copolymerized with a carboxylic acid-containing unsaturated compound as an essential component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10396293A JPH06313091A (en) | 1993-04-30 | 1993-04-30 | Molded product excellent in freon resistance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10396293A JPH06313091A (en) | 1993-04-30 | 1993-04-30 | Molded product excellent in freon resistance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06313091A true JPH06313091A (en) | 1994-11-08 |
Family
ID=14368009
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10396293A Pending JPH06313091A (en) | 1993-04-30 | 1993-04-30 | Molded product excellent in freon resistance |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06313091A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002047362A (en) * | 2000-07-31 | 2002-02-12 | Nippon A & L Kk | Decorating film for layered molding and decorating-film layered molded article |
-
1993
- 1993-04-30 JP JP10396293A patent/JPH06313091A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002047362A (en) * | 2000-07-31 | 2002-02-12 | Nippon A & L Kk | Decorating film for layered molding and decorating-film layered molded article |
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