JPH0631425B2 - Method for producing soap by mixing vegetable protein and other extracts - Google Patents
Method for producing soap by mixing vegetable protein and other extractsInfo
- Publication number
- JPH0631425B2 JPH0631425B2 JP15299385A JP15299385A JPH0631425B2 JP H0631425 B2 JPH0631425 B2 JP H0631425B2 JP 15299385 A JP15299385 A JP 15299385A JP 15299385 A JP15299385 A JP 15299385A JP H0631425 B2 JPH0631425 B2 JP H0631425B2
- Authority
- JP
- Japan
- Prior art keywords
- soap
- raw material
- oil
- vegetable
- cooker
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000344 soap Substances 0.000 title claims description 36
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000000284 extract Substances 0.000 title claims description 10
- 108010082495 Dietary Plant Proteins Proteins 0.000 title description 12
- 239000002994 raw material Substances 0.000 claims description 29
- 239000003921 oil Substances 0.000 claims description 28
- 235000019198 oils Nutrition 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 10
- 235000013311 vegetables Nutrition 0.000 claims description 9
- 230000006837 decompression Effects 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 108010064851 Plant Proteins Proteins 0.000 claims description 4
- 235000013399 edible fruits Nutrition 0.000 claims description 4
- 235000021118 plant-derived protein Nutrition 0.000 claims description 4
- 239000010775 animal oil Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 3
- 239000008158 vegetable oil Substances 0.000 claims description 3
- 230000015271 coagulation Effects 0.000 claims description 2
- 238000005345 coagulation Methods 0.000 claims description 2
- 230000006641 stabilisation Effects 0.000 claims description 2
- 238000011105 stabilization Methods 0.000 claims description 2
- 239000000049 pigment Substances 0.000 description 6
- 229940088594 vitamin Drugs 0.000 description 6
- 229930003231 vitamin Natural products 0.000 description 6
- 235000013343 vitamin Nutrition 0.000 description 6
- 239000011782 vitamin Substances 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 235000000346 sugar Nutrition 0.000 description 3
- 150000008163 sugars Chemical class 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 208000005156 Dehydration Diseases 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000003796 beauty Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 230000002542 deteriorative effect Effects 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 235000018102 proteins Nutrition 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- JDLKFOPOAOFWQN-VIFPVBQESA-N Allicin Natural products C=CCS[S@](=O)CC=C JDLKFOPOAOFWQN-VIFPVBQESA-N 0.000 description 1
- 241000234282 Allium Species 0.000 description 1
- 235000002732 Allium cepa var. cepa Nutrition 0.000 description 1
- 240000002234 Allium sativum Species 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- JDLKFOPOAOFWQN-UHFFFAOYSA-N allicin Chemical compound C=CCSS(=O)CC=C JDLKFOPOAOFWQN-UHFFFAOYSA-N 0.000 description 1
- 235000010081 allicin Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 235000004611 garlic Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000005418 vegetable material Substances 0.000 description 1
Landscapes
- Detergent Compositions (AREA)
Description
【発明の詳細な説明】 （イ）産業上の利用分野 本発明は、植物性蛋白質及びその他エキス等を混入する
石鹸製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (a) Field of Industrial Application The present invention relates to a method for producing soap in which plant protein and other extracts are mixed.
（ロ）従来の技術 従来、植物性蛋白質入り石鹸を製造する方法としては、
石鹸製造過程において、野菜・果実等植物性蛋白質を混
入し、さらに、所定の手段により石鹸膠を冷固して、所
定の形状に形成するようにしていた。(B) Conventional Technology Conventionally, as a method for producing a vegetable protein-containing soap,
In the process of producing soap, vegetable proteins such as vegetables and fruits are mixed, and the soap glue is cooled and solidified by a predetermined means to form a predetermined shape.
（ハ）発明が解決しようとする課題 しかしながら、石鹸中に混入した植物性蛋白質は腐るの
が早く長期の保存ができず、悪臭をもたらし、商品とし
ての価値が低下するという欠点があった。(C) Problems to be Solved by the Invention However, the vegetable protein mixed in the soap has a drawback that it quickly rots and cannot be stored for a long period of time, it causes a bad odor, and its value as a product decreases.
（ニ）問題点を解決するための手段 本発明では、野菜・果実等の植物性原料をクッカー内に
収納し、熱媒体として予め加熱した動物油・植物油等の
加熱油に投入して浸漬し、加熱油の油温を加減しつつ、
同クッカー内を減圧しながら加熱油を攪拌加熱し、しか
も、初期減圧過程においては、植物性蛋白質が凝固安定
化し易い小さい減圧条件下で加熱し、次いで減圧を大き
くして、原料中の水分を脱水し、その後、同原料を脱油
し粉砕して、同原料粉末を石鹸類の製造過程中、のり状
の純石鹸に混入することを特徴とした植物性蛋白質及び
その他のエキス等を混入する石鹸製造方法を提供せんと
するものである。(D) Means for Solving the Problems In the present invention, a vegetable raw material such as vegetables and fruits is stored in a cooker, and the mixture is immersed in heating oil such as animal oil and vegetable oil which has been preheated as a heat medium and immersed, While adjusting the oil temperature of heating oil,
The heating oil is stirred and heated while decompressing the inside of the cooker, and in the initial decompression process, the plant protein is heated under a small decompression condition where coagulation and stabilization are easy, and then the decompression is increased to remove water in the raw material. Dehydrate, then deoil and crush the raw material, and mix vegetable powder and other extracts characterized by mixing the raw material powder with paste-like pure soap during the soap manufacturing process. It is intended to provide a soap manufacturing method.
（ホ）作用 本発明では、植物性原料を油温脱水処理したものは６０
℃〜９０℃の油温及び二段階の減圧によって可及的に低
温、かつ短時間にて脱水処理が行え、原料に含有された
植物性蛋白質、各種ビタミン、糖分、色素、その他のエ
キス分の流出、分解、変質が起らず、色彩が鮮かで、ま
た原料組織中に含まれる悪臭成分たる塩基性チッ素及び
特にタマネギ、ニンニクに含まれる悪臭成分たるアリシ
ン、二硫化プロピリアリン等を分解して臭みのない植物
性原料が得られるため、同原料を粉末として、石鹸製造
過程中におけるのり状純石鹸に混入しても吸湿しにく
く、同原料は乾燥状態で長期の保存に耐えることができ
るものである。(E) Action In the present invention, the plant-based raw material obtained by the oil temperature dehydration treatment is 60
Dehydration can be performed at a temperature as low as possible by the oil temperature of 90 ° C to 90 ° C and two-stage decompression in a short time, and the vegetable protein, various vitamins, sugars, pigments and other extracts contained in the raw material It does not spill, decompose, or deteriorate, has a fresh color, and decomposes basic nitrogen, which is a malodorous component contained in the raw material tissues, and onions, especially allicin, which is a malodorous component contained in garlic, and propirialine disulfide. Since a vegetable material with no odor is obtained, it is difficult to absorb moisture even if it is mixed with glue-like pure soap during the soap manufacturing process as a powder, and the material can withstand long-term storage in a dry state. It is a thing.
また、石鹸製造過程中におけるのり状純石鹸段階におい
て、同のり状純石鹸に原料の粉末を混入して原料の成分
を充分に保持するものである。Further, in the paste-like pure soap stage in the soap manufacturing process, the raw material powder is mixed into the paste-like pure soap to sufficiently retain the ingredients of the raw material.
（ヘ）効果 従って、本発明によれば、石鹸中に混入した植物性蛋白
質は吸湿しにくく長期保存することが可能であり、ま
た、植物中の各種ビタミン、色素その他のエキス成分に
より色彩が鮮かとなり、更には美容に効果的となるもの
である。(F) Effect Therefore, according to the present invention, the vegetable protein mixed in the soap is difficult to absorb moisture and can be stored for a long period of time, and the color is vivid due to various vitamins, pigments and other extract components in the plant. However, it is also effective for beauty.
（ト）実施例 本発明の実施例を詳説すれば次のとおりである。(G) Example The following is a detailed description of an example of the present invention.
即ち、４．５m3のクッカー内に動物油、植物油、魚油、
鶏油等の単一油または混同油を収納し、クッカー内のジ
ャケット部に圧入した蒸気より、予め、油を各種ビタミ
ンが分解、変質せぬ温度である約６０℃〜９０℃前後に
加熱し、この加熱油中に、原料たる野菜、果実等の植物
性原料をそのまま、あるいは皮等を取った中身のみ、あ
るいは皮のみ取出してこれを投入し、クッカーを閉蓋す
る。In other words, animal oil in the cooker of 4.5m 3, vegetable oil, fish oil,
A single oil such as chicken oil or mixed oil is stored, and the oil is preheated to about 60 ° C to 90 ° C, which is a temperature at which various vitamins are not decomposed or deteriorated, by steam injected into the jacket of the cooker. Into the heated oil, the vegetable raw materials such as vegetables and fruits, which are raw materials, are taken as they are, or only the contents obtained by removing the skin or the like, or only the skin are taken out and put into the heated oil, and the cooker is closed.
次に、加熱油の油温を６０℃〜９０℃に保持しながら、
クッカー内を攪拌し、かつ、クッカー内を減圧する。Next, while maintaining the oil temperature of the heating oil at 60 ° C to 90 ° C,
The inside of the cooker is stirred and the inside of the cooker is depressurized.
かかる減圧処理は、原料浸漬の初期浸漬後の初期３０分
程度は植物性蛋白質が凝固安定化し易い小さい減圧条件
下、即ち１０〜２０mmHgの減圧を行い、次いで７４０mm
Hgの大きい減圧の略真空条件下で約６０分程にて処理を
行い、含水率３〜６％前後まで脱水する。The depressurizing treatment is carried out under a small depressurizing condition that the vegetable protein is easily coagulated and stabilized for the initial 30 minutes after the initial dipping of the raw material, that is, a depressurizing pressure of 10 to 20 mmHg, and then 740 mm.
The treatment is performed for about 60 minutes under a substantially vacuum condition of a reduced Hg, and the water content is dehydrated to about 3 to 6%.
即ち、減圧初期において６０℃〜９０℃の油温と１０〜
２０mmHgの小さい減圧条件とによって原料たる野菜、果
実等の植物性蛋白質を凝固安定化せしめ、同蛋白質の流
出、分解を防止し、更には、同蛋白質流出に伴う各種ビ
タミン類の流出を防止しうるように構成している。That is, at the initial stage of depressurization, the oil temperature of 60 ° C to 90 ° C and 10
By reducing the pressure of 20 mmHg to a low pressure, vegetable proteins such as raw materials can stabilize and stabilize vegetable proteins, prevent the outflow and degradation of the protein, and prevent outflow of various vitamins associated with the outflow of the protein. Is configured as follows.
また、６０℃〜９０℃の油温と減圧中途からの７４０〜
７５０mmHgの大きい減圧条件とによって原料の組織中の
水分を蒸散せしめつつ、同水分と加熱油との置換を行
い、加熱油を組織中に深く浸透せしめ、原料を外部及び
組織中における加熱油を熱媒体として加熱し、短時間で
の脱水処理を可能として、各種ビタミン、糖分、その他
のエキス分、色素の分解、変質、流出の防止、並びに色
素変質、分解の防止、さらには組織中の塩基チッ素の分
解消失による消臭を可能とすべく構成している。In addition, the oil temperature of 60 ° C to 90 ° C and 740 from the middle of depressurization
A large decompression condition of 750 mmHg is used to evaporate the water in the tissue of the raw material, while replacing the water with the heating oil so that the heating oil penetrates deeply into the tissue, and the raw material heats the heating oil in the outside and in the tissue. It can be heated as a medium and dehydrated in a short time, and it can prevent various vitamins, sugars, other extracts, pigments from decomposing, deteriorating and flowing out, as well as deteriorating pigments and degrading, as well as the basic chip in tissues. It is designed to enable deodorization due to the decomposition and disappearance of the element.
以上のように脱水処理した原料をクッカーから取出し、
これを圧搾装置としてのスクリュープレス機等で圧搾
し、又は遠心分離機により油分を分離させて除去するも
のである。Remove the dehydrated raw material from the cooker,
This is squeezed by a screw press or the like as a squeezing device, or an oil component is separated and removed by a centrifuge.
次いで油分を除去した原料をメッシュコンベア等に載置
し、ノーマルヘキサンを散布し原料から完全に油を除去
して粉末とする。Then, the raw material from which the oil content has been removed is placed on a mesh conveyor or the like, and normal hexane is sprayed to completely remove the oil from the raw material to obtain a powder.
次いで、粉末とした原料を石鹸中に混入するものであ
り、石鹸の製造過程を説明すれば次のとおりである。Next, the powdered raw material is mixed in the soap, and the process for producing the soap will be described as follows.
即ち、脂肪酸グリセリド等の油脂とカ性アルカリの反応
によって脂肪酸石鹸とグリセリンを得るようにするか、
または、油脂を予め加水分解して得た脂肪酸をアルカリ
で中和して石鹸を製造するものである。That is, whether or not fatty acid soap and glycerin are obtained by the reaction of oil and fat such as fatty acid glyceride with caustic alkali,
Alternatively, a fatty acid obtained by previously hydrolyzing fats and oils is neutralized with an alkali to produce soap.
このようにして製造された石鹸をさらに仕上げるため、
のり状の石鹸に高温のまま食塩を添加すると、その塩の
濃度が適当な点でのり状純石鹸と塩水の２層に分離す
る。その分離したのり状の純石鹸を取出し、同純石鹸中
に脱水処理した粉末の植物性蛋白質等の原料を混入す
る。To further finish the soap produced in this way,
When salt is added to paste-like soap at a high temperature, it separates into two layers of paste-like pure soap and salt water at an appropriate point of the salt concentration. The separated paste-like pure soap is taken out, and a dehydrated powdered raw material such as vegetable protein is mixed into the pure soap.
その後、原料を混入したのり状純石鹸を枠中に流し込ん
で冷却固化させて、所定形状の同石鹸を形成する。Then, paste-like pure soap mixed with the raw material is poured into a frame and cooled and solidified to form the soap having a predetermined shape.
このように、植物性原料を脱水、脱油処理すると原料中
の植物性蛋白質、各種ビタミン、糖分、色素、その他の
エキス分を流出分解変質を起こさずに処理でき、同処理
した原料を石鹸製造過程中におけるのり状純石鹸中に混
入しても原料中の成分は変化することなく安定したまま
石鹸中に長期間保持されるものである。In this way, when the plant raw material is dehydrated and deoiled, the plant protein, various vitamins, sugars, pigments, and other extract components in the raw material can be treated without effluent decomposition and alteration. Even if it is mixed in the paste-like pure soap during the process, the components in the raw material remain unchanged and are kept in the soap for a long time.
また、同原料の色素、その他のエキス成分により色鮮か
な石鹸色を得ることができ、その他の成分により美容に
も効果的な石鹸となすことができる。In addition, it is possible to obtain a vivid soap color by using the same raw material pigment and other extract components, and by using other components, it is possible to make soap effective for beauty.
かかる植物性蛋白質及びその他のエキス等を混入する石
鹸製造方法で得られた石鹸と、従来の製造方法による植
物性蛋白質入りの石鹸との比較試験表を下記に示す。A comparative test table of the soap obtained by the method for producing a soap containing such vegetable protein and other extracts and the soap containing the vegetable protein produced by the conventional production method is shown below.
Claims (1)
収納し、熱媒体として予め加熱した動物油・植物油等の
加熱油に投入して浸漬し、加熱油の油温を加減しつつ、
同クッカー内を減圧しながら加熱油を攪拌加熱し、しか
も、初期減圧過程においては、植物性蛋白質が凝固安定
化し易い小さい減圧条件下で加熱し、次いで減圧を大き
くして、原料中の水分を脱水し、その後、同原料を脱油
し粉砕して、同原料粉末を石鹸類の製造過程中、のり状
の純石鹸に混入することを特徴とした植物性蛋白質及び
その他のエキス等を混入する石鹸製造方法。1. A vegetable raw material such as vegetables and fruits is stored in a cooker, and is put into a heating oil such as animal oil or vegetable oil which has been preheated as a heat medium and immersed in the cooker to adjust the oil temperature of the heating oil.
The heating oil is stirred and heated while decompressing the inside of the cooker, and in the initial decompression process, the plant protein is heated under a small decompression condition where coagulation and stabilization are easy, and then the decompression is increased to remove water in the raw material. Dehydrate, then deoil and crush the raw material, and mix vegetable powder and other extracts characterized by mixing the raw material powder with paste-like pure soap during the soap manufacturing process. Soap manufacturing method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15299385A JPH0631425B2 (en) | 1985-07-10 | 1985-07-10 | Method for producing soap by mixing vegetable protein and other extracts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15299385A JPH0631425B2 (en) | 1985-07-10 | 1985-07-10 | Method for producing soap by mixing vegetable protein and other extracts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6213499A JPS6213499A (en) | 1987-01-22 |
| JPH0631425B2 true JPH0631425B2 (en) | 1994-04-27 |
Family
ID=15552611
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15299385A Expired - Lifetime JPH0631425B2 (en) | 1985-07-10 | 1985-07-10 | Method for producing soap by mixing vegetable protein and other extracts |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0631425B2 (en) |
-
1985
- 1985-07-10 JP JP15299385A patent/JPH0631425B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6213499A (en) | 1987-01-22 |
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