JPH0636714B2 - Method of manufacturing powdered yolk - Google Patents
Method of manufacturing powdered yolkInfo
- Publication number
- JPH0636714B2 JPH0636714B2 JP2154859A JP15485990A JPH0636714B2 JP H0636714 B2 JPH0636714 B2 JP H0636714B2 JP 2154859 A JP2154859 A JP 2154859A JP 15485990 A JP15485990 A JP 15485990A JP H0636714 B2 JPH0636714 B2 JP H0636714B2
- Authority
- JP
- Japan
- Prior art keywords
- egg yolk
- oil
- powder
- powdered
- oils
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 210000002969 egg yolk Anatomy 0.000 title claims description 28
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 102000002322 Egg Proteins Human genes 0.000 claims description 27
- 108010000912 Egg Proteins Proteins 0.000 claims description 27
- 235000013345 egg yolk Nutrition 0.000 claims description 27
- 239000003921 oil Substances 0.000 claims description 26
- 239000003925 fat Substances 0.000 claims description 9
- 230000018044 dehydration Effects 0.000 claims description 8
- 238000006297 dehydration reaction Methods 0.000 claims description 8
- 239000010419 fine particle Substances 0.000 claims description 4
- 235000019198 oils Nutrition 0.000 description 23
- 239000000843 powder Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 8
- 208000005156 Dehydration Diseases 0.000 description 7
- 239000000796 flavoring agent Substances 0.000 description 6
- 235000019634 flavors Nutrition 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 235000019482 Palm oil Nutrition 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002540 palm oil Substances 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- ZTHYODDOHIVTJV-UHFFFAOYSA-N Propyl gallate Chemical compound CCCOC(=O)C1=CC(O)=C(O)C(O)=C1 ZTHYODDOHIVTJV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- PXEDJBXQKAGXNJ-QTNFYWBSSA-L disodium L-glutamate Chemical compound [Na+].[Na+].[O-]C(=O)[C@@H](N)CCC([O-])=O PXEDJBXQKAGXNJ-QTNFYWBSSA-L 0.000 description 2
- 235000013601 eggs Nutrition 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- 235000013923 monosodium glutamate Nutrition 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 235000015067 sauces Nutrition 0.000 description 2
- 229940073490 sodium glutamate Drugs 0.000 description 2
- DJENHUUHOGXXCB-UHFFFAOYSA-N 2-butyl-6-methoxyphenol Chemical compound CCCCC1=CC=CC(OC)=C1O DJENHUUHOGXXCB-UHFFFAOYSA-N 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 235000005135 Micromeria juliana Nutrition 0.000 description 1
- 240000002114 Satureja hortensis Species 0.000 description 1
- 235000007315 Satureja hortensis Nutrition 0.000 description 1
- 240000003768 Solanum lycopersicum Species 0.000 description 1
- 240000004668 Valerianella locusta Species 0.000 description 1
- 235000003560 Valerianella locusta Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000036528 appetite Effects 0.000 description 1
- 235000019789 appetite Nutrition 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- GVJHHUAWPYXKBD-UHFFFAOYSA-N d-alpha-tocopherol Natural products OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 235000010746 mayonnaise Nutrition 0.000 description 1
- 239000008268 mayonnaise Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 235000010388 propyl gallate Nutrition 0.000 description 1
- 229940075579 propyl gallate Drugs 0.000 description 1
- 239000000473 propyl gallate Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 235000021484 savory snack Nutrition 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 235000010384 tocopherol Nutrition 0.000 description 1
- 239000011732 tocopherol Substances 0.000 description 1
- 229960001295 tocopherol Drugs 0.000 description 1
- 229930003799 tocopherol Natural products 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 description 1
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 この発明は粉末卵黄の製造方法、特に香ばしい風味を有
する粉末卵黄の製造方法に関する。TECHNICAL FIELD The present invention relates to a method for producing powder egg yolk, and particularly to a method for producing powder egg yolk having a savory flavor.
卵黄の乾燥、粉末化は、通常卵黄単独または種々の添加
物を加えた後、スプレードライヤー、ドラムドライヤ
ー、ベルトドライヤー、パンドライヤー等で高温加熱し
て脱水することにより行われる。このような方法で製造
された卵黄粉末は非常に細かい粒子になっており、しか
も大量の高温空気に晒されているので、保存中の劣化が
早いという欠点がある。また、凍結乾燥機を用いる方法
もあるが、この方法では、非常にコスト高になる。Drying and pulverization of egg yolk are usually performed by adding the egg yolk alone or adding various additives, and then heating the mixture with a spray drier, a drum drier, a belt drier, a pan drier, and the like at high temperature for dehydration. The egg yolk powder produced by such a method has very fine particles and is exposed to a large amount of high-temperature air, so that it has a drawback that deterioration during storage is rapid. There is also a method using a freeze dryer, but this method is very expensive.
このような欠点を解決する粉末卵黄の製造方法として
は、特公昭55-21号公報に開示されているような油温乾
燥を採用したものがある。As a method for producing powdered egg yolk which solves such a drawback, there is a method which employs oil temperature drying as disclosed in JP-B-55-21.
この方法によれば、まず卵黄を油脂中に入れて減圧下で
加熱し、その油温によって水分を蒸発させて脱水し、脱
水完了後に油分除去を行うために溶剤によって脱油し、
それを粉砕して粉末化するのである。According to this method, egg yolk is first put in oil and fat and heated under reduced pressure, water is evaporated by the oil temperature to dehydrate, and deoiled with a solvent to remove oil after completion of dehydration,
It is crushed into powder.
以上のように、この方法の場合は、製品中に残留する油
脂の量が多く、有機溶媒でこれを除去しているが、有機
溶媒の取り扱いには危険が伴うため資格等が必要とな
り、設備も大がかりなものになる。また、乾燥後に粉末
化するための粉砕工程が必要であり、能率的に粉末を作
り得ない。さらに、不溶性蛋白等の成分を熱変性をさせ
ないよう低温で脱水しているため、風味の良いすなわち
ロースト感のある粉末卵黄を作ることができない。As described above, in the case of this method, the amount of fats and oils remaining in the product is large, and this is removed with an organic solvent, but handling the organic solvent involves qualifications, etc. Will also be a big one. Further, a pulverization step for pulverizing after drying is required, and powder cannot be efficiently produced. Furthermore, since the components such as insoluble protein are dehydrated at a low temperature so as not to be heat-denatured, it is not possible to make powdered egg yolk with a good taste, that is, a roasted feeling.
そこで、この発明の課題は、風味の良い粉末卵黄を能率
良く低コストで製造することができる粉末卵黄の製造方
法を提供することにある。Then, the subject of this invention is providing the manufacturing method of the powder egg yolk which can manufacture the powder egg yolk with good flavor efficiently and at low cost.
以上の課題を解決するため、この発明においては、卵黄
を油脂中に加え、これを攪拌して微細粒子に油中分解さ
せながら減圧下で加熱脱水し、その脱水の最終段階にお
いて、油温を70℃以上120℃以下(より好ましくは95℃
〜100℃)に上昇させた後、遠心分離にかけて脱油する
粉末卵黄の製造方法を採用したのである。In order to solve the above-mentioned problems, in the present invention, egg yolk is added to fats and oils, and the mixture is agitated to heat and dehydrate under reduced pressure while decomposing it into fine particles in the oil. 70 ℃ or more and 120 ℃ or less (more preferably 95 ℃
The temperature was raised to ~ 100 ° C) and then centrifuged to remove oil to produce powdered egg yolk.
なお、油脂中には卵黄の他、適当な添加物、例えば食
塩、糖類、調味料、有機酸等を加えてもよい。In addition to egg yolk, suitable additives such as salt, saccharides, seasonings, organic acids and the like may be added to the oil and fat.
熱媒体として用いる油脂として、パーム油、大豆油、そ
の他の植物油、ラード、ヘット、鶏油などの動物油脂、
各種魚油などがあるが、中でもパーム油が風味の良い卵
黄の粉末化に適している。また、粉末の流動性が要求さ
れるときは、融点の高い硬化油を使用するのが好まし
く、二種類以上の油脂を混合して使用しても良い。As fats and oils used as a heat medium, palm oil, soybean oil, other vegetable oils, lard, het, animal fats and oils such as chicken oil,
There are various types of fish oil, but among them, palm oil is suitable for powdering egg yolk with a good flavor. Further, when fluidity of powder is required, it is preferable to use hardened oil having a high melting point, and two or more kinds of fats and oils may be mixed and used.
さらに、油脂の酸化防止のためにトコフェロール、メラ
ノイジン、ジブチルヒドロトルエン、ブチルヒドロオキ
シルアニソール、没食子酸プロピル等を添加してもよ
い。Furthermore, to prevent the oxidation of oils and fats, tocopherol, melanoidin, dibutylhydrotoluene, butylhydroxylanisole, propyl gallate and the like may be added.
以上のように、激しく攪拌して微細粒子に油中分散させ
た状態で脱水すると、最後に脱油したときに粉末状の製
品が得られる。また、攪拌を穏やかに行うと粒子径が大
きくなり、顆粒状の製品が得られる。As described above, when the product is dehydrated while being vigorously stirred and dispersed in fine particles in oil, a powdery product is obtained when the oil is finally deoiled. Further, when the stirring is gently performed, the particle size becomes large, and a granular product is obtained.
脱水の最終段階で油温を70℃以上120℃以下に上昇させ
ると、卵黄に含まれる僅かなグルコースと卵黄中の蛋白
質が反応して香ばしい香りが発生し、これが製品に賦与
され、食欲をそそる風味となる。油温が70℃以下では効
果がなく、120℃以上にするといわゆるコゲ臭が発生し
て風味が劣化する。When the oil temperature is raised to 70 ° C or more and 120 ° C or less in the final stage of dehydration, the slight glucose contained in the egg yolk reacts with the protein in the egg yolk to generate a fragrant scent, which is imparted to the product and appetite. It becomes a flavor. If the oil temperature is 70 ° C or lower, there is no effect, and if it is 120 ° C or higher, a so-called kogation odor is generated and the flavor is deteriorated.
以下、実施例について説明する。 Examples will be described below.
この発明の方法を実施するに当っては、攪拌機を有する
加熱釜、これに連結する真空濃縮装置(真空ポンプ、水
蒸気凝縮器等)及び粉末製品を油脂から分離するための
遠心分離機を使用する。In carrying out the method of the present invention, a heating pot having a stirrer, a vacuum concentrating device (a vacuum pump, a steam condenser, etc.) connected thereto, and a centrifuge for separating a powdered product from fats and oils are used. .
まず、加塩凍結卵6kg及びパーム油12kgを前記加熱釜に
仕込み攪拌機の回転数を150rpmにして激しく攪拌しなが
ら減圧下(60mmHg)で加熱する。減圧されているため、
水分は速やかに蒸発し、数十分後に水分がなくなる。水
分がなくなると油温が上昇してくるので100℃まで上昇
させた後、加熱を停止し、熱いうちに遠心分離にかける
と、約3kgの粉末卵黄が得られる。First, 6 kg of salted frozen eggs and 12 kg of palm oil are charged into the heating kettle and heated under reduced pressure (60 mmHg) while vigorously stirring with the agitator rotating at 150 rpm. Because it is decompressed,
The water evaporates quickly and disappears after tens of minutes. When the water content disappears, the oil temperature rises, so after heating to 100 ° C, heating is stopped, and centrifugation is performed while it is hot to obtain about 3 kg of powdered egg yolk.
なお、各攪拌機の回転数を1/3以下に落した状態で各工
程を行うと、粒径の粗い顆粒状の卵黄を得ることができ
る。なお、脱水時の最終油温を95℃〜100℃に設定する
と最も香りの良い粉末卵黄が得られるが、70℃〜120℃
の範囲内であれば十分効果が得られる。If each step is performed with the rotation speed of each stirrer reduced to 1/3 or less, granular egg yolk with a coarse particle size can be obtained. If you set the final oil temperature during dehydration to 95 ° C to 100 ° C, the most fragrant powdered egg yolk will be obtained, but 70 ° C to 120 ° C
If it is within the range, a sufficient effect can be obtained.
以下、粉末卵黄の応用例について述べる。Hereinafter, application examples of powder egg yolk will be described.
応用例1 スナック菓子の製造 まず、コーンサラダ油40gを乾燥コーンパフ100gに浸
み込ませた後、次に軽く撹拌しながら卵黄粉末4g、食
塩2g、グルタミン酸ナトリウム2gを加え、良く混合
すると、卵黄に由来する風味の良い、食べ易いスナック
菓子148gが得られる。Application Example 1 Manufacture of snacks First, 40 g of corn salad oil is soaked in 100 g of dry corn puff, then 4 g of egg yolk powder, 2 g of salt, and 2 g of sodium glutamate are added to the mixture with gentle stirring, and thoroughly mixed to obtain egg yolk. This gives 148 g of a savory snack that is easy to eat.
応用例2 粉末スパゲッティソースの製造 卵黄粉末5g、砂糖10g、ブドウ糖25g、食塩20g、ト
マトパウダー10g、粉末醤油7g、牛肉粉末5g、グル
タミン酸ナトリウム5g、スパイス1gを混合器に入
れ、十分に混合すると、卵黄の風味が生かされた粉末状
のスパゲッティソース約88gが得られる。Application Example 2 Manufacture of powdered spaghetti sauce 5 g of egg yolk powder, 10 g of sugar, 25 g of glucose, 20 g of salt, 10 g of tomato powder, 7 g of powdered soy sauce, 5 g of beef powder, 5 g of sodium glutamate, 1 g of spices, when mixed well, Approximately 88 g of powdery spaghetti sauce that takes advantage of the egg yolk flavor is obtained.
以上のように、この発明の製法によれば、脱水脱油後に
得られる製品が既に粉末状又は顆粒状になっているた
め、従来のような粉砕工程が不要となる。また、脱水過
程における撹拌状態を調整することにより、必要な粒径
の粉末卵黄が簡単に得られるという利点がある。As described above, according to the production method of the present invention, since the product obtained after dehydration and deoiling is already in the powder or granule form, the conventional crushing step is unnecessary. Further, there is an advantage that the powder egg yolk having a required particle size can be easily obtained by adjusting the stirring state in the dehydration process.
さらに、脱水終了時の油温を70℃以上120℃以下に上昇
させると、製品には生の卵にはない香ばしい香りが賦与
され、しかも色調が美しいため高級な食品素材としての
利用性が期待できる。特に、粉末マヨネーズ、粉末洋菓
子、粉末和菓子、さらには、和風、中華風、洋風の料理
の素材、電子レンジを用いる即席食品の素材として有効
に利用できる。Furthermore, when the oil temperature at the end of dehydration is raised to 70 ° C or higher and 120 ° C or lower, the product is endowed with a fragrant aroma that raw eggs do not have, and its color tone is beautiful, so it is expected to be useful as a high-grade food material. it can. In particular, it can be effectively used as a powdered mayonnaise, a powdered Western confectionery, a powdered Japanese confectionery, and further as a material for Japanese-style, Chinese-style, Western-style cooking, and a material for instant food using a microwave oven.
Claims (1)
粒子に油中分解させながら減圧下で加熱脱水し、その脱
水の最終段階において、油温を70℃以上120℃以下に上
昇させた後、遠心分離にかけて脱油する粉末卵黄の製造
方法。1. Egg yolk is added to fats and oils, which are stirred and decomposed into fine particles in the oil while being heated and dehydrated under reduced pressure. At the final stage of the dehydration, the oil temperature is raised to 70 ° C. or higher and 120 ° C. or lower. A method for producing powdered egg yolk, which is made by centrifuging and then deoiling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2154859A JPH0636714B2 (en) | 1990-06-12 | 1990-06-12 | Method of manufacturing powdered yolk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2154859A JPH0636714B2 (en) | 1990-06-12 | 1990-06-12 | Method of manufacturing powdered yolk |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0445740A JPH0445740A (en) | 1992-02-14 |
| JPH0636714B2 true JPH0636714B2 (en) | 1994-05-18 |
Family
ID=15593475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2154859A Expired - Lifetime JPH0636714B2 (en) | 1990-06-12 | 1990-06-12 | Method of manufacturing powdered yolk |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0636714B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7927648B2 (en) | 2004-06-28 | 2011-04-19 | Archer Daniels Midland Company | Composition and method for enhancing eggs |
| JP4641759B2 (en) * | 2004-08-05 | 2011-03-02 | 花王株式会社 | Method for purifying silicone oil |
| JP4578448B2 (en) * | 2006-08-08 | 2010-11-10 | キユーピー株式会社 | Powdered egg and food using the same |
-
1990
- 1990-06-12 JP JP2154859A patent/JPH0636714B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0445740A (en) | 1992-02-14 |
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