JPH0645769B2 - Method for producing emulsified water-based paint - Google Patents
Method for producing emulsified water-based paintInfo
- Publication number
- JPH0645769B2 JPH0645769B2 JP62015147A JP1514787A JPH0645769B2 JP H0645769 B2 JPH0645769 B2 JP H0645769B2 JP 62015147 A JP62015147 A JP 62015147A JP 1514787 A JP1514787 A JP 1514787A JP H0645769 B2 JPH0645769 B2 JP H0645769B2
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- Prior art keywords
- resin
- water
- melt
- coating
- acrylic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は乳化型水性塗料の製法に関するもので、より詳
細には塗料樹脂溶融物中に配合したアクリル系樹脂の界
面活性作用を利用し、相転換乳化法により水性塗料を製
造する方法に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for producing an emulsified water-based paint, and more specifically, utilizing the surfactant activity of an acrylic resin compounded in a paint resin melt, The present invention relates to a method for producing an aqueous paint by a phase inversion emulsification method.
(従来の技術) 従来、缶詰用缶の製造に際し、金属の内容物への溶出を
防止し、また金属の腐食を防止するため、各種の塗料で
金属素材や、缶自体に塗装することが行われている。未
塗装の金属素材を用いた絞りしごき缶の場合は勿論のこ
と、塗装金属素材を用いた絞り缶や、スリーピース缶で
も、製缶工程で入る塗膜のキズを補正塗りし、またトッ
プコートを形成させるために、缶胴や缶蓋に各種塗料を
スプレー塗装し焼付けることが行われている。(Prior art) Conventionally, in the production of cans for canning, in order to prevent the elution of metal into the contents and to prevent the corrosion of metal, it has been practiced to coat the metal material and the can itself with various paints. It is being appreciated. Not only in the case of squeezing and ironing cans made of unpainted metal material, but also in squeezed cans made of coated metal material and three-piece cans, the paint on the cans that are produced during the can making process is corrected and top coat is applied. In order to form it, various paints are spray-painted and baked on the can body and the can lid.
金属基体への密着性、耐腐食性、フレーバー特性及び塗
膜加工性の点では、エポキシ樹脂と硬化剤樹脂との組合
せから成る塗料や、ビニル系塗料が優れたものである。
これらの塗料は有機溶媒溶液の形で塗布すると、良い性
能が発現されるが、スプレー塗装に際して、作業環境中
に溶剤が揮散し、大気汚染や環境衛生上の問題を生じ
る。From the viewpoints of adhesion to metal substrates, corrosion resistance, flavor characteristics, and coating film processability, paints composed of a combination of an epoxy resin and a curing agent resin and vinyl paints are excellent.
When these paints are applied in the form of an organic solvent solution, good performance is exhibited, but during spray coating, the solvent volatilizes into the work environment, causing air pollution and environmental hygiene problems.
これらの欠点を解消するために水性塗料、即ち水性分散
体塗料の開発も既に行われている。このような水性塗料
の第一のタイプのものは、塗料樹脂を何等かの手段で微
粒化し、界面活性剤や水溶性乃至親水性樹脂を分散剤と
して水中に分散したものである(例えば特公昭44−1
8076号公報)。第二のタイプのものは、エポキシ樹
脂のように官能基を有する塗料樹脂を、アクリル樹脂の
ようにカルボキシル基を有する樹脂と反応させることに
より変性し、この変性樹脂をアンモニア又はアミン類で
中和することによって、水性媒体中に自己乳化させたも
のである(例えば特開昭59−213718号公報)。In order to eliminate these drawbacks, water-based paints, that is, water-based dispersion paints have already been developed. The first type of such water-based paint is one in which the paint resin is atomized by some means, and a surfactant or a water-soluble or hydrophilic resin is dispersed in water as a dispersant (for example, Japanese Patent Publication No. 44-1
No. 8076). The second type is modified by reacting a coating resin having a functional group such as an epoxy resin with a resin having a carboxyl group such as an acrylic resin, and neutralizing the modified resin with ammonia or amines. By doing so, it is self-emulsified in an aqueous medium (for example, JP-A-59-213718).
(発明が解決しようとする問題点) しかしながら、前者のタイプの水性塗料は、塗料樹脂分
の分散粒径が概して粗大であったり、不揃いである傾向
があると共に、水性塗料が分散安定性に乏しく、得られ
る塗膜の性能も溶剤タイプの塗料に比して劣っている。(Problems to be Solved by the Invention) However, in the former type of water-based paint, the dispersion particle size of the coating resin component tends to be generally coarse or uneven, and the water-based paint has poor dispersion stability. The performance of the obtained coating film is inferior to that of the solvent type paint.
また、後者のタイプの塗料は、分散性等については前者
のタイプの塗料に比して優れているとしても、塗料樹脂
組成に大きな制約を受け、例えばエポキシ樹脂系塗料の
場合、樹脂硬化剤の含有量を十分に大きくとることが困
難なため、塗膜の硬化を十分に行うことができず、その
ため塗膜の硬さ、緻密さ、腐食成分に対するバリヤー性
等を満足すべきレベルに迄向上させ得ないという問題を
生じる。Further, although the latter type of coating is excellent in dispersibility and the like as compared with the former type of coating, it is greatly restricted by the coating resin composition. Since it is difficult to make the content sufficiently large, it is not possible to sufficiently cure the coating film, so the hardness, denseness, barrier property against corrosive components, etc. are improved to a satisfactory level. There is a problem that it cannot be done.
従って、本発明の目的は、従来の水性塗料における上記
問題点が解消された水性塗料を製造し得る新規方法を提
供するにある。Therefore, an object of the present invention is to provide a new method capable of producing an aqueous paint in which the above-mentioned problems in conventional aqueous paints are solved.
本発明の他の目的は、任意の組成の塗料樹脂に適用で
き、この塗料樹脂の溶融物に配合したアクリル系樹脂の
界面活性作用を利用し、相転換乳化法により水性塗料を
製造する方法を提供するにある。Another object of the present invention is a method for producing a water-based paint by a phase inversion emulsification method, which can be applied to a paint resin having an arbitrary composition and utilizes the surface active action of an acrylic resin compounded in a melt of the paint resin. To provide.
本発明の他の目的は、樹脂分が微細でしかも均一な分散
粒径に制御されており、しかも分散安定性に優れた水性
塗料の製法を提供するにある。Another object of the present invention is to provide a method for producing a water-based coating composition in which the resin content is fine and controlled to have a uniform dispersed particle diameter, and which is excellent in dispersion stability.
(問題点を解決するための手段) 本発明によれば、A.エポキシ樹脂とメチロール基含有
熱硬化性樹脂とを95:5乃至40:60の重量比で含
む塗料用樹脂及びB.塗料用樹脂当り3乃至30重量%
の酸価が35乃至350の範囲内にあるアクリル系樹
脂、或いは更に有機溶媒の少量を含む組成物を溶融し、
この溶融物中にアンモニア又はアミンと水とを混合して
混練し、前記アクリル系樹脂中のカルボキシル基をアン
モニウム塩又はアミン塩に転化すると共に、脂肪分をO
/W型エマルジョンに自己乳化させることを特徴とする
乳化型水性塗料の製法が提供される。(Means for Solving Problems) According to the present invention, A. A coating resin containing an epoxy resin and a methylol group-containing thermosetting resin in a weight ratio of 95: 5 to 40:60; 3 to 30% by weight per coating resin
An acrylic resin having an acid value of 35 to 350, or a composition containing a small amount of an organic solvent,
Ammonia or amine and water are mixed and kneaded in this melt to convert the carboxyl group in the acrylic resin into an ammonium salt or an amine salt, and at the same time, the fat content is reduced to O.
There is provided a method for producing an emulsified water-based paint, which comprises self-emulsifying a / W emulsion.
(作用) 本発明は、製缶用塗料として特に適しているエポキシ樹
脂とメチロール基含有熱硬化性樹脂との組合せが酸価が
特定の範囲にあるアクリル系樹脂と溶融混合が可能であ
り、しかもこの溶融組成物は、アンモニアまたはアミン
と水と混練したとき、O/W型エマルジョンに自己乳化
するとの知見に基くものである。(Function) The present invention is capable of melt-mixing a combination of an epoxy resin and a methylol group-containing thermosetting resin, which are particularly suitable as a can-making coating, with an acrylic resin having an acid value in a specific range, and This molten composition is based on the finding that when it is kneaded with ammonia or amine and water, it self-emulsifies into an O / W type emulsion.
本願発明において、エポキシ樹脂とメチロール基含有熱
硬化性樹脂とを、95:5乃至40:60の重量比で使
用するのは、この組合せが、金属に対する密着性に優れ
ていると共に、耐腐食性や加工性等に優れた塗膜を形成
することによる。In the present invention, the epoxy resin and the methylol group-containing thermosetting resin are used in a weight ratio of 95: 5 to 40:60 because this combination has excellent adhesion to metal and corrosion resistance. By forming a coating film with excellent workability and the like.
エポキシ樹脂及びメチロール基含有熱硬化性樹脂は、熱
硬化性樹脂であるから、溶融の際の加熱により、硬化
(網状化)することが懸念されるが、アクリル樹脂と共
に溶融混合すると比較的低温で、ゲル化を生じることな
しに、互いに均密に混合した溶融物を形成させ得ること
が判明した。Since the epoxy resin and the methylol group-containing thermosetting resin are thermosetting resins, it is feared that the epoxy resin and the methylol group-containing thermosetting resin will be cured (reticulated) by heating at the time of melting. It has been found that it is possible to form melts which are intimately mixed with one another without gelation.
これはエポキシ樹脂及びメチロール基含有熱硬化性樹脂
が分子量が比較的低くしかもアクリル樹脂との相溶性に
優れているためと考えられる。It is considered that this is because the epoxy resin and the methylol group-containing thermosetting resin have a relatively low molecular weight and are excellent in compatibility with the acrylic resin.
この際、用いるアクリル系樹脂の酸価を35乃至35
0、特に70乃至330の範囲とすること及びこのアク
リル系樹脂を塗料用樹脂(エポキシ樹脂やメチロール基
含有熱硬化性樹脂)当り3乃至30重量%、特に5乃至
25重量%の量で用いることが重要である。At this time, the acid value of the acrylic resin used is 35 to 35
0, particularly in the range of 70 to 330, and using this acrylic resin in an amount of 3 to 30% by weight, particularly 5 to 25% by weight, based on the resin for coating (epoxy resin or thermosetting resin containing methylol group). is important.
即ちアクリル系樹脂の酸価が上記範囲よりも低い場合に
は、後述する中和工程及び相転換乳化工程で、塗料樹脂
分を粒径が微細で且つ均斉なO/W(水中油)型分散粒子
に乳化させることが困難となり、また分散粒子の乳化安
定性も低下する傾向がある。また、アクリル系樹脂の酸
価が上記範囲よりも高い場合には、アクリル系樹脂が後
の工程で塗料樹脂分から分離して水相に移行する傾向が
あり、このために微細で均斉な粒径への乳化が困難とな
り且つ分散液の安定性もかえって低下するようになり、
更に形成される塗膜は湿度に敏感となりやすいという欠
点をも生じる。本発明によれば、アクリル系樹脂の酸価
を上記範囲内に選ぶことにより、均一且つ微細な粒径へ
の塗料樹脂分の乳化と乳化樹脂の分散安定性の向上が可
能となり、且つ形成される塗膜を耐湿性、耐水性等に優
れたものとすることができる。That is, when the acid value of the acrylic resin is lower than the above range, in the neutralization step and phase conversion emulsification step described below, the coating resin component is dispersed in a fine and uniform O / W (oil-in-water) type. It becomes difficult to emulsify the particles, and the emulsion stability of the dispersed particles tends to decrease. Further, when the acid value of the acrylic resin is higher than the above range, the acrylic resin tends to separate from the coating resin component and migrate to the aqueous phase in a later step, which results in a fine and uniform particle size. It becomes difficult to emulsify into and the stability of the dispersion becomes rather deteriorated,
Further, the formed coating film also has a drawback that it tends to be sensitive to humidity. According to the present invention, by selecting the acid value of the acrylic resin within the above range, it is possible to emulsify the coating resin component into a uniform and fine particle size and improve the dispersion stability of the emulsion resin, and The coating film having excellent moisture resistance and water resistance can be obtained.
また、アクリル系樹脂の配合量が上記範囲よりも少ない
場合には、中和工程及び相転換工程で、水相と油相(樹
脂相)との界面に十分なカルボン酸塩の基を形成させる
ことができず、やはり均一且つ微細な粒径への塗料樹脂
分の乳化が困難となり、水性分散体の分散安定性も低下
することになる。一方、アクリル系樹脂分の配合量を上
記範囲もより多くすることは、塗料樹脂分中に多量のア
クリル系樹脂が混入されることによる塗膜物性への影響
があることから、その配合量は上記範囲とすべきであ
る。Further, when the amount of the acrylic resin compounded is less than the above range, a sufficient carboxylate group is formed at the interface between the water phase and the oil phase (resin phase) in the neutralization step and the phase conversion step. However, it becomes difficult to emulsify the coating resin component into a uniform and fine particle size, and the dispersion stability of the aqueous dispersion also decreases. On the other hand, increasing the amount of the acrylic resin component in the above range also has an effect on the physical properties of the coating film due to the incorporation of a large amount of the acrylic resin in the coating resin component. It should be in the above range.
本発明によれば、塗料用樹脂とアクリル系樹脂とを含有
する溶融物を水中油型、即ちO/W型エマルジョンとす
る。このO/W型エマルジョンの分散樹脂粒子において
は、塗料用樹脂とアクリル系樹脂とはブレンド乃至相溶
した状態にはあるが、アクリル系樹脂に形成されるカル
ボン酸のアンモニウム塩又はアミン塩の基は、分散樹脂
粒子の表面、即ち水との界面に指向して存在しているも
のと思われる。According to the present invention, the melt containing the coating resin and the acrylic resin is made into an oil-in-water type, that is, an O / W type emulsion. In the dispersed resin particles of the O / W type emulsion, the coating resin and the acrylic resin are in a blended or compatible state, but the group of ammonium salt or amine salt of carboxylic acid formed in the acrylic resin is used. Is considered to exist toward the surface of the dispersed resin particles, that is, the interface with water.
このようなエマルジョンの形成は、塗料用樹脂とアクリ
ル系樹脂とを含有する溶融物に、アンモニア又はアミン
と水とを添加して混練し、アクリル系樹脂中のカルボキ
シル基をアンモニウム塩又はアミン塩に転化させると共
に、溶融物中の樹脂分をO/W型エマルジョンに自己乳化
させる相転換法により形成される。この場合、アンモニ
ア又はアミンは水と別個に系に供給できるのは勿論であ
るが、一般にはアンモニア又はアミンは水溶液の形で水
と一緒に系に供給するのがよい。Such an emulsion is formed by adding ammonia or amine and water to a melt containing a coating resin and an acrylic resin and kneading the mixture to convert the carboxyl group in the acrylic resin into an ammonium salt or an amine salt. It is formed by a phase inversion method in which the resin component in the melt is self-emulsified into an O / W type emulsion while being converted. In this case, it is needless to say that the ammonia or amine can be supplied to the system separately from water, but in general, the ammonia or amine is preferably supplied to the system together with water in the form of an aqueous solution.
塗料用樹脂及びアクリル系樹脂の溶融物にアンモニア水
又はアミン水を添加しつつ混練を続けていくと、添加の
初期或いは混練の初期には、樹脂溶融物が連続相及び水
相が分散相の形で存在するが、水の添加量の増大或いは
混練の続行と共に、樹脂溶融物が分散粒子相及び水が連
続相となったO/W型エマルジョンへの相転換を生じる。
この相転換は、驚くべきことに、わずか樹脂分当り10
重量%という少量の水の添加でも生じることがわかっ
た。このように少量の水の添加でO/W型エマルジョンへ
の転相が生じるのは、塗料用樹脂とアクリル系樹脂との
溶融物を使用し、溶融混練下にアンモニア水又はアミン
水を配合するという本発明方法によって始めて可能とな
ったものであり、従来法に全く認められない新規な特徴
である。When kneading is continued while adding ammonia water or amine water to the melt of the coating resin and the acrylic resin, the resin melt is in the continuous phase and the water phase is in the dispersed phase at the initial stage of addition or the initial stage of kneading. Although it exists in the form, as the amount of water added increases or the kneading continues, the resin melt undergoes phase conversion into an O / W type emulsion in which a dispersed particle phase and water become a continuous phase.
This phase inversion is surprisingly as low as 10 parts per resin.
It was found that the addition of a small amount of water, such as wt%, also occurs. Thus, the addition of a small amount of water causes the phase inversion to the O / W type emulsion because the melt of the coating resin and the acrylic resin is used, and the ammonia water or the amine water is blended under melt kneading. This is a novel feature that was made possible for the first time by the method of the present invention, which is not recognized in conventional methods.
これは、樹脂溶融物へアンモニア水又はアミン水を添加
することにより、溶融物の水相との接触界面には、アク
リル系樹脂カルボン酸のアンモニウム塩又はアミン塩の
基が生成するが、溶融混練条件では水の表面張力がかな
り低下していると共に、混練時の剪断力で水が薄層の形
に引き伸されること、及び樹脂溶融物が前述したアンモ
ニウム塩又はアミン塩の基を界面側とした状態でその表
面張力によって微粒子化することによるものと思われ
る。This is because when ammonia water or amine water is added to the resin melt, ammonium salt or amine salt groups of acrylic resin carboxylic acid are generated at the contact interface with the water phase of the melt, but melt kneading Under the conditions, the surface tension of water is considerably lowered, and the shearing force at the time of kneading stretches the water in the form of a thin layer, and the resin melt contains the above-mentioned ammonium salt or amine salt groups at the interface side. It is thought that this is due to atomization by the surface tension in the state.
塗料用樹脂−アクリル系樹脂の溶融物の融点乃至軟化点
が高く、或いはその溶融粘度が高い場合には、その融点
乃至軟化点を低下させ且つその溶融粘度を低下させる目
的で、樹脂の溶融に際して有機溶剤を配合することがで
きる。しかしながら、この場合にも使用する溶剤は上記
目的で用いるものであるから、通常の溶液の場合に比し
て少量でよいものであり、また水性分散体への転相も樹
脂溶液を原料とする場合に比して少量の水の添加で転相
そのものは生ずることが理解されるべきである。このよ
うに、本発明によれば溶融物の相転換乳化法により分散
樹脂の粒径が微細且つ均斉で、しかも分散安定性に優れ
た自己乳化型水性塗料が得られるものである。勿論、ア
ンモニア水又はアミン水の添加は、転相が生じた段階で
終了してもよいし、更にアンモニア水又はアミン水を添
加して、系全体の均質化と所定濃度への稀釈とを行って
もよいことは当然である。Resin for coating-When the melting point or softening point of the melt of the acrylic resin is high, or when its melt viscosity is high, when melting the resin for the purpose of lowering its melting point or softening point and lowering its melt viscosity. An organic solvent can be added. However, since the solvent used in this case is also used for the above purpose, it may be used in a small amount as compared with the case of an ordinary solution, and the phase inversion to the aqueous dispersion also uses the resin solution as a raw material. It should be understood that the phase inversion itself occurs with the addition of a small amount of water as compared to the case. As described above, according to the present invention, a self-emulsifying water-based paint having a fine and uniform particle size of a dispersed resin and excellent dispersion stability can be obtained by a phase inversion emulsification method of a melt. Of course, the addition of the ammonia water or the amine water may be terminated at the stage where the phase inversion occurs, or the ammonia water or the amine water may be further added to homogenize the whole system and dilute it to a predetermined concentration. Of course, it is okay.
(発明の好適態様) 本発明において、アクリル系樹脂としては、酸価が上述
した範囲内にある限り任意のアクリル系樹脂を用いるこ
とができる。このアクリル系樹脂は、上述した酸価のカ
ルボキシル基を樹脂中に与えるエチレン系不飽和カルボ
ン酸又はその無水物と、アクリル酸エステル又はメタク
リル酸エステルと、所望によりこれらと共重合可能な他
のエチレン系不飽和単量体との共重合体から成る。エチ
レン系不飽和カルボン酸又はその無水物としては、アク
リル酸、メタクリル酸、クロトン酸、マレイン酸、フマ
ル酸、イタコン酸、シトラコン酸、無水マレイン酸、無
水イタコン酸等である。(Preferred Embodiment of the Invention) In the present invention, as the acrylic resin, any acrylic resin can be used as long as the acid value is within the above range. This acrylic resin is an ethylenically unsaturated carboxylic acid or an anhydride thereof which gives the resin a carboxyl group having the above-mentioned acid value, an acrylic acid ester or a methacrylic acid ester, and other ethylene copolymerizable therewith. It is composed of a copolymer with an unsaturated monomer. Examples of the ethylenically unsaturated carboxylic acid or its anhydride include acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, maleic anhydride and itaconic anhydride.
アクリル酸やメタクリル酸のエステルとしては、例えば
(メタ)アクリル酸メチル、(メタ)アクリル酸エチ
ル、(メタ)アクリル酸イソプロピル、(メタ)アクリ
ル酸n−ブチル、(メタ)アクリル酸イソブチル、(メ
タ)アクリル酸n−アミル、(メタ)アクリル酸イソア
ミル、(メタ)アクリル酸n−ヘキシル、(メタ)アク
リル酸2−エチルヘキシル、(メタ)アクリル酸n−オ
クチルなどがある。ただし、上記の(メタ)アクリル酸
とはアクリル酸もしくはメタアクリル酸を示す。Examples of esters of acrylic acid and methacrylic acid include methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and (meth ) N-amyl acrylate, isoamyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate and the like. However, the above-mentioned (meth) acrylic acid means acrylic acid or methacrylic acid.
これらの単量体と共に共重合される他の共単量体として
は、スチレン、ビニルトルエン、アクリロニトリル、メ
タクリロニトリル等を挙げることができる。Examples of other comonomers copolymerized with these monomers include styrene, vinyltoluene, acrylonitrile, methacrylonitrile and the like.
用いるアクリル系樹脂はフイルムを形成するに足る分子
量を有するべきであり、一般に10,000乃至200,000、特
に20,000乃至150,000の範囲の分子量を有していること
が望ましい。The acrylic resin used should have a molecular weight sufficient to form a film, and preferably has a molecular weight in the range of 10,000 to 200,000, particularly 20,000 to 150,000.
アクリル共重合体の適当な組合せの例は、(1)メタクリ
ル酸メチル/アクリル酸2−エチルヘキシル/アクリル
酸、(2)スチレン/メタクリル酸メチル/アクリル酸エ
チル/メタクリル酸、(3)スチレン/アクリル酸エチル
/メタクリル酸、(4)メタクリル酸メチル/アクリル酸
エチル/アクリル酸等である。Examples of suitable combinations of acrylic copolymers are (1) methyl methacrylate / 2-ethylhexyl acrylate / acrylic acid, (2) styrene / methyl methacrylate / ethyl acrylate / methacrylic acid, (3) styrene / acrylic. Ethyl acid / methacrylic acid, and (4) methyl methacrylate / ethyl acrylate / acrylic acid.
これらのアクリル系樹脂は、これらの単量体を有機溶媒
中、アゾビスイソブチロニトリル類や過酸化物の存在下
で重合させることにより容易に得られる。These acrylic resins can be easily obtained by polymerizing these monomers in an organic solvent in the presence of azobisisobutyronitriles and peroxides.
製缶用塗料として、本発明ではエポキシ樹脂とメチロー
ル基含有熱硬化性樹脂との組合せを用いる。エポキシ樹
脂としては、ビスフェノールA等のビスフェノール類と
エピハロヒドリンとの重縮合により得られたビスフェノ
ール型エポキシ樹脂が好適であり、そのエポキシ当量は
一般に400乃至20,000、特に1,000乃至5,000の範囲に
あるのが好ましい。In the present invention, a combination of an epoxy resin and a methylol group-containing thermosetting resin is used as a can-making coating material. As the epoxy resin, a bisphenol type epoxy resin obtained by polycondensation of bisphenols such as bisphenol A and epihalohydrin is suitable, and the epoxy equivalent thereof is generally in the range of 400 to 20,000, preferably 1,000 to 5,000. .
メチロール基含有樹脂としては、レゾール型及び/又は
ノボラック型のフェノール・ホルムアルデヒド樹脂、尿
素−ホルムアルデヒド樹脂、メラミン・ホルムアルデヒ
ド樹脂が挙げられる。これらの内でもレゾール型フェノ
ール樹脂が好適である。Examples of the methylol group-containing resin include resol type and / or novolac type phenol / formaldehyde resins, urea-formaldehyde resins, and melamine / formaldehyde resins. Among these, the resol type phenol resin is preferable.
本発明は、エポキシ樹脂とメチロール基含有樹脂との組
成比が任意の範囲内にある場合にも、この塗料樹脂を微
細な分散粒径に乳化分散させ得ることが顕著な特徴であ
る。エポキシ樹脂とメチロール基含有樹脂との割合い
は、95:5乃至40:60の重量比、特に90:10
乃至50:50の重量比の範囲内にあるのがよい。The present invention is characterized in that even when the composition ratio of the epoxy resin and the methylol group-containing resin is within an arbitrary range, the coating resin can be emulsified and dispersed in a fine dispersed particle size. The epoxy resin and the methylol group-containing resin have a weight ratio of 95: 5 to 40:60, particularly 90:10.
It is preferable that the weight ratio is within the range of 50 to 50:50.
エポキシ樹脂成分の量が上記範囲よりも少いと、塗膜の
硬化性が低くなり、その耐腐食性や耐熱水性が劣るよう
になる。またメチロール基含有樹脂の量が上記範囲より
も多いと、塗膜の加工性が悪くなる傾向がある。When the amount of the epoxy resin component is less than the above range, the coating film has low curability and its corrosion resistance and hot water resistance are poor. If the amount of the methylol group-containing resin is larger than the above range, the workability of the coating film tends to be poor.
本発明においては、塗料用樹脂とアクリル系樹脂とを含
有する溶融物を調製する。この溶融物の溶融粘度は一般
に10乃至100,000センチポイズ、特に100乃至30,00
0センチポイズの範囲内にあるのが適当であり、上記範
囲よりも高粘度では両者の均密且つ一様な混練が困難と
なる場合がある。また溶融物の温度は10乃至150
℃、特に20乃至120℃にあるのが適当であり、上記
温度範囲よりも高い場合には、塗料樹脂成分の部分ゲル
化や早期ゲル化(プレメーチュア)を生じ易くなるので
好ましくない。混練温度を下げ且つ溶融粘度を下げる目
的で有機溶媒を用いることができ、この場合、有機溶媒
としては、トルエン、キシレン等の芳香族炭化水素系溶
媒;アセトン、メチルエチルケトン、メチルイソブチル
ケトン、シクロヘキサノン等のケトン系溶媒;エタノー
ル、プロパノール、ブタノール等のアルコール系溶媒;
エチルセロソルブ、ブチルセロソルブ等のセロソルブ系
溶媒;酢酸エチル、酢酸ブチル等のエステル系溶媒等の
1種又は2種以上を用いることができる。有機溶媒の使
用量は、樹脂分当り30重量%以下、特に15重量%以
下とするのが適当である。一方或いは両方の樹脂成分が
有機溶媒溶液の形で混練に供給してもよいことは勿論で
ある。In the present invention, a melt containing a coating resin and an acrylic resin is prepared. The melt viscosity of this melt is generally from 10 to 100,000 centipoise, especially from 100 to 30,00.
It is suitable to be in the range of 0 centipoise, and if the viscosity is higher than the above range, it may be difficult to uniformly and uniformly knead both. The temperature of the melt is 10 to 150.
C., particularly 20 to 120.degree. C. is suitable. If it is higher than the above temperature range, partial gelation or premature gelation of the coating resin component is likely to occur, which is not preferable. An organic solvent can be used for the purpose of lowering the kneading temperature and lowering the melt viscosity. In this case, the organic solvent is an aromatic hydrocarbon solvent such as toluene or xylene; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone or the like. Ketone-based solvent; alcohol-based solvent such as ethanol, propanol, butanol;
One or two or more kinds of cellosolve-based solvents such as ethyl cellosolve and butyl cellosolve; ester-based solvents such as ethyl acetate and butyl acetate can be used. The amount of the organic solvent used is suitably 30% by weight or less, particularly 15% by weight or less, based on the resin content. Of course, one or both resin components may be supplied to the kneading in the form of an organic solvent solution.
溶融混練は、ニーダー、バンバリミキサー、単軸又は二
軸の押出式混練装置を用いて行うことができる。混練に
際し、溶融物には、それ自体公知の塗料用配合剤、例え
ば可塑剤、滑剤、顔料、充填剤、安定剤を所望により配
合してよい。中和に使用するアミン類としては、トリメ
チルアミン、トリエチルアミン、ブチルアミン等のアル
キルアミン類、2−ジメチルアミノエタノール、ジエタ
ノールアミン、トリエタノールアミン、アミノメチルプ
ロパノール、ジメチルアミノメチルプロパノール等アル
コールアミン類、モルホリン等が使用される。またエチ
レンジアミン、ジエチレントリアミン等多価アミンも使
用できる。アンモニア及びアミン類は、アクリル樹脂の
カルボキシル基に対して、少なくとも0.3化学当量、特
に0.7乃至1.3化学当量の量で用いるのがよい。相転換に
使用する水の量は、樹脂の種類や原料溶液の濃度によっ
ても相違するが、一般に、原料樹脂溶融物当り0.5乃至
2.0重量倍、特に0.7乃至1.5重量倍の水の使用が推奨さ
れる。The melt-kneading can be performed using a kneader, Banbury mixer, single-screw or twin-screw extrusion-type kneader. Upon kneading, the melt may optionally contain known compounding agents for paints such as plasticizers, lubricants, pigments, fillers and stabilizers. Examples of amines used for neutralization include alkylamines such as trimethylamine, triethylamine and butylamine, alcohol amines such as 2-dimethylaminoethanol, diethanolamine, triethanolamine, aminomethylpropanol, dimethylaminomethylpropanol and morpholine. To be done. Also, polyamines such as ethylenediamine and diethylenetriamine can be used. Ammonia and amines are preferably used in an amount of at least 0.3 chemical equivalents, particularly 0.7 to 1.3 chemical equivalents with respect to the carboxyl groups of the acrylic resin. The amount of water used for phase conversion varies depending on the type of resin and the concentration of the raw material solution, but is generally 0.5 to 5 per raw material resin melt.
It is recommended to use 2.0 times water, especially 0.7 to 1.5 times water.
アンモニア水又はアミン水の添加は前述した溶融混練装
置内で行う。勿論、水を添加した後の溶融混練は、樹脂
類の混練と別の装置で行うことも可能である。Ammonia water or amine water is added in the above-mentioned melt-kneading device. Needless to say, the melt-kneading after adding water can be performed by a device different from the kneading of resins.
有機溶媒を併用した場合には、相転換により生成する水
性分散液には、水と有機溶媒との双方が含有されてい
る。この水性分散液を共沸減圧蒸溜に賦することにより
有機溶媒を水との共沸により除去し、また水性分散液の
濃縮を行うことができる。有機溶媒の共沸蒸留に際して
は、外部から水を補給しながら行うことも可能なことが
了解されるべきである。When an organic solvent is used in combination, the aqueous dispersion produced by the phase conversion contains both water and the organic solvent. By subjecting this aqueous dispersion to azeotropic vacuum distillation, the organic solvent can be removed azeotropically with water, and the aqueous dispersion can be concentrated. It should be understood that the azeotropic distillation of the organic solvent can be performed while supplementing water from the outside.
最終水性塗料における塗料樹脂固形分の濃度は10乃至
70重量%、特に20乃至60重量%の範囲にあること
が望ましく、且つ水性塗料中の有機溶媒の含有量は15
重量%以下、特に5重量%以下であることが望ましい。
また、塗料中の樹脂分の分散安定性を向上させる目的
で、任意の段階で若干量の界面活性剤や高分子分散剤を
系中に添加することは許容される。The concentration of the coating resin solids in the final water-based paint is preferably 10 to 70% by weight, particularly 20 to 60% by weight, and the content of the organic solvent in the water-based paint is 15%.
It is preferably not more than 5% by weight, especially not more than 5% by weight.
Further, for the purpose of improving the dispersion stability of the resin component in the paint, it is acceptable to add a slight amount of a surfactant or a polymer dispersant to the system at any stage.
(発明の効果) 本発明によればエポキシ樹脂とメチロール基含有熱硬化
性樹脂とを溶融混練し、これにアンモニア水またはアミ
ン水を添加する相転換乳化法を適用することにより、製
缶塗料として有用なエポキシ樹脂及びメチロール基含有
熱硬化性樹脂の組合せを少い水の使用量で自己乳化型水
性塗料にすることができた。この水性塗料では樹脂分が
微細でしかも均斉な分散粒径となって分散され、分散安
定性や塗装性も良好であると共に、塗膜の硬化性も有機
溶媒型の塗料と同等であり、金属への密着性、耐腐食
性、耐熱水性、加工性等にも優れている。(Effects of the Invention) According to the present invention, a epoxy resin and a methylol group-containing thermosetting resin are melt-kneaded, and a phase-change emulsification method in which ammonia water or amine water is added thereto is applied to obtain a can-making paint. A combination of useful epoxy resin and methylol group-containing thermosetting resin could be made into a self-emulsifying water-based paint by using a small amount of water. In this water-based paint, the resin content is fine and dispersed in a uniform dispersed particle size, and the dispersion stability and coatability are good, and the curability of the coating film is equivalent to that of organic solvent type paints. It also has excellent adhesion to, corrosion resistance, hot water resistance, workability, etc.
また、カルボキシル基の中和に使用されたアンモニアま
たはアミンは、塗膜硬化の際に、揮散するのでアクリル
樹脂成分も水に不溶なものとなり、レトルト殺菌を行な
った場合にも、塗膜の白化を生ずることがない。Further, the ammonia or amine used for neutralizing the carboxyl group is volatilized when the coating film is cured, so that the acrylic resin component is also insoluble in water, and the coating film is whitened even when retort sterilization is performed. Does not occur.
(実施例) 実施例中、部は特に断らない限り、重量部で表示する。(Examples) In the examples, parts are by weight unless otherwise specified.
実施例1 エチルアクリレート20部、メチルメタクリレート20
部、メタクリル酸40部、スチレン20部とtert−ブチ
ルヒドロパーオキサイド1部の混合物を準備し、攪拌
機、温度計、滴下漏斗、還流冷却管および不活性ガス導
入口を備えたフラスコにエチルセロソルブ50部と前記
の混合物25部を仕込み、窒素気流下で攪拌しながら9
0℃に昇温した後、同温度で保持されたフラスコ中へ前
記のモノマー混合物の残量を3時間にわたって滴下して
共重合せしめ、更に、tert−ブチルヒドロパーオキサイ
ド0.1部を添加して3時間攪拌を継続した後エチルセロ
ソルブ50部を添加して冷却し、反応を完結させた。得
られたアクリル系樹脂(アクリル樹脂1)の重量平均分
子量は約12万、酸価は124、樹脂溶液の固形分は5
0%であった。このアクリル系樹脂の溶液を、脱イオン
水500部を激しく攪拌している中へ徐々に投入して固
形分を析出させ、得られた固形のアクリル系樹脂を更に
真空乾燥した。Example 1 20 parts ethyl acrylate, 20 methyl methacrylate
Parts, methacrylic acid 40 parts, styrene 20 parts and tert-butyl hydroperoxide 1 part were prepared, and ethyl cellosolve 50 was added to a flask equipped with a stirrer, a thermometer, a dropping funnel, a reflux condenser and an inert gas inlet. And 25 parts of the above mixture were charged and stirred under a nitrogen stream while stirring 9 parts.
After the temperature was raised to 0 ° C., the remaining amount of the above-mentioned monomer mixture was dropped into the flask kept at the same temperature for 3 hours for copolymerization, and 0.1 part of tert-butyl hydroperoxide was further added to the flask for 3 hours. After continuously stirring for 50 hours, 50 parts of ethyl cellosolve was added and cooled to complete the reaction. The resulting acrylic resin (acrylic resin 1) had a weight average molecular weight of about 120,000, an acid value of 124, and a solid content of the resin solution of 5
It was 0%. This acrylic resin solution was gradually added to 500 parts of deionized water under vigorous stirring to precipitate a solid content, and the obtained solid acrylic resin was further vacuum dried.
一方で、数平均分子量約3,750、エポキシ当量約3,000の
ビスフェノールA型エポキシ樹脂(エポキシ樹脂1)8
0重量部と、ビスフェノールAとパラクレゾール、及び
ホルムアルデヒドよりアンモニア触媒を用いて誘導され
たレゾール型フェノール樹脂(フェノール樹脂1:ビス
フェノールA/パラクレゾール=80/20、数平均分子量
650)20重量部、ヘキシルセロソルブ12部、及
び、脱イオン水150部にジメチルアミノエタノール1
0部を溶解したアミン水を準備した。On the other hand, bisphenol A type epoxy resin (epoxy resin 1) 8 having a number average molecular weight of about 3,750 and an epoxy equivalent of about 3,000 8
0 part by weight, 20 parts by weight of a resol type phenol resin (phenol resin 1: bisphenol A / paracresol = 80/20, number average molecular weight 650) derived from bisphenol A, paracresol, and formaldehyde using an ammonia catalyst, Hexyl cellosolve 12 parts and deionized water 150 parts with dimethylaminoethanol 1
An amine water having 0 parts dissolved therein was prepared.
80℃に保持されたニーダー中へ前記のエポキシ樹脂と
フェノール樹脂の全量と上記の固形のアクリル樹脂10
部を添加して混合せしめ、更に、ヘキシルセロソルブの
全量を加えて混合し、均一な濃厚溶液となった後、80
℃に保温された上記のアミン水を徐々に滴下した。アミ
ン水の添加により、系は白色のクリーム状となり、アミ
ン水の添加が進むと系の粘度は急激に低下した。アミン
水の滴下を続行したところ、全量の滴下が終了した後に
は安全なO/W型のエマルジョンが形成された。このエマ
ルジョン(乳化型水性塗料1)は樹脂粒子の平均粒径は
0.60μmであり、塗料当り4.3%の有機溶剤を含有して
いる。The total amount of the above-mentioned epoxy resin and phenol resin and the above solid acrylic resin 10 were placed in a kneader kept at 80 ° C.
80 parts after adding all the parts of hexyl cellosolve and mixing to form a uniform thick solution.
The above-mentioned amine water kept at a temperature of ° C was gradually added dropwise. The system became white cream-like by the addition of amine water, and the viscosity of the system drastically decreased as the addition of amine water proceeded. When the dropping of the amine water was continued, a safe O / W type emulsion was formed after the dropping of the entire amount was completed. The average particle size of the resin particles in this emulsion (emulsified water-based paint 1) is
It is 0.60 μm and contains 4.3% of organic solvent per paint.
この乳化型水性塗料100mを内容量100mのガ
ラス製広口ビンに入れて密栓し、50℃の恒温槽中に1
ケ月間保存した後開封して調査したところ、液面に皮張
りは生じていなかった。また、乳化型水性塗料の粘度、
樹脂粒子の平均粒径ともに保存前と比較して変化してい
なかった。100 m of this emulsified water-based paint was put in a glass wide-mouthed bottle with an internal volume of 100 m, and the bottle was tightly stoppered.
After storing for 6 months and opening the bag for inspection, no skin was found on the liquid surface. In addition, the viscosity of the emulsion type water-based paint,
The average particle size of the resin particles did not change compared with that before storage.
この乳化型水性塗料をリバース型ロールコーターを用い
て電解クロム酸処理鋼板(以下TFSと呼ぶ)に塗装し2
10℃で10分間焼付けて硬化させた。This emulsion type water-based paint is applied to electrolytic chromic acid treated steel sheet (hereinafter referred to as TFS) using a reverse type roll coater. 2
It was baked by curing at 10 ° C. for 10 minutes.
この塗装板をナイロン系の接着剤を用いて200℃に加
熱されたホットプレスで2分間押圧することにより接着
した。T−ピールにより剥離強度を測定したところ、接
着直後の初期剥離強度は約7kg/5mm巾であり、90℃
の温水中に1週間浸漬した後の経時剥離強度は4.5kg/
5mm巾以上の値を保持していた。また、この接着試験片
を125℃30分のレトルト処理に賦した後評価したと
ころ、塗膜の白化は認められず、4.5kg/5mm巾以上の
接着強度を保持していた。The coated plate was bonded by using a nylon adhesive and pressing it for 2 minutes with a hot press heated to 200 ° C. When the peel strength was measured by T-peel, the initial peel strength immediately after bonding was about 7 kg / 5 mm width, 90 ° C.
After being soaked in warm water for 1 week, the peel strength with time is 4.5 kg /
It kept a value of 5 mm width or more. When this adhesive test piece was subjected to retort treatment at 125 ° C. for 30 minutes and then evaluated, no whitening of the coating film was observed and the adhesive strength of 4.5 kg / 5 mm width or more was retained.
また、ロールコーターでTFSの片面に塗装し、210℃
で10分間焼付乾燥した後、他の片面も同様に塗装
焼付して両面塗装板を準備し、この塗装板とナイロン系
の接着剤を用いて202ダイヤの接着缶胴(両端部はネ
ックイン加工されて200ダイヤになっている)を作製
し、底蓋を二重巻締めした後、コーヒー飲料を充填して
天蓋を二重巻締し、コーヒー飲料の缶詰とした。このコ
ーヒー飲料の缶詰を125℃で30分間レトルト殺菌処
理し、冷却風乾後、倉庫に保存した。6ケ月保存後開
缶して評価したところ、塗膜の白化や内面腐食などの異
常は認められなかった。Also, use a roll coater to coat one side of TFS at 210 ° C.
After baking and drying for 10 minutes, the other one side is similarly painted and baked to prepare a double-sided coated plate, and using this coated plate and a nylon adhesive, a 202 diamond adhesive can body (both ends are neck-in processed It was made into 200 diamonds), the bottom lid was double-wound, the coffee beverage was filled, and the canopy was double-wound to make a canned coffee beverage. The canned coffee beverage was subjected to retort sterilization treatment at 125 ° C. for 30 minutes, dried with cooling air, and stored in a warehouse. When the cans were opened and evaluated after storage for 6 months, no abnormalities such as whitening of the coating film and internal corrosion were observed.
実施例2 実施例1に示したものと同じエポキシ樹脂と、フェノー
ル樹脂、及びアクリル系樹脂を準備し、エポキシ樹脂8
0部とフェノール樹脂20部に対して、表1で示す量の
アクリル樹脂と12部のヘキシルセロソルブを添加して
80℃に保持されたニーダーに投入して混合し、6種の
塗料用樹脂の濃厚溶液とした。Example 2 The same epoxy resin as shown in Example 1, a phenol resin, and an acrylic resin were prepared, and the epoxy resin 8
To 0 parts and 20 parts of phenolic resin, the amount of acrylic resin and 12 parts of hexyl cellosolve shown in Table 1 were added, and the mixture was put into a kneader kept at 80 ° C. and mixed to prepare 6 kinds of coating resin. It was a concentrated solution.
一方、脱イオン水150部に濃アンモニア水20mを
溶解したアンモニア水を準備し、実施例1に示した方法
に従って、O/W型のエマルジョンに相転換させ、6種の
乳化型水性塗料を作製した。表1には得られた乳化型水
性塗料の樹脂粒子の平均粒径も併せて示した。また、実
施例1に示した方法に従って、得られた乳化型水性塗料
の性能を評価したものも表1に併記した。On the other hand, an ammonia water prepared by dissolving 20 m of concentrated ammonia water in 150 parts of deionized water was prepared and phase-converted into an O / W type emulsion according to the method shown in Example 1 to prepare 6 types of emulsion-type aqueous paints. did. Table 1 also shows the average particle size of the resin particles of the obtained emulsified water-based paint. Further, the evaluation of the performance of the obtained emulsion-type water-based paint according to the method shown in Example 1 is also shown in Table 1.
実施例3 ビスフェノールAとホルムアルデヒドよりアンモニア触
媒を用いて誘導されたレゾール型フェノール樹脂(フェ
ノール樹脂2:数平均分子量500)300重量部と、実
施例1のエポキシ樹脂1の300部を準備した。Example 3 300 parts by weight of a resole-type phenol resin (phenol resin 2: number average molecular weight 500) derived from bisphenol A and formaldehyde using an ammonia catalyst and 300 parts of the epoxy resin 1 of Example 1 were prepared.
また、懸濁重合法により第2に示す組成を有する8種の
アクリル系樹脂を作製した。表中には、エチルアクリレ
ート/メチルメタクリレート/スチレン=1/1/2の
混合モノマーとメタクリル酸との混合比率としてモノマ
ー組成を表示した。重合開始剤にはベンゾイルパーオキ
サイドを、また、懸濁安定剤にはポリビニルアルコール
を使用した。得られたアクリル系樹脂の酸価と分子量は
表2に示した。Also, eight kinds of acrylic resins having the second composition were prepared by the suspension polymerization method. In the table, the monomer composition is shown as the mixing ratio of the mixed monomer of ethyl acrylate / methyl methacrylate / styrene = 1/1/2 and methacrylic acid. Benzoyl peroxide was used as the polymerization initiator, and polyvinyl alcohol was used as the suspension stabilizer. The acid value and molecular weight of the resulting acrylic resin are shown in Table 2.
上記のエポキシ樹脂50部とフェノール樹脂50部、及
び、アクリル系樹脂10部とを95℃に保持されたニー
ダー中へ投入して溶融混合した後、実施例1に示した
方法に従って、95℃に保温されたジメチルアミノエタ
ノールの水溶液を添加してO/W型エマルジョンに相転換
させ、乳化型水性塗料とした。50 parts of the above-mentioned epoxy resin, 50 parts of phenol resin, and 10 parts of acrylic resin were put into a kneader held at 95 ° C. and melt-mixed, and then heated to 95 ° C. according to the method shown in Example 1. A warm aqueous solution of dimethylaminoethanol was added to cause phase conversion into an O / W type emulsion to obtain an emulsion type water-based paint.
得られた乳化型水性塗料中の樹脂粒子の平均粒径は表2
に併せて示した。但し、乳化型水性塗料8は実施例1に
示した方法では乳化不能であった。したがって、以下の
塗膜性能の評価は行なわなかった。The average particle size of the resin particles in the obtained emulsion type water-based paint is shown in Table 2.
Are also shown. However, the emulsified water-based paint 8 could not be emulsified by the method shown in Example 1. Therefore, the following evaluation of coating film performance was not performed.
ぶりき板の片面に通常の溶剤型塗料を塗布し、180℃
で10分間熱風乾燥器中で焼付けた後、このぶりき板の
他の片面に乳化型水性塗料を塗布し、200℃で10分
間焼付けて乾燥した。この塗装板を乳化型水性塗料の塗
装面が内面側となるようにして211ダイヤの缶蓋に成
形し、211ダイヤの溶接缶胴の一端に二重巻締めし、
鮪油漬けを充填して他の一端にも上記の缶蓋を真空中で
二重巻締めした。この鮪油漬けの缶詰を115℃で10
0分の加熱殺菌処理に賦した後、室温で保存した。6ケ
月間経過後、開缶して、缶蓋内面の状態と塗膜の密着性
を調査した。結果は表2に併記した。Apply normal solvent type paint on one side of the tin plate, 180 ℃
After baking in a hot air drier for 10 minutes, the emulsion-type water-based paint was applied to the other surface of the tin plate and baked at 200 ° C. for 10 minutes to dry. This coated plate was formed into a 211 diamond can lid so that the coating surface of the emulsion-type water-based paint would be the inner surface side, and double-wound onto one end of the 211 diamond welded can barrel,
It was filled with tuna oil pickling, and the other end was also double-tightened in vacuum with the above-mentioned can lid. This canned tuna oil pickled at 115 ℃ 10
After being subjected to heat sterilization treatment for 0 minutes, it was stored at room temperature. After the lapse of 6 months, the can was opened and the state of the inner surface of the can lid and the adhesion of the coating film were examined. The results are also shown in Table 2.
実施例4 乳化型水性塗料16は以下の要領で作製した。実施例1
のエポキシ樹脂1の85部とユリアホルムアルデヒド
樹脂の15部、実施例1のアクリル樹脂1の10部、及
び、エチルセロソルブ10部を95℃に保持されたニー
ダー中へ投入して溶融・混合した後、実施例1に示した
方法に従って、95℃に保温されたジメチルアミノエタ
ノールの水溶液を添加してO/W型エマルジョンに相転換
させ、乳化型水性塗料とした。Example 4 The emulsified water-based paint 16 was produced in the following manner. Example 1
85 parts of the epoxy resin 1 and 15 parts of the urea-formaldehyde resin, 10 parts of the acrylic resin 1 of Example 1, and 10 parts of ethyl cellosolve were put into a kneader kept at 95 ° C. and melted and mixed. According to the method described in Example 1, an aqueous dimethylaminoethanol solution kept at 95 ° C. was added to cause phase conversion into an O / W type emulsion to obtain an emulsion type aqueous coating material.
得られた乳化型水性塗料中の樹脂粒子の平均粒径は0.58
μmであり、50℃で1ケ月保存しても沈降せず、ま
た、皮張りや著しい粘度の変化も生じなかった。The average particle size of the resin particles in the obtained emulsified water-based paint is 0.58
Even when it was stored at 50 ° C. for 1 month, it did not settle, and neither skinning nor remarkable change in viscosity occurred.
実施例 乳化型水性塗料19は以下の要領で作製した。Example The emulsified water-based paint 19 was produced in the following manner.
実施例1のアクリル樹脂1の5部と、エポキシ樹脂1の
80部、フェノール樹脂1の20部、オレイン酸5部、
脱イオン水20部、及び、ジメチルアミノエタノール1
0部を予備混合した後、90℃に保持された二軸の混練
押出装置に投入して混練し、O/W型エマルジョンに相
転換させ、更に、脱イオン水80部をホモミキサーで激
しく攪拌している中へ押出物を投入することにより希釈
して乳化型水性塗料とした。5 parts of the acrylic resin 1 of Example 1, 80 parts of the epoxy resin 1, 20 parts of the phenol resin 1, 5 parts of oleic acid,
20 parts deionized water and 1 dimethylaminoethanol
After pre-mixing 0 parts, the mixture was put into a twin-screw kneading and extruding device maintained at 90 ° C and kneaded to convert into an O / W emulsion, and 80 parts of deionized water was vigorously stirred with a homomixer. The extruded product was added to the emulsion to dilute it to obtain an emulsion type water-based paint.
得られた乳化型水性塗料中の樹脂粒子の平均粒径は0.54
μmであり、50℃で1ケ月保存しても沈降せず、ま
た、皮張りや著しい粘度の変化も生じなかった。The average particle size of the resin particles in the obtained emulsified water-based paint is 0.54
Even when it was stored at 50 ° C. for 1 month, it did not settle, and neither skinning nor remarkable change in viscosity occurred.
実施例 乳化型水性塗料20〜24は以下の要領で作製した。Example Emulsified water-based paints 20 to 24 were prepared in the following manner.
表3に示すようなエポキシ当量を有するエポキシ樹脂を
用いることと、エポキシ樹脂に対して表3に示すような
量比で実施例3のフェノール樹脂(フェノール樹脂2)
を用いること以外は実施例1に示した方法に準拠して、
5種の乳化型水性塗料を作製した。Using an epoxy resin having an epoxy equivalent as shown in Table 3 and using a phenol resin of Example 3 (phenol resin 2) in an amount ratio as shown in Table 3 with respect to the epoxy resin.
In accordance with the method shown in Example 1 except that
Five types of emulsion type water-based paints were prepared.
得られた乳化型水性塗料中の樹脂粒子の平均粒径は表3
に併記した。いずれの乳化型水性塗料も50℃で1ケ月
保存しても沈降せず、また、皮張りや著しい粘度の変化
も生じなかった。The average particle size of the resin particles in the obtained emulsion type water-based paint is shown in Table 3.
Also described in. None of the emulsified water-based paints settled at 50 ° C. for 1 month and did not settle, and neither skinning nor remarkable change in viscosity occurred.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C09D 163/00 PKH 8830−4J ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI Technical indication C09D 163/00 PKH 8830-4J
Claims (1)
化性樹脂とを95:5乃至40:60の重量比で含む塗
料用樹脂 及び B.塗料用樹脂当り3乃至30重量%の酸価が35乃至
350の範囲内にあるアクリル系樹脂、或いは更に有機
溶媒の少量を含む組成物を溶融し、この溶融物中にアン
モニア又はアミンと水とを混合して混練し、前記アクリ
ル系樹脂中のカルボキシル基をアンモニウム塩又はアミ
ン塩に転化すると共に、樹脂分をO/W型エマルジョン
に自己乳化させることを特徴とする乳化型水性塗料の製
法。1. A. A coating resin containing an epoxy resin and a methylol group-containing thermosetting resin in a weight ratio of 95: 5 to 40:60; and B. An acrylic resin having an acid value of 3 to 30% by weight per coating resin within the range of 35 to 350, or a composition containing a small amount of an organic solvent is melted, and ammonia or amine and water are added to the melt. Is mixed and kneaded to convert the carboxyl group in the acrylic resin into an ammonium salt or an amine salt, and at the same time, the resin component is self-emulsified into an O / W type emulsion.
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62015147A JPH0645769B2 (en) | 1987-01-27 | 1987-01-27 | Method for producing emulsified water-based paint |
| PCT/JP1988/000064 WO1988005455A1 (en) | 1987-01-27 | 1988-01-27 | Emulsion type water paint, process for its production, and process for applying same |
| US07/272,838 US5087645A (en) | 1987-01-27 | 1988-01-27 | Emulsion type water paint, process for its production, and process for applying same |
| DK536588A DK536588A (en) | 1987-01-27 | 1988-09-27 | WATER-BASED PAINTING OF THE EMULSION TYPE, ITS MANUFACTURING AND USE |
| SE8803417A SE8803417D0 (en) | 1987-01-27 | 1988-09-27 | EMULSION TYPE WATER PAINT PROCESS FOR ITS PRODUCTION AND PROCESS FOR APPLYING SAME |
| US07/426,351 US5068266A (en) | 1987-01-27 | 1989-10-25 | Emulsion water paint and process for its production using phase inversion of epoxy-acrylic curing agent resin composition |
| US07/632,681 US5110847A (en) | 1987-01-27 | 1990-12-24 | Emulsion water paint and process for its production using epoxy acrylic-resolve resin blends |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62015147A JPH0645769B2 (en) | 1987-01-27 | 1987-01-27 | Method for producing emulsified water-based paint |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63183969A JPS63183969A (en) | 1988-07-29 |
| JPH0645769B2 true JPH0645769B2 (en) | 1994-06-15 |
Family
ID=11880689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62015147A Expired - Lifetime JPH0645769B2 (en) | 1987-01-27 | 1987-01-27 | Method for producing emulsified water-based paint |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0645769B2 (en) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57207655A (en) * | 1981-06-17 | 1982-12-20 | Tokyo Jiki Insatsu Kk | Preparation of water-based emulsion paint |
| JPS6031329B2 (en) * | 1981-09-28 | 1985-07-22 | 日東電工株式会社 | Hydrosol production method |
| JPS6210164A (en) * | 1985-07-08 | 1987-01-19 | Mitsui Petrochem Ind Ltd | Production of aqueous dispersion |
-
1987
- 1987-01-27 JP JP62015147A patent/JPH0645769B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63183969A (en) | 1988-07-29 |
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