JPH0647234A - Method for removing harmful substance in cvd exhaust gas - Google Patents

Method for removing harmful substance in cvd exhaust gas

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Publication number
JPH0647234A
JPH0647234A JP4173740A JP17374092A JPH0647234A JP H0647234 A JPH0647234 A JP H0647234A JP 4173740 A JP4173740 A JP 4173740A JP 17374092 A JP17374092 A JP 17374092A JP H0647234 A JPH0647234 A JP H0647234A
Authority
JP
Japan
Prior art keywords
exhaust gas
cvd
catalyst
diameter
oxygen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4173740A
Other languages
Japanese (ja)
Other versions
JP2571176B2 (en
Inventor
Akira Fukunaga
明 福永
Yoichi Mori
洋一 森
Takashi Kyotani
敬史 京谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ebara Corp
Ebara Research Co Ltd
Original Assignee
Ebara Corp
Ebara Research Co Ltd
Ebara Infilco Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ebara Corp, Ebara Research Co Ltd, Ebara Infilco Co Ltd filed Critical Ebara Corp
Priority to JP4173740A priority Critical patent/JP2571176B2/en
Publication of JPH0647234A publication Critical patent/JPH0647234A/en
Application granted granted Critical
Publication of JP2571176B2 publication Critical patent/JP2571176B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Treating Waste Gases (AREA)
  • Separation Of Gases By Adsorption (AREA)

Abstract

PURPOSE:To treat a CVD exhaust gas and a cleaning exhaust gas of the CVD device to remove their harmful components at the time of using an organic compound as a raw material of the CVD. CONSTITUTION:An adsorption vessel having a size of 350mm diameter and 5000mm height is packed with 50 liters of molecular sieve having a particle size of 2.36 to 4.75mm diameter and 9Angstrom average pore diameter. Also, a catalyst vessel having a size of 200mm diameter and 80mm height is packed with 2.5 liters of a manganese oxides based catalyst. The adsorption vessel and the catalyst vessel are disposed in series. The CVD exhaust gas contains 100ppm TEOS, 200ppm CH3CHO, 2000ppm C2H5OH, 3000ppm CO and 1000ppm H2, and the cleaning exhaust gas contains 400ppm SiF4 and 100ppm F2, to which 2% oxygen is added. Each of the CVD exhaust gas and the cleaning exhaust gas is alternately supplied through the above vessels for 3min/run and 2min/run, respectively, keeping the temperature in the center of the catalyst vessel at 150 deg.C. Runs up to 6910 of this treatment can be performed until the CO content of any one of the treated exhaust gases exceeds the allowable concentration.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、テトラエトキシシラン
(TEOS)等の有機化合物を原料ガスとして用いるC
VD法排ガスの除害方法に係り、特にCVD反応室をフ
ッ素系ガスでクリーニングした際の排ガスを併せて処理
する除害方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to C using an organic compound such as tetraethoxysilane (TEOS) as a source gas.
The present invention relates to a method of removing exhaust gas from a VD method, and more particularly, to a method of removing exhaust gas when a CVD reaction chamber is cleaned with a fluorine-based gas.

【0002】[0002]

【従来の技術】近年、超LSIの高集積化、高密度化に
伴い、CVD法によるシリコン酸化膜形成に従来のモノ
シラン等の水素化物に代えて、TEOSを代表とする有
機化合物が採用されるようになって来ている。水素化物
を使ったプロセスからの排ガスの除害処理についてはい
くつかの方法が提案されているが、有機化合物を使った
CVD排ガスの除害については活性炭を主体とする吸着
剤による処理法が考えられる。
2. Description of the Related Art In recent years, with higher integration and higher density of VLSI, an organic compound represented by TEOS is adopted for forming a silicon oxide film by a CVD method in place of a conventional hydride such as monosilane. Is coming. Although several methods have been proposed for the detoxification treatment of exhaust gas from processes using hydrides, for the decontamination of CVD exhaust gas using organic compounds, a treatment method using an adsorbent mainly composed of activated carbon is considered. To be

【0003】また、CVD反応室は、室内に堆積した反
応生成物を定期的に除去するためCF4 、NF3 などの
フッ素系ガスでクリーニング処理を行うが、この際の排
ガスを除害する方法としてアルカリ金属を添着した活性
炭(特開昭58−122025号公報)、酸化マグネシ
ウム(特開昭62−42727号公報)等で吸着処理を
行う方法がある。
Further, the CVD reaction chamber is subjected to a cleaning treatment with a fluorine-based gas such as CF 4 , NF 3 or the like in order to periodically remove the reaction products accumulated in the chamber, but the exhaust gas at this time is removed. There is a method of performing adsorption treatment with activated carbon (JP-A-58-1222025) or magnesium oxide (JP-A-62-42727) impregnated with an alkali metal.

【0004】[0004]

【発明が解決しようとする課題】本発明者等がTEOS
等の有機系化合物を用いるCVD法からの排ガスとフッ
素系クリーニング系からの排出ガスを交互に活性炭吸着
剤を用いて処理したところ、活性炭はSiF4 の吸着量
が少ないので、全体としての活性炭吸着剤のライフは、
クリーニング排ガス中のSiF4 の量によって大きく左
右されてしまった。
DISCLOSURE OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION
Exhaust gas from the CVD method using organic compounds such as, for example, and exhaust gas from the fluorine-based cleaning system were treated alternately using an activated carbon adsorbent. Since activated carbon has a small SiF 4 adsorption amount, activated carbon adsorption as a whole The life of the agent is
It was greatly influenced by the amount of SiF 4 in the cleaning exhaust gas.

【0005】TEOS等の有機化合物を用いるCVD排
ガス中にはTEOS等の有機物質の他に、アルコール、
アルデヒド等の多様な有機物質が含まれており、一方、
クリーニング排ガス中にはSiF4 、F2 等のフッ素系
物質が含まれており、これらの全く性質の異なる物質を
含む排ガスを併せて処理するためには、汎用性の高い吸
着剤を使用しなければならないが、このような吸着剤は
未だ知られていない。
In the CVD exhaust gas using an organic compound such as TEOS, alcohol other than TEOS and other organic substances,
It contains various organic substances such as aldehydes, while
The cleaning exhaust gas contains fluorine-based substances such as SiF 4 and F 2 , and in order to treat the exhaust gas containing these substances with completely different properties, a highly versatile adsorbent must be used. However, such adsorbents are not yet known.

【0006】[0006]

【課題を解決するための手段】本発明は、次に示す4つ
の発明よりなるものである。
The present invention comprises the following four inventions.

【0007】(1)有機化合物を用いるCVD法排ガス
の除害処理方法において、該排ガスを平均孔径が9Å以
上のモレキュラーシーブと接触させることを特徴とする
CVD法排ガスの除害方法。
(1) A method for removing waste gas from a CVD method using an organic compound, which comprises contacting the exhaust gas with a molecular sieve having an average pore size of 9Å or more.

【0008】(2)モレキュラーシーブと接触させた後
酸素の共存下に酸化触媒と接触させることを特徴とする
前記(1)記載のCVD法排ガスの除害方法。
(2) The method for removing exhaust gas from a CVD method according to (1) above, which comprises contacting with a molecular sieve and then contacting with an oxidation catalyst in the presence of oxygen.

【0009】(3)120〜200℃の範囲内の温度で
酸化触媒と接触させることを特徴とする前記(2)記載
のCVD法排ガスの除害方法。
(3) The method for removing exhaust gas from a CVD method according to (2) above, which comprises contacting with an oxidation catalyst at a temperature in the range of 120 to 200 ° C.

【0010】(4)共存する酸素の量を、排ガス中に共
存するCH3 CHO、C2 5 OH、COを完全に酸化
しうる理論酸素量の合計量以上に常時保持することを特
徴とする前記(2)又は(3)記載のCVD法排ガスの
除害方法。
(4) It is characterized in that the amount of coexisting oxygen is always kept above the total amount of theoretical oxygen capable of completely oxidizing CH 3 CHO, C 2 H 5 OH and CO coexisting in the exhaust gas. The method for removing exhaust gas from a CVD method according to (2) or (3) above.

【0011】本発明者等は、上記CVD法から排出され
る排ガスとフッ素系クリーニング排ガスの双方を処理す
る方法について種々検討した結果発明をなすに至った。
The inventors of the present invention have made various inventions as a result of various studies on methods for treating both the exhaust gas discharged from the above CVD method and the fluorine-based cleaning exhaust gas.

【0012】以下、本発明を詳しく説明する。TEOS
等の有機化合物を用いるCVD法排ガス中には、未分解
の有機化合物と、その分解生成物である一酸化炭素、エ
チルアルコール、アセトアルデヒド、ジエチルエーテ
ル、アセトン等の有害成分が含まれている。これらのう
ち、一酸化炭素以外は、平均孔径9Å未満のゼオライト
でも比較的容易に吸着できるが、フッ素クリーニング排
ガス中に含まれているSiF4 、F2 などの有害成分は
平均孔径9Åのモレキュラーシーブでは吸着処理できる
が平均孔径が小さくなると吸着効果がないので除害効果
が悪くなり、孔径5Å以下のモレキュラーシーブは吸着
力が極めて悪い。
The present invention will be described in detail below. TEOS
The exhaust gas from the CVD method using such organic compounds contains undecomposed organic compounds and their decomposition products, which are harmful components such as carbon monoxide, ethyl alcohol, acetaldehyde, diethyl ether, and acetone. Of these, except carbon monoxide, zeolites with an average pore size of less than 9Å can be relatively easily adsorbed, but harmful components such as SiF 4 and F 2 contained in the fluorine cleaning exhaust gas have a molecular sieve with an average pore size of 9Å. However, if the average pore size becomes smaller, the adsorption effect will not be obtained and the detrimental effect will be poor, and molecular sieves with a pore size of 5Å or less will have extremely poor adsorption power.

【0013】他方、平均孔径9Åのモレキュラーシーブ
は一酸化炭素以外は比較的容易に吸着できるが、アルコ
ールとアルデヒドは一般にその含有量が多いので、他の
成分の吸着が引続いて行われている段階でも少しずつリ
ークして来る。そこでモレキュラーシーブ吸着層の後段
に酸化触媒層を設け、モレキュラーシーブ吸着層で除去
しにくい一酸化炭素と、ごく一部がリークして来るアル
コール及びアルデヒド等を酸素の共存下に水と二酸化炭
素にまで分解するのが好ましい。なお、CVD排ガスに
一酸化炭素が含まれていない場合には、酸化触媒層は必
ずしも設けなくてもよい。
On the other hand, molecular sieves having an average pore size of 9 Å can adsorb other than carbon monoxide relatively easily, but alcohols and aldehydes generally have a large content, so that adsorption of other components is continued. Even at the stage, it leaks little by little. Therefore, an oxidation catalyst layer is provided after the molecular sieve adsorption layer to remove carbon monoxide, which is difficult to remove in the molecular sieve adsorption layer, and alcohol and aldehyde, etc., which leaks only partly, into water and carbon dioxide in the presence of oxygen. It is preferable to decompose up to. In addition, when the CVD exhaust gas does not contain carbon monoxide, the oxidation catalyst layer is not necessarily provided.

【0014】酸化触媒としては、貴金属系ないし遷移金
属系のものを使用し得るが、価格及び性能の点からみて
マンガン酸化物系の触媒が好適である。触媒との反応温
度は、排ガス中に共存する水、二酸化炭素、水素、炭化
水素等非毒性成分による妨害を避けるため、少なくとも
120℃以上とするのがよい。ただし、あまり高温にす
ると余分なエネルギーを必要とするだけでなく、毒性の
ない炭化水素まで分解することになりより多くの酸素を
要するので不経済である。また、触媒そのものの耐熱性
の限界もあるので、200℃以上にする必要はない。な
お、触媒の加熱方法としては外部から電気ヒータで加温
する等の一般に行われている方法が採用できる。
As the oxidation catalyst, a noble metal-based or transition metal-based catalyst can be used, but a manganese oxide-based catalyst is preferable in terms of cost and performance. The reaction temperature with the catalyst is preferably at least 120 ° C. or higher in order to avoid interference with non-toxic components such as water, carbon dioxide, hydrogen, and hydrocarbons that coexist in the exhaust gas. However, if the temperature is too high, not only extra energy is required, but also nontoxic hydrocarbons are decomposed and more oxygen is required, which is uneconomical. Further, there is a limit to the heat resistance of the catalyst itself, so it is not necessary to raise the temperature to 200 ° C or higher. As a method for heating the catalyst, a generally used method such as heating with an electric heater from the outside can be adopted.

【0015】さらに共存させる酸素の量としては、前段
のモレキュラーシーブ槽からリークするアルコール、ア
ルデヒドの量が少しずつ増加するので、安全をみてCV
D排ガス中に含まれる一酸化炭素、アルコール、アルデ
ヒドの全量を水と二酸化炭素までに完全酸化するのに必
要な量以上に保持すれば良い。酸素源としては、酸素ま
たは空気で良く、触媒槽の上流で導入されればその導入
位置は問わない。なお有機化合物を用いるCVD排ガス
の特徴として、前記有機化合物の外、アルコール、アル
デヒド等の沸点の高い物質を含んでいるので、蒸着終了
後もこれらの成分が少しずつ排出される。従って、蒸着
中あるいは蒸着後のいかんにかかわらず、常時酸素を必
要量以上供給し、かつ触媒温度も常時所定値を保つよう
にしないと完全な無害化はできない。
Further, as the amount of oxygen to be coexisted, the amount of alcohol and aldehyde leaking from the previous molecular sieve tank gradually increases.
D The total amount of carbon monoxide, alcohol and aldehyde contained in the exhaust gas may be maintained at an amount equal to or more than the amount required for complete oxidation to water and carbon dioxide. The oxygen source may be oxygen or air, and its introduction position does not matter as long as it is introduced upstream of the catalyst tank. As a characteristic of the CVD exhaust gas using an organic compound, in addition to the organic compound, substances having a high boiling point such as alcohol and aldehyde are contained, so that these components are gradually discharged even after the completion of the vapor deposition. Therefore, irrespective of whether during the vapor deposition or after the vapor deposition, oxygen cannot be completely detoxified unless oxygen is constantly supplied in a required amount or more and the catalyst temperature is always kept at a predetermined value.

【0016】つぎに、本発明の実施例を記載するが、本
発明はこれらの実施例に限定されるものではない。
Next, examples of the present invention will be described, but the present invention is not limited to these examples.

【0017】実施例1 4〜8メッシュ、即ち2.36〜4.75mmφの平均孔
径9Åのモレキュラーシーブ50リットルを充填した吸
着槽(350φ×5000h)の後段にマンガン酸化物
系触媒(MnO2 80%、CuO20%)2.5リット
ルを充填した外部加熱式触媒槽(200φ×80h)を
直列に配置し、該触媒槽の中心の温度を150℃に保持
しながら表1に示す組成を有するCVD排ガス及びクリ
ーニング排ガスを交互に40リットル/分の流速で通じ
て除害処理を行った。なお、クリーニング排ガスには酸
素を2%になるように加えた。
Example 1 A manganese oxide-based catalyst (MnO 2 80) was placed in the rear stage of an adsorption tank (350 φ × 5000 h) filled with 4 to 8 mesh, that is, 50 liters of molecular sieve having an average pore size of 9Å of 2.36 to 4.75 mmφ. %, CuO20%) 2.5 liters of external heating type catalyst tanks (200φ × 80 h) are arranged in series, and the CVD having the composition shown in Table 1 is performed while maintaining the center temperature of the catalyst tank at 150 ° C. Exhaust gas and cleaning exhaust gas were passed alternately at a flow rate of 40 liters / minute to perform a detoxification treatment. Oxygen was added to the cleaning exhaust gas so as to be 2%.

【0018】[0018]

【表1】 その結果、6915回分のCVD排ガスとクリーニング
排ガスを処理した時点でCOが許容濃度50ppm を超え
た。
[Table 1] As a result, CO exceeded the permissible concentration of 50 ppm when 6915 times of the CVD exhaust gas and the cleaning exhaust gas were treated.

【0019】比較例1 平均孔径9Åのモレキュラーシーブの代りにヤシ殻系活
性炭を使用した以外は実施例1と同様にしてCVD排ガ
スとクリーニング排ガスを交互に通じて除害処理を行っ
たところ、3779回分のCVD排ガスとクリーニング
排ガスを処理した時点でCOが許容濃度を超えた。
Comparative Example 1 A detoxification treatment was conducted by alternately passing CVD exhaust gas and cleaning exhaust gas in the same manner as in Example 1 except that coconut shell activated carbon was used instead of the molecular sieve having an average pore diameter of 9Å. CO exceeded the permissible concentration when the batch CVD exhaust gas and cleaning exhaust gas were processed.

【0020】[0020]

【発明の効果】本発明によれば、有機化合物を原料とし
て用いるCVD排ガスについて、CVD排ガスのみでな
く、クリーニング排ガスをも併せて除害化処理をするこ
とが出来、しかも長時間処理することができる。
According to the present invention, the CVD exhaust gas using an organic compound as a raw material can be detoxified not only with the CVD exhaust gas but also with the cleaning exhaust gas, and can be treated for a long time. it can.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 森 洋一 東京都港区港南1丁目6番27号 荏原イン フィルコ株式会社内 (72)発明者 京谷 敬史 東京都港区港南1丁目6番27号 荏原イン フィルコ株式会社内 ─────────────────────────────────────────────────── ─── Continued Front Page (72) Inventor Yoichi Mori 1-6-27 Konan, Minato-ku, Tokyo Ebara in Filco Co., Ltd. (72) Inventor Keishi Keiya 1-6-27 Konan, Minato-ku, Tokyo Within Infilco Corporation

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 有機化合物を用いるCVD法排ガスの除
害処理方法において、該排ガスを平均孔径が9Å以上の
モレキュラーシーブと接触させることを特徴とするCV
D法排ガスの除害方法。
1. A method for removing harmful gases from a CVD method using an organic compound, which comprises contacting the exhaust gas with a molecular sieve having an average pore size of 9Å or more.
Method D Exhaust gas removal method.
【請求項2】 モレキュラーシーブと接触させた後酸素
の共存下に酸化触媒と接触させることを特徴とする請求
項1記載のCVD法排ガスの除害方法。
2. The method of claim 1, wherein the molecular sieve is brought into contact with an oxidation catalyst in the presence of oxygen.
【請求項3】 120〜200℃の範囲内の温度で酸化
触媒と接触させることを特徴とする請求項2記載のCV
D法排ガスの除害方法。
3. The CV according to claim 2, wherein the CV is contacted with the oxidation catalyst at a temperature in the range of 120 to 200 ° C.
Method D Exhaust gas removal method.
【請求項4】 共存する酸素の量を、排ガス中に共存す
るCH3 CHO、C2 5 OH、COを完全に酸化しう
る理論酸素量の合計量以上に常時保持することを特徴と
する請求項2又は請求項3記載のCVD法排ガスの除害
方法。
4. The amount of coexisting oxygen is always maintained at a value equal to or more than the total amount of theoretical oxygen capable of completely oxidizing CH 3 CHO, C 2 H 5 OH, and CO coexisting in the exhaust gas. The method for removing exhaust gas from a CVD method according to claim 2 or claim 3.
JP4173740A 1992-06-09 1992-06-09 Removal method of CVD exhaust gas Expired - Lifetime JP2571176B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4173740A JP2571176B2 (en) 1992-06-09 1992-06-09 Removal method of CVD exhaust gas

Publications (2)

Publication Number Publication Date
JPH0647234A true JPH0647234A (en) 1994-02-22
JP2571176B2 JP2571176B2 (en) 1997-01-16

Family

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Country Status (1)

Country Link
JP (1) JP2571176B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6921519B2 (en) 2001-01-24 2005-07-26 Ineos Fluor Holdings Limited Decomposition of fluorine containing compounds
JP2009050747A (en) * 2007-08-23 2009-03-12 Ube Ind Ltd Processing apparatus and processing method for compound gas containing PFC and CO
CN111715024A (en) * 2020-06-10 2020-09-29 浙江工业大学 Adsorptive catalytic materials for air purification of fuel cells and their intelligent design methods

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS577253A (en) * 1980-06-16 1982-01-14 Toshiba Corp Oxidative catalyst
JPS5791719A (en) * 1980-11-26 1982-06-08 Semiconductor Res Found Adsorbing device for exhaust gas
JPS58186416A (en) * 1982-04-23 1983-10-31 Kimoto Denshi Kogyo Kk Purification method of gas
JPS61153190A (en) * 1984-12-26 1986-07-11 Kenkichi Murakami Apparatus for purifying waste water and waste gas
JPS62132543A (en) * 1985-12-03 1987-06-15 Taiyo Sanso Kk Molecular sieve active carbon and its production and method for separating specific gas from mixed gases using same
JPH0214718A (en) * 1988-03-30 1990-01-18 L'air Liquide Method of decomposing hydride substance residual gas and catalyst therefor
JPH0222365U (en) * 1988-07-28 1990-02-14

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS577253A (en) * 1980-06-16 1982-01-14 Toshiba Corp Oxidative catalyst
JPS5791719A (en) * 1980-11-26 1982-06-08 Semiconductor Res Found Adsorbing device for exhaust gas
JPS58186416A (en) * 1982-04-23 1983-10-31 Kimoto Denshi Kogyo Kk Purification method of gas
JPS61153190A (en) * 1984-12-26 1986-07-11 Kenkichi Murakami Apparatus for purifying waste water and waste gas
JPS62132543A (en) * 1985-12-03 1987-06-15 Taiyo Sanso Kk Molecular sieve active carbon and its production and method for separating specific gas from mixed gases using same
JPH0214718A (en) * 1988-03-30 1990-01-18 L'air Liquide Method of decomposing hydride substance residual gas and catalyst therefor
JPH0222365U (en) * 1988-07-28 1990-02-14

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6921519B2 (en) 2001-01-24 2005-07-26 Ineos Fluor Holdings Limited Decomposition of fluorine containing compounds
JP2009050747A (en) * 2007-08-23 2009-03-12 Ube Ind Ltd Processing apparatus and processing method for compound gas containing PFC and CO
CN111715024A (en) * 2020-06-10 2020-09-29 浙江工业大学 Adsorptive catalytic materials for air purification of fuel cells and their intelligent design methods

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