JPH0647352A - Washing apparatus - Google Patents
Washing apparatusInfo
- Publication number
- JPH0647352A JPH0647352A JP22221692A JP22221692A JPH0647352A JP H0647352 A JPH0647352 A JP H0647352A JP 22221692 A JP22221692 A JP 22221692A JP 22221692 A JP22221692 A JP 22221692A JP H0647352 A JPH0647352 A JP H0647352A
- Authority
- JP
- Japan
- Prior art keywords
- cleaning
- washing
- tank
- cleaning liquid
- supply device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005406 washing Methods 0.000 title abstract description 15
- 239000007921 spray Substances 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims description 61
- 239000007788 liquid Substances 0.000 claims description 36
- 239000006260 foam Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 abstract description 5
- 230000036544 posture Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 6
- 230000007547 defect Effects 0.000 description 4
- 238000011084 recovery Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、例えば浸透探傷試験
において試験面に付着している余剰な浸透液及び乳化剤
等を除去する洗浄装置、特に洗浄能率の向上に関するも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cleaning device for removing excess penetrant liquid, emulsifier and the like adhering to a test surface in a penetrant flaw detection test, and more particularly to improvement of cleaning efficiency.
【0002】[0002]
【従来の技術】例えばLNG地下式貯槽や石油精製プラ
ントなどの定期点検や溶接部を検出するために浸透探傷
試験が行なわれている。浸透探傷試験は検査するものの
表面に浸透力の強い浸透液を塗布して表面に開口してい
る欠陥に十分に浸み込ませた後、表面の浸透液を除去し
てから現像液で欠陥内部に浸み込んだ浸透液を表面に吸
出し、直接または紫外線灯で照らして観察することによ
り、欠陥の位置と大きさを検出する方法である。2. Description of the Related Art For example, a penetrant flaw detection test is carried out for periodic inspection of an LNG underground storage tank or an oil refining plant or for detecting a welded portion. In the penetrant flaw detection test, the surface of the defect to be inspected is coated with a penetrant with a strong penetrating power to allow it to fully penetrate the defects that are open on the surface, and then the penetrant of the surface is removed before the inside of the defect This is a method of detecting the position and size of a defect by sucking the permeating liquid soaked in the surface onto the surface and observing it directly or by illuminating it with an ultraviolet lamp.
【0003】この浸透探傷試験において、浸透液の洗浄
処理と除去処理は使用する浸透液の種類に応じて次ぎの
方法が採用されている。In this penetrant flaw detection test, the following methods are adopted for the cleaning treatment and removal treatment of the penetrant liquid depending on the type of penetrant liquid used.
【0004】溶剤除去性浸透液を使用した場合は、洗浄
液をしみ込ませた布又は紙を用いて余剰浸透液を拭き取
る方法や、余剰浸透液を粉体に吸収させてから、粉体を
クリ−ナで吸い取る方法で浸透液を除去している。When the solvent-removable penetrant is used, the excess penetrant may be wiped off with a cloth or paper impregnated with the cleaning solution, or the powder may be removed by absorbing the excess penetrant. The penetrant liquid is removed by a method of sucking it with a knife.
【0005】また、水洗性及び後乳化性浸透液を使用し
た場合は、水をスプレ−ノズルで注ぎかけて余剰浸透液
を洗い流す方法や、水を吹き付けながら布や紙で余剰浸
透液を吹き取る方法で浸透液を除去している。When a water-washable and post-emulsifiable penetrant is used, the excess penetrant is washed away by pouring water with a spray nozzle, or the excess penetrant is blown off with a cloth or paper while spraying water. The penetrant is removed by the method.
【0006】[0006]
【発明が解決しようとする課題】上記のようにいずれの
場合も布や紙で吹き取って洗浄する方法が採用されてい
るが、布や紙で吹き取る場合は、全て人力による作業の
ため作業能率が悪いという短所があった。また、LNG
地下式貯槽等のように大型の設備においては安全面にも
問題があった。In any of the cases described above, the method of cleaning by blowing with cloth or paper is adopted, but in the case of blowing with cloth or paper, all work is done manually. It had the disadvantage of being inefficient. Also, LNG
There was also a safety problem in large-scale equipment such as underground storage tanks.
【0007】余剰浸透液を洗い流す場合は、使用した洗
浄水を回収処理するための回収設備が必要があり、大型
の設備の検査を行なうときは回収設備が大型になるとい
う短所があった。また、検査場所が移るたびに大型の回
収設備を移動する必要があり、作業性が悪いという短所
があった。さらに洗い流した後に自然乾燥あるいは乾い
た布や紙で吹き取る必要があり、作業能率の向上に限度
があった。When the excess permeate is washed away, it is necessary to have a recovery facility for recovering the used cleaning water, and there is a disadvantage that the recovery facility becomes large when inspecting a large facility. In addition, it is necessary to move a large collection facility every time the inspection place is moved, which is a workability problem. Furthermore, after washing off, it was necessary to blow it off with a natural or dry cloth or paper, and there was a limit to the improvement of work efficiency.
【0008】この発明はかかる短所を解決するためにな
されたものであり、大型の設備等の洗浄を迅速かつ安全
に行なうことができる洗浄装置を得ることを目的とする
ものである。The present invention has been made to solve the above disadvantages, and an object of the present invention is to provide a cleaning device capable of quickly and safely cleaning large equipment and the like.
【0009】[0009]
【課題を解決するための手段】この発明に係る洗浄装置
は、洗浄面に沿って走行する走行台車と、洗浄液を貯蔵
する洗浄液タンクと洗浄液タンクに貯蔵された洗浄液を
泡状にして洗浄面に吹き付けるスプレ−ノズルとを有し
走行台車に搭載された供給装置と、洗浄面に吹き付けら
れた洗浄液を吸引するバキュ−ムノズルとバキュ−ムノ
ズルで吸引した洗浄液を貯蔵する排液タンクとを有し走
行台車の供給装置後段に搭載された吸引装置とを備えた
ことを特徴とする。A cleaning apparatus according to the present invention comprises a traveling carriage that travels along a cleaning surface, a cleaning solution tank for storing a cleaning solution, and a cleaning solution stored in the cleaning solution tank in the form of foam. Traveling with a supply device equipped with a spray nozzle for spraying and mounted on a traveling carriage, a vacuum nozzle for sucking the cleaning liquid sprayed on the cleaning surface, and a drain tank for storing the cleaning liquid sucked by the vacuum nozzle And a suction device mounted at a rear stage of the feeding device of the cart.
【0010】[0010]
【作用】この発明においては、走行台車を洗浄する物の
表面に沿って走行させながら供給装置のスプレ−ノズル
から洗浄面に泡状の洗浄液を吹き付けて洗浄面を洗浄す
る。洗浄面に吹き付けて洗浄した洗浄液は供給装置の後
段に設けられた吸引装置のバキュ−ムノズルで強制的に
吸引して排液タンクに回収する。In the present invention, the cleaning surface is cleaned by spraying a foamy cleaning liquid onto the cleaning surface from the spray nozzle of the supply device while the traveling carriage is traveling along the surface of the object to be cleaned. The cleaning liquid sprayed and washed on the cleaning surface is forcibly sucked by the vacuum nozzle of the suction device provided at the subsequent stage of the supply device and collected in the drainage tank.
【0011】[0011]
【実施例】図1はこの発明の一実施例の側壁用洗浄装置
を示す構成図である。図に示すようにLNG地下式貯槽
等の側壁の浸透探傷試験に使用する洗浄装置1は走行台
車2と供給装置3と吸引装置4とを有する。走行台車2
は巻上装置5を有し、上部から吊り降ろされたロ−プ6
を巻上装置5で巻取ることにより検査する側壁7に沿っ
て走行する。供給装置3は走行台車2に搭載され、洗浄
液を貯蔵した洗浄液タンク8と、先端部が走行台車2の
側面より突出して設けられたスプレ−ノズル9と、スプ
レ−ノズル9に圧縮空気を送るエア−コンプレッサ又は
ボンベ等の圧力源10とを有する。吸引装置3は走行台
車2の供給装置3より走行方向の後方に搭載され、真空
ポンプ11の吸気側に接続され、先端部が走行台車2の
側面より突出して設けられたバキュ−ムノズル12と、
真空ポンプ11の排気側に接続された排液タンク13と
を有する。1 is a block diagram showing a side wall cleaning apparatus according to an embodiment of the present invention. As shown in the figure, a cleaning device 1 used for a penetrant flaw detection test on a side wall of an LNG underground storage tank or the like has a traveling carriage 2, a supply device 3, and a suction device 4. Traveling trolley 2
Has a hoisting device 5 and is a rope 6 suspended from the top.
Is wound up by the hoisting device 5 to run along the side wall 7 to be inspected. The supply device 3 is mounted on the traveling carriage 2 and has a cleaning liquid tank 8 storing the cleaning liquid, a spray nozzle 9 having a tip protruding from the side surface of the traveling carriage 2, and an air for sending compressed air to the spray nozzle 9. A pressure source 10 such as a compressor or a cylinder. The suction device 3 is mounted rearward of the supply device 3 of the traveling carriage 2 in the traveling direction, is connected to the suction side of the vacuum pump 11, and has a vacuum nozzle 12 whose tip portion is provided so as to project from the side surface of the traveling carriage 2,
The drainage tank 13 is connected to the exhaust side of the vacuum pump 11.
【0012】次ぎに、上記のように構成された洗浄装置
1により側壁7に塗布した浸透液を洗浄する場合の動作
を説明する。Next, the operation of cleaning the penetrant liquid applied to the side wall 7 by the cleaning device 1 having the above-described structure will be described.
【0013】側壁7の表面の浸透探傷試験を行なうば場
合には、まず側壁7に浸透液を塗布する。その後、走行
台車2を側壁7の下部近傍に配置し、巻上装置5のロ−
プ6を天井から吊り下げる。そして巻上装置5を駆動し
て走行台車2を側壁7に沿って上昇させながら、供給装
置3の圧力源10からスプレ−ノズル9に圧縮空気等を
送る。スプレ−ノズル9は送られた圧縮空気の流れによ
り洗浄液タンク8に貯蔵された洗浄液を吸引し、泡状の
洗浄液を浸透液が塗布された側壁7に吹き付ける。When conducting a penetrant flaw detection test on the surface of the side wall 7, the side wall 7 is first coated with a penetrant liquid. After that, the traveling carriage 2 is arranged near the lower portion of the side wall 7, and the hoisting device 5 is rotated.
Hang up 6 from the ceiling. Then, the hoisting device 5 is driven to raise the traveling carriage 2 along the side wall 7, and compressed air or the like is sent from the pressure source 10 of the supply device 3 to the spray nozzle 9. The spray nozzle 9 sucks the cleaning liquid stored in the cleaning liquid tank 8 by the flow of the compressed air sent, and sprays the foamy cleaning liquid onto the side wall 7 coated with the permeating liquid.
【0014】同時に吸引装置4の真空ポンプ12を駆動
してバキュ−ムノズル12による吸引動作を開始する。
このバキュ−ムノズル12の吸引動作により、スプレ−
ノズル9から側壁7に吹き付けられ、余剰浸透液と一緒
になった洗浄液を回収し排液タンク13に送る。この動
作を走行台車2を移動しながら連続して行なうことによ
り、浸透液を塗布した側壁7の洗浄処理を連続して行な
うことができる。At the same time, the vacuum pump 12 of the suction device 4 is driven to start the suction operation by the vacuum nozzle 12.
The suction operation of the vacuum nozzle 12 causes a spray.
The cleaning liquid that has been sprayed from the nozzle 9 to the side wall 7 together with the excess permeating liquid is collected and sent to the drainage tank 13. By continuously performing this operation while moving the traveling carriage 2, it is possible to continuously perform the cleaning process of the side wall 7 coated with the penetrant liquid.
【0015】また、洗浄液を側壁7に吹き付けた後、バ
キュ−ムノズル12で余剰浸透液と一緒になった洗浄液
を直ちに回収するから、液だれを防ぐことができるとと
もに、洗浄液と余剰浸透液を完全に回収することがで
き、次工程の現像処理を引き続いて行なうことができ
る。したがって浸透探傷試験を能率良く行なうことがで
きる。Further, after the cleaning liquid is sprayed on the side wall 7, the cleaning liquid together with the excess permeating liquid is immediately recovered by the vacuum nozzle 12, so that the dripping can be prevented and the cleaning liquid and the excess permeating liquid can be completely removed. Can be recovered and the development process of the next step can be continuously performed. Therefore, the penetrant flaw detection test can be performed efficiently.
【0016】浸透探傷試験が終了してから、後処理とし
て側壁7に付着している現像剤等を除去する場合も上記
と同様にして自動的に除去することができる。Even when the developer or the like adhering to the side wall 7 is removed as a post-treatment after the completion of the penetration flaw detection test, it can be automatically removed in the same manner as described above.
【0017】なお、上記実施例はLNG地下式貯槽等の
浸透探傷試験において側壁7を洗浄する場合について説
明したが、走行台車2の走行する車輪を設けることによ
り、水平な床面等も同様に洗浄することができる。Although the above embodiment has been described with respect to the case of cleaning the side wall 7 in the penetrant flaw detection test of the LNG underground storage tank or the like, by providing the wheels on which the traveling carriage 2 travels, a horizontal floor surface or the like can be similarly treated. Can be washed.
【0018】また、上記実施例は浸透探傷試験の洗浄処
理や除去処理に使用した場合について説明したが、ビル
の壁面の洗浄にも同様にして適用することができる。Further, although the above-mentioned embodiment has been described in the case of being used for the cleaning treatment and the removal treatment of the penetrant flaw detection test, it can be similarly applied to the cleaning of the wall surface of the building.
【0019】[0019]
【発明の効果】この発明は以上説明したように、走行台
車を洗浄する物の表面に沿って走行させながら供給装置
のスプレ−ノズルから洗浄面に泡状の洗浄液を吹き付け
て洗浄面を洗浄し、洗浄面に吹き付けて洗浄した洗浄液
は供給装置の後段に設けられた吸引装置のバキュ−ムノ
ズルで強制的に吸引して排液タンクに回収するようにし
たから、洗浄処理を自動的に連続して行なうことができ
る。As described above, the present invention cleans the cleaning surface by spraying the foaming cleaning liquid from the spray nozzle of the supply device onto the cleaning surface while the traveling carriage is traveling along the surface of the object to be cleaned. Since the cleaning liquid sprayed on the cleaning surface is forcibly sucked by the vacuum nozzle of the suction device provided at the latter stage of the supply device and collected in the drainage tank, the cleaning process is automatically continued. Can be done.
【0020】また、泡状の洗浄液を用いることにより、
液だれを防ぐことができるため、全姿勢で適用すること
ができ、さらに、バキュ−ムノズルで直ちに吸引するか
ら、洗浄液を完全に回収することができ、布や紙で吹き
取る必要がないから作業能率を大幅に向上させることが
できる。Further, by using a foamy cleaning liquid,
Since it can prevent dripping, it can be applied in all postures.Furthermore, since it sucks immediately with a vacuum nozzle, the cleaning liquid can be completely collected and there is no need to blow it off with cloth or paper. The efficiency can be greatly improved.
【0021】さらに、回収装置の排液タンクも走行台車
に搭載されているから、簡単に移動することができる。Furthermore, since the drainage tank of the recovery device is also mounted on the traveling carriage, it can be easily moved.
【0022】また、洗浄液が泡状なので回収後液化する
ため容量が少なく、排液タンクの小型化を図ることがで
きる。Further, since the cleaning liquid is foamy, it is liquefied after being collected, so that the capacity is small and the drain tank can be downsized.
【図1】この発明の実施例の側壁用洗浄装置を示す構成
図である。FIG. 1 is a configuration diagram showing a side wall cleaning apparatus according to an embodiment of the present invention.
1 洗浄装置 2 走行台車 3 供給装置 4 吸引装置 8 洗浄液タンク 9 スプレ−ノズル 10 圧力源 11 真空ポンプ 12 バキュ−ムノズル 13 排液タンク 1 Cleaning Device 2 Traveling Vehicle 3 Supply Device 4 Suction Device 8 Cleaning Solution Tank 9 Spray Nozzle 10 Pressure Source 11 Vacuum Pump 12 Vacuum Nozzle 13 Drainage Tank
Claims (1)
浄液を貯蔵する洗浄液タンクと洗浄液タンクに貯蔵され
た洗浄液を泡状にして洗浄面に吹き付けるスプレ−ノズ
ルとを有し走行台車に搭載された供給装置と、洗浄面に
吹き付けられた洗浄液を吸引するバキュ−ムノズルとバ
キュ−ムノズルで吸引した洗浄液を貯蔵する排液タンク
とを有し走行台車の供給装置後段に搭載された吸引装置
とを備えたことを特徴とする洗浄装置。1. A traveling trolley having a traveling carriage that travels along a cleaning surface, a cleaning liquid tank that stores the cleaning liquid, and a spray nozzle that sprays the cleaning liquid stored in the cleaning liquid tank into a foam on the cleaning surface. And a suction device mounted at the latter stage of the supply device of the traveling carriage, which has a vacuum nozzle for sucking the cleaning liquid sprayed onto the cleaning surface and a drainage tank for storing the cleaning liquid sucked by the vacuum nozzle. A cleaning device comprising:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22221692A JPH0647352A (en) | 1992-07-30 | 1992-07-30 | Washing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22221692A JPH0647352A (en) | 1992-07-30 | 1992-07-30 | Washing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0647352A true JPH0647352A (en) | 1994-02-22 |
Family
ID=16778951
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22221692A Pending JPH0647352A (en) | 1992-07-30 | 1992-07-30 | Washing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0647352A (en) |
-
1992
- 1992-07-30 JP JP22221692A patent/JPH0647352A/en active Pending
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