JPH0654111U - Optical axis adjustment confirmation device for automobile headlights - Google Patents
Optical axis adjustment confirmation device for automobile headlightsInfo
- Publication number
- JPH0654111U JPH0654111U JP8798092U JP8798092U JPH0654111U JP H0654111 U JPH0654111 U JP H0654111U JP 8798092 U JP8798092 U JP 8798092U JP 8798092 U JP8798092 U JP 8798092U JP H0654111 U JPH0654111 U JP H0654111U
- Authority
- JP
- Japan
- Prior art keywords
- optical axis
- level
- bubble tube
- bubble
- axis adjustment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 238000012790 confirmation Methods 0.000 title claims description 35
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- 230000037431 insertion Effects 0.000 description 1
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Abstract
(57)【要約】
【目的】 前照灯の光軸の上下方向の移動角度が許容範
囲に有るか否かを一目で直にかつ簡単に確認することが
できことを目的とする。
【構成】 水準器36に前照灯の光軸の上下方向の移動
角度における許容範囲を示す印(突起622、623、
小三角形のマーク624、小丸マーク625等)を設け
る。この結果、光軸調整時に、水準器36の気泡31と
許容範囲を示す印(突起622、623、小三角形マー
ク624、小丸マーク625等)との相対位置を読み取
るだけで、前照灯の光軸の上下方向の移動角度が許容範
囲に有るか否かを一目で直にかつ簡単に確認することが
できる。
(57) [Summary] [Purpose] The objective is to be able to check directly and easily at a glance whether the vertical movement angle of the optical axis of the headlight is within the allowable range. [Structure] A mark (projections 622, 623,
Small triangular mark 624, small circle mark 625, etc.) are provided. As a result, at the time of adjusting the optical axis, it is only necessary to read the relative position between the bubble 31 of the level 36 and the marks (protrusions 622 and 623, the small triangle mark 624, the small circle mark 625, etc.) indicating the allowable range. Whether or not the vertical movement angle of the shaft is within the allowable range can be directly and easily confirmed at a glance.
Description
【0001】[0001]
本考案は、自動車用前照灯の上下方向の光軸調整を確認する光軸調整確認装置 に係り、特に実際の配光における前照灯の光軸の上下方向の移動角度が許容範囲 に有るか否かを一目で直にかつ簡単に確認することができる光軸調整確認装置に 関するものである。 The present invention relates to an optical axis adjustment confirmation device for confirming the vertical optical axis adjustment of a vehicle headlamp, and particularly, in the actual light distribution, the vertical movement angle of the optical axis of the headlamp is within an allowable range. The present invention relates to an optical axis adjustment confirmation device, which can directly and easily confirm whether or not it is.
【0002】[0002]
自動車用前照灯は、照射光が上向き過ぎであると対向車に眩惑を与えるので危 険である。逆に、照射光が下向き過ぎであると走行方向前方の路上が旨く照明さ れないので運転し難い。そこで、自動車用前照灯においては、車体に装着した状 態で、その光軸を若干上向き・下向きに調節する装置を設ける必要がある。 Headlights for automobiles are dangerous because if the light emitted from them is too high, they will dazzle oncoming vehicles. On the contrary, if the irradiation light is too downward, the road ahead in the traveling direction will not be illuminated well and it will be difficult to drive. Therefore, in a vehicle headlight, it is necessary to provide a device for adjusting the optical axis of the vehicle headlamp slightly upward or downward while being mounted on the vehicle body.
【0003】 この種の自動車用前照灯としては、例えば特開平3−276502号公報に記 載のものがある。この自動車用前照灯は、取付体に被調整体を、ピボット軸受機 構により回動可能に取り付け、その被調整体に光源バルブを装備し、前記被調整 体と前記取付体とに上下方向用の光軸調整機構を装備する。かかる、上下方向用 の光軸調整機構を操作して、前記被調整体を前記取付体に対して上下方向に回動 させて上下方向の光軸調整を行なうものである。 なお、上述の自動車用前照灯においては、上下方向用の光軸調整機構の他に、 左右方向用の光軸調整機構も装備されており、その左右方向用の光軸調整機構を 操作して、前記被調整体を前記取付体に対して左右方向に回動させて左右方向の 光軸調整を行なうこともできる。 また、上述の自動車用前照灯においては、リフレクタ可動タイプのものと、ラ ンプユニット可動タイプのものとがある。リフレクタ可動タイプのものは、取付 体としてのランプハウジングに被調整体としてのリフレクタを回動可能に取り付 けたものである。また、ランプユニット可動タイプのものは、取付体としての車 体に被調整体としてのランプユニットを回動可能に取り付けたものである。An example of this type of vehicle headlamp is disclosed in Japanese Patent Laid-Open No. 3-276502. This automotive headlamp has a body to be adjusted mounted rotatably by a pivot bearing mechanism, and the body to be adjusted is equipped with a light source bulb. Equipped with an optical axis adjustment mechanism. The optical axis adjusting mechanism for the vertical direction is operated to rotate the object to be adjusted in the vertical direction with respect to the mounting body to adjust the optical axis in the vertical direction. In addition to the vertical optical axis adjustment mechanism, the above-mentioned automotive headlamp is also equipped with a horizontal optical axis adjustment mechanism.The horizontal optical axis adjustment mechanism is operated. Then, the body to be adjusted can be rotated in the left-right direction with respect to the mounting body to adjust the optical axis in the left-right direction. Further, among the above-mentioned automobile headlights, there are a reflector movable type and a lamp unit movable type. In the movable reflector type, the reflector as the body to be adjusted is rotatably attached to the lamp housing as the mounting body. In the movable lamp unit type, a lamp unit as an object to be adjusted is rotatably attached to a vehicle body as an attachment body.
【0004】 そして、上述の光軸の方向は厳密な調整を必要とするが、専門設備と専門技術 者によらねば容易に調整できない。そこで、自動車製造工場から出荷される前、 および専門整備工場で設備される際は専門技術者が専用の調整設備によって光軸 方向を調整する。ところが、光軸方向調整済みの自動車において、何等かの原因 で光軸調整が狂ってしまった場合には、再調整が必要になる。 この場合の再調整は、全然基準の無い状態から出発するのではなく、既に一度 正確な調整が行われているので、その調整状態を再現させるという方法をとれば 、専門の設備や技術者によらなくても実施することができる。こうした考え方に 基づく光軸調整確認装置(詳しくは、光軸調整済みの状態に再現されたか否かを 確認する装置)が種々案出されて実用されている。Although the above-mentioned optical axis direction requires strict adjustment, it cannot be easily adjusted unless specialized equipment and specialized engineers are involved. Therefore, before being shipped from the automobile manufacturing plant, or when the equipment is installed in a specialized maintenance plant, a specialist engineer adjusts the optical axis direction using a dedicated adjustment facility. However, if the optical axis adjustment goes wrong for some reason in a car that has already been adjusted in the optical axis direction, readjustment is necessary. The readjustment in this case does not start from the state where there is no standard at all, but since accurate adjustment has already been made once, if a method to reproduce the adjusted state is taken, it will be necessary for specialized equipment and engineers. It can be carried out without even knowing. Based on this concept, various optical axis adjustment confirmation devices (more specifically, devices that confirm whether or not the optical axis adjustment has been reproduced) have been devised and put into practical use.
【0005】 この種の光軸調整確認装置としては、例えば上述の特開平3−276502号 公報に記載のものがある。 この光軸調整確認装置は、被調整体に設けた水平延出部と、その水平延出部に 板ばね等を介して間接的に若しくはスクリュウ等で直接的に取り付けたケーシン グと、気泡管と、裏面に前記気泡管を支持し、かつ一端を前記ケーシングの一端 に係合した蓋体と、その蓋体の他端を前記ケーシングの他端に上下方向に傾動調 整可能に取り付けたスプリング及び調整スクリュウと、を備える。 かくして、専門設備,技術者による光軸調整を終えた後、気泡管の気泡が基準 線(目盛ゼロ点)に位置するように調整スクリュウを操作して、光軸調整確認装 置の初期設定を行なっておく。そして、車体の架装や積荷によって光軸方向を狂 わせた虞が有ると考えられたときは、当該自動車を水平な床面上に停止させた状 態で、気泡管の気泡の位置を視認する。このとき、気泡が基準線に一致していな ければ、上下方向の光軸が狂っていることとなるので、上下方向用の光軸調整機 構を操作して、気泡管の気泡の動きを目視しつつ、該気泡が基準線と一致するよ うに、被調整体を上下方向に傾動調節すれば良い。この操作によって光軸の上下 方向は、正確に調整された元の状態に復元することとなる。An example of this type of optical axis adjustment confirmation device is described in Japanese Patent Laid-Open No. 3-276502. This optical axis adjustment confirmation device consists of a horizontal extension part provided on the body to be adjusted, a casing attached to the horizontal extension part indirectly through a leaf spring or directly with a screw, and a bubble tube. And a lid that supports the bubble tube on the back side and has one end engaged with one end of the casing, and a spring with the other end of the lid attached to the other end of the casing so as to be vertically tiltable. And an adjusting screw. Thus, after finishing the optical axis adjustment by specialized equipment and engineers, operate the adjustment screw so that the bubbles in the bubble tube are located on the reference line (scale zero point), and perform the initial setting of the optical axis adjustment confirmation device. Keep going. Then, if it is considered that the optical axis may be misaligned due to bodywork or cargo, the position of the bubbles in the bubble tube can be visually confirmed with the vehicle stopped on a horizontal floor. To do. At this time, if the bubbles do not match the reference line, it means that the optical axis in the vertical direction is out of order, so operate the optical axis adjustment mechanism for the vertical direction to move the bubbles in the bubble tube. The body to be adjusted may be tilted in the vertical direction while visually observing so that the bubbles match the reference line. By this operation, the vertical direction of the optical axis will be restored to the original state that was adjusted accurately.
【0006】 かかる光軸調整を行なう前照灯は、タイヤの空気圧やサスペンションの撓み( へたり)や乗車人員の数等の自動車の条件が常に変化するため、また前照灯のバ ルブの製造ばらつきが有るため、実際に自動車に装備した前照灯の配光において は、ある程度の許容範囲を有する。すなわち、上述の前照灯の実際の配光におい ては、その前照灯の光軸の上下方向の移動角度にある程度の許容範囲を有する。 従って、上述の光軸調整確認装置の初期設定後の光軸調整時においては、上述の 光軸調整確認装置で、気泡管の気泡の移動量を見て、前照灯の光軸の上下方向の 移動角度が許容範囲に有るか否かを判断すれば、足りることとなる。A headlamp that performs such an optical axis adjustment is used because the vehicle conditions such as tire pressure, flexure of the suspension, and the number of passengers are constantly changing. Due to variations, there is a certain degree of tolerance in the light distribution of the headlights that are actually installed in automobiles. That is, in the actual light distribution of the above-mentioned headlight, the vertical movement angle of the optical axis of the headlight has a certain allowable range. Therefore, at the time of optical axis adjustment after the initial setting of the optical axis adjustment confirmation device described above, the above-mentioned optical axis adjustment confirmation device is used to observe the amount of movement of bubbles in the bubble tube, and It is sufficient to judge whether the movement angle of is within the allowable range.
【0007】[0007]
ところが、上述の従来の光軸調整確認装置は、水準器の気泡管に直接付した目 盛と、気泡管の気泡の移動量と、を読み取って、すなわち目盛を数えて、上述の 前照灯の光軸の上下方向の移動角度が許容範囲に有るか否かを判断していた。こ のために、許容範囲の判断に時間がかかり、また間違える場合も有り得る。 However, the above-mentioned conventional optical axis adjustment confirmation device reads the scale directly attached to the bubble tube of the level and the movement amount of the bubble in the bubble tube, that is, counts the scale, It was determined whether or not the vertical movement angle of the optical axis of was within the allowable range. For this reason, it takes time to judge the allowable range, and there is a possibility of making a mistake.
【0008】 本考案の目的は、実際の配光における前照灯の光軸の上下方向の移動角度が許 容範囲に有るか否かを一目で直にかつ簡単に確認することができる光軸調整確認 装置を提供することにある。An object of the present invention is an optical axis capable of directly and easily confirming at a glance whether or not the vertical movement angle of the optical axis of the headlight in an actual light distribution is within an allowable range. It is to provide an adjustment confirmation device.
【0009】[0009]
本考案は、水準器に前照灯の光軸の上下方向の移動角度における許容範囲を示 す印を設けたことを特徴とする。 The present invention is characterized in that the level is provided with a mark indicating an allowable range in the vertical movement angle of the optical axis of the headlight.
【0010】[0010]
本考案は、上記の構成により、光軸調整時に、水準器の気泡と許容範囲を示す 印との相対位置を読み取るだけで、実際の配光における前照灯の光軸の上下方向 の移動角度が許容範囲に有るか否かを一目で直にかつ簡単に確認することができ る。 According to the present invention, with the above-described configuration, the vertical movement angle of the optical axis of the headlight in the actual light distribution can be measured by simply reading the relative position between the bubble of the level and the mark indicating the allowable range when adjusting the optical axis. You can directly and easily check whether or not is within the allowable range.
【0011】[0011]
以下、本考案に係る光軸調整確認装置の実施例のうちの3例を添付図面を参照 して説明する。 図1乃至図23は本考案の光軸調整確認装置の第1の実施例を示す。 図において、Aはこの考案の光軸調整確認装置を装備したリフレクタ可動タイ プの自動車用前照灯である。この自動車用前照灯Aは、下記の構造からなる。す なわち、図1乃至図4に示すように、取付体としてのランプハウジング1の前面 開口部に前面レンズ100を配設して、その前面レンズ100及びランプハウジ ング1により灯室101を形成する。この灯室101内に被調整体としての可動 リフレクタ2を配設し、その可動リフレクタ2を前記ランプハウジング1に、ピ ボット軸受機構102により回動可能に取り付ける。その可動リフレクタ2の前 面側に後述する光源バルブ103からの光を前記前面レンズ100側に反射させ る反射面を設ける。その可動リフレクタ2の反射面側に光源バルブ103を装備 し、かつその光源バルブ103を前記灯室101内に配設する。前記ランプハウ ジング1と前記可動リフレクタ2とに上下方向用の光軸調整機構104及び左右 方向用の光軸調整機構105を装備する。前記上下方向用の光軸調整機構104 若しくは左右方向用の光軸調整機構105を操作して、前記可動リフレクタ2( 光源バルブ103をも含む。)を前記ランプハウジング1に対して上下方向若し くは左右方向に回動させて光軸調整を行なうものである。 なお、上述の上下方向用の光軸調整機構104及び左右方向用の光軸調整機構 105及びピボット軸受機構102等は、例えば上述の特開平3−276502 号公報に記載のように、自明の手段であるので、その構造の詳細な説明や図示等 を省略する。 また、図2及び図3において、106は左右方向の光軸調整確認装置、107 はこの考案の上下方向の光軸調整確認装置である。 Hereinafter, three examples of the optical axis adjustment confirmation device according to the present invention will be described with reference to the accompanying drawings. 1 to 23 show a first embodiment of an optical axis adjustment confirmation device of the present invention. In the figure, A is an automotive headlamp of a movable reflector type equipped with the optical axis adjustment confirmation device of the present invention. This automotive headlamp A has the following structure. That is, as shown in FIGS. 1 to 4, the front lens 100 is arranged in the front opening of the lamp housing 1 as a mounting body, and the lamp chamber 101 is formed by the front lens 100 and the lamp housing 1. . A movable reflector 2 as an object to be adjusted is arranged in the lamp chamber 101, and the movable reflector 2 is rotatably attached to the lamp housing 1 by a pivot bearing mechanism 102. On the front surface side of the movable reflector 2, a reflecting surface for reflecting the light from the light source bulb 103 described later to the front lens 100 side is provided. A light source bulb 103 is provided on the reflecting surface side of the movable reflector 2, and the light source bulb 103 is arranged in the lamp chamber 101. The lamp housing 1 and the movable reflector 2 are equipped with a vertical optical axis adjusting mechanism 104 and a horizontal optical axis adjusting mechanism 105. By operating the vertical optical axis adjusting mechanism 104 or the horizontal optical axis adjusting mechanism 105, the movable reflector 2 (including the light source bulb 103) is vertically adjusted with respect to the lamp housing 1. In other words, the optical axis is adjusted by rotating it in the left-right direction. The above-mentioned vertical optical axis adjusting mechanism 104, the horizontal optical axis adjusting mechanism 105, the pivot bearing mechanism 102, etc. are, for example, described in the above-mentioned JP-A-3-276502. Therefore, detailed description and illustration of the structure will be omitted. Further, in FIGS. 2 and 3, 106 is a horizontal optical axis adjustment confirmation device, and 107 is a vertical optical axis adjustment confirmation device of the present invention.
【0012】 そして、図4乃至図6に示すように、前記ランプハウジング1の後部のうち、 この考案の光軸調整確認装置を装備する箇所に開口10を設ける。このランプハ ウジング1の開口10の周縁に段部を設ける。一方、前記可動リフレクタ2の背 面のうち、この考案の光軸調整確認装置を装備する箇所に取付ボス部20を一体 に突設すると共に、その取付ボス部20の両側に2本の位置決め用の凸部21を それぞれ一体に突設する。なお、前記位置決め用の凸部21の方が前記取付ボス 部20より若干長い。Then, as shown in FIGS. 4 to 6, an opening 10 is provided in the rear portion of the lamp housing 1 where the optical axis adjustment confirmation device of the present invention is mounted. A step is provided on the periphery of the opening 10 of the lamp housing 1. On the other hand, on the back surface of the movable reflector 2, a mounting boss portion 20 is integrally projected at a position where the optical axis adjustment confirmation device of the present invention is installed, and two positioning boss portions 20 are provided on both sides of the mounting boss portion 20 for positioning. The convex portions 21 of are respectively projected integrally. The positioning protrusion 21 is slightly longer than the mounting boss 20.
【0013】 図において、5は後述する水準器36を前記可動リフレクタ2に取り付ける取 付部材である。この取付部材5は、図7乃至図9に示すように、例えば薄鋼板か らなる第1取付板51に同じく例えば薄鋼板からなる第2取付板52を溶接等に より固定してなる。 前記第1取付板51は、ほぼ中間から一端部側の巾狭部と、他端部側の幅広部 とからなる。この第1取付板51の幅広部を直角に折り曲げて、水平部510と 垂直部511とを形成し、かつこの第1取付板51の水平部510の一端から垂 直部511の途中までの両側縁部を直角に折り曲げる。前記水平部510のほぼ 中央にねじ穴512を設ける。前記垂直部511の中央に取付ねじ50の貫通用 の透孔513を設けると共に、その貫通用の透孔513の両側に2個の位置決め 凸部21が貫通するための2個の透孔514をそれぞれ設ける。 前記第2取付板52は、水平底部の両側を直角に折り曲げてなる。この第2取 付板52の水平底部の中央部から一端部にかけて切り起こして、弾性部材として の舌形状の板ばねのばね部520を形成する。このばね部520の先端部を水平 に折り曲げて後述するケース6の底部に当接する水平当接部を設ける。なお、こ のばね部520、すなわち弾性部材は、取付部材5に一体に設けたが、後述する 水準器36のケース6側に一体に設けても良いし、また取付部材5及びケース6 の双方に一体に設けても良い。 この第2取付板52の水平底部の他端部に後述する初期設定保持用のねじ53 の貫通用の透孔521を、前記第1取付板51のねじ穴512と連通するように 設ける。この第2取付板52の両垂直側部の一端に円錐形凹部状の一対の係合凹 部522をそれぞれ一体に設ける。なお、この係合凹部522は、上述の円錐形 凹部状以外の凹部状でも良いし、また第2取付板52と別体のもので、接着等に より固定しても良い。 図6に示すように、前記取付部材5の位置決め用の2個の透孔514を、前記 可動リフレクタ2の位置決め用の2個の凸部21に外嵌して、取付部材5の可動 リフレクタ2への取付位置を決める。次に、取付ねじ50により、前記取付部材 5を前記可動リフレクタ2に取り付ける。なお、前記位置決め機構21及び51 4は、可動リフレクタ2に取り付ける取付部材5の短手方向(図6中矢印a方向 )の水平度を保つものである。In the figure, 5 is an attachment member for attaching a level 36 described later to the movable reflector 2. As shown in FIGS. 7 to 9, the mounting member 5 is formed by fixing a second mounting plate 52 also made of, for example, a thin steel plate to a first mounting plate 51 made of, for example, a thin steel plate by welding or the like. The first mounting plate 51 includes a narrow portion on one end side and a wide portion on the other end side from substantially the middle. The wide portion of the first mounting plate 51 is bent at a right angle to form a horizontal portion 510 and a vertical portion 511, and both sides from one end of the horizontal portion 510 of the first mounting plate 51 to the middle of the vertical portion 511. Fold the edges at a right angle. A screw hole 512 is provided substantially in the center of the horizontal portion 510. A through hole 513 for penetrating the mounting screw 50 is provided in the center of the vertical portion 511, and two positioning holes 514 for penetrating the positioning protrusions 21 are provided on both sides of the penetrating hole 513. Provide each. The second mounting plate 52 is formed by bending both sides of the horizontal bottom portion at a right angle. The second mounting plate 52 is cut and raised from the center to the one end of the horizontal bottom to form a tongue-shaped spring portion 520 of a leaf spring as an elastic member. The tip of the spring portion 520 is bent horizontally to provide a horizontal contact portion that comes into contact with the bottom of the case 6 described later. Although the spring portion 520, that is, the elastic member, is integrally provided on the mounting member 5, it may be integrally provided on the case 6 side of the electronic level 36, which will be described later, or both the mounting member 5 and the case 6. It may be provided integrally with. At the other end of the horizontal bottom portion of the second mounting plate 52, a through hole 521 for penetrating a screw 53 for holding initial setting described later is provided so as to communicate with the screw hole 512 of the first mounting plate 51. A pair of conical concave recesses 522 are integrally provided at one end of both vertical sides of the second mounting plate 52. The engagement recess 522 may have a recess shape other than the conical recess shape described above, or may be a separate body from the second mounting plate 52 and fixed by adhesion or the like. As shown in FIG. 6, the two through holes 514 for positioning the mounting member 5 are externally fitted to the two convex portions 21 for positioning the movable reflector 2, and the movable reflector 2 of the mounting member 5 is fitted. Determine the mounting position to. Next, the attachment member 5 is attached to the movable reflector 2 with the attachment screw 50. The positioning mechanisms 21 and 514 maintain the levelness of the mounting member 5 attached to the movable reflector 2 in the lateral direction (direction of arrow a in FIG. 6).
【0014】 図において、53は水準器の初期設定保持具としてのねじである。このねじ5 3は、後述する水準器36を支持部材522及び602の支持支点を中心に回動 させて前記水準器36の初期設定を行ない、かつその初期設定後の前記水準器3 6の姿勢を前記ばね520の弾性力に抗して保持するものである。In the figure, numeral 53 is a screw as an initial setting holding tool of the spirit level. The screw 53 rotates the level 36 described later about the support fulcrum of the supporting members 522 and 602 to perform the initial setting of the level 36, and the posture of the level 36 after the initial setting. Is held against the elastic force of the spring 520.
【0015】 上述の支持部材522及び602と、ばね部520と、ねじ53と、により、 後述する水準器36の初期設定を行う初期設定機構を構成する。しかも、その初 期設定機構は、取付部材5にばね部520を一体に設けたので、部品点数が比較 的少なくて済む。The above-mentioned supporting members 522 and 602, the spring portion 520, and the screw 53 constitute an initial setting mechanism for performing the initial setting of the electronic level 36 to be described later. Moreover, in the initial setting mechanism, since the spring portion 520 is integrally provided on the mounting member 5, the number of parts can be relatively small.
【0016】 図において、36は気泡管3をケース6内に収容保持した水準器である。 前記気泡管3は、図5及び図6に示すように、例えばBC(半硬質ガラス)等 からなる透明管30中に例えば無水アルコール等の液体を封入して気泡31を形 成する。この気泡管3の透明管30の上面に目盛32を、軸方向(長手方向)に 対して直角に施す。この気泡管3の透明管30の一端面の中心に液体を封入する ためのほぼ円錐形状をなす凸部33を一体に設けると共に、その透明管30の他 端面に平面の基準面34を形成する。また、この気泡管3の透明管30を、側面 から見て、中央部がやや上方に上がり、かつ両端がやや下方に下がった湾曲形状 に形成する。 前記ケース6は、例えばPP(ポリプロピレン)等の合成樹脂からなる。また 、このケース6は、図7及び図13及び図17に示すように、本体部60の一端 に蓋部62の一端を、一体連結部61を介して開閉可能にかつ一体に設けてなる 。In the figure, reference numeral 36 is a spirit level in which the bubble tube 3 is housed and held in the case 6. As shown in FIGS. 5 and 6, the bubble tube 3 forms a bubble 31 by enclosing a liquid such as anhydrous alcohol in a transparent tube 30 made of BC (semi-hard glass) or the like. A scale 32 is provided on the upper surface of the transparent tube 30 of the bubble tube 3 at right angles to the axial direction (longitudinal direction). A convex portion 33 having a substantially conical shape for enclosing a liquid is integrally provided at the center of one end surface of the transparent tube 30 of the bubble tube 3, and a flat reference surface 34 is formed on the other end surface of the transparent tube 30. . Further, the transparent tube 30 of the bubble tube 3 is formed in a curved shape in which the central portion is slightly raised and both ends are slightly lowered when viewed from the side. The case 6 is made of synthetic resin such as PP (polypropylene). Further, as shown in FIGS. 7, 13 and 17, the case 6 is integrally provided with one end of the main body portion 60 and one end of the lid portion 62 via the integral connecting portion 61 so as to be openable and closable.
【0017】 前記本体部60は、内部に前記気泡管3を収容する収容凹部630を設け、か つ上面を開口した中空状の直方体形状をなす。この上面の開口部63は、前記気 泡管3を前記収容凹部630中に収容するための入口として、また前記収容凹部 630中の前記気泡管3を透視するための透視部として、設けたものである。前 記本体部60の他端に前記ねじ53を通すための透孔600を設け、かつその本 体部60の他端の左右両側壁に一対の係止溝601を設ける。この本体部60の 一端に開口部604を設け、かつこの本体部60の一端部の両側外面に前記取付 部材5の一対の係合凹部522に上下方向に回動可能に支持するためのほぼ円錐 形状の一対の係合凸部602をそれぞれ一体に設ける。なお、この係合凸部60 2は、上述の円錐形状以外の凸部形状でも良いし、また本体部60と別体のもの で、接着等により固定しても良い。 一方、前記蓋部62は、長方形の板形状をなす。この蓋部62のほぼ全体の中 央に気泡管透視用の透孔620を設ける。この蓋部62の他端の左右両側に前記 一対の係止溝601に係止するランス形の一対の係止爪621を設ける。 前記一体連結部61は、肉薄のヒンジ構造をなす。 前記気泡管3を収容保持する本体部60と、気泡管透視用の透孔620及び一 対の中央基準突起622を設けた蓋部62とを、ヒンジ構造の一体連結部61に よりに開閉可能に一体に連結したので、ケース6としての部品点数が軽減するこ とができる。The main body portion 60 is provided with an accommodating recess 630 for accommodating the bubble tube 3 therein, and has a hollow rectangular parallelepiped shape with an upper surface opened. The opening 63 on the upper surface is provided as an inlet for accommodating the bubble tube 3 in the accommodating recess 630 and as a see-through portion for seeing through the bubble tube 3 in the accommodating recess 630. Is. A through hole 600 for passing the screw 53 is provided at the other end of the main body portion 60, and a pair of locking grooves 601 is provided on the left and right side walls at the other end of the main body portion 60. An opening 604 is provided at one end of the main body 60, and a substantially conical shape for supporting the pair of engaging recesses 522 of the mounting member 5 on the outer surfaces of both ends of the main body 60 so as to be vertically rotatable. A pair of shaped engaging protrusions 602 are integrally provided. The engaging convex portion 602 may have a convex shape other than the conical shape described above, or may be a separate body from the main body portion 60 and fixed by adhesion or the like. On the other hand, the lid portion 62 has a rectangular plate shape. A through hole 620 for seeing through the bubble tube is provided in the center of almost the entire lid portion 62. A pair of locking lances 621 that lock with the pair of locking grooves 601 are provided on the left and right sides of the other end of the lid 62. The integral connecting part 61 has a thin hinge structure. The main body part 60 for accommodating and holding the bubble tube 3 and the lid part 62 provided with the through hole 620 for seeing through the bubble tube and the pair of central reference projections 622 can be opened and closed by the integral connecting part 61 of the hinge structure. Since it is integrally connected to the case 6, the number of parts as the case 6 can be reduced.
【0018】 図において、622は前照灯の光軸の上下方向の移動角度における許容範囲を 示す印としての突起である。この突起622は、小三角形をなし、前記蓋部62 の透孔620の対向する左右両側の縁のうち、前照灯の光軸の上下方向の移動角 度における許容範囲に対応する位置に、上向き側の許容範囲を示すものと、下向 き側の許容範囲を示すものと、一対ずつ計二対一体に突設する。この突起622 は、許容範囲内における前照灯の光軸の上下方向の移動角度と、水準器36の気 泡管3の気泡31の移動距離と、の相対関係を予め求めた上で、ケース6の所定 の位置に設けられる。 なお、前記蓋部62の表面の前記透孔620の縁に、上向き側を示す「U」と 、下向き側を示す「D」と、0位置を示す「0」と、をそれぞれ付す。In the figure, reference numeral 622 is a protrusion as a mark showing an allowable range in the vertical movement angle of the optical axis of the headlight. The protrusion 622 is in the shape of a small triangle, and is located at a position corresponding to the allowable range in the vertical movement angle of the optical axis of the headlight, on the opposite left and right edges of the through hole 620 of the lid 62. Two pairs, one indicating the allowable range on the upward side and the other indicating the allowable range on the downward side, are provided so as to project integrally. This projection 622 is obtained by previously obtaining the relative relationship between the vertical movement angle of the optical axis of the headlight within the allowable range and the movement distance of the bubble 31 of the bubble tube 3 of the level 36, and then the case 6 are provided at predetermined positions. In addition, "U" indicating the upward side, "D" indicating the downward side, and "0" indicating the 0 position are attached to the edge of the through hole 620 on the surface of the lid portion 62, respectively.
【0019】 図において、64は前記ケース6の本体部60の一端に設けたリブ形状若しく は板形状の弾性保持部である。この弾性保持部64は、前記ケース6の一端の開 口部604の上縁から一体に突設してなるもので、肉厚を前記ケース6の肉厚よ り薄くして弾性を持たせる。この弾性保持部64に切欠640を下端から前記ケ ース6との付根の所まで設ける。この切欠640の幅は、前記ケース6内に前記 気泡管3を収納した際に、弾性保持部64が位置する前記気泡管3の凸部33の 部分の外径より若干小さくする。 この弾性保持部64により、ケース6と気泡管3との温度膨張率の相違で生じ る歪を吸収することができるので、気泡管3がケース6に強く当って気泡管の割 れや液漏れ等の不具合を防ぐことができ、また気泡管3をケース6内に確固に保 持することができる。 また、図において、65は前記本体部60の収容凹部630の他端面に設けた 平面の基準面である。In the figure, reference numeral 64 denotes a rib-shaped or plate-shaped elastic holding portion provided at one end of the main body portion 60 of the case 6. The elastic holding portion 64 is integrally formed so as to project from the upper edge of the opening portion 604 at one end of the case 6, and has a wall thickness thinner than that of the case 6 to have elasticity. The elastic holding portion 64 is provided with a notch 640 from the lower end to the root of the case 6. The width of the notch 640 is made slightly smaller than the outer diameter of the convex portion 33 of the bubble tube 3 where the elastic holding portion 64 is located when the bubble tube 3 is housed in the case 6. Since the elastic holding portion 64 can absorb the strain caused by the difference in the coefficient of thermal expansion between the case 6 and the bubble tube 3, the bubble tube 3 strongly hits the case 6 and the bubble tube is cracked or the liquid leaks. It is possible to prevent problems such as the above, and it is possible to firmly hold the bubble tube 3 in the case 6. Further, in the figure, reference numeral 65 is a flat reference surface provided on the other end surface of the accommodation recess 630 of the main body 60.
【0020】 図において、66は前記本体部60の収容凹部630の長手方向の両側壁であ る。この両側壁66の内法幅を前記気泡管3の透明管30の外径とほぼ等しいか 若しくは若干小さくする。この両側壁66は、前記気泡管3の両側を挟み込んで 保持するものである。 図において、67は前記本体部60の前記開口部63と対向する収容凹部63 0の底部である。この底部67の上面を前記気泡管3の下面に合せて、中央部が やや上方に上がり、かつ両端がやや下方に下がった形状に湾曲させる。 また、図において、68は前記本体部60の開口部63の縁であって、前記両 側壁66のほぼ中央の内面から一体に突設した少なくとも一対の凸部である。こ の例ではランス形の爪部である。この爪部68は、前記収容凹部630中の気泡 管3が前記開口部63から抜け出るのを防ぐためのものである。すなわち、この 爪部68は、前記気泡管3を前記底部67に押し付けて、その底部67と共に、 前記気泡管3を保持するものである。この爪部68及び底部67が前記気泡管3 を保持する方向は、前記弾性保持部64及び基準面65の弾性保持方向(図中、 矢印c方向)と、前記両側壁66の保持方向(図中、矢印d方向)と、に対して それぞれ直交する方向(図中、矢印e方向)にある。 図において、7は前記一対の爪部68の両側に設けた二対の切欠である。この 切欠7は、前記両側壁66であって、前記爪部68の両側において、前記開口部 63から前記両側壁66のほぼ中間部までの箇所に設けたものである。この切欠 7は、後述するように前記気泡管3を前記ケース6中に収容する際に、前記爪部 68がフレキシブルに開閉する動きを許容するものである。 図において、69は前記二対の切欠7にそれぞれ設けた二対の連結部である。 この連結部69は、後述する図20に示すように、水準器36を回動による初期 設定を行う際に、ケース6の開口部の縁が上方に反る変形を防止するためのもの であり、また前記気泡管3を前記ケース6中に収容する際に、前記爪部68がフ レキシブルに開閉する動きを許容するためのものでもある。この連結部69は、 前記切欠7を介して隔たる前記爪部68の両側と前記両側壁66とを連結するも のである。この連結部69は、前記切欠7中に設けた肉薄形状をなす。なお、こ の肉薄形状の連結部69は、前記切欠7中において、図8に示すように両側壁6 6の内側に、又は図9に示すように両側壁66の外側に、又は図示しないが切欠 7の厚さ方向の中間に、設ける。 前記爪部68の両側の切欠7に設けた肉薄の二対の連結部69により、爪部6 8の移動を許容し、かつケース4の変形を防止することができるので、気泡管3 をケース6内にさらに確固に保持することができる。In the figure, reference numeral 66 designates both side walls in the longitudinal direction of the accommodation recess 630 of the main body 60. The inner width of the side walls 66 is made substantially equal to or slightly smaller than the outer diameter of the transparent tube 30 of the bubble tube 3. The both side walls 66 sandwich and hold both sides of the bubble tube 3. In the figure, 67 is the bottom of the accommodation recess 630 facing the opening 63 of the body 60. The upper surface of the bottom portion 67 is aligned with the lower surface of the bubble tube 3 so that the central portion is curved slightly upward and both ends thereof are curved slightly downward. Further, in the figure, reference numeral 68 denotes an edge of the opening portion 63 of the main body portion 60, which is at least a pair of convex portions integrally projecting from the inner surfaces of the both side walls 66 at substantially the center. In this example, it is a lance-shaped claw. The claw portion 68 is for preventing the bubble tube 3 in the accommodation recess 630 from coming out of the opening 63. That is, the claw portion 68 presses the bubble tube 3 against the bottom portion 67 and holds the bubble tube 3 together with the bottom portion 67. The directions in which the claw portion 68 and the bottom portion 67 hold the bubble tube 3 are the elastic holding direction of the elastic holding portion 64 and the reference surface 65 (direction of arrow c in the figure) and the holding direction of the both side walls 66 (see FIG. The direction of arrow d) and the direction orthogonal to the direction of arrow d). In the figure, 7 are two pairs of notches provided on both sides of the pair of claws 68. The notches 7 are provided on the both side walls 66, on both sides of the claw portion 68, from the opening 63 to a substantially middle portion of the both side walls 66. The notch 7 allows the claw portion 68 to flexibly open and close when the bubble tube 3 is housed in the case 6 as described later. In the figure, 69 are two pairs of connecting portions provided in the two pairs of notches 7, respectively. As shown in FIG. 20, which will be described later, the connecting portion 69 is for preventing the edge of the opening portion of the case 6 from warping upward when the level 36 is initialized by rotation. Moreover, when the bubble tube 3 is housed in the case 6, it also allows the claw portion 68 to flexibly open and close. The connecting portion 69 connects both sides of the claw portion 68 separated by the notch 7 and the both side walls 66. The connecting portion 69 has a thin shape provided in the cutout 7. It should be noted that the thin-walled connecting portion 69 is provided inside the side wall 66 as shown in FIG. 8 or outside the side wall 66 as shown in FIG. It is provided in the middle of the notch 7 in the thickness direction. Since the pair of thin connecting portions 69 provided in the notches 7 on both sides of the claw portion 68 can allow the claw portion 68 to move and prevent the case 4 from being deformed, the bubble tube 3 can be prevented from being deformed. It can be held more firmly in 6.
【0021】 かくして、前記気泡管3を前記ケース6の開口部63から本体部60内に押し 込んで、そのケース6の底部67の上面に気泡管3の下面を合せて、かつその気 泡管3をケース5内に収納すると共に、前記気泡管3の凸部33に弾性保持部6 4を挟み込む。すると、弾性保持部64の切欠640の幅が、ケース6内に気泡 管3を収納した際に、弾性保持部64が位置する前記気泡管3の凸部33の部分 の外径より若干小さいので、図7及び図12に示すように、弾性保持部64が気 泡管3の凸部33の円錐先端方向(矢印b方向と反対方向)に逃げて撓む。この 結果、上述の弾性保持部64の矢印b方向の弾性復帰力により、前記気泡管3が 矢印b方向に押し付けられて、さらにその気泡管3の基準面34がケース6の基 準面65に押し付けられ、その気泡管3の両端がケース6の弾性保持部64及び 基準面65とにより挟み込まれて、気泡管3の軸方向、すなわち矢印c方向に弾 性保持される。 また、気泡管3の両側は、図7及び図15に示すように、ケース6の両側壁6 6により、気泡管3の軸方向に対して直交する方向、すなわち矢印d方向に挟み 込まれて保持される。さらに、気泡管3は、図14に示すように、一対の爪部6 8及び底部67により、前記弾性保持部64及び基準面65の弾性保持方向cと 、前記両側壁66の保持方向dとに、それぞれ直交する方向、すなわちe方向に 挟み込まれて保持される。その結果、気泡管3の湾曲下面がケース6の湾曲底面 に押し付けられる。Thus, the bubble tube 3 is pushed into the main body 60 from the opening 63 of the case 6, the lower surface of the bubble tube 3 is aligned with the upper surface of the bottom portion 67 of the case 6, and the bubble tube is 3 is housed in the case 5, and the elastic holding portion 64 is sandwiched between the convex portions 33 of the bubble tube 3. Then, since the width of the notch 640 of the elastic holding portion 64 is slightly smaller than the outer diameter of the convex portion 33 of the bubble tube 3 where the elastic holding portion 64 is located when the bubble tube 3 is housed in the case 6. As shown in FIGS. 7 and 12, the elastic holding portion 64 escapes and bends in the direction of the conical tip of the convex portion 33 of the bubble tube 3 (the direction opposite to the arrow b direction). As a result, the bubble tube 3 is pressed in the direction of the arrow b by the elastic return force of the elastic holding portion 64 in the direction of the arrow b, and the reference surface 34 of the bubble tube 3 becomes the reference surface 65 of the case 6. Both ends of the bubble tube 3 are pressed and sandwiched by the elastic holding portion 64 and the reference surface 65 of the case 6, and are elastically held in the axial direction of the bubble tube 3, that is, the direction of arrow c. Further, as shown in FIGS. 7 and 15, both sides of the bubble tube 3 are sandwiched by both side walls 66 of the case 6 in a direction orthogonal to the axial direction of the bubble tube 3, that is, an arrow d direction. Retained. Further, as shown in FIG. 14, the bubble tube 3 has a pair of claw portions 68 and a bottom portion 67, an elastic holding direction c of the elastic holding portion 64 and the reference surface 65, and a holding direction d of the both side walls 66. Are sandwiched and held in the directions orthogonal to each other, that is, in the direction e. As a result, the curved lower surface of the bubble tube 3 is pressed against the curved bottom surface of the case 6.
【0022】 従って、気泡管3は、ケース6の収容凹部630中において、気泡管3の軸方 向のずれと、気泡管3の軸に対して直交する方向のずれと、気泡管3の軸回りの 回転と、を防ぐように、保持されることとなる。その結果、気泡管3をケース6 中に確固に保持することができる。 特に、この考案は、一対の爪部68の両側に二対の切欠7を設けたものである から、図7に示すように、前記気泡管3を前記ケース6中に収容した際に、前記 一対の爪部68のみが外側にフレキシブルに若干開くが、前記両側壁66が外側 に開かずに前記気泡管3の両側を確固に保持して、前記気泡管3が軸回りに回転 するのを防ぐことができる。Therefore, the bubble tube 3 is displaced in the housing recess 630 of the case 6 in the axial direction of the bubble tube 3, in the direction orthogonal to the axis of the bubble tube 3, and in the axial direction of the bubble tube 3. It will be retained so as to prevent rotation around. As a result, the bubble tube 3 can be firmly held in the case 6. Particularly, in this invention, since two pairs of notches 7 are provided on both sides of a pair of claws 68, when the bubble tube 3 is housed in the case 6, as shown in FIG. Only the pair of claws 68 flexibly open outward slightly, but both side walls 66 do not open outward, but firmly hold both sides of the bubble tube 3 to prevent the bubble tube 3 from rotating around its axis. Can be prevented.
【0023】 そして、ケース6内に気泡管3を収容保持したならば、図12に示すように、 蓋部62をヒンジ構造の一体連結部61において、矢印方向に回動させて、その 蓋部62の一対の係止爪621を本体部60の一対の係止溝601に係止させて 、本体部60の開口部63を蓋部62で覆う。なお、この際、蓋部62には透視 用の透孔620が設けられているので、気泡管3の目視には何等影響を与えない 。このようにして、水準器36が構成される。When the bubble tube 3 is housed and held in the case 6, as shown in FIG. 12, the lid portion 62 is rotated in the direction of the arrow in the integral connecting portion 61 of the hinge structure, and the lid portion 62 is rotated. The pair of locking claws 621 of 62 are locked in the pair of locking grooves 601 of the main body 60 to cover the opening 63 of the main body 60 with the lid 62. At this time, since the through hole 620 for see-through is provided in the lid portion 62, there is no influence on the visual observation of the bubble tube 3. In this way, the level 36 is constructed.
【0024】 かくして、前記水準器36の一対の係合凸部602を前記取付部材5の一対の 係合凹部522に係合させて、水準器36を取付部材5に、前記係合凹部522 及び係合凸部602からなる支持部材の支持支点を中心に上下方向に回動可能に 支持させる。次に、ねじ53を前記水準器36の透孔600を通して取付部材5 のねじ穴512にねじ込む。その結果、前記水準器36は、前記取付部材5に、 初期設定可能に取り付けられ、かつその初期設定後の前記水準器36の姿勢が前 記ばね520の弾性力に抗して保持されることとなる。また、前記水準器36は 、前記取付部材5を介して、ランプハウジング1の開口10から自動車用前照灯 Aの灯室101の外部に突出して位置することとなる。Thus, the pair of engaging protrusions 602 of the level 36 are engaged with the pair of engaging recesses 522 of the mounting member 5, so that the level 36 is attached to the mounting member 5 and the engaging recesses 522 and It is supported rotatably in the vertical direction around the support fulcrum of the support member composed of the engaging projections 602. Next, the screw 53 is screwed into the screw hole 512 of the mounting member 5 through the through hole 600 of the level 36. As a result, the level 36 is attached to the mounting member 5 so as to be capable of initial setting, and the posture of the level 36 after the initial setting is retained against the elastic force of the spring 520. Becomes Further, the level 36 is positioned so as to project from the opening 10 of the lamp housing 1 to the outside of the lamp chamber 101 of the vehicle headlamp A through the mounting member 5.
【0025】 図において、8は防熱部材である。この防熱部材8は、図2乃至図6に示すよ うに、柔軟なゴム弾性を有する部材からなり、前記ランプハウジング1の開口1 0の周縁に嵌合する環状部80と、その環状部80と一体に形成され前記開口1 0を覆うシート部81とからなる。このシート部81に前記水準器36及び取付 部材5の挿通を容易にするための複数本のスリット82を放射状に設けると共に 、その複数本のスリット82の先端に複数個の丸穴83を設けて、スリット82 の先端から裂け目が生じないように構成する。 上記の防熱部材8の環状部80を前記ランプハウジング1の開口10の周縁に 嵌合すると共に、その防熱部材8のシート部81を前記ランプハウジング1の開 口10を覆う。この防熱部材8は、自動車用前照灯Aの外部側の水準器36を自 動車用前照灯Aの灯室101内の空気の熱対流から遮断するものである。この結 果、前記水準器36は、熱の影響を極力受けることがなく、その分正確な光軸調 整の確認を行なうことができる。 なお、上述の防熱部材8は、ランプハウジング1の開口10の周縁に取り付け たものであるが、後述する透明キャップ11の開口端の周縁に取り付けても良い 。In the figure, 8 is a heat insulating member. As shown in FIGS. 2 to 6, the heat insulating member 8 is made of a member having a flexible rubber elasticity, and has an annular portion 80 fitted to the peripheral edge of the opening 10 of the lamp housing 1, and the annular portion 80. The sheet portion 81 is integrally formed and covers the opening 10. The sheet portion 81 is provided with a plurality of slits 82 radially for facilitating the insertion of the level 36 and the mounting member 5, and a plurality of round holes 83 are provided at the tips of the plurality of slits 82. , The slit 82 is configured so that a crack does not occur at the tip thereof. The annular portion 80 of the heat insulating member 8 is fitted around the opening 10 of the lamp housing 1, and the seat portion 81 of the heat insulating member 8 covers the opening 10 of the lamp housing 1. The heat insulating member 8 shields the level 36 on the outside of the vehicle headlamp A from the heat convection of the air in the lamp chamber 101 of the vehicle headlamp A. As a result, the level 36 is not affected by heat as much as possible, and the optical axis adjustment can be confirmed accurately accordingly. Although the above-mentioned heat insulating member 8 is attached to the peripheral edge of the opening 10 of the lamp housing 1, it may be attached to the peripheral edge of the opening end of the transparent cap 11 described later.
【0026】 図において、11は透明キャップである。この透明キャップ11は、図2乃至 図6に示すように、PMMA(ボリメタクリル酸メチル)等からなり、一端を開 口した中空状の円筒形状をなす。この透明キャップ11の開口端部側の外面に3 個の取付片110を、等間隔に一体に設ける。この取付片110は、ほぼ三角形 状をなし、かつ透明キャップ11に対して垂直にかつ放射状に設けられている。 また、この透明キャップの開口端に外側に突出した段部を設ける。この透明キャ ップ11で前記自動車用前照灯Aの灯室101の外部に突出した水準器36を覆 うと共に、ランプハウジング1の開口10を覆う。また、この透明キャップ11 の開口端の段部の内側と前記ランプハウジング1の開口10の周縁の段部の外側 との間にOリングを介在させる。この透明キャップ11の3個の取付片110を 3本の取付ねじ111でランプハウジング1の開口10の周縁に取り付ける。 この透明キャップ11は、前記自動車用前照灯Aの灯室101の外部に突出し た水準器36を覆うので、その水準器36を外部の衝撃等(例えば、異物が当っ たり、水が入ったりすること。)から保護することができる。In the figure, 11 is a transparent cap. As shown in FIGS. 2 to 6, the transparent cap 11 is made of PMMA (methyl methacrylate) or the like, and has a hollow cylindrical shape with one end opened. Three mounting pieces 110 are integrally provided at equal intervals on the outer surface of the transparent cap 11 on the opening end side. The mounting piece 110 has a substantially triangular shape and is provided perpendicularly to the transparent cap 11 and radially. Further, a step portion protruding outward is provided at the opening end of the transparent cap. The transparent cap 11 covers the level 36 protruding to the outside of the lamp chamber 101 of the vehicle headlamp A and the opening 10 of the lamp housing 1. Further, an O-ring is interposed between the inside of the step at the opening end of the transparent cap 11 and the outside of the step at the peripheral edge of the opening 10 of the lamp housing 1. The three attachment pieces 110 of the transparent cap 11 are attached to the peripheral edge of the opening 10 of the lamp housing 1 with the three attachment screws 111. Since the transparent cap 11 covers the level 36 protruding to the outside of the lamp chamber 101 of the vehicle headlight A, the level 36 is impacted by an external force (for example, foreign matter is hit or water enters. Can be protected from
【0027】 この考案の光軸調整確認装置は、以上の構成からなるので、専門設備,技術者 による光軸調整を終えたとき、透明キャップ11を取り外して気泡管3の気泡3 1が中央基準線若しくはケース6の0位置を示す「0」と一致するように、ねじ 53を操作して、水準器36の初期設定を行なう。そして、水準器36の初期設 定が完了したところで、透明キャップ11を取付ねじ111でランプハウジング 1に取り付けておく。 その後、架装や積荷などの関係で光軸方向を狂わせたおそれが有ると考えられ たときは、当該自動車を水平な床面上に停止させた状態で、透明キャップ11の 外側から気泡管3の気泡31の位置を視認する。このとき、図20中の(A)に 示すように、気泡31がケース6の許容範囲を示す突起622に対して左右対称 の位置から内側に位置すれば、すなわち気泡31の中心が突起622から内側に 位置すれば、前照灯の光軸の上下方向の移動角度が許容範囲内にあることが一目 で直に簡単にかつ正確に判断することができる。Since the optical axis adjustment confirmation device of the present invention has the above-mentioned configuration, the transparent cap 11 is removed and the bubble 31 of the bubble tube 3 is centered when the optical axis adjustment by the specialized equipment and the technician is completed. The level of the electronic level 36 is initialized by operating the screw 53 so as to coincide with the line or "0" indicating the 0 position of the case 6. Then, when the initial setting of the level 36 is completed, the transparent cap 11 is attached to the lamp housing 1 with the attaching screw 111. After that, if it is considered that the optical axis may be misaligned due to the bodywork or cargo, the bubble tube 3 from the outside of the transparent cap 11 with the car stopped on a horizontal floor surface. The position of the bubble 31 is visually recognized. At this time, as shown in (A) of FIG. 20, if the bubble 31 is located inside from the position symmetrical to the protrusion 622 showing the allowable range of the case 6, that is, the center of the bubble 31 is away from the protrusion 622. If it is located inside, it can be easily and accurately determined at a glance that the vertical movement angle of the optical axis of the headlight is within the allowable range.
【0028】 そして、上述の光軸調整時において、水準器36の気泡31が突起622の外 側に位置すれば、前照灯の光軸の上下方向の移動角度が許容範囲外にあることが 判断することができる。この場合、透明キャップ11を取り外すことなくその外 側から気泡31の動きを目視しつつ、上下方向用の光軸調整機構104を操作し て、該気泡31が突起622の内側に位置するように可動リフレクタ2を上下方 向に傾動調節すれば良い。この操作によって前照灯の光軸を許容範囲内に修正す ることができる。無論、気泡31が0位置を示す「0」と一致するように、可動 リフレクタ2を上下方向に傾動調節すれば、光軸Z−Zの上下方向を、正確に調 整された元の状態に復元することができる。When the bubble 31 of the level 36 is located outside the protrusion 622 during the above-mentioned optical axis adjustment, the vertical movement angle of the optical axis of the headlight may be outside the allowable range. You can judge. In this case, while visually checking the movement of the bubble 31 from the outside without removing the transparent cap 11, the vertical axis optical axis adjusting mechanism 104 is operated so that the bubble 31 is positioned inside the protrusion 622. The movable reflector 2 may be tilted upward and downward. By this operation, the optical axis of the headlight can be corrected within the allowable range. As a matter of course, if the movable reflector 2 is tilted and adjusted so that the bubble 31 coincides with “0” indicating the 0 position, the vertical direction of the optical axis ZZ is returned to the original adjusted state. Can be restored.
【0029】 このように、この考案の光軸調整確認装置は、水準器36のケース6に前照灯 の光軸の上下方向の移動角度における許容範囲を示す突起622を設けたもので あるから、光軸調整時に、水準器36の気泡31と許容範囲を示す突起622と の相対位置を読み取るだけで、実際の配光における前照灯の光軸の上下方向の移 動角度が許容範囲に有るか否かを一目で直にかつ簡単に確認することができる。As described above, according to the optical axis adjustment confirmation device of the present invention, the case 6 of the level 36 is provided with the projection 622 indicating the allowable range of the vertical movement angle of the optical axis of the headlight. When adjusting the optical axis, simply reading the relative position between the bubble 31 of the level 36 and the projection 622 indicating the allowable range makes the vertical movement angle of the optical axis of the headlight in the actual light distribution within the allowable range. Whether or not there is can be checked directly and easily at a glance.
【0030】 図20(B)は、気泡と突起との相対位置関係の変形例を示した水準器の平面 図である。このものは、気泡31の外側の端が突起623に位置していれば、前 照灯の光軸の上下方向の移動角度が許容範囲内にあることとなる。なお、この図 20(B)及び上述の図20(A)において、実線で示す気泡31は光軸の下向 き側を示し、破線で示す気泡31は光軸の上向き側を示す。 図20(C)は、前照灯の光軸の上下方向の移動角度の許容範囲を示す印の変 形例を示した水準器の平面図である。この印624はケース6の蓋部62の透孔 620の縁に印刷等で付した小三角形のマークをなすものである。 図20(D)は、前照灯の光軸の上下方向の移動角度の許容範囲を示す印の変 形例を示した水準器の平面図である。この印625はケース6の蓋部62の透孔 620の縁に印刷等で付した小丸のマークをなすものである。 なお、上述の実施例においては、前照灯の光軸の上下方向の移動角度における 許容範囲を示す印(突起622、623、小三角形マーク624、小丸マーク6 25等)を水準器36のケース6に設けているが、この印を水準器36の気泡管 3に直接設けても良い。FIG. 20B is a plan view of the spirit level showing a modified example of the relative positional relationship between the bubbles and the protrusions. In this case, if the outer end of the bubble 31 is located on the protrusion 623, the vertical movement angle of the optical axis of the headlamp is within the allowable range. 20 (B) and the above-mentioned FIG. 20 (A), the bubble 31 shown by the solid line shows the downward side of the optical axis, and the bubble 31 shown by the broken line shows the upward side of the optical axis. FIG. 20C is a plan view of a spirit level showing a modified example of the mark indicating the allowable range of the vertical movement angle of the optical axis of the headlight. The mark 624 is a small triangular mark formed by printing or the like on the edge of the through hole 620 of the lid 62 of the case 6. FIG. 20D is a plan view of a spirit level showing a modified example of the mark indicating the allowable range of the vertical movement angle of the optical axis of the headlight. This mark 625 is a small circle mark formed by printing or the like on the edge of the through hole 620 of the lid portion 62 of the case 6. In addition, in the above-mentioned embodiment, the mark (projections 622, 623, small triangular mark 624, small circle mark 625, etc.) indicating the allowable range in the vertical movement angle of the optical axis of the headlight is attached to the case of the level 36. 6 is provided, but this mark may be provided directly on the bubble tube 3 of the level 36.
【0031】 図24はこの考案に係る光軸調整確認装置の第2の実施例を示し、ランプユニ ット可動タイプの自動車用前照灯Bに装備した状態の断面図である。 このランプユニット可動タイプの自動車用前照灯Bは、ランプハウジング1及 び固定リフレクタ200及び光源バルブ(図示せず)等からなるランプユニット (被調整体)を取付体としての車体109にピボット軸受等(図示せず)により 回動可能に取り付け、そのランプユニットと車体109とに光軸調整機構(図示 せず)を装備してなるものである。このランプユニット可動タイプの自動車用前 照灯Bのランプハウジング1のボス部108に取付部材5を取付ねじ50により 取り付け、この取付部材5に水準器36を、支持部材522,602及び弾性部 材(図示せず)及びねじ53により、取り付け、その水準器36を灯室101の 外部に位置させ、かつこの水準器36を透明キャップ11で覆う。 この例の光軸調整確認装置は、上述の光軸調整確認装置と同様に、光軸調整時 に、水準器36の気泡31と許容範囲を示す印(突起622、623、小三角形 マーク624、小丸マーク625等)との相対位置を読み取るだけで、前照灯の 光軸の上下方向の移動角度が許容範囲に有るか否かを一目で直にかつ簡単に確認 することができる。FIG. 24 shows a second embodiment of the optical axis adjustment confirmation device according to the present invention, and is a cross-sectional view of a state where the optical unit adjustment confirmation device is mounted on an automobile headlamp B of a movable lamp unit. This movable lamp unit type automotive headlamp B is a pivot bearing mounted on a vehicle body 109 having a lamp unit (adjusted body) including a lamp housing 1, a fixed reflector 200, a light source bulb (not shown) and the like as a mounting body. The lamp unit and the vehicle body 109 are equipped with an optical axis adjusting mechanism (not shown) so that the lamp unit and the vehicle body 109 can be rotated. The mounting member 5 is mounted to the boss portion 108 of the lamp housing 1 of the headlamp B for an automobile of this movable lamp unit with the mounting screw 50, and the level 36 is attached to the mounting member 5 and the supporting members 522 and 602 and the elastic member. The level 36 is attached by a screw (not shown) and screw 53, the level 36 is positioned outside the lamp chamber 101, and the level 36 is covered with the transparent cap 11. The optical axis adjustment confirmation device of this example is similar to the above-mentioned optical axis adjustment confirmation device in that the bubble 31 of the level 36 and the mark indicating the allowable range (projections 622, 623, small triangular mark 624, Only by reading the relative position with respect to the small circle mark 625), it is possible to directly and easily confirm at a glance whether or not the vertical movement angle of the optical axis of the headlight is within the allowable range.
【0032】 図25はこの考案の光軸調整確認装置の第3の実施例を示した断面図である。 この実施例は、取付部材5を無くし、この考案の光軸調整確認装置(水準器3 6等からなる。)を、被調整体としての可動リフレクタ2(若しくはランプユニ ットB)に、初期設定可能に直接取り付けたものである。すなわち、可動リフレ クタ2の後部に取付部材201を後方に一体に突設し、かつこの取付部材201 をランプハウジング1の開口10から外部に突出させる。この取付部材201は 、上述の取付部材5の第2取付板52と同様の縦断面形状をなす。この外部に突 出した取付部材201の水平底部に水準器36を載置し、その取付部材201の 両垂直側部に水準器36を、支持部材(一対の係合凹部202及び一対の係合突 部602)により回動可能に支持すると共に、この取付部材201の水平底部と 水準器36の底面との間に弾性部材(図示せず)を介在させ、さらにねじ53を 水準器36のケース6を介して前記取付部材201にねじ込む。 そして、上述の灯室101から外部に突出した水準器36を透明キャップ11 で覆う。かつ、ランプハウジング1の開口10に防熱部材8を張設する。 この例の光軸調整確認装置は、上述の光軸調整確認装置と同様に、光軸調整時 に、水準器36の気泡31と許容範囲を示す印(突起622、623、小三角形 マーク624、小丸マーク625等)との相対位置を読み取るだけで、前照灯の 光軸の上下方向の移動角度が許容範囲に有るか否かを一目で直にかつ簡単に確認 することができる。 なお、この図25はリフレクタ可動タイプの自動車用前照灯について説明した が、ランプユニット可動タイプのものにも適用することができる。この場合、ラ ンプハウジング1から取付部材を後方に一体に突設して、その取付部材に水準器 を、支持部材や弾性部材やねじ等を介して、初期設定可能に取り付ける。FIG. 25 is a sectional view showing a third embodiment of the optical axis adjustment confirmation device of the present invention. In this embodiment, the mounting member 5 is eliminated, and the optical axis adjustment confirmation device (comprising a level 36, etc.) of the present invention is initially set on the movable reflector 2 (or lamp unit B) as the object to be adjusted. It is directly attached as much as possible. That is, the mounting member 201 is integrally provided on the rear portion of the movable reflector 2 so as to project rearward, and the mounting member 201 is projected from the opening 10 of the lamp housing 1 to the outside. The mounting member 201 has the same vertical cross-sectional shape as the second mounting plate 52 of the mounting member 5 described above. The spirit level 36 is placed on the horizontal bottom of the mounting member 201 protruding to the outside, and the spirit level 36 is mounted on both vertical sides of the mounting member 201, and the support member (a pair of engaging recesses 202 and a pair of engaging recesses 202). The protrusion 602) is rotatably supported, and an elastic member (not shown) is interposed between the horizontal bottom of the mounting member 201 and the bottom of the level 36, and the screw 53 is further attached to the case of the level 36. It is screwed into the mounting member 201 via 6. Then, the level 36 protruding from the lamp chamber 101 to the outside is covered with the transparent cap 11. In addition, the heat insulating member 8 is stretched over the opening 10 of the lamp housing 1. The optical axis adjustment confirmation device of this example is similar to the above-mentioned optical axis adjustment confirmation device in that the bubble 31 of the level 36 and the mark indicating the allowable range (projections 622, 623, small triangular mark 624, Only by reading the relative position with respect to the small circle mark 625), it is possible to directly and easily confirm at a glance whether or not the vertical movement angle of the optical axis of the headlight is within the allowable range. Note that although FIG. 25 illustrates the movable headlamp of the reflector type, it is also applicable to the movable type of the lamp unit. In this case, a mounting member is integrally projected rearward from the lamp housing 1, and a spirit level is mounted on the mounting member through a supporting member, an elastic member, a screw, etc. so that the initial setting can be performed.
【0033】[0033]
以上から明らかなように、本考案の光軸調整確認装置は、水準器に前照灯の光 軸の上下方向の移動角度における許容範囲を示す印を設けたものであるから、光 軸調整時に、水準器の気泡と許容範囲を示す印との相対位置を読み取るだけで、 前照灯の光軸の上下方向の移動角度が許容範囲に有るか否かを一目で直にかつ簡 単に確認することができる。 As is apparent from the above, the optical axis adjustment confirmation device of the present invention is provided with the mark indicating the allowable range in the vertical movement angle of the optical axis of the headlight on the level, so that the optical axis adjustment confirmation By simply reading the relative position between the bubble of the level and the mark indicating the allowable range, it is possible to directly and simply check at a glance whether the vertical movement angle of the optical axis of the headlight is within the allowable range. be able to.
【図1】光軸調整確認装置を装備したリフレクタ可動タ
イプの自動車用前照灯の正面図である。FIG. 1 is a front view of a reflector movable type automotive headlamp equipped with an optical axis adjustment confirmation device.
【図2】同じく背面図である。FIG. 2 is a rear view of the same.
【図3】同じく要部の拡大背面図である。FIG. 3 is an enlarged rear view of the main part of the same.
【図4】図3におけるIV−IV線断面図である。FIG. 4 is a sectional view taken along line IV-IV in FIG.
【図5】同じく要部の拡大断面図である。FIG. 5 is an enlarged cross-sectional view of the main part of the same.
【図6】図5におけるVI−VI線断面図である。6 is a sectional view taken along line VI-VI in FIG.
【図7】気泡管を収納しかつ蓋部を開けた状態のケース
の平面図である。FIG. 7 is a plan view of the case in which the bubble tube is housed and the lid is opened.
【図8】ケースの爪部及び連結部を示した一部斜視図で
ある。FIG. 8 is a partial perspective view showing a claw portion and a connecting portion of the case.
【図9】ケースの爪部及び連結部の変形例を示した一部
斜視図である。FIG. 9 is a partial perspective view showing a modified example of the claw portion and the connecting portion of the case.
【図10】ケースの弾性保持部と気泡管との弾性保持状
態を示した一部斜視図である。FIG. 10 is a partial perspective view showing an elastic holding state of the elastic holding portion of the case and the bubble tube.
【図11】気泡管を収納しかつ蓋部を閉じた状態のケー
スの平面図である。FIG. 11 is a plan view of the case in which the bubble tube is housed and the lid is closed.
【図12】図11におけるXII−XII線断面図であ
る。12 is a sectional view taken along line XII-XII in FIG.
【図13】図12においてケースの蓋部を開けた状態の
断面図である。FIG. 13 is a cross-sectional view showing a state in which the cover of the case is opened in FIG.
【図14】図11におけるXIV−XIV線断面図であ
る。14 is a sectional view taken along line XIV-XIV in FIG.
【図15】図11におけるXV−XV線断面図である。15 is a sectional view taken along line XV-XV in FIG.
【図16】気泡管を収納しかつ蓋部を閉じた状態のケー
スの側面図である。FIG. 16 is a side view of the case in which the bubble tube is housed and the lid is closed.
【図17】気泡管を収納しかつ蓋部を閉じた状態のケー
スの正面図である。FIG. 17 is a front view of the case in which the bubble tube is housed and the lid is closed.
【図18】図16においてケースの蓋部を開けた状態の
側面図である。FIG. 18 is a side view showing a state in which the cover of the case is opened in FIG. 16;
【図19】気泡管を収納しかつ蓋部を閉じた状態のケー
スの背面図である。FIG. 19 is a rear view of the case in which the bubble tube is housed and the lid is closed.
【図20】(A)は前照灯の光軸の上下方向の移動角度
が許容範囲内にある場合の状態を示した水準器の平面
図、(B)は気泡と突起との相対位置関係の変形例を示
した水準器の平面図、(C)は前照灯の光軸の上下方向
の移動角度の許容範囲を示す印の変形例を示した水準器
の平面図、(D)は同じく前照灯の光軸の上下方向の移
動角度の許容範囲を示す印の変形例を示した水準器の平
面図である。FIG. 20 (A) is a plan view of the spirit level showing a state in which the vertical movement angle of the optical axis of the headlight is within an allowable range, and FIG. 20 (B) is a relative positional relationship between bubbles and protrusions. Is a plan view of a spirit level showing a modified example of the above, (C) is a plan view of the spirit level showing a modified example of a mark showing an allowable range of vertical movement angle of the optical axis of the headlight, (D) is Similarly, it is a plan view of a spirit level showing a modified example of the mark showing the allowable range of the vertical movement angle of the optical axis of the headlight.
【図21】取付部材の平面図である。FIG. 21 is a plan view of a mounting member.
【図22】図21におけるXXII−XXII線断面図
である。22 is a sectional view taken along line XXII-XXII in FIG.
【図23】図21におけるXXIII−XXIII線断
面図である。23 is a sectional view taken along line XXIII-XXIII in FIG. 21.
【図24】本考案の光軸調整確認装置の第2の実施例を
示し、ランプユニット可動タイプの自動車用前照灯に装
備した状態の縦断面図である。FIG. 24 is a vertical cross-sectional view showing a second embodiment of the optical axis adjustment confirmation device of the present invention and being mounted on a movable lamp unit type automotive headlamp.
【図25】本考案の光軸調整確認装置の第3の実施例を
示した断面図である。FIG. 25 is a sectional view showing a third embodiment of the optical axis adjustment confirmation device of the present invention.
A…リフレクタ可動タイプの自動車用前照灯、1…ラン
プハウジング(取付体)、2…可動リフレクタ(被調整
体)、3…気泡管、5…取付部材、6…ケース、8…防
熱部材、10…ランプハウジングの開口、11…透明キ
ャップ、36…水準器、53…ねじ(初期設定保持
具)、520…ばね部、(弾性部材)、522…係合凹
部(支持部材)、602…係合凸部(支持部材)、60
…ケースの本体部、61…ヒンジ構造の一体連結部、6
2…蓋部、63…開口部、64…弾性保持部、65…基
準面、66…両側壁、67…底部、68…爪部、69…
連結部、620…透孔(透視部)、622及び623…
突起(印)、624…小三角形のマーク(印)、625
…小丸のマーク(印)、7…切欠、B…ランプユニット
可動タイプの自動車用前照灯(ランプユニットで被調整
体)、109…車体(取付体)、201…取付部材、2
02…係合凹部(支持部材)。A ... Reflector movable type automotive headlight, 1 ... Lamp housing (mounting body), 2 ... Movable reflector (adjusted body), 3 ... Bubble tube, 5 ... Mounting member, 6 ... Case, 8 ... Heat insulating member, Reference numeral 10 ... Opening of lamp housing, 11 ... Transparent cap, 36 ... Level, 53 ... Screw (initial setting holder), 520 ... Spring part, (elastic member), 522 ... Engagement recess (supporting member), 602 ... Engagement Joint convex part (supporting member), 60
... Case body portion, 61 ... Hinge structure integrally connecting portion, 6
2 ... Lid part, 63 ... Opening part, 64 ... Elastic holding part, 65 ... Reference plane, 66 ... Both side walls, 67 ... Bottom part, 68 ... Claw part, 69 ...
Connection part, 620 ... Through hole (transparent part), 622 and 623 ...
Protrusion (mark), 624 ... Small triangular mark (mark), 625
... small circle mark (mark), 7 ... notch, B ... lamp unit movable type automotive headlight (adjustable body with lamp unit), 109 ... vehicle body (mounting body), 201 ... mounting member, 2
02: Engagement recess (support member).
Claims (1)
付けた被調整体と、その被調整体に装備した光源バルブ
と、前記取付体に対して前記被調整体を上下方向に回動
させて上下方向の光軸調整を行う光軸調整機構と、を備
えた自動車用前照灯において、 ケースと気泡管とからなる水準器を、前記被調整体に取
り付け、その水準器の気泡管の気泡の動きを目視して前
記被調整体の上下方向の光軸調整を確認する光軸調整確
認装置であって、 前記水準器は、実際の配光における前照灯の光軸の上下
方向の移動角度の許容範囲を示す印を有することを特徴
とする自動車用前照灯における光軸調整確認装置。1. A mounting body, a body to be adjusted rotatably mounted on the body, a light source bulb mounted on the body to be adjusted, and the body to be adjusted vertically with respect to the body. In an automotive headlamp equipped with an optical axis adjusting mechanism that moves the optical axis in the vertical direction, a level level composed of a case and a bubble tube is attached to the body to be adjusted, and the bubble of the level level is attached. It is an optical axis adjustment confirmation device for confirming the vertical optical axis adjustment of the body to be adjusted by visually observing the movement of bubbles in the tube, wherein the level is the optical axis of the headlight in the actual light distribution. An optical axis adjustment confirmation device in a vehicle headlamp, comprising a mark indicating an allowable range of a moving angle in a direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8798092U JP2563585Y2 (en) | 1992-12-22 | 1992-12-22 | Optical axis adjustment confirmation device for automotive headlamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8798092U JP2563585Y2 (en) | 1992-12-22 | 1992-12-22 | Optical axis adjustment confirmation device for automotive headlamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0654111U true JPH0654111U (en) | 1994-07-22 |
| JP2563585Y2 JP2563585Y2 (en) | 1998-02-25 |
Family
ID=13929978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8798092U Expired - Lifetime JP2563585Y2 (en) | 1992-12-22 | 1992-12-22 | Optical axis adjustment confirmation device for automotive headlamp |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2563585Y2 (en) |
-
1992
- 1992-12-22 JP JP8798092U patent/JP2563585Y2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JP2563585Y2 (en) | 1998-02-25 |
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