JPH0657364A - Mn-zn alloy for anode of alloy electroplating and its production - Google Patents
Mn-zn alloy for anode of alloy electroplating and its productionInfo
- Publication number
- JPH0657364A JPH0657364A JP23159692A JP23159692A JPH0657364A JP H0657364 A JPH0657364 A JP H0657364A JP 23159692 A JP23159692 A JP 23159692A JP 23159692 A JP23159692 A JP 23159692A JP H0657364 A JPH0657364 A JP H0657364A
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Abstract
(57)【要約】
【目的】 合金電気メッキのアノード用Mn-Zn 合金とそ
の製法の提供
【構成】 Mn粉末とZn粉末の混合粉末を加圧焼結し
て製造され、Mn−Zn固溶体のβ1 相およびβ相を主
体とする合金相を有し、相対密度が70〜97重量%で
ある合金電気メッキのアノード用Mn−Zn合金、およ
び、80〜60重量%のMn粉末と20〜40重量%の
Zn粉末とを300〜900℃の温度下で5Kg/cm2 以
上の圧力で加圧焼結することを特徴とするMn−Zn合
金の製造方法。
【効果】 上記Mn−Zn焼結合金は、Mn−Zn合金
電気メッキのアノードとして用いた場合、MnとZnが
均一に溶出するので、容易にメッキ浴中のMn/Zn比
を一定に保持することができ、また溶解効率も高く、ス
ラッジも発生しない。(57) [Abstract] [Purpose] Providing Mn-Zn alloy for anode of alloy electroplating and manufacturing method thereof [Composition] Manufactured by pressure sintering of mixed powder of Mn powder and Zn powder, and Mn-Zn solid solution An Mn-Zn alloy for an electroplated anode having an alloy phase mainly composed of β 1 phase and β phase and a relative density of 70 to 97% by weight, and 80 to 60% by weight of Mn powder and 20 to 40 A method for producing an Mn-Zn alloy, which comprises press-compacting with a Zn powder of wt% at a temperature of 300 to 900 ° C. at a pressure of 5 kg / cm 2 or more. [Effect] When the above Mn-Zn sintered alloy is used as an anode for Mn-Zn alloy electroplating, Mn and Zn are uniformly eluted, so that the Mn / Zn ratio in the plating bath can be easily kept constant. In addition, the melting efficiency is high and no sludge is generated.
Description
【0001】[0001]
【産業上の利用分野】本発明はMn−Zn合金電気メッ
キの可溶性Mn−Znアノードとして用いることができ
るMn−Zn焼結合金に関する。Mn−Zn合金メッキ
は優れた耐食性を有することからMn−Zn合金メッキ
鋼板は主に自動車用防錆鋼板として用いられている。本
発明はメッキ浴中のMnイオン濃度およびZnイオン濃
度を一定に保つことができる可溶性Mn−Znアノー
ド、もしくは、液濃度調節用の合金ショットとして好適
なMn−Zn焼結合金に関する。FIELD OF THE INVENTION This invention relates to Mn-Zn sintered alloys that can be used as soluble Mn-Zn anodes for Mn-Zn alloy electroplating. Since the Mn-Zn alloy plating has excellent corrosion resistance, the Mn-Zn alloy plated steel sheet is mainly used as an anticorrosion steel sheet for automobiles. The present invention relates to a soluble Mn-Zn anode capable of keeping the Mn ion concentration and Zn ion concentration in a plating bath constant, or to a Mn-Zn sintered alloy suitable as an alloy shot for adjusting the liquid concentration.
【0002】[0002]
【従来技術とその課題】Mn−Zn合金電気メッキ時に
は、メッキ浴中のMnイオン濃度およびZnイオン濃度
を一定に調節することが必要である。このメッキ浴中の
イオン濃度を調節する方法として、MnやZnの炭酸
塩、硫酸塩、塩化物、水酸化物、酸化物などを供給する
方法や、可溶性アノードを用いる方法が知られている
が、炭酸塩などを供給する方法では、不溶性アノードを
用いるためにアノードで酸素が発生して電解効率が低下
し、また金属塩を添加するための装置が必要であり、さ
らに余分な陰イオン(SO4 ,Cl- など)を除去しなけれ
ばならないなどの問題がある。また可溶性アノードを用
いる方法は、MnアノードとZnアノードの2種のアノ
ードを用いた場合、MnとZnは溶解効率が異なるため
メッキ浴中のMnイオン濃度とZnイオン濃度を所定の
割合に制御するのが難しい。また、MnアノードとZn
アノードの2種のアノードを用いる方法に代えて、可溶
性Mn−Zn合金をアノードに用いる方法が考えられる
が、MnとZnは融点および蒸気圧の差が大きく、通常
の溶解方法では所定の組成比を有するMn−Zn族合金
を製造するのは難しい。因みに従来の溶解方法では、M
nの含有量が多いとMnを完全に溶解する温度まで加熱
するとZnの蒸発が激しくなるので、40重量%以上の
Mn含有量を有するMn−Zn合金を得るのは極めて困
難である。2. Description of the Related Art Mn-Zn alloy electroplating requires constant adjustment of the Mn ion concentration and the Zn ion concentration in the plating bath. As a method of adjusting the ion concentration in the plating bath, a method of supplying carbonates, sulfates, chlorides, hydroxides, oxides, etc. of Mn and Zn, and a method of using a soluble anode are known. In the method of supplying carbonate, etc., since an insoluble anode is used, oxygen is generated at the anode to lower the electrolysis efficiency, and a device for adding a metal salt is required. 4, Cl - there are problems such as the need to remove the like). In the method using a soluble anode, when two types of anodes, that is, a Mn anode and a Zn anode are used, Mn and Zn have different dissolution efficiencies, so that the Mn ion concentration and the Zn ion concentration in the plating bath are controlled to a predetermined ratio. Is difficult. In addition, Mn anode and Zn
Although a method of using a soluble Mn—Zn alloy for the anode can be considered instead of the method of using two types of anodes, Mn and Zn have a large difference in melting point and vapor pressure, and a normal composition method has a predetermined composition ratio. It is difficult to produce a Mn-Zn group alloy having By the way, in the conventional dissolution method, M
When the content of n is large, the evaporation of Zn becomes severe when heated to a temperature at which Mn is completely dissolved. Therefore, it is extremely difficult to obtain an Mn-Zn alloy having a Mn content of 40% by weight or more.
【0003】本発明者等はMn−Zn合金電気メッキに
おける可溶性アノードの開発を試み、粉末加圧焼結法
(ホットプッレス法)によって製造した高密度Mn−Z
n焼結合金は、多量のMnを含有させることができ、ま
たその金属組織がMn−Zn固溶体の高温相であるβ相
およびβ1 相の単相またはこれらの混合相を主体とする
ものはMn−Zn合金電気メッキのアノードに用いた場
合、MnおよびZnが均一に溶解し、溶解効率も高くメ
ッキ浴中にスラッジも残留しないことを見出した。本発
明は上記知見に基づきMn−Zn合金電気メッキの可溶
性アノードとして最適な高密度Mn−Zn焼結合金を提
供することを目的とする。The inventors of the present invention tried to develop a soluble anode for electroplating of Mn-Zn alloy, and produced a high density Mn-Z produced by the powder pressure sintering method (hot press method).
The n-sintered alloy can contain a large amount of Mn, and its metallic structure is mainly composed of a single phase of β phase and β 1 phase which are high temperature phases of Mn-Zn solid solution or a mixed phase thereof is Mn. It has been found that when used as an anode for electroplating of Zn alloy, Mn and Zn are uniformly dissolved, the dissolution efficiency is high, and no sludge remains in the plating bath. An object of the present invention is to provide a high-density Mn-Zn sintered alloy that is optimal as a soluble anode for Mn-Zn alloy electroplating based on the above findings.
【0004】[0004]
【課題の解決手段:発明の構成】本発明によれば、Mn
粉末とZn粉末の混合粉末を加圧焼結して製造され、M
n−Zn固溶体のβ相およびβ1 相を主体とする合金相
を有し、相対密度が70〜97重量%である合金電気メ
ッキのアノード用Mn−Zn合金が提供される。また本
発明によれば、80〜60重量%のMn粉末と20〜4
0重量%のZn粉末とを300〜900℃の温度下で5
Kg/cm2 以上の圧力で加圧焼結することを特徴とするM
n−Zn合金の製造方法が提供される。According to the present invention, Mn
It is manufactured by pressure sintering a mixed powder of powder and Zn powder.
Provided is an Mn-Zn alloy for an anode of alloy electroplating, which has an alloy phase mainly composed of a β phase and a β 1 phase of an n-Zn solid solution and has a relative density of 70 to 97% by weight. Also according to the present invention, 80-60 wt% Mn powder and 20-4
5% by weight of Zn powder at a temperature of 300 to 900 ° C.
M characterized by pressure sintering at a pressure of Kg / cm 2 or more
A method of making an n-Zn alloy is provided.
【0005】本発明は、従来の溶解法に代えて粉末加圧
焼結法(ホットプレス法)により、Mn粉末とZn粉末
の混合粉末を加圧焼結して合金化する。なお加圧焼結法
によらず常圧焼結法を用いると、亜鉛の蒸気圧が高いた
め焼結体の密度が上がらず相対密度が60%以下にな
る。加圧焼結法を利用することにより、高圧のため原料
粉末の焼結が促進され同時に亜鉛の蒸発も抑えられるの
で相対密度70〜100%の緻密な強度の大きい焼結体
が得らる。In the present invention, a mixed powder of Mn powder and Zn powder is pressure-sintered and alloyed by a powder pressure sintering method (hot pressing method) instead of the conventional melting method. When the atmospheric pressure sintering method is used instead of the pressure sintering method, since the vapor pressure of zinc is high, the density of the sintered body does not increase and the relative density becomes 60% or less. By using the pressure sintering method, the sintering of the raw material powder is promoted due to the high pressure and the evaporation of zinc is suppressed at the same time, so that a dense sintered body having a relative density of 70 to 100% and a high strength can be obtained.
【0006】本発明で用いるMn粉末およびZn粉末の
粒度は20〜100μmが好ましい。これらの粉末の粒
径が20μm未満であると取込まれる酸素量が多くな
り、アノードとして用いたときにスラッジを発生する。
また上記粉末の粒径が100μmより大きいと合金化し
たときに組成が不均一になり易い。The particle size of Mn powder and Zn powder used in the present invention is preferably 20 to 100 μm. If the particle size of these powders is less than 20 μm, the amount of oxygen taken in is large and sludge is generated when used as an anode.
If the particle size of the powder is larger than 100 μm, the composition tends to be nonuniform when alloyed.
【0007】Mn含有量は80〜60重量%であり、Z
n含有量は20〜40重量%である。具体的なMnとZ
nの組成比はメッキ浴の合金組成に応じて適宜定められ
る。一般にZn含有量が20重量%より少なく、また4
0重量%より多いとメッキ膜の耐蝕性が低下するので好
ましくない。The Mn content is 80 to 60% by weight and Z
The n content is 20 to 40% by weight. Specific Mn and Z
The composition ratio of n is appropriately determined according to the alloy composition of the plating bath. Zn content is generally less than 20% by weight, and 4
If it is more than 0% by weight, the corrosion resistance of the plated film is deteriorated, which is not preferable.
【0008】ホットプレスの圧力は5Kg/cm2 以上が好
ましい。5Kg/cm2 未満の圧力では焼結体の相対密度が
60重量%以下になり、アノードとして用いた場合にス
ラッジが発生する。なお現状ではプレスの耐圧強度が10
00Kg/cm2 であり、従って実用上5〜1000Kg/cm2 のプ
レス圧が好ましい。なお圧力はプレス開始時から負荷し
てもよく、またキープ温度に達した時点から負荷しても
よい。この圧力はキープ温度終了後に解除される。ホッ
トプレスの雰囲気は、不活性ガス、真空、水素ガスなど
何れでもよい。The hot press pressure is preferably 5 kg / cm 2 or more. When the pressure is less than 5 kg / cm 2, the relative density of the sintered body becomes 60% by weight or less, and sludge is generated when it is used as an anode. At present, the pressure resistance of the press is 10
The pressing pressure is 00 kg / cm 2 , and therefore a pressing pressure of 5 to 1000 kg / cm 2 is preferable for practical use. The pressure may be applied from the start of pressing, or may be applied from the time when the keep temperature is reached. This pressure is released after the keep temperature ends. The atmosphere of the hot press may be any of inert gas, vacuum, hydrogen gas and the like.
【0009】ホットプレスの温度は300〜900℃の
範囲が好ましい。加熱温度が300℃より低いとMnと
Znが合金化せず、900℃を越えて加熱しても合金化
時間は変わらない。MnとZnの融点は各々1244℃、4
20℃であり上記下限温度より大幅に高いが、本発明に
おいては原料粉末の固相拡散により300℃〜900℃
の温度範囲で合金化反応が進行する。上記加圧加熱時間
は10分〜5時間が好ましい。10分未満であると焼結
密度が小さく、5時間を越えも合金の相対密度は変わら
ない。また昇温速度は1〜20℃/分が好ましい。1℃
/分未満では生産性が低く、20℃/分より大きいと急
激な加熱によりZnの蒸発が激しくなるので好ましくな
い。焼結体の相対密度と合金相はホットプレス温度に影
響され、一般にホットプレス温度が高いほど相対密度が
大きく、またMnとZnの拡散が進む。従ってホットプ
レス温度を調整することにより合金相を制御することが
できる。The hot press temperature is preferably in the range of 300 to 900 ° C. If the heating temperature is lower than 300 ° C, Mn and Zn do not alloy, and even if the heating temperature exceeds 900 ° C, the alloying time does not change. The melting points of Mn and Zn are 1244 ℃ and 4 respectively.
It is 20 ° C., which is significantly higher than the above lower limit temperature, but in the present invention, it is 300 ° C. to 900 ° C. due to solid phase diffusion of the raw material powder
The alloying reaction proceeds in this temperature range. The pressure heating time is preferably 10 minutes to 5 hours. If it is less than 10 minutes, the sintered density is small, and even if it exceeds 5 hours, the relative density of the alloy does not change. The rate of temperature increase is preferably 1 to 20 ° C / minute. 1 ° C
If it is less than / min, the productivity is low, and if it is more than 20 ° C / min, Zn is violently vaporized by rapid heating, which is not preferable. The relative density and alloy phase of the sintered body are affected by the hot pressing temperature. Generally, the higher the hot pressing temperature is, the larger the relative density is, and the diffusion of Mn and Zn proceeds. Therefore, the alloy phase can be controlled by adjusting the hot press temperature.
【0010】上記製造法によれば、Mn−Zn固溶体の
β相およびβ1 相の単相またはこれらの混合相、或いは
これらβ相およびβ1 相の高温相を主体とし、一部にα
相のMn−Zn固溶体やα'-Mn−Zn金属間化合物相
が共存する金属組織からなる高密度Mn−Zn焼結合金
が得られる。According to the above manufacturing method, the β phase and the β 1 phase of the Mn—Zn solid solution are single phases or a mixed phase thereof, or the high temperature phases of the β phase and the β 1 phase are mainly contained, and α is partially formed.
A high-density Mn-Zn sintered alloy having a metallic structure in which the Mn-Zn solid solution of the phase and the α'-Mn-Zn intermetallic compound phase coexist is obtained.
【0011】実施例1〜10 平均粒径30μmのMn粉末(純度99.9%)とZn粉末
(純度99.9%)を表1の組成になるように調製し均一に
混合した後にBN粉末を塗布した炭素モールド(125
φ)に充填し、真空雰囲気中で表1に示す温度、圧力
(150Kg/cm2)条件でホットプレスを行なった。得
られた焼結体の密度を水中重量法で測定した。またX線
回折により焼結体の合金相を同定した。この結果を表3
に示した。表1および表3の結果から明らかなように、
300℃〜900℃の加圧焼結により、Mn含有量80
〜60重量%、β相およびβ1 相のMn−Zn固溶体を
主体とする相対密度70〜97%のMn−Zn焼結合金
が得られた。次に、上記Mn−Zn焼結合金を板状に加
工し、電解槽のアノードとして用い表2に示す電解条件
に従ってFe板にMn−Zn合金の電気メッキを施し
た。メッキ後、メッキ浴を濾過した後に浴中に残留した
Mn量およびZn量、カソードのFe板に電着したMn
−Zn合金メッキ層のMn量とZn量を各々定量し、ア
ノードから溶出した全Mn量および全Zn量を調べた。
また通電量と溶出量からアノードの溶解効率を求め、さ
らにスラッジの有無を確認した。これらの結果を表4に
示した。Examples 1 to 10 Mn powder (purity 99.9%) and Zn powder (purity 99.9%) having an average particle size of 30 μm were prepared so as to have the composition shown in Table 1, and were uniformly mixed, and then BN powder was coated on the carbon. Mold (125
φ) and hot-pressed under the conditions of temperature and pressure (150 kg / cm 2 ) shown in Table 1 in a vacuum atmosphere. The density of the obtained sintered body was measured by a weight method in water. The alloy phase of the sintered body was identified by X-ray diffraction. The results are shown in Table 3.
It was shown to. As is clear from the results of Table 1 and Table 3,
Mn content of 80 by pressure sintering at 300 ° C to 900 ° C
A Mn-Zn sintered alloy having a relative density of 70 to 97%, which is composed mainly of a Mn-Zn solid solution of .beta. Next, the above Mn-Zn sintered alloy was processed into a plate shape and used as an anode of an electrolytic cell, and an Fe plate was electroplated with a Mn-Zn alloy according to the electrolysis conditions shown in Table 2. After plating, after filtering the plating bath, the amount of Mn and Zn remaining in the bath, Mn electrodeposited on the cathode Fe plate
The Mn amount and Zn amount of the Zn alloy plated layer were quantified respectively, and the total Mn amount and total Zn amount eluted from the anode were examined.
In addition, the dissolution efficiency of the anode was determined from the amount of electricity and the amount of elution, and the presence or absence of sludge was confirmed. The results are shown in Table 4.
【0012】[0012]
【表1】 [Table 1]
【0013】[0013]
【表2】 [Table 2]
【0014】[0014]
【表3】 [Table 3]
【0015】[0015]
【表4】 [Table 4]
【0016】比較例1〜3 表5に示す条件以外は上記実施例と同様にMn−Zn焼
結体を製造し、これをアノードとして用い、実施例と同
一条件でMn−Zn合金メッキを行なった。この結果を
表6に示した。Comparative Examples 1 to 3 Mn-Zn sintered bodies were produced in the same manner as in the above-mentioned examples except for the conditions shown in Table 5, and this was used as an anode, and Mn-Zn alloy plating was performed under the same conditions as in the examples. It was The results are shown in Table 6.
【0017】[0017]
【表5】 [Table 5]
【0018】[0018]
【表6】 [Table 6]
【0019】[0019]
【発明の効果】本発明のMn−Zn焼結合金は、Mn−
Zn合金電気メッキのアノードとして用いた場合、Mn
とZnが均一に溶出するので容易にメッキ浴中のZn/
Mn比を一定に保持することができ、また溶解効率も高
く、スラッジも発生しない。The Mn-Zn sintered alloy of the present invention is Mn-Zn.
When used as an anode for Zn alloy electroplating, Mn
And Zn are uniformly eluted, so Zn / Zn in the plating bath can be easily
The Mn ratio can be kept constant, the dissolution efficiency is high, and no sludge is generated.
【表7】 [Table 7]
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成4年9月22日[Submission date] September 22, 1992
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0014[Correction target item name] 0014
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0014】[0014]
【表3】 [Table 3]
Claims (3)
して製造され、Mn−Zn固溶体のβ相およびβ1 相を
主体とする合金相を有し、相対密度が70〜97重量%
である合金電気メッキのアノード用Mn−Zn合金。1. A mixed powder of Mn powder and Zn powder, which is manufactured by pressure sintering, has an alloy phase mainly composed of β phase and β 1 phase of Mn-Zn solid solution, and has a relative density of 70 to 97 weight. %
Is a Mn-Zn alloy for the anode of alloy electroplating.
量が20〜40重量%である請求項1のMn−Zn合
金。2. The Mn-Zn alloy according to claim 1, wherein the Mn content is 80 to 60% by weight and the Zn content is 20 to 40% by weight.
重量%のZn粉末とを300〜900℃の温度下で5Kg
/cm2 以上の圧力で加圧焼結することを特徴とするMn
−Zn合金の製造方法。3. 80 to 60% by weight Mn powder and 20 to 40
5% by weight of Zn powder at a temperature of 300 to 900 ° C.
Mn characterized by pressure sintering at a pressure of / cm 2 or more
-Zn alloy manufacturing method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23159692A JPH0657364A (en) | 1992-08-07 | 1992-08-07 | Mn-zn alloy for anode of alloy electroplating and its production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23159692A JPH0657364A (en) | 1992-08-07 | 1992-08-07 | Mn-zn alloy for anode of alloy electroplating and its production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0657364A true JPH0657364A (en) | 1994-03-01 |
Family
ID=16925996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23159692A Withdrawn JPH0657364A (en) | 1992-08-07 | 1992-08-07 | Mn-zn alloy for anode of alloy electroplating and its production |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0657364A (en) |
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-
1992
- 1992-08-07 JP JP23159692A patent/JPH0657364A/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018016855A (en) * | 2016-07-28 | 2018-02-01 | 山陽特殊製鋼株式会社 | Sputtering target material |
| CN114503306A (en) * | 2019-09-30 | 2022-05-13 | 松下知识产权经营株式会社 | Negative electrode active material for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery |
| JP2020111833A (en) * | 2020-03-16 | 2020-07-27 | 山陽特殊製鋼株式会社 | Sputtering target material |
| CN114134378A (en) * | 2021-09-15 | 2022-03-04 | 上海大学 | A kind of high-entropy high-temperature manganese-based damping alloy material and preparation method thereof |
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