JPH0684714A - Solid electrolytic capacitor - Google Patents
Solid electrolytic capacitorInfo
- Publication number
- JPH0684714A JPH0684714A JP25593292A JP25593292A JPH0684714A JP H0684714 A JPH0684714 A JP H0684714A JP 25593292 A JP25593292 A JP 25593292A JP 25593292 A JP25593292 A JP 25593292A JP H0684714 A JPH0684714 A JP H0684714A
- Authority
- JP
- Japan
- Prior art keywords
- anode
- layer
- terminal
- anode body
- solid electrolytic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 40
- 239000007787 solid Substances 0.000 title claims abstract description 26
- 229920005989 resin Polymers 0.000 claims abstract description 41
- 239000011347 resin Substances 0.000 claims abstract description 41
- 239000003792 electrolyte Substances 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 abstract description 7
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 73
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 16
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 229920000128 polypyrrole Polymers 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000010408 film Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 6
- 230000035882 stress Effects 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 239000008151 electrolyte solution Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000006355 external stress Effects 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 229920000767 polyaniline Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- PCCVSPMFGIFTHU-UHFFFAOYSA-N tetracyanoquinodimethane Chemical compound N#CC(C#N)=C1C=CC(=C(C#N)C#N)C=C1 PCCVSPMFGIFTHU-UHFFFAOYSA-N 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Landscapes
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】この発明は、固体電解コンデンサ
に関し、特に有機導電性化合物を電解質に利用した固体
電解コンデンサの改良にかかる。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a solid electrolytic capacitor, and more particularly to improvement of a solid electrolytic capacitor using an organic conductive compound as an electrolyte.
【０００２】[0002]
【従来の技術】近年の電子機器の小型化、プリント基板
への実装の効率化等の要請から電子部品のチップ化が進
められている。これに伴い、電解コンデンサのチップ
化、低背化の要請が高まっている。また電子機器の多様
化からチップ形の電解コンデンサに対しても様々な特性
が要求されるようになっている。2. Description of the Related Art In recent years, electronic components have been made into chips due to demands for miniaturization of electronic equipment and efficiency of mounting on a printed circuit board. Along with this, there are increasing demands for making electrolytic capacitors into chips and reducing their height. Also, due to the diversification of electronic devices, various characteristics are required for chip-type electrolytic capacitors.
【０００３】固体電解コンデンサにおいても、二酸化マ
ンガン等の金属酸化物半導体からなる固体電解質以外
に、テトラシアノキノジメタン（ＴＣＮＱ）、ポリピロ
ール、ポリアニリン等の有機導電性化合物を固体電解コ
ンデンサに応用したものが提案されている。これらの有
機導電性化合物を使用した固体電解コンデンサは、二酸
化マンガン等と比較して電導度が高く、特にポリピロー
ル等は電解質がポリマー化しているため耐熱性にも優れ
ることからチップ化に最適と言われている。Also in the solid electrolytic capacitor, an organic conductive compound such as tetracyanoquinodimethane (TCNQ), polypyrrole, polyaniline or the like is applied to the solid electrolytic capacitor in addition to the solid electrolyte composed of a metal oxide semiconductor such as manganese dioxide. Is proposed. Solid electrolytic capacitors using these organic conductive compounds have higher conductivity than manganese dioxide, etc., and especially polypyrrole etc. are excellent in heat resistance because the electrolyte is polymerized, so it is said to be suitable for chip formation. It is being appreciated.
【０００４】[0004]
【発明が解決しようとする課題】ポリピロール等のポリ
マーからなる電解質層は、例えば、酸化剤を含有するピ
ロール溶液中に陽極体を浸漬し、陽極体の表面にピロー
ル薄膜を形成したのち（化学重合）、ピロールを溶解し
た電解液中に浸漬しつつ電圧を印加して（電解重合）生
成している。An electrolyte layer made of a polymer such as polypyrrole is prepared by, for example, immersing the anode body in a pyrrole solution containing an oxidizing agent to form a pyrrole thin film on the surface of the anode body (chemical polymerization). ), A voltage is applied (electrolytic polymerization) while immersing in an electrolytic solution in which pyrrole is dissolved.
【０００５】ところが、このような工程で生成されたポ
リピロールは、機械的強度において極めて脆弱であり、
チップ形の固体電解コンデンサの本体である陽極体の形
成は困難であった。例えば、平板状の陽極体に電解質層
を形成し、これを切断して個々の陽極体を形成する場
合、この切断工程においてポリピロール層が破損し、所
望の電気的特性を得ることができなくなることがあっ
た。However, the polypyrrole produced by such a process is extremely weak in mechanical strength,
It was difficult to form the anode body, which is the main body of the chip-type solid electrolytic capacitor. For example, when an electrolyte layer is formed on a flat plate-shaped anode body and the anode body is cut to form individual anode bodies, the polypyrrole layer may be damaged during this cutting step, and the desired electrical characteristics cannot be obtained. was there.
【０００６】また、陽極体にアルミニウム等の弁作用金
属を用い、酸化皮膜層を誘電体とした場合、この陽極体
をそのまま外部端子とすることは、アルミニウムの半田
付性の悪さから困難である。そのため、陽極体に半田付
け可能な金属からなる外部接続用の端子を設ける必要が
ある。しかし、電解質層を生成した陽極体に端子を接続
する工程においても、治具等で陽極体を把持するストレ
スや、端子を押圧するストレスでポリピロール層が破損
することがあり製造工程を困難なものにしていた。この
ような困難さは製品の外観寸法が小さくなるにつれ、製
造装置の加工精度の精密化と相俟ってますます増大す
る。When a valve metal such as aluminum is used for the anode body and the oxide film layer is a dielectric, it is difficult to use the anode body as an external terminal as it is because of poor solderability of aluminum. . Therefore, it is necessary to provide a terminal for external connection made of a solderable metal on the anode body. However, even in the step of connecting the terminal to the anode body that has generated the electrolyte layer, the manufacturing process may be difficult because the polypyrrole layer may be damaged due to the stress of gripping the anode body with a jig or the stress of pressing the terminal. I was doing. Such difficulty becomes more and more serious as the external dimensions of the product become smaller and the processing precision of the manufacturing equipment becomes more precise.
【０００７】そこで、予め陽極体を外部接続用の端子等
に接続した状態で電解質層等を形成する構造が考えられ
る。しかしながら、このような構造による場合、陽極体
に接続した外部端子に電解質層等が付着することを防止
する必要がある。特に、陽極体をピロール溶液中に浸漬
して電解質層を形成する工程では、ポリピロールの生成
を制御する必要があり、ピロール溶液の液面および印加
電圧の管理が煩雑になる不都合があった。Therefore, a structure in which the electrolyte layer or the like is formed in a state where the anode body is connected to a terminal or the like for external connection in advance can be considered. However, in the case of such a structure, it is necessary to prevent the electrolyte layer and the like from adhering to the external terminals connected to the anode body. In particular, in the step of forming the electrolyte layer by immersing the anode body in the pyrrole solution, it is necessary to control the production of polypyrrole, and there is a disadvantage that the liquid level of the pyrrole solution and the applied voltage are complicated to manage.
【０００８】この発明の目的は、上記のような状態に鑑
み、微細なチップ形の固体電解コンデンサにおいて、安
定した電気的特性を有する、信頼性の高い固体電解コン
デンサを実現することにある。In view of the above situation, an object of the present invention is to realize a solid electrolytic capacitor having a stable electric characteristic and a high reliability in a fine chip type solid electrolytic capacitor.
【０００９】[0009]
【課題を解決するための手段】この発明は、表面に酸化
皮膜層、電解質層及び陰極導電層を順次備える陽極体及
び陽極端子を樹脂層で覆うとともに、この樹脂層を陽極
体及び陽極端子と共に切削して形成した端面に陽極導電
層を被覆した固体電解コンデンサにおいて、中央部に突
片部を備えた陽極端子を、陽極体と直交するよう配置
し、この突片部において樹脂層を切削するとともに、陽
極端子の両端部を樹脂層の両側面から導出したことを特
徴としている。According to the present invention, an anode body and an anode terminal which are sequentially provided with an oxide film layer, an electrolyte layer and a cathode conductive layer on the surface are covered with a resin layer, and the resin layer is provided with the anode body and the anode terminal. In a solid electrolytic capacitor in which the end face formed by cutting is coated with an anode conductive layer, an anode terminal having a protrusion in the center is arranged so as to be orthogonal to the anode body, and the resin layer is cut at this protrusion. In addition, it is characterized in that both ends of the anode terminal are led out from both side surfaces of the resin layer.
【００１０】この発明において陽極体は、アルミニウ
ム、タンタル等の弁作用金属からなり、その形状は板状
あるいは箔状のいずれであってもよいが、その表面には
予めエッチング処理を施している。また陽極体は１枚で
あってもよいが、外観寸法に余裕がある場合は複数の陽
極体を積層して用いてもよい。電解質層としては、ポリ
ピロール、ポリアニリン等があり、陽極導電層として
は、メタリコン、スパッタリング膜、導電性の樹脂等が
好適である。In the present invention, the anode body is made of a valve metal such as aluminum or tantalum and may have a plate shape or a foil shape, but the surface thereof is previously subjected to etching treatment. Further, the number of anode bodies may be one, but a plurality of anode bodies may be laminated and used when there is a margin in external dimensions. As the electrolyte layer, polypyrrole, polyaniline or the like is suitable, and as the anode conductive layer, metallikon, sputtering film, conductive resin or the like is suitable.
【００１１】[0011]
【作用】この発明による固体電解コンデンサでは、図１
に示したように、陽極体１と陽極端子６とは共に樹脂層
８によって覆われるものの、樹脂層８内部において接続
されていない。陽極体１と陽極端子６との電気的な接続
は、樹脂層８を陽極体１及び陽極端子６、特に陽極端子
６の中央部に設けた突片部６１において切削し、その結
果形成された陽極体１と陽極端子６（突片部６１）の露
出面Ｙ1 、Ｙ6 に被覆された陽極導電層５を以て保持し
ている。そのため、陽極体１への陽極端子６の直接的な
取り付けが不要となり、取り付けによるストレスも軽減
される。また、陽極端子６自体は、陽極体１とともに樹
脂層８で覆われ、樹脂層８の両側面から外部に導出され
る。したがって、この発明による固体電解コンデンサで
は、電気的な接続と機械的な接続とを別々に保持してい
ることになる。そのため、外部からのストレスが、陽極
端子６を介して陽極体１の電解質層３等に及ぶことがな
くなるほか、複数の陽極体１を積層しても、個々の陽極
体１と陽極端子６とを接続する必要がなく接続構造が簡
便になる。In the solid electrolytic capacitor according to the present invention, as shown in FIG.
As shown in FIG. 2, the anode body 1 and the anode terminal 6 are both covered with the resin layer 8, but are not connected inside the resin layer 8. The electrical connection between the anode body 1 and the anode terminal 6 was formed as a result of cutting the resin layer 8 at the anode body 1 and the anode terminal 6, especially at the protruding portion 61 provided in the central portion of the anode terminal 6. The anode body 1 and the anode terminal 6 (projecting piece 61) are held by the anode conductive layer 5 covered by the exposed surfaces Y 1 and Y 6 . Therefore, it is not necessary to directly attach the anode terminal 6 to the anode body 1, and the stress due to the attachment is reduced. The anode terminal 6 itself is covered with the resin layer 8 together with the anode body 1, and is led out from both side surfaces of the resin layer 8. Therefore, the solid electrolytic capacitor according to the present invention holds the electrical connection and the mechanical connection separately. Therefore, external stress does not reach the electrolyte layer 3 and the like of the anode body 1 through the anode terminal 6, and even when a plurality of anode bodies 1 are stacked, the individual anode bodies 1 and the anode terminals 6 are It is not necessary to connect to each other, which simplifies the connection structure.
【００１２】また、陽極端子６は、陽極体１と直交する
よう配置され、その中央部に設けられた突片部６１にお
いて樹脂層８と共に切削されており、陽極端子６の両端
は、外装樹脂１０の両側面から導出している。そのた
め、陽極体１との接続構造が単純になるほか、半田付け
可能な金属からなる陽極端子６を直接用いることができ
るようになる。Further, the anode terminal 6 is arranged so as to be orthogonal to the anode body 1, and is cut together with the resin layer 8 at the projecting piece portion 61 provided at the center thereof, and both ends of the anode terminal 6 are covered with the exterior resin. It is derived from both side surfaces of 10. Therefore, the connection structure with the anode body 1 is simplified, and the anode terminal 6 made of a solderable metal can be directly used.
【００１３】更に、一般にアルミニウムと異種金属との
レーザ溶接、超音波溶接等は困難とされているが、この
発明による製造方法では、これらの溶接手段を用いない
ため、陽極体１にアルミニウム等を用い、外部接続用の
陽極端子６に銅もしくアルミニウムと銅とのクラッド材
等を用いた場合であっても接続工程が簡略になり、かつ
陽極体１と陽極端子６との接続状態も良好になる。Further, although it is generally difficult to perform laser welding, ultrasonic welding, etc. between aluminum and a dissimilar metal, the manufacturing method according to the present invention does not use these welding means, so that the anode body 1 is not welded with aluminum or the like. Even when copper or a clad material of aluminum and copper is used for the anode terminal 6 for external connection, the connection process is simplified, and the connection between the anode body 1 and the anode terminal 6 is good. become.
【００１４】[0014]
【実施例】以下、この発明の実施例を図面にしたがい説
明する。図１はこの発明の実施例による固体電解コンデ
ンサを示す部分断面図、図２は実施例で用いたコンデン
サ素子を示した斜視図である。また図３は、実施例によ
る固体電解コンデンサの概念構造を製造工程を追って説
明する断面図、図４は実施例による固体電解コンデンサ
の斜視図である。Embodiments of the present invention will be described below with reference to the drawings. 1 is a partial sectional view showing a solid electrolytic capacitor according to an embodiment of the present invention, and FIG. 2 is a perspective view showing a capacitor element used in the embodiment. 3 is a cross-sectional view for explaining the conceptual structure of the solid electrolytic capacitor according to the embodiment following the manufacturing process, and FIG. 4 is a perspective view of the solid electrolytic capacitor according to the embodiment.
【００１５】コンデンサ素子９を構成する陽極体１は、
アルミニウム等の弁作用金属からなり、図１に示したよ
うに平板状に形成されている。そして、この陽極体１の
一部の表面には、図３（Ａ）に示したように、選択的な
エッチング処理及び化成処理を施して酸化皮膜層２を形
成する。化成処理は、陽極体１の一部を樹脂等で覆った
状態で化成用の電解液に浸漬し、電圧を印加して行な
う。生成された酸化皮膜層２は、陽極体１の表層が酸化
した酸化アルミニウムからなり、陽極体１の誘電体とな
る。なお、化成処理等で用いた樹脂等は、陽極体１に化
成処理を施したのち除去している。The anode body 1 constituting the capacitor element 9 is
It is made of a valve metal such as aluminum and is formed in a flat plate shape as shown in FIG. Then, as shown in FIG. 3 (A), a part of the surface of the anode body 1 is subjected to selective etching treatment and chemical conversion treatment to form an oxide film layer 2. The chemical conversion treatment is carried out by immersing a part of the anode body 1 in a resin or the like in an electrolytic solution for chemical conversion and applying a voltage. The generated oxide film layer 2 is made of aluminum oxide obtained by oxidizing the surface layer of the anode body 1, and becomes the dielectric body of the anode body 1. The resin and the like used in the chemical conversion treatment are removed after the anode body 1 is subjected to the chemical conversion treatment.
【００１６】また、陽極体１の酸化皮膜層２の表面には
電解質層３が生成されている。この実施例では、電解質
層３としてポリピロールを用いた。ポリピロールからな
る電解質層３は、陽極体１を酸化剤を含有するピロール
溶液中に浸漬し、表面に化学重合によるピロール薄膜を
形成し（化学重合）、次いでピロールを溶解した電解重
合用の電解液中に電圧を負荷しつつ浸漬し（電解重合）
て生成する。生成された電解質層３の厚さは数μｍない
し数十μｍとなる。An electrolyte layer 3 is formed on the surface of the oxide film layer 2 of the anode body 1. In this example, polypyrrole was used as the electrolyte layer 3. The electrolyte layer 3 made of polypyrrole is formed by immersing the anode body 1 in a pyrrole solution containing an oxidant, forming a pyrrole thin film by chemical polymerization on the surface (chemical polymerization), and then dissolving the pyrrole to form an electrolytic solution for electrolytic polymerization. Immerse while applying voltage inside (electrolytic polymerization)
To generate. The thickness of the generated electrolyte layer 3 is several μm to several tens of μm.
【００１７】更に、電解質層３の表面には、陰極導電層
４が、塗布あるいはスクリーン印刷等の手段で形成され
ている。陰極導電層４は、カーボンペースト及び銀ペー
ストおよび導電性の接着剤等からなる多層構造、もしく
は導電性の良好な金属粉を含有する導電性接着剤からな
る単層構造の何れでもよい。その結果、陽極体１の表面
には、図３（Ａ）に示したように、電解質層３及び陰極
導電層４が順次生成された積層構造となる。Further, a cathode conductive layer 4 is formed on the surface of the electrolyte layer 3 by means such as coating or screen printing. The cathode conductive layer 4 may have either a multi-layer structure composed of a carbon paste, a silver paste and a conductive adhesive or the like, or a single layer structure composed of a conductive adhesive containing a metal powder having good conductivity. As a result, as shown in FIG. 3A, the surface of the anode body 1 has a laminated structure in which the electrolyte layer 3 and the cathode conductive layer 4 are sequentially formed.
【００１８】そして、この陽極体１を、陰極導電層４を
介して２枚積層するとともに、陰極端子７を配置する。
陰極端子７は銅等の半田付け可能な金属もしくはアルミ
ニウムと半田付け可能な金属とを接合した帯状のクラッ
ド材からなり、図２に示したように樹脂層８の両側面か
ら外部に突出している。Then, two anode bodies 1 are laminated with the cathode conductive layer 4 interposed therebetween, and the cathode terminal 7 is arranged.
The cathode terminal 7 is made of a band-shaped clad material in which a solderable metal such as copper or aluminum and a solderable metal are joined, and projects outward from both side surfaces of the resin layer 8 as shown in FIG. .
【００１９】また積層した陽極体１の表面には、図３
（Ｂ）に示したように、樹脂層８を、陽極端子６及び陰
極端子７の一部と共に被覆している。樹脂層８はエポキ
シ樹脂等の絶縁性合成樹脂からなり、モールド成形、ポ
ッティング成形等いずれの方法で成形してもよい。また
陽極端子６は、陰極端子７と同様に、アルミニウムに銅
等を接合したクラッド材もしくは銅等の半田付け可能な
帯状の金属板からなり、図２に示したとおり、中央部に
突片部６１が形成されている。この突片部６１の先端部
分は樹脂層８と共に切削され、その端面が外部に露出す
ることになる。Further, the surface of the laminated anode body 1 is shown in FIG.
As shown in (B), the resin layer 8 is covered with part of the anode terminal 6 and the cathode terminal 7. The resin layer 8 is made of an insulating synthetic resin such as an epoxy resin, and may be molded by any method such as molding and potting. Similarly to the cathode terminal 7, the anode terminal 6 is made of a clad material in which copper or the like is joined to aluminum or a band-shaped metal plate that can be soldered, such as copper. As shown in FIG. 61 is formed. The tip portion of the protruding piece portion 61 is cut together with the resin layer 8 so that the end surface is exposed to the outside.
【００２０】なお、樹脂層８を陽極体１の表面に被覆す
るにあたっては、陽極端子６と陽極体１との電気的及び
機械的な接続は不要であり、単に双方共に樹脂層８で覆
われて固着された状態であればよい。すなわち、樹脂層
８を被覆した時点では陽極体１と陽極端子６とは各々独
立した状態となっている。When the surface of the anode body 1 is coated with the resin layer 8, no electrical or mechanical connection between the anode terminal 6 and the anode body 1 is required, and both are simply covered with the resin layer 8. It may be in a fixed state. That is, when the resin layer 8 is coated, the anode body 1 and the anode terminal 6 are in an independent state.
【００２１】そして、製造工程においては、上記のよう
に構成されたコンデンサ素子９の端部を、図３（Ｂ）に
示した切断面Ｘにおいてスライサー等の手段を用いて切
削する。このとき、コンデンサ素子９の樹脂層８と共
に、陽極端子６をも切削し、図３（Ｃ）及び図２に示し
たように、切削により形成されたコンデンサ素子９の端
面に陽極体１及び陽極端子６の露出面Ｙ1 、Ｙ6 を設け
る。そして、少なくとも露出面Ｙ1 、Ｙ6 に、銀ペース
ト、メタリコン等をスクリーン印刷もしくは塗布して陽
極導電層５を形成し、陽極体１と陽極端子６とを電気的
に接続している。この陽極導電層５の生成では、メッ
キ、蒸着等他の手段を用いてもよい。Then, in the manufacturing process, the end portion of the capacitor element 9 configured as described above is cut on the cut surface X shown in FIG. 3B by using a means such as a slicer. At this time, the anode terminal 6 is cut together with the resin layer 8 of the capacitor element 9, and the anode body 1 and the anode are formed on the end surface of the capacitor element 9 formed by cutting as shown in FIG. 3 (C) and FIG. The exposed surfaces Y 1 and Y 6 of the terminal 6 are provided. Then, silver paste, metallikon, or the like is screen-printed or applied on at least the exposed surfaces Y 1 and Y 6 to form the anode conductive layer 5, and the anode body 1 and the anode terminal 6 are electrically connected. In forming the anode conductive layer 5, other means such as plating and vapor deposition may be used.
【００２２】陽極導電層５が端面に形成されたコンデン
サ素子９の表面にはエポキシ樹脂等からなる外装樹脂１
０を被覆し、外装樹脂１０の両側面からそれぞれ突出し
た陽極端子６及び陰極端子７の先端部分を、外装樹脂１
０の側面から底面に沿って折り曲げ、図４に示したよう
な固体電解コンデンサ２０を得る。On the surface of the capacitor element 9 having the anode conductive layer 5 formed on the end face, the exterior resin 1 made of epoxy resin or the like is formed.
0, and the tip portions of the anode terminal 6 and the cathode terminal 7 which are respectively projected from both side surfaces of the exterior resin 10 are attached to the exterior resin 1
Bending from the side surface of No. 0 along the bottom surface to obtain the solid electrolytic capacitor 20 as shown in FIG.
【００２３】この実施例では、図１に示したとおり、陽
極体１と陽極端子６との電気的な接続を、コンデンサ素
子９を切削して設けた陽極体１と陽極端子６の露出面Ｙ
1 、Ｙ6 に被覆した陽極導電層５によって保持してい
る。そのため、製造工程での陽極端子６の固着によるス
トレスが陽極体１に及ぶことはなく、接続工程も簡便と
なるほか、外部からのストレスが陽極体１に及ぶことも
なくなる。In this embodiment, as shown in FIG. 1, the anode body 1 and the anode terminal 6 are electrically connected to each other by exposing the exposed surface Y of the anode body 1 and the anode terminal 6 provided by cutting the capacitor element 9.
1 , held by the anode conductive layer 5 coated with Y 6 . Therefore, the stress due to the fixation of the anode terminal 6 in the manufacturing process does not reach the anode body 1, the connection process becomes simple, and the stress from the outside does not reach the anode body 1.
【００２４】そして、陽極端子６はその中央部に突片部
６１を備え、この突片部６１において露出面Ｙ6 を形成
している。そのため、陽極端子６の両端は樹脂層８の両
側面から導出することができるようになり、陰極端子７
とともに、外装樹脂１０の両側面から底面に沿って折り
曲げることが容易になる。The anode terminal 6 is provided with a projecting piece portion 61 at the center thereof, and the exposed surface Y 6 is formed in this projecting piece portion 61. Therefore, both ends of the anode terminal 6 can be led out from both side surfaces of the resin layer 8, and the cathode terminal 7
At the same time, it becomes easy to bend the exterior resin 10 from both side surfaces along the bottom surface.
【００２５】また、コンデンサ素子９の端面に形成する
陽極導電層５は、スクリーン印刷、塗布等の手段で形成
することが可能であり、複数の陽極体１からなるコンデ
ンサ素子９を用いる場合であっても、ワイヤボンディン
ク等の手段で個別に陽極を引き出す必要がなくなり、大
量生産が容易になるとともに、接続状態が均一になるこ
とから、信頼性の向上を図ることも可能となる。なお、
この実施例に示したとおり、陽極端子６と陰極端子７の
両端の先端部分の幅をそれぞれ異なる寸法とすれば、極
性判別の基準ともなる。Further, the anode conductive layer 5 formed on the end face of the capacitor element 9 can be formed by means of screen printing, coating, etc. In the case of using the capacitor element 9 composed of a plurality of anode bodies 1. However, it is not necessary to individually pull out the anode by means such as wire bonding, mass production is facilitated, and the connection state is uniform, so that reliability can be improved. In addition,
As shown in this embodiment, if the widths of the tip portions of both ends of the anode terminal 6 and the cathode terminal 7 are made different from each other, it becomes a reference for determining the polarity.
【００２６】[0026]
【発明の効果】以上のようにこの発明は、表面に酸化皮
膜層、電解質層及び陰極導電層を順次備える陽極体及び
陽極端子を樹脂層で覆うとともに、この樹脂層を陽極体
及び陽極端子と共に切削して形成した端面に陽極導電層
を被覆した固体電解コンデンサにおいて、中央部に突片
部を備えた陽極端子を、陽極体と直交するよう配置し、
この突片部において樹脂層を切削するとともに、陽極端
子の両端部を樹脂層の両側面から導出したことを特徴と
しているので、陽極体と陽極端子との接続によるストレ
スが陽極体に及ぶことがなくなり、電気的特性が良好に
なるほか、レーザ溶接、超音波溶接等の特殊な溶接工程
及び設備が必要なくなる。As described above, according to the present invention, the anode body and the anode terminal which are sequentially provided with the oxide film layer, the electrolyte layer and the cathode conductive layer on the surface are covered with the resin layer, and the resin layer is provided together with the anode body and the anode terminal. In a solid electrolytic capacitor in which the end surface formed by cutting is coated with an anode conductive layer, an anode terminal provided with a protruding piece portion in the central portion is arranged so as to be orthogonal to the anode body,
Since the resin layer is cut at this protruding portion, and both ends of the anode terminal are led out from both side surfaces of the resin layer, stress due to the connection between the anode body and the anode terminal may be exerted on the anode body. In addition to improving electrical characteristics, there is no need for special welding processes and equipment such as laser welding and ultrasonic welding.
【００２７】また、陽極端子自体の固着は、陽極体に被
覆される樹脂層及び外装樹脂によって確保されており、
陽極体との電気的な接続手段とは異なるため、外部から
のストレスが陽極体自体、あるいは陽極体との接続部分
に及ぶことがなくなり、信頼性が向上する。Further, the fixation of the anode terminal itself is ensured by the resin layer and the exterior resin with which the anode body is covered,
Since it is different from the means for electrically connecting to the anode body, external stress does not reach the anode body itself or the portion connected to the anode body, and reliability is improved.
【００２８】更に、陽極体と陽極端子との電気的な接続
を司る陽極導電層は、メタリコン等の手段を用いている
ため、例えばスクリーン印刷等の手段で一括化を図るこ
とが容易になる。また、複数の陽極体を積層した場合で
あっても、個々の陽極体と陽極端子とを接続する必要が
なく、陽極導電層によって包括的に電気的な接続が可能
となり、接続構造が簡便になる。また、形成された陽極
導電層の厚さ寸法を調整が容易になり、製造された固体
電解コンデンサの寸法精度も向上する。Furthermore, since the anode conductive layer that controls the electrical connection between the anode body and the anode terminal uses a means such as metallikon, it becomes easy to integrate them by means such as screen printing. Further, even when a plurality of anode bodies are laminated, it is not necessary to connect the individual anode bodies to the anode terminals, and the anode conductive layer enables comprehensive electrical connection, which simplifies the connection structure. Become. In addition, it becomes easy to adjust the thickness dimension of the formed anode conductive layer, and the dimensional accuracy of the manufactured solid electrolytic capacitor is improved.
【００２９】また、陽極端子は、その中央部に突片部を
有し、この突片部において陽極導電層と電気的に接続さ
れ、陽極端子の両端部分は外装樹脂の両側面から外部に
導出することができる。そのため、例えば４端子構造の
固体電解コンデンサを容易に得ることができる。Further, the anode terminal has a projecting piece portion in the center thereof, and is electrically connected to the anode conductive layer at this projecting piece portion, and both end portions of the anode terminal are led out from both side surfaces of the exterior resin. can do. Therefore, for example, a solid electrolytic capacitor having a four-terminal structure can be easily obtained.
【図１】この発明の実施例による固体電解コンデンサを
示す部分断面図FIG. 1 is a partial sectional view showing a solid electrolytic capacitor according to an embodiment of the present invention.
【図２】実施例で用いたコンデンサ素子を示した斜視図FIG. 2 is a perspective view showing a capacitor element used in Examples.
【図３】実施例による固体電解コンデンサの概念構造を
製造工程を追って説明する断面図FIG. 3 is a cross-sectional view illustrating a conceptual structure of a solid electrolytic capacitor according to an example along with a manufacturing process.
【図４】実施例による固体電解コンデンサの斜視図FIG. 4 is a perspective view of a solid electrolytic capacitor according to an embodiment.
１ 陽極体 ２ 酸化皮膜層 ３ 電解質層 ４ 陰極導電層 ５ 陽極導電層 ６ 陽極端子 ６１ 突片部 ７ 陰極端子 ８ 樹脂層 ９ コンデンサ素子 １０ 外装樹脂 ２０ 固体電解コンデンサ DESCRIPTION OF SYMBOLS 1 Anode body 2 Oxide film layer 3 Electrolyte layer 4 Cathode conductive layer 5 Anode conductive layer 6 Anode terminal 61 Projection part 7 Cathode terminal 8 Resin layer 9 Capacitor element 10 Exterior resin 20 Solid electrolytic capacitor
Claims (1)
電層を順次備える陽極体及び陽極端子を樹脂層で覆うと
ともに、この樹脂層を陽極体及び陽極端子と共に切削し
て形成した端面に陽極導電層を被覆した固体電解コンデ
ンサにおいて、中央部に突片部を備えた陽極端子を、陽
極体と直交するよう配置し、この突片部において樹脂層
を切削するとともに、陽極端子の両端部を樹脂層の両側
面から導出したことを特徴とする固体電解コンデンサ。1. An anode body and an anode terminal, which are sequentially provided with an oxide film layer, an electrolyte layer, and a cathode conductive layer on the surface, are covered with a resin layer, and the resin layer is cut together with the anode body and the anode terminal to form an anode on an end face formed. In a solid electrolytic capacitor coated with a conductive layer, an anode terminal provided with a protruding piece in the central portion is arranged so as to be orthogonal to the anode body, the resin layer is cut at this protruding portion, and both ends of the anode terminal are A solid electrolytic capacitor, which is derived from both sides of a resin layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25593292A JPH0684714A (en) | 1992-08-31 | 1992-08-31 | Solid electrolytic capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25593292A JPH0684714A (en) | 1992-08-31 | 1992-08-31 | Solid electrolytic capacitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0684714A true JPH0684714A (en) | 1994-03-25 |
Family
ID=17285578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP25593292A Pending JPH0684714A (en) | 1992-08-31 | 1992-08-31 | Solid electrolytic capacitor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0684714A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007215299A (en) * | 2006-02-08 | 2007-08-23 | Nissan Motor Co Ltd | Power converter and motor integrated with power converter |
-
1992
- 1992-08-31 JP JP25593292A patent/JPH0684714A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007215299A (en) * | 2006-02-08 | 2007-08-23 | Nissan Motor Co Ltd | Power converter and motor integrated with power converter |
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