JPH068711Y2 - Tofu filling device - Google Patents
Tofu filling deviceInfo
- Publication number
- JPH068711Y2 JPH068711Y2 JP1990115387U JP11538790U JPH068711Y2 JP H068711 Y2 JPH068711 Y2 JP H068711Y2 JP 1990115387 U JP1990115387 U JP 1990115387U JP 11538790 U JP11538790 U JP 11538790U JP H068711 Y2 JPH068711 Y2 JP H068711Y2
- Authority
- JP
- Japan
- Prior art keywords
- tofu
- water tank
- cutting
- conveyor
- filling device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Beans For Foods Or Fodder (AREA)
Description
【考案の詳細な説明】 (産業上の利用分野) この考案に係る豆腐充填装置は、豆腐製造工場に於い
て、大きな豆腐を切断し、更に切断された豆腐を分離し
た後、分離された豆腐をパックに詰める場合に利用す
る。[Detailed Description of the Invention] (Industrial field of application) The tofu filling device according to the present invention cuts a large tofu at a tofu manufacturing plant, separates the cut tofu, and then separates the tofu. Used when packing in a pack.
(従来の技術) 工場規模で豆腐を製造する場合、型枠で造られた大きな
豆腐を順次切断する事で、一般に売られている大きさの
豆腐としてから、パックに詰める。(Prior Art) When manufacturing tofu on a factory scale, large tofu produced in a mold is sequentially cut into tofu of a size that is generally sold and then packed in a pack.
この様に、大きな豆腐を順次切断して、小さな豆腐とす
る作業は、豆腐充填装置に組み込まれた切断分離装置
(例えば特願平1−152216号参照)により、自動
的に行なわれる。In this way, the work of sequentially cutting the large tofu into the small tofu is automatically performed by the cutting and separating device incorporated in the tofu filling device (for example, see Japanese Patent Application No. 1-152216).
第3図は、上述の様に豆腐を切断すると共に分離する、
切断分離装置を組み込んだ豆腐充填装置の平面図である
が、この第3図により、豆腐を切断してパックに詰める
工程に就いて、簡単に説明する。FIG. 3 shows that the tofu is cut and separated as described above.
FIG. 3 is a plan view of a tofu filling device incorporating a cutting and separating device, and a process of cutting the tofu and packing it in a pack will be briefly described with reference to FIG.
先ず、図示しない部分で、豆乳を型枠内で凝固させる事
により造られた大きな豆腐1は、型枠から取り出してか
ら水槽2内に送り込まれ、この水槽2内を、第3図のa
位置から同図のb位置を経て同図のc位置に迄送られ、
その間に、b位置とc位置との間に設けられた切断刃
(図示せず)により切断され、短冊状に長い、複数の豆
腐3、3に分割される。First, a large tofu 1 made by solidifying soymilk in a mold at a portion not shown is taken out of the mold and fed into a water tank 2, and the inside of the water tank 2 is referred to as a in FIG.
From the position to b position in the figure to c position in the figure,
In the meantime, it is cut by a cutting blade (not shown) provided between the b position and the c position, and divided into a plurality of tofu 3 and 3 which are long in a strip shape.
この複数の豆腐3、3は、続いて同図のd位置を経由し
て、同図のe位置に送られるが、d位置からe位置迄の
間には、短冊状の豆腐3が1個のみ通過出来るガイド
(図示せず)が設けられている為、上記複数の豆腐3、
3の内、1個の豆腐3のみが、第3図のe位置に迄送り
込まれる。The plurality of tofu 3 and 3 are subsequently sent to the position e in the figure via the position d in the figure, but one strip-shaped tofu 3 is provided between the position d and the position e. Since a guide (not shown) that can only pass through is provided, the above-mentioned tofu 3,
Of the three, only one tofu 3 is fed to the position e in FIG.
この様にして第3図のe位置に迄送り込まれた短冊状の
豆腐3は、更に同図のf位置に迄送られる間に切断さ
れ、通常市販されている大きさの、小さな豆腐4、4と
なる。The strip-shaped tofu 3 thus sent to the position e in FIG. 3 is cut while being sent to the position f in FIG. It becomes 4.
この様にして得られた小さな豆腐4、4は、前記先考案
に係る切断分離装置の働きにより、同図に示す様に適当
な間隔に離し、シュート5、5を通じて、コンベア6上
に配列されたパック7、7内に送り込まれる。The small tofu 4 and 4 thus obtained are arranged on the conveyor 6 through the chutes 5 and 5 at appropriate intervals by the action of the cutting and separating device according to the above-mentioned invention. It is sent into the pack 7, 7.
(考案が解決しようとする課題) ところで、上述の様に大きな豆腐1を順次切断して、通
常市販されている様な小さな豆腐4、4とし、この小さ
な豆腐4、4をパック7、7に送り込む場合、脆い豆腐
1、3、4が崩れない様にする為、総ての作業を水槽2
に溜めた水中で行なう必要がある。(Problems to be solved by the invention) By the way, as described above, the large tofu 1 is sequentially cut into small tofu 4 and 4 which are commercially available, and the small tofu 4 and 4 are packed into packs 7 and 7. In order to prevent the brittle tofu 1, 3, 4 from collapsing when sending it in, do all the work in the water tank 2.
It is necessary to do it in the water stored in the.
この様にして豆腐の充填作業を行なった場合、水槽2に
溜めた水中には、切り屑等の、豆腐1、3、4から分離
した細かい破片が混入し、更にこの破片が豆腐充填装置
の構成各部に付着する事が避けられない。この為従来か
ら、1日の作業が終了した後には、水槽2中の水を抜
き、豆腐充填装置の構成各部にホースで水を吹き付ける
等して、汚れを洗い流す事が行なわれている。When the tofu filling operation is carried out in this way, fine debris separated from the tofu 1, 3, 4 such as chips are mixed in the water accumulated in the water tank 2, and the debris of the tofu filling device is further mixed. It is unavoidable that it adheres to each part of the components. For this reason, conventionally, after the work of one day is completed, the water in the water tank 2 is drained, and water is sprayed with a hose to each component of the tofu filling device to wash away the dirt.
ところが、豆腐充填装置の構成各部は形状が複雑な為、
汚れを十分に洗い流す事が難しく、汚れが付着したまま
の状態となり易く、必ずしも十分な衛生状態を維持する
事なく、豆腐の充填作業を行なう恐れがある。However, since each part of the tofu filling device has a complicated shape,
It is difficult to wash away the dirt sufficiently, the dirt is likely to remain attached, and the tofu filling operation may be performed without always maintaining sufficient hygiene.
水槽2を大型化して、この水槽2から水を抜いた状態で
は、水槽2の内面と構成各部との間に十分な空間が形成
される様にすれば、上記構成各部の洗浄作業を効率良く
行なえるが、豆腐充填装置が大型化し、しかも水槽2中
に溜める水の量が徒に多くなる為、好ましくない。If the water tank 2 is enlarged and water is drained from the water tank 2, a sufficient space can be formed between the inner surface of the water tank 2 and each of the constituent parts, so that the cleaning work of each of the constituent parts can be efficiently performed. However, this is not preferable because the tofu filling device becomes large and the amount of water stored in the water tank 2 becomes large.
本考案の豆腐充填装置は、上述の様な不都合を解消する
為に考えられたものである。The tofu filling device of the present invention was devised in order to eliminate the above-mentioned inconvenience.
(課題を解決する為の手段) 本考案の豆腐充填装置は、前述した従来の豆腐充填装置
と同様に、上方が開口した水槽と、型箱から外されてこ
の水槽内に投入された大きな豆腐を所定の大きさに切断
し、更に分離する切断分離手段と、切断され互いに分離
した小さな豆腐を収納する為のパックを、分離した小さ
な豆腐と同じピッチで移送するコンベアと、上記分離さ
れた小さな豆腐を上記コンベア上のパックに送り込む為
の送り込み手段とから構成されている。(Means for Solving the Problem) The tofu filling device of the present invention is similar to the above-described conventional tofu filling device, and a large tofu that is opened in the water tank and opened in the water tank after being removed from the mold box. Is cut into a predetermined size and further cut and separated, and a pack for storing the cut and separated small tofu, a conveyor for transferring at the same pitch as the separated small tofu, and the separated small tofu And a feeding means for feeding the tofu into the pack on the conveyor.
更に、本考案の豆腐充填装置に於いては、上記水槽の上
方に設けられた固定枠と、この固定枠から垂下され、上
記固定枠に設けた昇降手段により同期して上下動する複
数の吊り下げロッドと、各吊り下げロッドの下端部に支
持された昇降枠とを設けると共に、この内の昇降枠に上
記切断分離手段とコンベアと送り込み手段とを支持する
事で、これら切断分離手段とコンベアと送り込み手段と
が上記水槽内に出入り自在とした事を特徴としている。Further, in the tofu filling device of the present invention, a fixed frame provided above the water tank and a plurality of suspensions that are hung from the fixed frame and vertically move in synchronization with the lifting means provided in the fixed frame. By providing a lowering rod and an elevating frame supported at the lower end of each suspending rod, and supporting the cutting / separating means, the conveyor, and the feeding means in the elevating / lowering frame, the cutting / separating means and the conveyor are provided. It is characterized in that the feeding means and the feeding means can freely move in and out of the water tank.
(作用) 本考案の豆腐充填装置は上述の様に構成されている為、
豆腐の充填作業を終了後、構成各部を洗浄する際には、
昇降手段により複数の吊り下げロッドを上昇させ、各吊
り下げロッドの下端部に支持された昇降枠を上昇させ
る。この結果、この昇降枠に支持された切断分離手段と
コンベアと送り込み手段とが上昇し、水槽の内面とこれ
ら各部との間に十分な隙間が設けられて、これら構成各
部の洗浄を効率良く行なえる様になる。(Operation) Since the tofu filling device of the present invention is configured as described above,
After cleaning the tofu filling work, when cleaning each component,
The elevating means elevates the plurality of suspension rods, and elevates the elevating frame supported by the lower end portion of each suspension rod. As a result, the cutting / separating means, the conveyor, and the feeding means supported by the elevating frame ascend, and a sufficient gap is provided between the inner surface of the water tank and each of these parts, so that each of these constituent parts can be efficiently cleaned. It becomes
(実施例) 次に、図示の実施例を説明しつつ、本考案を更に詳しく
説明する。(Embodiment) Next, the present invention will be described in more detail with reference to the illustrated embodiment.
第1〜2図は本考案の実施例を示しており、第1図は縦
断側面図、第2図は平面図である。1 and 2 show an embodiment of the present invention. FIG. 1 is a vertical side view and FIG. 2 is a plan view.
2は、前記第3図に示す様な平面形状を有する水槽で、
上方が開口している。この水槽2の内側には、型箱から
外されてこの水槽2内に投入された大きな豆腐1を所定
の大きさに切断し、更に分離する切断分離手段と、切断
され互いに分離した小さな豆腐4、4を収納する為のパ
ック7、7を、分離した小さな豆腐4、4と同じピッチ
で移送するコンベア6と、上記分離された小さな豆腐
4、4を上記コンベア6上のパック7、7に送り込む為
の送り込み手段とを設けている。2 is a water tank having a plane shape as shown in FIG.
The top is open. Inside the water tank 2, the cutting and separating means for cutting the large tofu 1 removed from the mold box and put into the water tank 2 into a predetermined size and further separating, and the small tofu 4 cut and separated from each other 4 4, a conveyor 6 for transferring the packs 7, 7 for storing 4 at the same pitch as the separated small tofu 4, 4, and the separated small tofu 4, 4 in the packs 7, 7 on the conveyor 6. The sending means for sending in is provided.
尚、これら切断分離手段とコンベアと送り込み手段との
構造及び作用は、本考案の要旨ではない為、図面にはこ
れら切断分離手段とコンベアと送り込み手段とをまとめ
て、充填機構8として、後述する昇降枠と共に鎖線斜格
子で描いている。Since the structure and operation of the cutting / separating means, the conveyor, and the feeding means are not the gist of the present invention, the cutting / separating means, the conveyor, and the feeding means are collectively shown in the drawings as a filling mechanism 8 which will be described later. It is drawn with a chain line diagonal grid together with the lifting frame.
更に、本考案の豆腐充填装置に於いては、上記水槽2の
両側に2本ずつ、合計4本の支柱9、9を設け、これら
支柱9、9の上端部に固定枠10を設けている。この固
定枠10の四隅部分で、各支柱9、9の近傍位置には、
それぞれ吊り下げロッド11、11を垂下し、各吊り下
げロッド11、11の下端部に単一の昇降枠を、水平に
支持している。そして、この昇降枠に、前記充填機構8
を支持している。Further, in the tofu filling apparatus of the present invention, two columns are provided on each side of the water tank 2 and a total of four columns 9 are provided, and the fixed frame 10 is provided on the upper ends of these columns 9. . At the four corners of the fixed frame 10, in the vicinity of the columns 9,
The suspension rods 11 and 11 are respectively suspended, and a single lifting frame is horizontally supported at the lower end portions of the suspension rods 11 and 11. Then, the filling mechanism 8 is attached to the elevating frame.
I support you.
そして、上記複数(4本)の吊り下げロッド11、11
を、上記固定枠10に設けた昇降手段により、同期して
昇降自在としている。Then, the plurality of (four) suspension rods 11, 11
Can be moved up and down synchronously by the elevating means provided on the fixed frame 10.
即ち、固定枠10上に設けた、正転逆転自在なモータ1
2により、第一のウォーム減速機13を介して第一の回
転軸14を回転駆動自在としている。この第一の回転軸
14の両端部には、それぞれ第二のウォーム減速機1
5、15が設けられており、上記第一の回転軸14の回
転に伴なって、第二の回転軸16、16を回転駆動自在
としている。更に、各第二の回転軸16、16の両端部
には、第三のウォーム減速機17、17が設けられてお
り、上記第二の回転軸16、16の回転に伴なって、図
示しないナットを回転させる様にしている。各ナットに
は、前記吊り下げロッド11、11の外周面に形成され
た雄螺子が螺合しており、上記ナットの回転に伴なって
各吊り下げロッド11、11が昇降する。第一の回転軸
14から4本の吊り下げロッド11、11迄の間の減速
比は、それぞれ同じとされている為、前記モータ12を
回転させると、各吊り下げロッド11、11が同期して
昇降し、各吊り下げロッド11、11の下端部に支持さ
れた昇降枠、並びにこの昇降枠に支持された充填機構8
が、水平状態のまま昇降させられて、上記充填機構8を
前記水槽2内に出入りさせられる。That is, the motor 1 that is provided on the fixed frame 10 and can rotate in the normal and reverse directions.
2 allows the first rotary shaft 14 to be rotationally driven via the first worm speed reducer 13. The second worm reducer 1 is provided at both ends of the first rotary shaft 14, respectively.
5 and 15 are provided, and the second rotary shafts 16 and 16 can be driven to rotate in association with the rotation of the first rotary shaft 14. Further, third worm speed reducers 17, 17 are provided at both ends of each of the second rotary shafts 16, 16 and are not shown in the drawing as the second rotary shafts 16, 16 rotate. I am trying to rotate the nut. Male screws formed on the outer peripheral surfaces of the suspension rods 11 and 11 are screwed into the nuts, and the suspension rods 11 and 11 move up and down as the nuts rotate. Since the reduction ratios from the first rotary shaft 14 to the four suspension rods 11 and 11 are the same, when the motor 12 is rotated, the suspension rods 11 and 11 are synchronized. And a lifting mechanism supported by the lower ends of the suspension rods 11 and a filling mechanism 8 supported by the lifting frame.
However, the filling mechanism 8 can be moved in and out of the water tank 2 while being raised and lowered in the horizontal state.
本考案の豆腐充填装置は上述の様に構成される為、豆腐
の充填作業を終了後、充填機構8の構成各部を洗浄する
際には、昇降手段を構成するモータ12への通電に基づ
いて複数の吊り下げロッド11、11を上昇させ、各吊
り下げロッド11、11の下端部に支持された昇降枠、
並びにこの昇降枠に支持された充填機構8を上昇させ
る。この結果、充填機構8の構成各部と水槽2の内面と
の間に十分な隙間が設けられて、これら構成各部の洗浄
を効率良く行なえる様になる。Since the tofu filling device of the present invention is configured as described above, when the constituent parts of the filling mechanism 8 are washed after the tofu filling operation is completed, it is based on the electric power supplied to the motor 12 that constitutes the lifting means. An elevating frame that raises a plurality of suspension rods 11 and is supported on the lower end of each suspension rod 11, 11.
In addition, the filling mechanism 8 supported by this elevating frame is raised. As a result, a sufficient gap is provided between each component of the filling mechanism 8 and the inner surface of the water tank 2, so that each component can be efficiently cleaned.
充填作業を行なう際には、各吊り下げロッド11、11
を下降させ、上記充填機構8を水槽2に溜められた水中
に浸漬しておく。尚、この際、昇降枠の一部に設けたス
トッパを、水槽2の上縁に突き当て、この水槽2と充填
機構8との位置関係が常に一定となる様にする。When performing the filling operation, each suspension rod 11, 11
And the filling mechanism 8 is immersed in the water stored in the water tank 2. At this time, a stopper provided on a part of the elevating frame is abutted against the upper edge of the water tank 2 so that the positional relationship between the water tank 2 and the filling mechanism 8 is always constant.
(考案の効果) 本考案の豆腐充填装置は、以上に述べた通り構成され作
用する為、水槽を大きくする事なく、水槽の内面と構成
各部との隙間を大きくして、構成各部の洗浄を効率良く
行なえる様に出来、豆腐の充填作業を十分に衛生的な状
態で行なう事が可能となる。(Effect of the device) Since the tofu filling device of the present invention is configured and operates as described above, it is possible to increase the clearance between the inner surface of the water tank and each component to clean each component without increasing the size of the water tank. It can be done efficiently, and the tofu filling work can be performed in a sufficiently hygienic state.
第1〜2図は本考案の実施例を示しており、第1図は縦
断側面図、第2図は平面図、第3図は本考案の対象とな
る豆腐充填装置の略平面図である。 1:大きな豆腐、2:水槽、3:豆腐、4:小さな豆
腐、5:シュート、6:コンベア、7:パック、8:充
填機構、9:支柱、10:固定枠、11:吊り下げロッ
ド、12:モータ、13:第一のウォーム減速機、1
4:第一の回転軸、15:第二のウォーム減速機、1
6:第二の回転軸、17:第三のウォーム減速機。1 and 2 show an embodiment of the present invention. FIG. 1 is a vertical side view, FIG. 2 is a plan view, and FIG. 3 is a schematic plan view of a tofu filling apparatus which is the subject of the present invention. . 1: large tofu, 2: water tank, 3: tofu, 4: small tofu, 5: shoot, 6: conveyor, 7: pack, 8: filling mechanism, 9: support, 10: fixed frame, 11: hanging rod, 12: motor, 13: first worm reducer, 1
4: first rotary shaft, 15: second worm reducer, 1
6: Second rotary shaft, 17: Third worm reducer.
Claims (1)
この水槽内に投入された大きな豆腐を所定の大きさに切
断し、更に分離する切断分離手段と、切断され互いに分
離した小さな豆腐を収納する為のパックを、分離した小
さな豆腐と同じピッチで移送するコンベアと、上記分離
された小さな豆腐を上記コンベア上のパックに送り込む
為の送り込み手段とから成る豆腐充填装置に於いて、上
記水槽の上方に設けられた固定枠と、この固定枠から垂
下され、上記固定枠に設けた昇降手段により同期して上
下動する複数の吊り下げロッドと、各吊り下げロッドの
下端部に支持された昇降枠とを設けると共に、この内の
昇降枠に上記切断分離手段とコンベアと送り込み手段と
を支持する事で、これら切断分離手段とコンベアと送り
込み手段とが上記水槽内に出入り自在とした事を特徴と
する豆腐充填装置。1. A water tank having an upper opening, and a cutting and separating means for cutting a large tofu, which is removed from a mold box and put into the water tank, into a predetermined size, and further separating the tofu. In a tofu filling device consisting of a pack for storing tofu, a conveyor for transferring at the same pitch as the separated small tofu, and a feeding means for feeding the separated small tofu into the pack on the conveyor, A fixed frame provided above the water tank, a plurality of hanging rods that are hung from the fixed frame, and vertically move in synchronization with the lifting means provided on the fixed frame, and supported on the lower end portions of the respective hanging rods. The cutting / separating means, the conveyor, and the feeding means are provided by supporting the cutting / separating means, the conveyor, and the feeding means on the lifting / lowering frame. Tofu filling device, characterized in that the freely out of the tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1990115387U JPH068711Y2 (en) | 1990-11-05 | 1990-11-05 | Tofu filling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1990115387U JPH068711Y2 (en) | 1990-11-05 | 1990-11-05 | Tofu filling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0471487U JPH0471487U (en) | 1992-06-24 |
| JPH068711Y2 true JPH068711Y2 (en) | 1994-03-09 |
Family
ID=31863153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1990115387U Expired - Lifetime JPH068711Y2 (en) | 1990-11-05 | 1990-11-05 | Tofu filling device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH068711Y2 (en) |
-
1990
- 1990-11-05 JP JP1990115387U patent/JPH068711Y2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0471487U (en) | 1992-06-24 |
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