JPH0699744B2 - Method for manufacturing softened rods / wires - Google Patents
Method for manufacturing softened rods / wiresInfo
- Publication number
- JPH0699744B2 JPH0699744B2 JP448789A JP448789A JPH0699744B2 JP H0699744 B2 JPH0699744 B2 JP H0699744B2 JP 448789 A JP448789 A JP 448789A JP 448789 A JP448789 A JP 448789A JP H0699744 B2 JPH0699744 B2 JP H0699744B2
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- Prior art keywords
- temperature
- finish rolling
- cooling
- point
- heat treatment
- Prior art date
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Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、軟化線材および軟化棒鋼の製造方法に関す
る。TECHNICAL FIELD The present invention relates to a method of manufacturing a softened wire rod and a softened steel bar.
[従来の技術] 周知のように、冷間鍛造される線材や棒鋼のうち、硬質
で成形性の悪いものは、予めその硬さを下げ、変形能を
向上させるために、軟化熱処理として球状化焼鈍が施さ
れるのが一般的である。この球状化焼鈍としては、よく
知られているように、3タイプがある。すなわち、第6
図(a)に示すように、A1点以上の温度まで加熱した
後、A1点以下の温度まで徐冷する徐冷タイプ、第6図
(b)に示すように、A1点以上の温度まで加熱した後、
A1点以下の温度まで急冷し、その温度に長時間保持する
恒温変態タイプ、第6図(C)に示すように、A1点以下
の温度に長時間保持する等温保持タイプの三つである
が、いずれも10数時間、場合によっては、20時間以上も
かかるため、省エネルギーの観点からすれば非常に不利
な熱処理である。[Prior Art] As is well known, among cold-forged wire rods and steel bars, those that are hard and have poor formability are spheroidized as a softening heat treatment in order to lower their hardness in advance and improve their deformability. It is generally annealed. As well known, there are three types of spheroidizing annealing. That is, the sixth
As shown in Figure (a), after heating to a temperature of A1 point or higher, then gradually cooling to a temperature of A1 point or lower, as shown in Figure 6 (b), heating to a temperature of A1 point or higher After doing
There are three types, a constant temperature transformation type that is rapidly cooled to a temperature of A1 point or lower and kept at that temperature for a long time, and an isothermal holding type that is kept at a temperature of A1 point or lower for a long time, as shown in FIG. 6 (C). However, each of them takes 10 hours or more, and in some cases, 20 hours or more, which is a very disadvantageous heat treatment from the viewpoint of energy saving.
そこでこの球状化焼鈍時間を短縮する目的で、特開昭62
−139817号公報や特開昭58−3919号公報に示されるよう
に、圧延条件を調整する方法が提案されている。Therefore, in order to shorten the spheroidizing annealing time, JP-A-62-62
As disclosed in JP-A-139817 and JP-A-58-3919, a method of adjusting rolling conditions has been proposed.
[発明が解決しようとする課題] しかしながら、上記公報技術ではいずれも時間はそれ以
前よりは若干短縮されるものの、基本的には従来の球状
化焼鈍のヒートパターンをそのまま採用するものである
ため、処理時間の大幅な短縮化という意味ではあまり効
果がない。[Problems to be Solved by the Invention] However, in each of the above-mentioned publications, although the time is slightly shortened compared to before, basically, the heat pattern of the conventional spheroidizing annealing is directly adopted, It is not very effective in terms of significantly shortening the processing time.
この点に鑑み、本発明者は鋭意検討の結果、仕上圧延条
件とその後の冷却条件を適宜組み合わせることにより、
その後工程の軟化熱処理は球状化焼鈍だけでなく、単に
加熱−大気中放冷を行うだけで十分軟化効果があり、大
幅な熱処理時間の短縮が可能となることを見出し、本発
明を完成した。In view of this point, the present inventor has diligently studied, by appropriately combining finish rolling conditions and subsequent cooling conditions,
The present invention has been completed based on the finding that the softening heat treatment in the subsequent step has a sufficient softening effect not only by spheroidizing annealing but also by simply performing heating-cooling in the air, and it is possible to significantly shorten the heat treatment time.
すなわち本発明の主目的は、極めて短時間の熱処理で、
球状化組織を得ることのできる軟化棒・線材の製造方法
を提供することにある。That is, the main purpose of the present invention is a heat treatment for an extremely short time,
It is an object of the present invention to provide a method for manufacturing a softened rod / wire that can obtain a spheroidized structure.
[課題を解決するための手段] 上記課題を解決するための本発明は、1.5%以下のCを
含有する鋼材を熱間圧延するに際し、仕上圧延開始温度
を750℃以下、仕上圧延終了温度を850℃以下に制御しな
がら仕上圧延し、終了後、4℃/秒未満の冷却速度で50
0℃まで冷却し、次いで室温まで冷却した後、製品表面
のスケールを除去し、還元性ガス雰囲気中で、(A1点−
50℃)以上、(A1点+50℃)以下の温度になるまで加熱
し、この温度範囲に10分間以上保持した後、大気中で放
冷することにより、球状化組織を得ることを特徴とする
ものである。[Means for Solving the Problem] The present invention for solving the above-described problem is to provide a finish rolling start temperature of 750 ° C. or less and a finish rolling end temperature when hot rolling a steel material containing 1.5% or less of C. Finish rolling while controlling to 850 ℃ or less, and after completion, 50 at a cooling rate of less than 4 ℃ / sec.
After cooling to 0 ° C and then to room temperature, the scale on the surface of the product was removed, and (A1 point-
A spheroidized structure is obtained by heating to a temperature of (50 ° C) or higher and (A1 point + 50 ° C) or lower, maintaining this temperature range for 10 minutes or longer, and then allowing it to cool in the atmosphere. It is a thing.
[作 用] 本発明では、仕上圧延条件、その後の冷却条件、さらに
球状化焼鈍条件を上記のように特定することにより、脱
炭を生じることなく、極めて短時間の熱処理で球状炭化
物を形成でき、十分に軟化した線材等を得ることができ
る。また、これにより、焼鈍後のハンドリング時の折損
や置き割れの発生を防止できる。[Operation] In the present invention, by specifying finish rolling conditions, subsequent cooling conditions, and spheroidizing annealing conditions as described above, spherical carbides can be formed by heat treatment for an extremely short time without decarburization. Thus, a sufficiently softened wire or the like can be obtained. Further, by this, it is possible to prevent the occurrence of breakage or dislocation cracking during handling after annealing.
[発明の具体的構成] 次に、本発明における各数値の限定理由等について詳説
する。まず鋼に含有するC量を1.5%以下に限定したの
は、一般に鋼に網目状に析出するいわゆる初析セメンタ
イトが存在すると、冷間鍛造時にこの初析セメンタイト
を起点として表面割れが発生するが、C量が1.5%を越
えると、いかなる条件で圧延・冷却しても上記初析セメ
ンタイトの生成を防止することは不可能であり、またそ
の後の焼鈍によってもこれを消滅せしめることは不可能
であるからである。[Specific Configuration of the Invention] Next, the reasons for limiting each numerical value in the present invention will be described in detail. First, the amount of C contained in steel is limited to 1.5% or less. Generally, when so-called pro-eutectoid cementite which precipitates in a mesh-like shape is present in steel, surface cracks are generated from this pro-eutectoid cementite as an origin during cold forging. If the C content exceeds 1.5%, it is impossible to prevent the formation of the above pro-eutectoid cementite under any conditions of rolling and cooling, and it is impossible to eliminate it by subsequent annealing. Because there is.
次に、仕上圧延開始温度を750℃以下、仕上圧延終了温
度を850℃以下に制御し、その後500℃までの冷却速度を
4℃/秒未満に規定したのは、この条件範囲内で圧延・
冷却した鋼の組織においては、炭化物が一部球状化する
ので、次工程の軟化熱処理においては、長時間を要する
いわゆる球状化焼鈍ではなく、加熱−大気放冷という極
めて短時間の熱処理で完全に炭化物を球状化し得るため
である。この冶金的理由を以下に説明する。Next, the finish rolling start temperature was controlled to 750 ° C or lower, the finish rolling end temperature was controlled to 850 ° C or lower, and then the cooling rate up to 500 ° C was specified to be less than 4 ° C / sec.
In the structure of the cooled steel, since the carbides are partly spheroidized, the softening heat treatment of the next step is not a so-called spheroidizing annealing that requires a long time, but a very short time heat treatment of heating-cooling to the atmosphere. This is because the carbide can be spheroidized. The metallurgical reason is explained below.
まず仕上圧延開始前の組織がオーステナイトあるいはオ
ーステナイト・フェライトである場合には、750℃以下
の温度での仕上圧延により、オーステナイトおよびフェ
ライト粒界に極めて微細な炭化物が加工誘起分散析出
し、これを核としてその後の4℃/秒未満の冷却中に球
状炭化物が生成する。また、圧延材が850℃を越える
と、加工誘起析出した微細炭化物が完全に固溶してしま
い、球状炭化物の生成が全く不可能になるため、仕上圧
延終了温度は850℃以下にする必要があるのである。First, when the structure before the start of finish rolling is austenite or austenite-ferrite, finish rolling at a temperature of 750 ° C or lower causes work-induced dispersion precipitation of extremely fine carbides in the austenite and ferrite grain boundaries, As a result, spherical carbides are formed during the subsequent cooling at less than 4 ° C./sec. Further, if the rolled material exceeds 850 ° C, the fine carbides induced by work-induction completely dissolve into solid solution, making it impossible to form spherical carbides.Therefore, the finish rolling end temperature must be 850 ° C or lower. There is.
また仕上圧延後の冷却速度が4℃/秒以上になると、微
細炭化物を核として炭化物が成長するに十分な時間的余
裕がないため球状にはならず、全て層状になるか、ある
いは甚だしい場合には、ベイナイトやマルテンサイトな
どの急冷組織になる。したがって、仕上圧延後の冷却速
度は4℃/秒未満とする必要があり、この際500℃まで
で炭化物の析出は完了するので、4℃/秒未満での冷却
は500℃までと規定したのである。Further, when the cooling rate after finish rolling is 4 ° C./sec or more, there is not enough time for the carbide to grow with the fine carbide as the nucleus, so that it does not become spherical and becomes entirely layered or extremely Becomes a quenched structure such as bainite and martensite. Therefore, the cooling rate after finish rolling needs to be less than 4 ° C / sec. At this time, the precipitation of carbides is completed up to 500 ° C, so cooling at less than 4 ° C / sec is specified to be up to 500 ° C. is there.
次に、仕上圧延前にすでにオーステナイトからフェライ
ト・パーライト、ベイナイトあるいはマルテンサイトに
相変態している場合には、仕上圧延に伴う塑性変形によ
って組織内の炭化物は微細に破砕され、結果的には微細
炭化物が分散したことになる。そしてその後の4℃/秒
未満の冷却中に球状に成長するのである。またかかる仕
上圧延の効果は仕上圧延開始温度が650℃より低くなる
と特に大きくなる。したがって、該開始温度は650℃以
下が好ましい。なお、仕上圧延開始温度の下限について
は特に規定しないが、極端に低くなると圧延機にかかる
負荷が大きくなり、実質的に圧延不能となるので、圧延
機の能力に応じた下限値を設定する必要がある。Next, if austenite has already undergone phase transformation to ferrite / pearlite, bainite, or martensite before finish rolling, carbides in the structure are finely crushed due to plastic deformation accompanying finish rolling, and as a result, The carbides are dispersed. Then, during the subsequent cooling at less than 4 ° C./sec, it grows spherically. Further, the effect of such finish rolling becomes particularly large when the finish rolling start temperature is lower than 650 ° C. Therefore, the starting temperature is preferably 650 ° C or lower. The lower limit of the finish rolling start temperature is not particularly specified, but if it becomes extremely low, the load on the rolling mill increases and it becomes substantially impossible to roll, so it is necessary to set the lower limit value according to the ability of the rolling mill. There is.
次に、還元性ガス雰囲気中で軟化熱処理することを規定
したのは、鋼表面の脱炭を防止するためである。またそ
の前に製品表面のスケールを除去することとしたのは、
還元性ガス雰囲気中でスケールが存在すると還元性ガス
とスケールが反応して酸化性ガスが発生し、却って脱炭
が進行するためである。このスケール除去は球状化焼鈍
等の熱処理では一般に行われていることであり、その方
法としては、酸洗などの化学的除去でも、ショットブラ
ストや繰返し曲げなどの機械的除去でもよい。Next, the reason for softening heat treatment in a reducing gas atmosphere is to prevent decarburization of the steel surface. Before that, it was decided to remove the scale on the product surface.
This is because when the scale is present in the reducing gas atmosphere, the reducing gas and the scale react with each other to generate an oxidizing gas, and decarburization rather proceeds. This scale removal is generally performed by heat treatment such as spheroidizing annealing, and the method thereof may be chemical removal such as pickling or mechanical removal such as shot blasting and repeated bending.
次に、球状化組織を得るための軟化熱処理として(A1点
−50℃)以上、(A1点+50℃)以下の温度に加熱し、こ
の温度範囲に10分間以上保持することとしたのは、この
範囲外の温度に加熱保持した場合、その後大気中放冷を
行うと、炭化物の球状化が十分に行われなくなるからで
ある。すなわち、上述の通り本発明においては、鋼線材
または棒鋼を750℃以下の低温で圧延しているため、基
地組織に多大な塑性加工エネルギーが蓄積されているの
で、若干の熱エネルギーを加えるだけで、この蓄積され
た塑性加工エネルギーが解放され、これに伴って、層状
炭化物は分断されて棒状ないし球状となり、この際固溶
した炭化物は仕上圧延・冷却後の大気放冷中に、すでに
析出した球状炭化物を核として再析出し、球状炭化物の
成長がさらに進む。このためには、少なくとも(A1点−
50℃)以上の温度に10分以上保持する必要があるが、
(A1点+50℃)の温度を越えると、すでに析出している
球状炭化物が完全に固溶し、再析出すると層状炭化物と
なってしまう。以上に理由から、上記温度範囲に加熱・
保持することとしたものである。Next, as a softening heat treatment for obtaining a spheroidized structure, heating to a temperature of (A1 point −50 ° C.) or higher and (A1 point + 50 ° C.) or lower, and maintaining at this temperature range for 10 minutes or longer is This is because if the material is heated and maintained at a temperature outside this range and then left to cool in the atmosphere, the spheroidization of the carbide will not be sufficiently carried out. That is, as described above, in the present invention, since the steel wire rod or the steel bar is rolled at a low temperature of 750 ° C. or less, a large amount of plastic working energy is accumulated in the matrix structure, so it is only necessary to add some heat energy. , The accumulated plastic working energy is released, and accordingly, the layered carbide is divided into rod-like or spherical particles, and the solid-solved carbide is already precipitated during the air cooling after finish rolling and cooling. The spherical carbide is re-precipitated with the nucleus as a nucleus, and the growth of the spherical carbide proceeds further. To do this, at least (A1 point −
It is necessary to keep the temperature above 50 ℃ for 10 minutes or more,
When the temperature exceeds (A1 point + 50 ° C), the already-precipitated spherical carbide completely dissolves in solution, and when re-precipitated, it becomes a layered carbide. For the above reasons, heating within the above temperature range
It was decided to hold.
[実施例] 次に実施例を説明する。[Example] Next, an example will be described.
S45C、SCM435の2トン鋼片をそれぞれ仕上圧延開始温
度、仕上圧延終了温度を変化させて18φmm線材を製造し
た。圧延後500℃までの冷却速度は2℃/秒であった。18-mm wire rods were manufactured by changing the finish rolling start temperature and finish rolling end temperature of 2 ton steel pieces of S45C and SCM435, respectively. After rolling, the cooling rate up to 500 ° C was 2 ° C / sec.
次にこれら種々の条件で圧延した線材をA1点(S45C:730
℃、SCM435:745℃)まで加熱し、18分間保持した後、大
気放冷し、それぞれの線材について組織を観察して炭化
物の球状化の程度(球状化率)を測定した。Next, the wire rod rolled under these various conditions was cut at A1 point (S45C: 730
C., SCM435: 745.degree. C.), held for 18 minutes, then allowed to cool in the atmosphere, and the structure of each wire was observed to measure the degree of spheroidization of the carbide (spheroidization rate).
結果を第1図および第2図に示す。The results are shown in FIGS. 1 and 2.
両図より、S45C、SCM435とも仕上圧延開始温度および仕
上圧延終了温度がともに本発明範囲内のものはすべて80
%以上の球状化率を有している。From both figures, S45C, SCM435 both finish rolling start temperature and finish rolling end temperature are both within the scope of the present invention are all 80
It has a spheroidization rate of at least%.
次にS45Cについては、仕上圧延開始温度および終了温度
がそれぞれ665℃、805℃の線材、SCM435については同じ
く675℃、805℃の線材についてその後の軟化熱処理の温
度と時間を種々変化させて炭化物の球状化率を測定し
た。結果を第3図および第4図に示す。Next, for S45C, the finishing rolling start temperature and end temperature are 665 ° C and 805 ° C, respectively, and for SCM435, the same 675 ° C and 805 ° C wire rods, the temperature and time of subsequent softening heat treatment are variously changed to change the carbide content. The spheroidization rate was measured. The results are shown in FIGS. 3 and 4.
両図より、S45C、SCM435とも本発明範囲の条件で処理す
れば80%以上の球状化率が得られることがわかる。From both figures, it can be seen that if S45C and SCM435 are treated under the conditions within the range of the present invention, a spheroidization rate of 80% or more can be obtained.
さらに第5図は上記S45C線材について、仕上圧延終了後
500℃までの冷却速度を変化させ、その後A1点で18分間
保持の軟化熱処理を行った場合の球状化率について示し
たものであるが、冷却速度が4℃/秒以上になると球状
化率は急激に低下することがわかる。Furthermore, Fig. 5 shows the above S45C wire after finishing rolling.
The spheroidization rate is shown when the cooling rate up to 500 ° C was changed and then the softening heat treatment was performed at A1 point for 18 minutes, but when the cooling rate was 4 ° C / sec or more, the spheroidization rate was It can be seen that it drops sharply.
次に、第3図および第4図において、A1点で18分保持し
たS45C、SCM435と、通常圧延を行った後、第6図(a)
に示す従来の球状化焼鈍(徐冷タイプ)を施したS45C、
SCM435の各特性と軟化熱処理時間を第1表に示す。Next, in FIG. 3 and FIG. 4, after performing normal rolling with S45C and SCM435 held for 18 minutes at point A1, FIG. 6 (a)
S45C that has been subjected to conventional spheroidizing annealing (slow cooling type),
Table 1 shows each characteristic of SCM435 and the softening heat treatment time.
第1表から明らかなように、本発明法によれば、熱処理
時間が従来法の1/4〜1/5に短縮されたにもかかわらず、
特性はむしろ向上している。 As is clear from Table 1, according to the method of the present invention, although the heat treatment time was shortened to 1/4 to 1/5 of that of the conventional method,
The characteristics are rather improved.
[発明の効果] 以上の通り、本発明によれば、極めて短時間の熱処理で
球状化組織を有する軟化棒・線材の製造方法を提供でき
る。[Effects of the Invention] As described above, according to the present invention, it is possible to provide a method for manufacturing a softened rod / wire having a spheroidized structure by heat treatment for an extremely short time.
第1図および第2図はそれぞれS45C、SCM435における、
仕上圧延開始温度と仕上圧延終了温度の球状化率に対す
る効果を示した図、第3図および第4図はそれぞれS45
C、SCM435における、加熱温度と保持時間の球状化率に
対する効果を示した図、第5図はS45Cにおける冷却速度
と球状化率との関係を示す図、第6図(a)、(b)、
(c)は従来法における球状化焼鈍のヒートパターンを
示す図である。1 and 2 are for S45C and SCM435, respectively.
Figures showing the effect of the finish rolling start temperature and finish rolling end temperature on the spheroidization rate, Fig. 3 and Fig. 4, respectively are S45.
FIG. 6 is a diagram showing the effects of heating temperature and holding time on the spheroidizing rate in C and SCM435, FIG. 5 is a diagram showing the relationship between the cooling rate and the spheroidizing rate in S45C, and FIGS. 6 (a) and 6 (b). ,
(C) is a figure which shows the heat pattern of spheroidization annealing in the conventional method.
Claims (1)
するに際し、仕上圧延開始温度を750℃以下、仕上圧延
終了温度を850℃以下に制御しながら仕上圧延し、終了
後、4℃/秒未満の冷却速度で500℃まで冷却し、次い
で室温まで冷却した後、製品表面のスケールを除去し、
還元性ガス雰囲気中で、(A1点−50℃)以上、(A1点+
50℃)以下の温度になるまで加熱し、この温度範囲に10
分間以上保持した後、大気中で放冷することにより、球
状化組織を得ることを特徴とする軟化棒・線材の製造方
法。1. When hot rolling a steel material containing 1.5% or less of C, finish rolling is performed while controlling the finish rolling start temperature to 750 ° C. or lower and the finish rolling end temperature to 850 ° C. or lower, and after finishing, 4 After cooling to 500 ° C at a cooling rate of less than ° C / sec and then to room temperature, the product surface scale is removed,
In a reducing gas atmosphere, (A1 point-50 ° C) or higher, (A1 point +
50 ° C) and heat it to a temperature below 10 ° C.
A method for producing a softened rod / wire, comprising obtaining a spheroidized structure by holding for at least minutes and then cooling in the atmosphere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP448789A JPH0699744B2 (en) | 1989-01-11 | 1989-01-11 | Method for manufacturing softened rods / wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP448789A JPH0699744B2 (en) | 1989-01-11 | 1989-01-11 | Method for manufacturing softened rods / wires |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02185918A JPH02185918A (en) | 1990-07-20 |
| JPH0699744B2 true JPH0699744B2 (en) | 1994-12-07 |
Family
ID=11585450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP448789A Expired - Lifetime JPH0699744B2 (en) | 1989-01-11 | 1989-01-11 | Method for manufacturing softened rods / wires |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0699744B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100946129B1 (en) * | 2002-12-11 | 2010-03-10 | 주식회사 포스코 | Spherical heat treatment method to soften medium carbon steel quickly |
-
1989
- 1989-01-11 JP JP448789A patent/JPH0699744B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02185918A (en) | 1990-07-20 |
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