JPH0714852Y2 - Tea leaf sampling device - Google Patents

Tea leaf sampling device

Info

Publication number
JPH0714852Y2
JPH0714852Y2 JP10836390U JP10836390U JPH0714852Y2 JP H0714852 Y2 JPH0714852 Y2 JP H0714852Y2 JP 10836390 U JP10836390 U JP 10836390U JP 10836390 U JP10836390 U JP 10836390U JP H0714852 Y2 JPH0714852 Y2 JP H0714852Y2
Authority
JP
Japan
Prior art keywords
take
conveyor
tea
tea leaves
out conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP10836390U
Other languages
Japanese (ja)
Other versions
JPH0464752U (en
Inventor
太山 内田
文雄 中野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kawasaki Kiko Co Ltd
Original Assignee
Kawasaki Kiko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Kiko Co Ltd filed Critical Kawasaki Kiko Co Ltd
Priority to JP10836390U priority Critical patent/JPH0714852Y2/en
Publication of JPH0464752U publication Critical patent/JPH0464752U/ja
Application granted granted Critical
Publication of JPH0714852Y2 publication Critical patent/JPH0714852Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【考案の詳細な説明】 〔産業上の利用分野〕 本願は茶葉のサンプリング装置に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present application relates to a tea leaf sampling apparatus.

〔従来の技術〕[Conventional technology]

茶葉のサンプリング装置としては、例えば本出願人が過
去に開発した特開平2−105035号公報にみられる装置が
ある。この装置は、取出トラフ(3)の後端上方にサン
プリング時に間欠的に逆搬送方向に移動するロッド(1
4)を配することによって、茶葉のブリッヂ現象を防止
している。
As a tea leaf sampling device, for example, there is a device found in Japanese Patent Application Laid-Open No. 2-105035 developed by the present applicant in the past. This device has a rod (1) that moves intermittently in the reverse transport direction above the rear end of the take-out trough (3) during sampling.
By arranging 4), the bridge phenomenon of tea leaves is prevented.

〔考案が解決しようとする課題〕[Problems to be solved by the device]

その後、本出願人が研究を進めた結果、次のような解決
課題を見出した。すなわち、サンプリング装置は茶葉の
性状の測定のために測定装置に茶葉を供給するための装
置であるが、測定装置が0点補正をする際には茶葉の供
給を一時的に停止しなくてはならない。そこで、0点補
正は製茶処理が終了し製茶機から茶葉が取り出されてか
ら次の茶葉が投入されるまでの間に行うのであるが、葉
打機、粗揉機等の高水分を扱う製茶機では、測定装置に
茶葉が付着しやすいため0点が変動しやすく、製茶工程
中にも0点補正をする必要が生じることがある。この場
合、サンプリング装置を停止するとサンプリング装置の
製茶機に挿入された部分に茶葉が載ってもこの茶葉が移
送されないため、茶葉が次々と積載され、その除去が困
難になるとともに茶葉の重量によって装置が損傷する恐
れがある。前述のロッド(14)によれば多少の茶葉は除
去できるが、完全に除去するまでには時間がかかり、そ
れまでは安定したサンプルの供給ができなくなってしま
う。
Then, as a result of the research conducted by the applicant, the following problem to be solved was found. That is, the sampling device is a device for supplying tea leaves to the measuring device for measuring the properties of the tea leaves. However, when the measuring device performs zero point correction, the supply of tea leaves must be temporarily stopped. I won't. Therefore, the 0-point correction is performed after the tea making process is completed and the tea leaves are taken out from the tea making machine until the next tea leaves are put in. However, the tea making machine such as a leaf making machine or a rough kneading machine that handles high moisture content. Then, since the tea leaves are easily attached to the measuring device, the 0 point is likely to change, and it may be necessary to correct the 0 point during the tea making process. In this case, when the sampling device is stopped, even if the tea leaves are placed on the portion of the sampling device that is inserted into the tea making machine, the tea leaves are not transferred. May be damaged. Although some tea leaves can be removed by the above-mentioned rod (14), it takes time to completely remove the tea leaves, and it becomes impossible to supply a stable sample until then.

よって、本願は、工程中、サンプリングの停止後、直ち
にサンプリングを再開することが可能なサンプリング装
置を提供することを目的とする。
Therefore, an object of the present application is to provide a sampling device capable of restarting sampling immediately after stopping sampling during a process.

〔課題を解決するための手段〕[Means for Solving the Problems]

本願の茶葉のサンプリング装置は、製茶機内部に取出コ
ンベヤを挿入し、取出コンベヤの上方には取出コンベヤ
とほぼ等幅の開閉板を配し、開閉板は上辺を製茶機内壁
に回動自在に取りつけるとともに動力シフタに連結し、
開閉板の下辺を製茶機内壁に当接する位置と取出コンベ
ヤのほぼ後端上方にあたる位置に切換自在としたことを
特徴とする。
In the tea leaf sampling device of the present application, a take-out conveyor is inserted inside the tea making machine, and an opening / closing plate having a width almost equal to that of the taking-out conveyor is arranged above the taking-out conveyor. Attached and connected to the power shifter,
It is characterized in that the lower side of the opening / closing plate can be switched between a position in contact with the inner wall of the tea making machine and a position almost above the rear end of the take-out conveyor.

〔作用〕[Action]

サンプリング中は開閉板の下辺は製茶機内壁に接近した
位置に置かれる。このときは開閉板は茶葉のサンプリン
グを阻害せず茶葉は取出コンベヤに載って機外に取り出
される。
During sampling, the lower side of the opening / closing plate is placed close to the inner wall of the tea making machine. At this time, the opening / closing plate does not hinder the sampling of tea leaves, and the tea leaves are placed on the take-out conveyor and taken out of the machine.

サンプリング停止時には、動力シフタを働かせて開閉板
の下辺を取出コンベヤのほぼ後端上方にあたる位置に移
動する。すると茶葉は、開閉板により取出コンベヤ上へ
の落下を阻害されるため、取出コンベヤに多量の茶葉が
積載されることはない。
When sampling is stopped, the power shifter works to move the lower side of the open / close plate to a position almost above the rear end of the takeout conveyor. Then, the tea leaves are prevented from falling onto the take-out conveyor by the opening / closing plate, so that a large amount of tea leaves are not loaded on the take-out conveyor.

〔実施例〕〔Example〕

以下、本願を製茶葉打機の水分計に適用した装置につい
て説明する。
An apparatus in which the present application is applied to a moisture meter of a tea making machine will be described below.

1は従来公知の葉打機であり、2はフレーム、3は側
板、4は主軸である。5は葉打機1の一側に配設された
水分計であり、取出コンベヤ6、計測コンベヤ7、返却
コンベヤ8を有する。これらコンベヤ6,7,8にはいずれ
も一例として振動コンベヤが用いられ、トラフ9を板ば
ね10にて中空枠11上に支持し、トラフ9の後端にバイブ
レータ12を連結したものであり、特開平2−67229号公
報に開示された振動コンベヤとほぼ同様の構成を有す
る。
Reference numeral 1 is a conventionally known leaf cutter, 2 is a frame, 3 is a side plate, and 4 is a main shaft. Reference numeral 5 denotes a moisture meter arranged on one side of the leaf cutter 1, and has a takeout conveyor 6, a measurement conveyor 7, and a return conveyor 8. A vibrating conveyor is used for each of these conveyors 6, 7 and 8 as an example, and a trough 9 is supported on a hollow frame 11 by a leaf spring 10 and a vibrator 12 is connected to a rear end of the trough 9. It has substantially the same structure as the vibration conveyor disclosed in JP-A-2-67229.

取出コンベヤ6はその後端が取出孔13を介して機内に挿
入され、フレーム2に固着されたステー14に、ステー14
に穿設された長孔15を介して、蝶ねじ16にて取りつけら
れる。よって、蝶ねじ16を緩め、バイブレータ12に取り
つけられた把手17を矢印A方向に引けば、取出コンベヤ
6全体が機外に引き出される。これは機内の掃除の際に
取出コンベヤを通じて水分計が水に濡れるのを防止する
ための機能であり、さらにレール18にガイドされたシャ
ッタ19を閉めて取出孔13を塞げば、防水効果は完全にな
る。20はトラフ9の上方を覆う通気性の飛散防止カバー
である。
The take-out conveyor 6 has its rear end inserted into the machine through the take-out hole 13 and is attached to the stay 14 fixed to the frame 2 by the stay 14
It is attached with a thumbscrew 16 through a long hole 15 formed in the. Therefore, when the thumbscrew 16 is loosened and the handle 17 attached to the vibrator 12 is pulled in the direction of arrow A, the entire take-out conveyor 6 is pulled out of the machine. This is a function to prevent the moisture meter from getting wet with water through the take-out conveyor when cleaning the inside of the machine.Furthermore, if the shutter 19 guided by the rail 18 is closed and the take-out hole 13 is closed, the waterproof effect will be perfect. become. 20 is a breathable shatterproof cover that covers the upper portion of the trough 9.

計測コンベヤ7の中空枠11′には門型枠21が取りつけら
れ、門型枠21はロードセル22に保持され、その全体の重
量が測定される。また、中空枠11′の後端にはエアシリ
ンダ23が装着され、そのピストンロッド24の先端には、
計測コンベヤ7のトラフ9′の幅とほぼ等幅の掃除具25
が取りつけられる。この掃除具25はピストンロッド24が
短縮しているときはトラフ9′の搬送路外に退避し、ピ
ストンロッド24が伸長したときに搬送路に近接しながら
搬送路を縦断し、トラフ9′の搬送面に付着した茶葉を
除去する。本例では掃除具は直方体のプラスチック材で
あるが、刷毛としてもよい。26はトラフ9′に螺着され
た緩衝布で、取出コンベヤ6から供給された茶葉が計測
コンベヤ7のトラフ9′に落下するときの衝撃を減少す
るものである。
The portal frame 21 is attached to the hollow frame 11 'of the measuring conveyor 7, and the portal frame 21 is held by the load cell 22, and the weight of the whole is measured. An air cylinder 23 is attached to the rear end of the hollow frame 11 ', and the tip of its piston rod 24 is
Cleaning tool 25 having a width substantially equal to the width of the trough 9'of the measurement conveyor 7
Can be installed. When the piston rod 24 is shortened, the cleaning tool 25 is retracted to the outside of the transport path of the trough 9 ', and when the piston rod 24 is extended, the cleaning tool 25 approaches the transport path and cuts the transport path vertically, so that the trough 9' The tea leaves adhering to the transport surface are removed. In this example, the cleaning tool is a rectangular plastic material, but may be a brush. Numeral 26 is a cushioning cloth screwed to the trough 9'to reduce the impact when the tea leaves supplied from the take-out conveyor 6 fall to the trough 9'of the measuring conveyor 7.

27、28はマイクロ波の送受信器であり、計測コンベヤの
トラフ9′を上下に挟んで対向配設される。なお、マイ
クロ波の送受信器27、28とロードセル22は、葉打機1と
は独立したスタンド(図示略)により保持され、葉打機
1の振動による精度の低下が予防されている。
Reference numerals 27 and 28 denote microwave transmitters and receivers, which are arranged to face each other with the trough 9'of the measurement conveyor interposed therebetween. The microwave transmitters / receivers 27 and 28 and the load cell 22 are held by a stand (not shown) independent of the leaf cutter 1 to prevent the precision of the leaf cutter 1 from being deteriorated due to vibration.

29は本願の特徴的構成たる開閉板であり、取出コンベヤ
のトラフ9上方の製茶機内壁に蝶番30にて回動自在に取
りつけられ、開閉板29の前面中央にはブラケット31が突
設されて、ブラケット31は側板2を貫通する。32は動力
シフタたるエアシリンダであり、ステー33にて側板外面
に回動自在に装着され、そのピストンロッド34の先端に
は前記ブラケット31が回動自在に取りつけられる。
Reference numeral 29 denotes an opening / closing plate which is a characteristic structure of the present application, and is rotatably attached to the inner wall of the tea making machine above the trough 9 of the take-out conveyor by a hinge 30. The bracket 31 penetrates the side plate 2. Reference numeral 32 is an air cylinder as a power shifter, which is rotatably attached to the outer surface of the side plate by a stay 33, and the bracket 31 is rotatably attached to the tip of a piston rod 34 thereof.

そこで、まず葉打機1に茶葉が投入される前に0点補正
を行う。すなわち、計測コンベヤ上に茶葉が載っていな
い状態におけるロードセル22の初期重量G0とマイクロ波
受信器27の初期エネルギーM0を測定し記憶する。その
後、葉打機1に茶葉を投入し、葉打処理を行うととも
に、エアシリンダ32のピストンロッド34を縮小し、開閉
板29を内壁に当接した状態のまま、バイブレータ12を作
動し、取出コンベヤ6、計測コンベヤ7、返却コンベヤ
8を稼動させる。すると、機内の茶葉はトラフ6の後端
に落下して機外に取り出され、計測コンベヤ7に供給さ
れて、ここでロードセル22によりその全体の重量gが測
定されるとともに、茶葉により減衰されたマイクロ波の
エネルギーmが測定される。実際の茶葉の重量は(g−
G0)で求められ、マイクロ波エネルギーの減少量は(M0
−m)で求められるので、これら値を次式に代入して茶
葉の含水率Wを求める。
Therefore, first, the zero point correction is performed before the tea leaves are put into the leaf-driving machine 1. That is, the initial weight G0 of the load cell 22 and the initial energy M0 of the microwave receiver 27 when tea leaves are not placed on the measurement conveyor are measured and stored. After that, the tea leaves are put into the leaf-driving machine 1 to perform the leaf-beating process, the piston rod 34 of the air cylinder 32 is reduced, and the vibrator 12 is operated while the opening / closing plate 29 is in contact with the inner wall, and the leaf is taken out. The conveyor 6, the measurement conveyor 7, and the return conveyor 8 are operated. Then, the tea leaves inside the machine fell to the rear end of the trough 6, were taken out of the machine, and were supplied to the measuring conveyor 7, where the weight g of the whole was measured by the load cell 22 and attenuated by the tea leaves. The microwave energy m is measured. The actual weight of tea leaves is (g-
G0), and the decrease amount of microwave energy is (M0
-M), these values are substituted into the following equation to obtain the water content W of tea leaves.

W=K1×(M0−m)÷(g−G0)+K2 (ただしK1、K2は実験により求められた定数) 上式で算出された含水率Wは、熱風温度や熱風量の調整
に利用される。
W = K1 x (M0-m) ÷ (g-G0) + K2 (where K1 and K2 are constants obtained by experiments) The water content W calculated by the above formula is used to adjust the hot air temperature and hot air volume. It

ところで、茶葉が計測コンベヤに付着すると、0点が変
動し、測定精度が経過してしまう。よって、本例では葉
打処理中においても5分毎にサンプリング装置を停止し
て0点補正を行う。それにはまず、エアシリンダ32のピ
ストンロッド34を伸長し、第2図に二点鎖線で示すよう
に開閉板29の下端を取出コンベヤ6のほぼ後端上方にあ
たる位置に切り換える。すると、茶葉は開閉板29に遮ら
れて取出コンベヤ6上に落下することができなくなる。
その後、取出コンベヤ6、計測コンベヤ7を順次停止
し、エアシリンダ23のピストンロッド24を伸縮して、掃
除具25でトラフ9′の搬送面に付着した茶葉を除去す
る。そして、再度計測コンベヤ7のみを稼動して上述と
同様に0点補正を行う。なお、0点補正の際には計測コ
ンベヤ7は停止していてもよい。0点補正を終えたら再
度エアシリンダ32のピストンロッド34を縮小し、開閉板
29を内壁に当接し、取出コンベヤ6を稼動すれば、直ち
にサンプリングを再開することができる。
By the way, when the tea leaves adhere to the measurement conveyor, the zero point fluctuates, and the measurement accuracy passes. Therefore, in this example, the sampling device is stopped every 5 minutes to perform the zero point correction even during the leaf-beating process. To this end, first, the piston rod 34 of the air cylinder 32 is extended, and the lower end of the opening / closing plate 29 is switched to a position substantially above the rear end of the take-out conveyor 6 as shown by the chain double-dashed line in FIG. Then, the tea leaves are blocked by the opening / closing plate 29 and cannot fall onto the take-out conveyor 6.
After that, the take-out conveyor 6 and the measuring conveyor 7 are sequentially stopped, the piston rod 24 of the air cylinder 23 is expanded and contracted, and the tea leaves adhering to the conveyance surface of the trough 9'are removed by the cleaning tool 25. Then, only the measurement conveyor 7 is operated again and the zero point correction is performed in the same manner as described above. Note that the measurement conveyor 7 may be stopped during the zero point correction. When the 0 point correction is completed, the piston rod 34 of the air cylinder 32 is reduced again, and the opening / closing plate
If 29 is brought into contact with the inner wall and the take-out conveyor 6 is operated, sampling can be restarted immediately.

なお、動力シフタとして、エアシリンダでなくモータシ
リンダやソレノイド等も利用できる。
As the power shifter, a motor cylinder, a solenoid or the like can be used instead of the air cylinder.

〔効果〕〔effect〕

本願の茶葉のサンプリング装置は、以上のように、サン
プリング停止時に取出コンベヤ上に多量の茶葉が積載さ
れてしまうのを防止できるため、その後直ちにサンプリ
ングを再開することが可能となり、また装置の損傷も防
止することができる。
As described above, the tea leaf sampling device of the present application can prevent a large amount of tea leaves from being stacked on the take-out conveyor when sampling is stopped, and therefore, it is possible to restart sampling immediately after that, and also the device is damaged. Can be prevented.

【図面の簡単な説明】[Brief description of drawings]

第1図は実施例装置の正面図、第2図は同側面図であ
る。 1…製茶機(葉打機)、6…取出コンベヤ、29…開閉
板、32…動力シフタ(エアシリンダ)
FIG. 1 is a front view of the embodiment apparatus, and FIG. 2 is a side view of the same. 1 ... Tea making machine (leaf cutter), 6 ... Take-out conveyor, 29 ... Open / close plate, 32 ... Power shifter (air cylinder)

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】製茶機内部に取出コンベヤを挿入し、取出
コンベヤの上方には取出コンベヤとほぼ等幅の開閉板を
配し、開閉板は上辺を製茶機内壁に回動自在に取りつけ
るとともに動力シフタに連結し、開閉板の下辺を製茶機
内壁に当接する位置と取出コンベヤのほぼ後端上方にあ
たる位置に切換自在とした、茶葉のサンプリング装置。
1. A tea take-out conveyor is inserted inside a tea making machine, and an opening / closing plate having a width substantially equal to that of the take-out conveyor is arranged above the take-out conveyor. A tea leaf sampling device that is connected to a shifter and can switch the lower side of the open / close plate between the position where it abuts the inner wall of the tea making machine and the position that is almost above the rear end of the take-out conveyor.
JP10836390U 1990-10-15 1990-10-15 Tea leaf sampling device Expired - Lifetime JPH0714852Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10836390U JPH0714852Y2 (en) 1990-10-15 1990-10-15 Tea leaf sampling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10836390U JPH0714852Y2 (en) 1990-10-15 1990-10-15 Tea leaf sampling device

Publications (2)

Publication Number Publication Date
JPH0464752U JPH0464752U (en) 1992-06-03
JPH0714852Y2 true JPH0714852Y2 (en) 1995-04-10

Family

ID=31855335

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10836390U Expired - Lifetime JPH0714852Y2 (en) 1990-10-15 1990-10-15 Tea leaf sampling device

Country Status (1)

Country Link
JP (1) JPH0714852Y2 (en)

Also Published As

Publication number Publication date
JPH0464752U (en) 1992-06-03

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