JPH07201375A - Crimp terminal and its manufacture - Google Patents
Crimp terminal and its manufactureInfo
- Publication number
- JPH07201375A JPH07201375A JP35391593A JP35391593A JPH07201375A JP H07201375 A JPH07201375 A JP H07201375A JP 35391593 A JP35391593 A JP 35391593A JP 35391593 A JP35391593 A JP 35391593A JP H07201375 A JPH07201375 A JP H07201375A
- Authority
- JP
- Japan
- Prior art keywords
- groove
- crimp terminal
- shaped
- plate material
- silver wax
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 229910052751 metal Inorganic materials 0.000 claims abstract description 49
- 239000002184 metal Substances 0.000 claims abstract description 49
- 238000003780 insertion Methods 0.000 claims abstract description 26
- 230000037431 insertion Effects 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 24
- 239000002131 composite material Substances 0.000 claims abstract description 11
- 229910052709 silver Inorganic materials 0.000 claims description 80
- 239000004332 silver Substances 0.000 claims description 80
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 79
- 239000000463 material Substances 0.000 claims description 50
- 238000005219 brazing Methods 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract 4
- 229910000679 solder Inorganic materials 0.000 abstract 4
- 238000000605 extraction Methods 0.000 abstract 1
- 238000005476 soldering Methods 0.000 abstract 1
- 238000002788 crimping Methods 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 5
- 238000010309 melting process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000931705 Cicada Species 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000003378 silver Chemical class 0.000 description 1
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は電線端部を連結するため
の筒部と、所望機器へ連結するためのフォーク状、リン
グ状或いは板状の連結用先端部を備えた金属製圧着端子
並びにその製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal crimping terminal having a tubular portion for connecting the ends of electric wires and a fork-shaped, ring-shaped or plate-shaped connecting tip for connecting to a desired device. The present invention relates to a manufacturing method thereof.
【0002】[0002]
【従来の技術】従来この種の金属製圧着端子、即ち図9
に示すような、電線端部を連結するための筒部(10a)
と、所望機器へ連結するための連結用先端部(10b)を備
えた金属製圧着端子(10)は、金属板素材からプレス加工
によって製作されている。この場合、筒部(10a)は板素
材を上方に丸く屈曲させて形成するものであるから、そ
の上端の接合部分は左右の端面によって断面V字形の溝
(10c)が軸方向に沿って必然的に形成される。このよう
な溝(10c)は筒部(10a)の断面形状において完全なリング
形に傷痕を生じさせ、電線端部をこの筒部(10a)に挿入
して外周から圧着したときに溝(10c)部分が左右に分離
して完全な電気的、機械的接続ができない場合がある等
の欠点があるので、従来ではこの溝(10c)に銀蝋(10d)を
流し込んで埋めていた。2. Description of the Related Art Conventionally, this type of metal crimp terminal, that is, FIG.
A tube part (10a) for connecting the wire ends, as shown in
Further, the metal crimp terminal (10) having the connecting tip portion (10b) for connecting to a desired device is manufactured by pressing from a metal plate material. In this case, since the tubular portion (10a) is formed by bending the plate material upward in a round shape, the joining portion at the upper end is a groove having a V-shaped cross section by the left and right end faces.
(10c) is inevitably formed along the axial direction. Such a groove (10c) causes a flaw in a complete ring shape in the cross-sectional shape of the tubular portion (10a), and when the wire end is inserted into the tubular portion (10a) and crimped from the outer periphery, the groove (10c) is formed. Since there is a defect that the parts are separated right and left and complete electrical or mechanical connection may not be possible, conventionally, the groove (10c) was filled with silver wax (10d).
【0003】[0003]
【発明が解決すべき問題点】しかし、夫々の圧着端子の
溝を銀蝋で埋める作業を自動機で行うためには、溝を上
向きにした状態で圧着端子を整列させて移行する送り装
置と、溝に銀蝋を熔融して流し込むロボット機構を必要
としてその設備が大変高価についた。また、一旦プレス
加工で製作した圧着端子を二次加工で銀蝋を流し込むも
のであるから、作業性がわるく生産コストも高価にな
る。However, in order to fill the groove of each crimp terminal with silver wax with an automatic machine, a feeder for aligning and moving the crimp terminals with the groove facing upward is required. The equipment was very expensive because it required a robot mechanism that melted and poured silver wax into the groove. In addition, since the crimp terminal which is once manufactured by pressing is poured with silver wax by secondary processing, the workability is poor and the production cost is high.
【0004】そこで本発明の第一の目的は、金属板素材
から圧着端子を成形するプレス加工工程の中に銀蝋を溝
に流し込む手段を組み入れることにより、一連のプレス
加工の流れ作業で、V字形の溝が熔融硬化された銀蝋に
よって埋められた電線接続筒部と所望機器への連結用先
端部とを備えた圧着端子を得ることのできる量産に適し
た製造方法を提供することにある。Therefore, a first object of the present invention is to perform a series of press working steps by incorporating a means for pouring silver wax into a groove in a press working process for forming a crimp terminal from a metal plate material. It is an object of the present invention to provide a manufacturing method suitable for mass production, which is capable of obtaining a crimp terminal having an electric wire connection tube portion in which a V-shaped groove is filled with melt-hardened silver wax and a tip portion for connecting to a desired device. .
【0005】更に本発明の第二の目的は、銀蝋を流し込
む前に前記V字形の溝の中間部分に上下に貫通する孔を
形成しておくことによって、熔融硬化された銀蝋が溝部
に容易に分離しないように結合して筒部圧着時に溝部分
が左右に分離することを確実に防止すると共に、筒部を
圧着工具によって圧着するときに前記孔跡が圧着箇所の
目安となって作業性を高めることができる圧着端子を提
供するにある。A second object of the present invention is to form a vertically penetrating hole in the middle portion of the V-shaped groove before pouring the silver wax, so that the melt-hardened silver wax is formed in the groove. When the tube is crimped, the groove part is surely prevented from separating to the left and right when the tube is crimped, and the hole marks serve as a guide for the crimping point. An object of the present invention is to provide a crimp terminal that can improve the property.
【0006】[0006]
【課題を解決するための手段】この目的を達成するため
の本発明の構成を、実施例に対応する符号を用いて説明
すると、本発明は、金属板素材からプレス加工により成
形された金属製端子であって、電線接続筒部(1a)並びに
機器への連結用先端部(1b)を有し且つ前記電線接続筒部
(1a)の上端に板素材の屈曲端縁部分の当接によって断面
V字形の溝(1c)が筒部軸方向に沿って形成されている圧
着端子(1)において、前記V字形溝(1c)の中間部分に上
下に貫通する孔(1d)が形成され、該孔(1d)並びにV字形
溝(1c)が熔融硬化された銀蝋(2)によって埋められてお
り、これにより電線接続筒部(1a)がその断面形状におい
て切欠のない完全なリング体で形成されている構造とし
たものである。The structure of the present invention for achieving this object will be described with reference to the reference numerals corresponding to the embodiments. The present invention is made of a metal formed by pressing a metal plate material. A terminal, which has an electric wire connection tube portion (1a) and a tip portion (1b) for connecting to a device,
In a crimp terminal (1) in which a groove (1c) having a V-shaped cross section is formed along the axial direction of the cylindrical portion by the contact of the bent edge portion of the plate material at the upper end of (1a), the V-shaped groove (1c) ) Has a hole (1d) penetrating vertically formed in it, and the hole (1d) and the V-shaped groove (1c) are filled with melt-hardened silver wax (2). The section (1a) has a structure in which its sectional shape is formed of a complete ring body having no cutout.
【0007】更に、本発明にあっては上記圧着端子(1)
を製造する手段として、帯状の金属板素材(A)を第一の
複合プレス装置(B)に送り込んで順次型抜き及び押し曲
げ工程を経て、板素材の屈曲端縁部分の当接によって断
面V字形の溝(1c)が軸方向に沿って上端に形成されてい
る電線接続筒部(1a)を連鎖状に成形し、この筒部成形工
程において前記溝(1c)の中間部に銀蝋差込み用の挿入孔
(1d)を上下に貫通して形成しておき、この挿入孔(1d)に
適当な長さに裁断した棒状の銀蝋(2)を差込み、次いで
この電線接続筒部(1a)…を連鎖状に形成したした金属板
素材(A)を蝋付け装置(C)に送り込んで前記銀蝋(2)を加
熱熔融させてV字形溝(1c)を埋め込み、次いで金属板素
材(A)を第二のプレス装置(D)に送り込んで外形抜きを行
って、V字形の溝(1c)が熔融硬化された銀蝋(2)によっ
て埋められた電線接続筒部(1a)と所望機器への連結用先
端部(1b)とを備えた圧着端子(1)を製造する方法を提供
するものである。Further, in the present invention, the crimp terminal (1)
As a means for manufacturing, a strip-shaped metal plate material (A) is sent to the first composite press machine (B), sequentially subjected to a die-cutting and pressing-bending process, and a cross-section V is formed by abutting the bent edge portions of the plate material. A wire-connection tube (1a) with a V-shaped groove (1c) formed at the upper end along the axial direction is formed into a chain shape, and silver wax is inserted in the middle of the groove (1c) in this tube forming process. Insertion hole for
(1d) is formed by penetrating up and down, and a rod-shaped silver wax (2) cut into an appropriate length is inserted into this insertion hole (1d), and then this wire connection tube portion (1a) is chained. The metal plate material (A) formed into a shape is sent to the brazing device (C) to heat and melt the silver wax (2) to fill the V-shaped groove (1c), and then the metal plate material (A) It is sent to the second press device (D), the outer shape is removed, and the V-shaped groove (1c) is filled with the melt-hardened silver wax (2) to connect the electric wire connection cylinder part (1a) to the desired device. Provided is a method for producing a crimp terminal (1) having a tip (1b) for use.
【0008】[0008]
【作用】本発明は、複合プレス装置による筒部(1a)の成
形工程において、溝の中間部に銀蝋差込み用の挿入孔(1
d)を上下に貫通して形成しておき、この挿入孔に適当な
長さに裁断した棒状の銀蝋(2)を差込み、このあと、電
線接続筒部(1a)を連鎖状に形成したした金属板素材(A)
を蝋付け装置(C)に送り込んで銀蝋を加熱熔融させてV
字形溝(1c)を埋め込み、最後に外形抜きを行って製品を
完成させるものであるから、銀蝋の熔融工程が金属板素
材のプレス加工の流れにそって自動的に行うことがで
き、これによりV字形の溝(1c)が熔融硬化された銀蝋に
よって埋められた電線接続筒部(1a)と所望機器への連結
用先端部(1b)とを備えた優れた圧着端子を連続的に量産
することができる。According to the present invention, the insertion hole (1) for inserting the silver wax is formed in the middle portion of the groove in the molding process of the cylindrical portion (1a) by the compound press machine.
d) is formed by penetrating up and down, and a rod-shaped silver wax (2) cut into an appropriate length is inserted into this insertion hole, and then the wire connection tube portion (1a) is formed in a chain shape. Metal plate material (A)
To the brazing device (C) to heat and melt the silver wax,
Since the product is completed by embedding the V-shaped groove (1c) and finally removing the outer shape, the melting process of silver wax can be automatically performed according to the flow of press working of the metal plate material. The V-shaped groove (1c) is filled with melt-hardened silver wax and the wire connecting tube (1a) and the tip (1b) for connecting to a desired device are continuously connected to form an excellent crimp terminal. It can be mass-produced.
【0009】[0009]
【実施例】以下本発明の詳細を図面に示した実施例に基
づいて説明する。図4は本発明に係る圧着端子の一実施
例を示す斜視図であり、図1乃至図3はその製造プロセ
スを示すものである。この圧着端子(1)は、金属板素材
からプレス加工によって製作されたものであって、電線
接続筒部(1a)並びに機器への連結用先端部(1b)を有し且
つ前記電線接続筒部(1a)の上端に板素材の屈曲端縁部分
の当接によって断面V字形の溝(1c)が筒部軸方向に沿っ
て形成されている。そして前記溝(1c)が熔融硬化された
銀蝋(2)によって埋められており、これにより電線接続
筒部(1a)がその断面形状において切欠のない完全なリン
グ体で形成されている。尚、上記実施例では、機器への
連結用先端側(1b)が二股フォーク状に形成されているU
字形端子が示されている。DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below based on the embodiments shown in the drawings. FIG. 4 is a perspective view showing an embodiment of the crimp terminal according to the present invention, and FIGS. 1 to 3 show the manufacturing process thereof. This crimp terminal (1) is manufactured by press working from a metal plate material, and has an electric wire connection tube part (1a) and a tip part (1b) for connecting to a device, and the electric wire connection tube part A groove (1c) having a V-shaped cross section is formed at the upper end of (1a) by abutting the bent edge portion of the plate material along the axial direction of the tubular portion. The groove (1c) is filled with the melt-hardened silver wax (2), so that the electric wire connecting tubular portion (1a) is formed as a complete ring body having no cutout in its cross-sectional shape. Incidentally, in the above embodiment, the tip end side (1b) for connecting to the device is formed into a bifurcated fork.
The figure-shaped terminals are shown.
【0010】上記の如く構成された圧着端子(1)は図5
に示すように、電線接続筒部(1a)に電線(K)の被覆を除
去した芯線先端部(k)を挿入し、筒部(1a)を外周から圧
着して電線(K)と圧着端子(1)とを接続結合して使用され
る。この時、前記筒部(1a)のV字形溝(1c)が熔融硬化さ
れた銀蝋(2)によって埋められているので筒部(1a)がそ
の断面形状において切欠のない完全なリング体として構
成され、これにより電線端部をこの筒部に挿入して外周
から圧着したときに溝部が分離することなく確実強固に
電線を接続することのできるものである。特に本発明の
圧着端子(1)にあっては、銀蝋を流し込む前に前記V字
形の溝(1c)の中間部分に上下に貫通する孔(1d)を形成し
ておくことによって、熔融硬化された銀蝋が溝部(1c)に
複雑に入り込んだ形で硬化して容易に分離しないように
結合するので、筒部圧着時に溝部(1c)分が左右に分離す
ることを確実に防止すると共に、筒部(1a)を圧着工具に
よって圧着するときに前記孔跡が圧着箇所の目安となっ
て作業性を高めることができるものである。The crimp terminal (1) constructed as described above is shown in FIG.
As shown in Fig. 4, insert the core end (k) of the wire (K) with the sheath of the wire (K) removed into the wire connection tube (1a) and crimp the tube (1a) from the outer periphery to the wire (K) and crimp terminal. Used by connecting and connecting (1). At this time, since the V-shaped groove (1c) of the tubular portion (1a) is filled with the melt-hardened silver wax (2), the tubular portion (1a) is a complete ring body having no cutout in its cross-sectional shape. With this structure, when the end of the electric wire is inserted into the tubular portion and crimped from the outer periphery, the electric wire can be surely and firmly connected without the groove portion separating. In particular, in the crimp terminal (1) of the present invention, a vertical hole (1d) is formed in the middle portion of the V-shaped groove (1c) before pouring the silver wax, whereby melt hardening is achieved. The silver wax is hardened in a complicated shape in the groove (1c) and hardened so that it is not easily separated.Therefore, the groove (1c) is surely prevented from separating to the left and right when the cylinder is crimped. When the cylindrical portion (1a) is crimped by the crimping tool, the hole traces serve as a guide for the crimped portion, and the workability can be improved.
【0011】上記の圧着端子は図1乃至図3で示すプロ
セスで製造される。図1において、下段で本発明方法に
おいて用いられる装置の配列が示され、上段でこれら装
置に順次送り込まれて加工される金属板素材(A)の製作
順序が示されており、金属板素材(A)の一点鎖線で囲ま
れた部分は夫々矢印で結ばれた下段の装置の作業領域を
示すものである。而して本発明では、適当な厚みと巾を
もつ帯状の金属板素材(A)を第一の複合プレス装置(B)に
送り込んで図2に示すように順次型抜き及び押し曲げ工
程を経て、図3に示すように板素材の屈曲端縁部分の当
接によって断面V字形の溝(1c)が軸方向に沿って上端に
形成された電線接続筒部(1a)を連鎖状に成形する。実施
例では金属製素材(A)の左右に電線接続筒部(1a)…を互
い違いに形成して生産効率と材料の無駄を省いている
が、何れか一側部分に形成するようにしてもよい。The above crimp terminal is manufactured by the process shown in FIGS. In FIG. 1, the lower part shows the arrangement of the devices used in the method of the present invention, and the upper part shows the manufacturing sequence of the metal plate material (A) which is sequentially fed into these devices and processed. The portions surrounded by the one-dot chain line A) indicate the work areas of the lower apparatus connected by arrows. Thus, in the present invention, a strip-shaped metal plate material (A) having an appropriate thickness and width is sent to the first composite press machine (B) and sequentially subjected to the die cutting and pressing and bending steps as shown in FIG. As shown in FIG. 3, a wire connection tube portion (1a) having a groove (1c) having a V-shaped cross section formed at the upper end along the axial direction is formed in a chain shape by abutting the bent edge portion of the plate material. . In the embodiment, the electric wire connection tube portions (1a) are alternately formed on the left and right sides of the metal material (A) to reduce production efficiency and waste of material, but it may be formed on any one side portion. Good.
【0012】前記筒部成形工程において前記溝(1c)の中
間部に銀蝋差込み用の挿入孔(1d)を上下に貫通して形成
しておき、この挿入孔(1d)に適当な長さに裁断した棒状
の銀蝋(2)を差込む。この銀蝋(2)は図2に示すように線
状のものを第1の複合プレス装置(B)に組み込んだ銀蝋
供給装置(E)によって適当な寸法に切断されて前記挿入
孔(1d)に差し込まれる。In the tube forming step, an insertion hole (1d) for inserting the silver wax is formed vertically through the middle portion of the groove (1c), and the insertion hole (1d) has an appropriate length. Insert the stick-shaped silver wax (2) cut into. As shown in FIG. 2, the silver wax (2) is cut into a proper size by a silver wax supply device (E) having a linear one incorporated in the first composite press device (B), and the insertion hole (1d ).
【0013】次いでこの電線接続筒部(1a)…を連鎖状に
形成したした金属板素材(A)を蝋付け装置(C)に送り込ん
で差し込まれた銀蝋(2)を加熱熔融させてV字形溝(1c)
を完全に埋め込む。その後、金属板素材(A)を第二のプ
レス装置(D)に送り込んで外形抜きを行って、V字形の
溝(1c)が熔融硬化された銀蝋(2)によって埋められた電
線接続筒部(1a)と所望機器への連結用先端部(1b)とを備
えた圧着端子(1)を順次製造するものである。Next, the metal plate material (A) in which the electric wire connecting cylinder portions (1a) are formed in a chain shape is sent to a brazing device (C) and the inserted silver wax (2) is heated and melted to V. V-shaped groove (1c)
Completely embed. After that, the metal plate material (A) is sent to the second press device (D) to perform outline cutting, and the V-shaped groove (1c) is filled with the melt-hardened silver wax (2) to form a wire connection tube. A crimp terminal (1) including a part (1a) and a tip (1b) for connecting to a desired device is sequentially manufactured.
【0014】上記実施例において、電線接続筒部(1a)に
形成される挿入孔(1d)の数は特定されない。例えば図6
に示すように2カ所形成してこれら挿入孔(1d)、(1d)夫
々に銀蝋(2)、(2)を挿入するようにしてもよく、或いは
必要に応じてその数を増やしてもよい。また圧着端子
(1)の連結用先端部(1b)の形状も図7に示すようなリン
グ状にしたものや図8に示すような板状にしたもの、そ
の他の任意の形態にしたものに変更することが可能であ
る。In the above embodiment, the number of the insertion holes (1d) formed in the wire connecting cylinder portion (1a) is not specified. For example, in FIG.
As shown in Fig. 2, two holes may be formed and silver wax (2) and (2) may be inserted into these insertion holes (1d) and (1d) respectively, or the number may be increased if necessary. Good. Also crimp terminals
The shape of the connecting tip (1b) in (1) should also be changed to a ring-shaped one as shown in FIG. 7, a plate-shaped one as shown in FIG. 8, or any other form. Is possible.
【0015】以上本発明の代表的と思われる実施例につ
いて説明したが、本発明は必ずしもこれらの実施例構造
のみに限定されるものではなく、本発明にいう構成要件
を備えかつ、本発明にいう目的を達成し、以下にいう効
果を有する範囲内において適宜改変して実施することが
できるものである。Although the embodiments considered to be typical of the present invention have been described above, the present invention is not necessarily limited to only the structures of these embodiments, and has the constitutional requirements referred to in the present invention and the present invention. The above-mentioned objects can be achieved and appropriately modified within the scope of the following effects.
【0016】[0016]
【発明の効果】本発明は以上の説明から既に明らかなよ
うに、前記電線接続筒部(1a)のV字形溝(1c)が熔融硬化
された銀蝋(2)によって埋められているので筒部(1a)が
その断面形状において切欠のない完全なリング体として
構成され、これにより電線端部をこの筒部に挿入して外
周から圧着したときに溝部が分離することなく確実強固
に電線を接続することのできるのであるが、殊に本発明
の圧着端子(1)にあっては、銀蝋を流し込む前に前記V
字形の溝(1c)の中間部分に上下に貫通する孔(1d)を形成
しておくことによって、熔融硬化された銀蝋が溝部(1c)
に複雑に入り込んだ形で硬化して容易に分離しないよう
に結合するので、筒部圧着時に溝部(1c)分が左右に分離
することを確実に防止すると共に、筒部(1a)を圧着工具
によって圧着するときに前記孔跡が圧着箇所の目安とな
って作業性を高めることができるものである。As is apparent from the above description, the present invention is characterized in that the V-shaped groove (1c) of the wire connecting tube portion (1a) is filled with the melt-hardened silver wax (2). The section (1a) is configured as a complete ring body with no cutout in its cross-sectional shape, which allows the wire to be securely and firmly attached without the grooves separating when the wire end is inserted into this tube and crimped from the outer periphery. In particular, in the crimp terminal (1) of the present invention, it is possible to connect the above-mentioned V before pouring the silver wax.
By forming a vertically penetrating hole (1d) in the middle of the V-shaped groove (1c), the melt-hardened silver wax is formed into the groove (1c).
Since it is hardened in a complicated shape and is joined so as not to be easily separated, it surely prevents the groove part (1c) from separating to the left and right when crimping the tube part, and at the same time, crimps the tube part (1a). By the above, when the pressure is applied, the hole traces serve as a guide for the pressure applied portion, and the workability can be improved.
【0017】また本発明は、複合プレス装置による筒部
成形工程において、溝の中間部に銀蝋差込み用の挿入孔
を上下に貫通して形成しておき、この挿入孔に適当な長
さに裁断した棒状の銀蝋差込み、このあと、電線接続筒
部を連鎖状に形成したした金属板素材を蝋付け装置に送
り込んで銀蝋を加熱熔融させてV字形溝を埋め込み、最
後に外形抜きを行って製品を完成させるものであるか
ら、銀蝋の熔融工程が金属板素材のプレス加工の流れに
そって自動的に行うことができ、これによりV字形の溝
が熔融硬化された銀蝋によって埋められた電線接続筒部
と所望機器への連結用先端部とを備えた優れた圧着端子
を簡単な装置によって連続的に量産することができるも
のである。Further, according to the present invention, an insertion hole for inserting a silver wax is formed vertically through an intermediate portion of a groove in a cylindrical portion forming step by a compound press machine, and the insertion hole has an appropriate length. After inserting the cut rod-shaped silver wax into the brazing machine, the metal plate material with the wire connection tube formed in a chain shape is sent to the brazing device to heat and melt the silver wax to fill the V-shaped groove, and finally to remove the outer shape. Since the product is completed by performing the process, the melting process of the silver wax can be automatically performed according to the flow of the press working of the metal plate material, and thus the V-shaped groove can be formed by the melt-hardened silver wax. It is possible to continuously mass-produce an excellent crimp terminal having a buried electric wire connection tube portion and a tip end portion for connection to a desired device with a simple device.
【図1】本発明にかかる圧着端子の製造方法を示す概略
的な説明図。FIG. 1 is a schematic explanatory view showing a method for manufacturing a crimp terminal according to the present invention.
【図2】上記方法の第一複合プレス装置部分における金
属板素材の断面図。FIG. 2 is a cross-sectional view of the metal plate material in the first composite press device portion of the above method.
【図3】上記方法によって製作される電線接続筒部の一
過程を示す斜視図。FIG. 3 is a perspective view showing a process of the electric wire connection tubular portion manufactured by the above method.
【図4】本発明に係る圧着端子の一実施例を示す斜視
図。FIG. 4 is a perspective view showing an embodiment of a crimp terminal according to the present invention.
【図5】上記圧着端子の使用例を示す断面図。FIG. 5 is a cross-sectional view showing a usage example of the crimp terminal.
【図6】電線接続筒部の他の実施例を示す図3同様の斜
視図。FIG. 6 is a perspective view similar to FIG. 3, showing another embodiment of the electric wire connection tubular portion.
【図7】本発明に係る圧着端子の他の例を示す斜視図。FIG. 7 is a perspective view showing another example of the crimp terminal according to the present invention.
【図8】本発明に係る圧着端子の更に他の例を示す斜視
図FIG. 8 is a perspective view showing still another example of the crimp terminal according to the present invention.
【図9】従来の圧着端子を示す斜視図。FIG. 9 is a perspective view showing a conventional crimp terminal.
(1) 圧着端子 (1a) 電線接続筒部 (1b) 連結用先端部 (1c) 溝 (1d) 挿入孔 (2) 銀蝋 (A) 金属板素材 (B) 第一の複合プレス装置 (C) 蝋付け装置 (D) 第二のプレス装置 (1) Crimp terminal (1a) Wire connection tube (1b) Connecting tip (1c) Groove (1d) Insert hole (2) Silver wax (A) Metal plate material (B) First compound press (C) ) Brazing equipment (D) Second press equipment
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成6年6月6日[Submission date] June 6, 1994
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】全文[Correction target item name] Full text
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【書類名】 明細書[Document name] Statement
【発明の名称】 圧着端子並びにその製造方法Title: Crimp terminal and method of manufacturing the same
【特許請求の範囲】[Claims]
【発明の詳細な説明】Detailed Description of the Invention
【0001】[0001]
【産業上の利用分野】本発明は電線端部を連結するため
の筒部と、所望機器へ連結するためのフォーク状、リン
グ状或いは板状の連結用先端部を備えた金属製圧着端子
並びにその製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal crimping terminal having a tubular portion for connecting the ends of electric wires and a fork-shaped, ring-shaped or plate-shaped connecting tip for connecting to a desired device. The present invention relates to a manufacturing method thereof.
【0002】[0002]
【従来の技術】従来この種の金属製圧着端子、即ち図9
に示すような、電線端部を連結するための筒部(10
a)と、所望機器へ連結するための連結用先端部(10
b)を備えた金属製圧着端子(10)は、金属板素材か
らプレス加工によって製作されている。この場合、筒部
(10a)は板素材を上方に丸く屈曲させて形成するも
のであるから、その上端の接合部分は左右の端面によっ
て断面V字形の溝(10c)が軸方向に沿って必然的に
形成される。このような溝(10c)は筒部(10a)
の断面形状において完全なリング形に傷痕を生じさせ、
電線端部をこの筒部(10a)に挿入して外周から圧着
したとき溝(10c)部分が左右に分離して完全な電気
的、機械的接続ができない場合がある等の欠点があるの
で、従来ではこの溝(10c)に銀蝋(10d)を流し
込んで埋めていた。2. Description of the Related Art Conventionally, this type of metal crimp terminal, that is, FIG.
As shown in Fig. 10, a cylindrical portion (10
a) and a connecting tip (10) for connecting to a desired device.
The metal crimp terminal (10) including b) is manufactured by pressing a metal plate material. In this case, since the tubular portion (10a) is formed by bending the plate material upward in a round shape, the joint portion at the upper end of the tubular portion (10a) necessarily has a groove (10c) having a V-shaped cross section formed by the left and right end faces along the axial direction. Formed. Such a groove (10c) is formed in the tubular portion (10a).
In the cross-sectional shape of the
When the wire end portion is inserted into the tubular portion (10a) and crimped from the outer periphery, the groove (10c) portion is separated into left and right parts, which may cause a failure in complete electrical or mechanical connection. Conventionally, the groove (10c) was filled with silver wax (10d) by pouring.
【0003】[0003]
【発明が解決すべき問題点】しかし、夫々の圧着端子の
溝を銀蝋で埋める作業を自動機で行うためには、溝を上
向きにした状態で圧着端子を整列させて移行する送り装
置と、溝に銀蝋を熔融して流し込むロボット機構を必要
としてその設備が大変高価についた。また、一旦プレス
加工で製作した圧着端子を二次加工で銀蝋を流し込むも
のであるから、作業性がわるく生産コストも高価にな
る。However, in order to fill the groove of each crimp terminal with silver wax with an automatic machine, a feeder for aligning and moving the crimp terminals with the groove facing upward is required. The equipment was very expensive because it required a robot mechanism that melted and poured silver wax into the groove. In addition, since the crimp terminal which is once manufactured by pressing is poured with silver wax by secondary processing, the workability is poor and the production cost is high.
【0004】そこで本発明の第一の目的は、金属板素材
から圧着端子を成形するプレス加工工程の中に銀蝋を溝
に流し込む手段を組み入れることにより、一連のプレス
加工の流れ作業で、V字形の溝が熔融硬化された銀蝋に
よって埋められた電線接続筒部と所望機器への連結用先
端部とを備えた圧着端子を得ることのできる量産に適し
た製造方法を提供することにある。Therefore, a first object of the present invention is to perform a series of press working steps by incorporating a means for pouring silver wax into a groove in a press working process for forming a crimp terminal from a metal plate material. It is an object of the present invention to provide a manufacturing method suitable for mass production, which is capable of obtaining a crimp terminal having an electric wire connection tube portion in which a V-shaped groove is filled with melt-hardened silver wax and a tip portion for connecting to a desired device. .
【0005】更に本発明の第二の目的は、銀蝋を流し込
む前に前記V字形の溝の中間部分に上下に貫通する孔を
形成しておくことによって、熔融硬化された銀蝉が溝部
に容易に分離しないように結合して筒部圧着時に溝部分
が左右に分離することを確実に防止すると共に、筒部を
圧着工具によって圧着するときに前記孔跡が圧着箇所の
目安となって作業性を高めることができる圧着端子を提
供するにある。A second object of the present invention is to form a vertically penetrating hole in the middle portion of the V-shaped groove before pouring the silver wax, so that the melt-hardened silver cicada is formed in the groove. When the tube is crimped, the groove part is surely prevented from separating to the left and right when the tube is crimped, and the hole marks serve as a guide for the crimping point. An object of the present invention is to provide a crimp terminal that can improve the property.
【0006】[0006]
【課題を解決するための手段】この目的を達成するため
の本発明の構成を、実施例に対応する符号を用いて説明
すると、本発明は、金属板素材からプレス加工により成
形された金属製端子であって、電線接続筒部(1a)並
びに機器への連結用先端部(1b)を有し且つ前記電線
接続筒部(1a)の上端に板素材の屈曲端縁部分の当接
によって断面V字形の溝(1c)が筒部軸方向に沿って
形成されている圧着端子(1)において、前記V字形溝
(1c)の中間部分に上下に貫通する孔(1d)が形成
され、該孔(1d)並びにV字形溝(1c)が熔融硬化
された銀蝋(2)によって埋められており、これにより
電線接続筒部(1a)がその断面形状において切欠のな
い完全なリング体で形成されている構造としたものであ
る。The structure of the present invention for achieving this object will be described with reference to the reference numerals corresponding to the embodiments. The present invention is made of a metal formed by pressing a metal plate material. A terminal, which has a wire connection tube portion (1a) and a tip portion (1b) for connection to a device, and is cross-sectioned by abutting a bent edge portion of a plate material on an upper end of the wire connection tube portion (1a). In the crimp terminal (1) in which the V-shaped groove (1c) is formed along the axial direction of the tubular portion, a vertically penetrating hole (1d) is formed in an intermediate portion of the V-shaped groove (1c). The hole (1d) and the V-shaped groove (1c) are filled with the melt-hardened silver wax (2), whereby the electric wire connecting tubular portion (1a) is formed as a complete ring body without a cutout in its cross-sectional shape. It has a structure that is used.
【0007】更に、本発明にあっては上記圧着端子
(1)を製造する手段として、帯状の金属板素材(A)
を第一の複合プレス装置(B)に送り込んで順次型抜き
及び押し曲げ工程を経て、板素材の屈曲端縁部分の当接
によって断面V字形の溝(1c)が軸方向に沿って上端
に形成されている電線接続筒部(1a)を連鎖状に成形
し、この筒部成形工程において前記溝(1c)の中間部
に銀蝋差込み用の挿入孔(1d)を上下に貫通して形成
しておき、この挿入孔(1d)に適当な長さに裁断した
棒状の銀蝋(2)を差込み、次いでこの電線接続筒部
(1a)…を連鎖状に形成した金属板素材(A)を蝋付
け装置(C)送り込んで前記銀蝋(2)を加熱熔融させ
てV字形溝(1c)を埋め込み、次いで金属板素材
(A)を第二のプレス装置(D)に送り込んで外形抜き
を行って、V字形の溝(1c)が熔融硬化された銀蝋
(2)によって埋められた電線接続筒部(1a)と所望
機器への連結用先端部(1b)とを備えた圧着端子
(1)を製造する方法を提供するものである。Further, in the present invention, as a means for manufacturing the crimp terminal (1), a strip-shaped metal plate material (A) is used.
Is sent to the first composite press machine (B) and sequentially subjected to die-cutting and push-bending steps, and the groove (1c) having a V-shaped cross section is abutted to the upper end along the axial direction by the contact of the bent edge portions of the plate material. The formed wire connection tube portion (1a) is formed into a chain shape, and in the tube portion forming step, an insertion hole (1d) for inserting the silver wax is formed vertically through the middle portion of the groove (1c). In advance, a rod-shaped silver wax (2) cut into an appropriate length is inserted into the insertion hole (1d), and then the electric wire connecting tubular portion (1a) ... Is formed in a chain-like metal plate material (A). To the brazing device (C) to heat and melt the silver wax (2) to fill the V-shaped groove (1c), and then to feed the metal plate material (A) to the second press device (D) to draw the outer shape. And the V-shaped groove (1c) was filled with melt-hardened silver wax (2). There is provided a method for producing a crimp terminal (1) having connecting tip of the wire connecting tube portion and (1a) to the desired device and (1b).
【0008】[0008]
【作用】本発明は、複合プレス装置による筒部(1a)
の成形工程において、溝の中間部に銀蝋差込み用の挿入
孔(1d)を上下に貫通して形成しておき、この挿入孔
に適当な長さに裁断した棒状の銀蝋(2)を差込み、こ
のあと、電線接続筒部(1a)を連鎖状形成した金属板
素材(A)を蝋付け装置(C)に送り込んで銀蝋を加熱
熔融させてV字形溝(1c)を埋め込み、最後に外形抜
きを行って製品を完成させるものであるから、銀蝋の熔
融工程が金属板素材のプレス加工の流れにそって自動的
に行うことができ、これによりV字形の溝(1c)が熔
融硬化された銀蝋によって埋められた電線接続筒部(1
a)と所望機器への連結用先端部(1b)とを備えた優
れた圧着端子を連続的に量産することができる。According to the present invention, the cylindrical portion (1a) of the composite press machine is used.
In the molding step of (1), an insertion hole (1d) for inserting a silver wax is vertically formed in the middle portion of the groove, and a rod-shaped silver wax (2) cut into an appropriate length is formed in the insertion hole. Insert, then send the metal plate material (A) in which the wire connection tube portion (1a) is formed in a chain to the brazing device (C) to heat and melt the silver wax to fill the V-shaped groove (1c). Since the outline is punched out to complete the product, the melting process of the silver wax can be automatically performed along with the flow of the press working of the metal plate material, which results in the V-shaped groove (1c). Wire connection tube (1) filled with melt-hardened silver wax
It is possible to continuously mass-produce an excellent crimp terminal having a) and a tip (1b) for connecting to a desired device.
【0009】[0009]
【実施例】以下本発明の詳細を図面に示した実施例に基
づいて説明する。図4は本発明に係る圧着端子の一実施
例を示す斜視図であり、図1乃至図3はその製造プロセ
スを示すものである。この圧着端子(1)は、金属板素
材からプレス加工によって製作されたものであって、電
線接続筒部(1a)並びに機器への連結用先端部(1
b)を有し且つ前記電線接続筒部(1a)の上端に板素
材の屈曲端縁部分の当接によって断面V字形の溝(1
c)が筒部軸方向に沿って形成されている。そして前記
溝(1c)が熔融硬化された銀蝋(2)によって埋めら
れており、これにより電線接続筒部(1a)がその断面
形状において切欠のない完全なリング体で形成されてい
る。尚、上記実施例では、機器への連結用先端側(1
b)が二股フォーク状に形成されているU字形端子が示
されている。DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below based on the embodiments shown in the drawings. FIG. 4 is a perspective view showing an embodiment of the crimp terminal according to the present invention, and FIGS. 1 to 3 show the manufacturing process thereof. This crimp terminal (1) is manufactured by pressing from a metal plate material, and has a wire connection tube portion (1a) and a tip portion (1) for connection to a device.
b) and having a V-shaped cross section (1
c) is formed along the axial direction of the tubular portion. The groove (1c) is filled with the melt-hardened silver wax (2), so that the wire connection cylinder (1a) is formed as a complete ring body having no cutout in its cross-sectional shape. In the above embodiment, the tip side (1
b) shows a U-shaped terminal formed in the shape of a bifurcated fork.
【0010】上記の如く構成され圧着端子(1)は図5
に示すように、電線接続筒部(1a)に電線(K)の被
覆を除去した芯線先端部(k)を挿入し、筒部(1a)
を外周から圧着して電線(K)と圧着端子(1)とを接
続結合して使用される。この時、前記筒部(1a)のV
字形溝(1c)が熔融硬化された銀蝋(2)によって埋
められているので筒部(1a)がその断面形状において
切欠のない完全なリング体として構成され、これにより
電線端部をこの筒部に挿入して外周から圧着したときに
溝部が分離することなく確実強固に電線を接続すること
のできるものである。特に本発明の圧着端子(1)にあ
っては、銀蝋を流し込む前に前記V字形の溝(1c)の
中間部分に上下に貫通する孔(1d)を形成しておくこ
とによって、熔融硬化された銀蝋が溝部(1c)に複雑
に入り込んだ形で硬化して容易に分離しないように結合
するので、筒部圧着時に溝部(1c)分が左右に分離す
ることを確実に防止すると共に、筒部(1a)を圧着工
具によって圧着するときに前記孔跡が圧着箇所の目安と
なって作業性を高めることができるものである。The crimp terminal (1) constructed as described above is shown in FIG.
As shown in Fig. 3, the core portion (k) of the electric wire (K) from which the coating of the electric wire (K) has been removed is inserted into the electric wire connection tubular portion (1a), and the tubular portion (1a)
Is used by connecting the electric wire (K) and the crimp terminal (1) by crimping from the outer periphery. At this time, V of the tubular portion (1a)
Since the character-shaped groove (1c) is filled with the melt-hardened silver wax (2), the tubular portion (1a) is configured as a complete ring body without a cutout in its cross-sectional shape, whereby the end of the wire is It is possible to securely and firmly connect the electric wire without separating the groove portion when it is inserted into the portion and crimped from the outer periphery. In particular, in the crimp terminal (1) of the present invention, a hole (1d) penetrating vertically is formed in the middle portion of the V-shaped groove (1c) before pouring the silver wax, whereby the melt hardening is achieved. Since the formed silver wax is hardened in the groove portion (1c) in a complicated manner and hardened so as not to be easily separated, the groove portion (1c) is surely prevented from being separated left and right when the cylinder portion is pressure-bonded. When the cylindrical portion (1a) is crimped by the crimping tool, the hole traces serve as a guide for the crimping portion, and the workability can be improved.
【0011】上記の圧着端子は図1乃至図3で示すプロ
セスで製造される。図1において、下段で本発明方法に
おいて用いられる装置の配列が示され、上段でこれら装
置に順次送り込まれて加工される金属板素材(A)の製
作順序が示されており、金属板素材(A)の一点鎖線で
囲まれた部分は夫々矢印で結ばれた下段の装置の作業領
域を示すものである。而して本発明では、適当な厚みと
巾をもつ帯状の金属板素材(A)を第一の複合プレス装
置(B)に送り込んで図2に示すように順次型抜き及び
押し曲げ工程を経て、図3に示すように板素材の屈曲端
縁部分の当接によって断面V字形の溝(1c)が軸方向
に沿って上端に形成された電線接続筒部(1a)を連鎖
状に成形する。実施例では金属製素材(A)の左右に電
線接続筒部(1a)…を互い違いに形成して生産効率と
材料の無駄を省いているが、何れか一側部分に形成する
ようにしてもよい。The above crimp terminal is manufactured by the process shown in FIGS. In FIG. 1, the arrangement of the devices used in the method of the present invention is shown in the lower part, and the manufacturing order of the metal plate material (A) sequentially fed into these devices to be processed is shown in the upper part. The portions surrounded by the one-dot chain line in A) indicate the work areas of the lower apparatus connected by arrows. Thus, in the present invention, a strip-shaped metal plate material (A) having an appropriate thickness and width is sent to the first composite press machine (B) and sequentially subjected to die-cutting and pushing-bending steps as shown in FIG. As shown in FIG. 3, a wire connection tube portion (1a) having a groove (1c) having a V-shaped cross section formed at the upper end along the axial direction is formed in a chain shape by abutting the bent edge portion of the plate material. . In the embodiment, the electric wire connection tubular portions (1a) are alternately formed on the left and right sides of the metal material (A) to save the production efficiency and waste of the material, but it may be formed on any one side portion. Good.
【0012】前記筒部成形工程において前記溝(1c)
の中間部に銀蝋差込み用の挿入孔(1d)を上下に貫通
して形成しておき、この挿入孔(1d)に適当な長さに
裁断した棒状の銀蝋(2)を差込む。この銀蝋(2)は
図2に示すように線状のものを第1の複合プレス装置
(B)に組み込んだ銀蝋供給装置(E)によって適当な
寸法に切断されて前記挿入孔(1d)に差し込まれる。The groove (1c) in the cylindrical portion forming step.
An insertion hole (1d) for inserting a silver wax is vertically formed at an intermediate portion of the above, and a rod-shaped silver wax (2) cut into an appropriate length is inserted into the insertion hole (1d). As shown in FIG. 2, this silver wax (2) is cut into a proper size by a silver wax supply device (E) in which a linear one is incorporated in the first composite press device (B), and the insertion hole (1d) is cut. ) Is plugged in.
【0013】次いでこの電線接続筒部(1a)…を連鎖
状に形成した金属板素材(A)を蝋付け装置(C)に送
り込んで差し込まれた銀蝋(2)を加熱熔融させてV字
形溝(1c)を完全に埋め込む。その後、金属板素材
(A)を第二のプレス装置(D)に送り込んで外形抜き
を行って、V字形の溝(1c)が熔融硬化された銀蝋
(2)によって埋められた電線接続筒部(1a)と所望
機器への連結用先端部(1b)とを備えた圧着端子
(1)を順次製造するものである。Then, the metal plate material (A) in which the electric wire connecting cylinder portions (1a) are formed in a chain shape is sent to a brazing device (C), and the inserted silver wax (2) is heated and melted to form a V shape. The groove (1c) is completely filled. After that, the metal plate material (A) is sent to the second press device (D) to perform external shape cutting, and the V-shaped groove (1c) is filled with the melt-hardened silver wax (2) to form a wire connection tube. A crimping terminal (1) having a part (1a) and a tip (1b) for connecting to a desired device is sequentially manufactured.
【0014】上記実施例において、電線接続筒部(1
a)に形成される挿入孔(1d)の数は特定されない。
例えば図6に示すように2カ所形成してこれら挿入孔
(1d)、(1d)夫々に銀蝋(2)、(2)を挿入す
るようにしてもよく、或いは必要に応じてその数を増や
してもよい。また圧着端子(1)の連結用先端部(1
b)の形状も図7に示すようなリング状にしたものや図
8に示すような板状にしたもの、その他の任意の形態に
したものに変更することが可能である。In the above embodiment, the electric wire connecting tube portion (1
The number of insertion holes (1d) formed in a) is not specified.
For example, as shown in FIG. 6, two holes may be formed and silver wax (2) and (2) may be inserted into these insertion holes (1d) and (1d), respectively, or the number may be changed as necessary. You may increase. In addition, the connecting tip (1) of the crimp terminal (1)
The shape of b) can also be changed to a ring shape as shown in FIG. 7, a plate shape as shown in FIG. 8, or any other arbitrary shape.
【0015】以上本発明の代表的と思われる実施例につ
いて説明したが、本発明は必ずしもこれらの実施例構造
のみに限定されるものではなく、本発明にいう構成要件
を備えかつ、本発明にいう目的を達成し、以下にいう効
果を有する範囲内において適宜改変して実施することが
できるものである。Although the embodiments considered to be typical of the present invention have been described above, the present invention is not necessarily limited to only the structures of these embodiments, and has the constitutional requirements referred to in the present invention and the present invention. The above-mentioned objects can be achieved and appropriately modified within the scope of the following effects.
【0016】[0016]
【発明の効果】本発明は以上の説明から既に明らかなよ
うに、前記電線接続筒部(1a)のV字形溝(1c)が
熔融硬化された銀蝋(2)によって埋められているので
筒部(1a)がその断面形状において切欠のない完全な
リング体として構成され、これにより電線端部をこの筒
部に挿入して外周から圧着したときに溝部が分離するこ
となく確実強固に電線を接続することができるのである
が、殊に本発明の圧着端子(1)にあっては、銀蝋を流
し込む前に前記V字形の溝(1c)の中間部分に上下に
貫通する孔(1d)を形成しておくことによって、熔融
硬化された銀蝋が溝部(1c)に複雑に入り込んだ形で
硬化して容易に分離しないように結合するので、筒部圧
着時に溝部(1c)分が左右に分離することを確実に防
止すると共に、筒部(1a)を圧着工具によって圧着す
るときに前記孔跡が圧着箇所の目安となって作業性を高
めることができるものである。As is apparent from the above description, the present invention is characterized in that the V-shaped groove (1c) of the wire connecting tube portion (1a) is filled with the melt-hardened silver wax (2). The portion (1a) is configured as a complete ring body having no cutout in its cross-sectional shape, whereby the electric wire can be securely and firmly attached without the groove portion separating when the end portion of the electric wire is inserted into this tubular portion and crimped from the outer periphery. In particular, in the crimp terminal (1) of the present invention, a hole (1d) vertically passing through the middle portion of the V-shaped groove (1c) before pouring the silver wax is possible. Since the melt-hardened silver wax is complicatedly entered into the groove (1c) and hardened so as not to be easily separated, the groove (1c) portion is left and right when the tube is crimped. Surely prevent it from separating into The hole mark when a (1a) for crimping by a crimping tool is one that can enhance the workability becomes a measure of the pressure point.
【0017】また本発明は、複合プレス装置による筒部
成形工程において、溝の中間部に銀蝋差込み用の挿入孔
を上下に貫通して形成しておき、この挿入孔に適当な長
さに裁断した棒状の銀蝋を差込み、このあと、電線接続
筒部を連鎖状に形成したした金属板素材を蝋付け装置に
送り込んで銀蝋を加熱熔融させてV字形溝を埋め込み、
最後に外形抜きを行って製品を完成させるものであるか
ら、銀蝋の熔融工程が金属板素材のプレス加工の流れに
そって自動的に行うことができ、これによりV字形の溝
が熔融硬化された銀蝋によって埋められた電線接続筒部
と所望機器への連結用先端部とを備えた優れた圧着端子
を簡単な装置によって連続的に量産することができるも
のである。Further, according to the present invention, an insertion hole for inserting a silver wax is formed vertically through an intermediate portion of a groove in a cylindrical portion forming step by a compound press machine, and the insertion hole has an appropriate length. Insert the cut rod-shaped silver wax, and then send the metal plate material with the wire connection tube formed in a chain to the brazing device to heat and melt the silver wax to fill the V-shaped groove,
Finally, since the product is completed by removing the outer shape, the melting process of the silver wax can be automatically performed according to the flow of the press working of the metal plate material, whereby the V-shaped groove is melt-hardened. It is possible to continuously mass-produce an excellent crimp terminal having an electric wire connection tube portion filled with the above-mentioned silver wax and a tip end portion for connection to a desired device with a simple device.
【図面の簡単な説明】[Brief description of drawings]
【図1】本発明にかかる圧着端子の製造方法を示す概略
的な説明図。FIG. 1 is a schematic explanatory view showing a method for manufacturing a crimp terminal according to the present invention.
【図2】上記方法の第一複合プレス装置部分における金
属板素材の断面図。FIG. 2 is a cross-sectional view of the metal plate material in the first composite press device portion of the above method.
【図3】上記方法によって製作される電線接続筒部の一
過程を示す斜視図。FIG. 3 is a perspective view showing a process of the electric wire connection tubular portion manufactured by the above method.
【図4】本発明に係る圧着端子の一実施例を示す斜視
図。FIG. 4 is a perspective view showing an embodiment of a crimp terminal according to the present invention.
【図5】上記圧着端子の使用例を示す断面図。FIG. 5 is a cross-sectional view showing a usage example of the crimp terminal.
【図6】電線接続筒部の他の実施例を示す図3同様の斜
視図。FIG. 6 is a perspective view similar to FIG. 3, showing another embodiment of the electric wire connection tubular portion.
【図7】本発明に係る圧着端子の他の例を示す斜視図。FIG. 7 is a perspective view showing another example of the crimp terminal according to the present invention.
【図8】本発明に係る圧着端子の更に他の例を示す斜視
図FIG. 8 is a perspective view showing still another example of the crimp terminal according to the present invention.
【図9】従来の圧着端子を示す斜視図。FIG. 9 is a perspective view showing a conventional crimp terminal.
【符号の説明】 (1) 圧着端子 (1a) 電線接続筒部 (1b) 連結用先端部 (1c) 溝 (1d) 挿入孔 (2) 銀蝋 (A) 金属板素材 (B) 第一の複合プレス装置 (C) 蝋付け装置 (D) 第二のプレス装置[Explanation of symbols] (1) Crimp terminal (1a) Electric wire connecting tube (1b) Connecting tip (1c) Groove (1d) Insert hole (2) Silver wax (A) Metal plate material (B) First Compound press machine (C) Brazing machine (D) Second press machine
Claims (2)
れた金属製端子であって、電線接続筒部(1a)並びに機器
への連結用先端部(1b)を有し且つ前記電線接続筒部(1a)
の上端に板素材の屈曲端縁部分の当接によって断面V字
形の溝(1c)が筒部軸方向に沿って形成されている圧着端
子(1)において、前記V字形溝(1c)の中間部分に上下に
貫通する孔(1d)が形成され、該孔(1d)並びにV字形溝(1
c)が熔融硬化された銀蝋(2)によって埋められており、
これにより電線接続筒部(1a)がその断面形状において切
欠のない完全なリング体で形成されている圧着端子。1. A metal terminal formed by pressing a metal plate material by press working, comprising a wire connection tube portion (1a) and a tip end portion (1b) for connecting to a device, and said wire connection tube portion (1). 1a)
In the crimp terminal (1) in which a groove (1c) having a V-shaped cross section is formed along the axial direction of the cylindrical portion by the contact of the bent edge portion of the plate material at the upper end of the V-shaped groove (1c) A hole (1d) penetrating vertically is formed in the portion, and the hole (1d) and the V-shaped groove (1
c) is filled with melt-hardened silver wax (2),
As a result, the crimp terminal in which the wire connecting tube portion (1a) is formed of a complete ring body having no cutout in its cross-sectional shape.
ス装置(B)に送り込んで順次型抜き及び押し曲げ工程を
経て、板素材の屈曲端縁部分の当接によって断面V字形
の溝(1c)が軸方向に沿って上端に形成さた電線接続筒部
(1a)を連鎖状に成形し、この筒部成形工程において前記
溝(1c)の中間部に銀蝋差込み用の挿入孔(1d)を上下に貫
通して形成しておき、この挿入孔(1d)に適当な長さに裁
断した棒状の銀蝋(2)を差込み、次いでこの電線接続筒
部(1a)…を連鎖状に形成したした金属板素材(A)を蝋付
け装置(C)に送り込んで前記銀蝋(2)を加熱熔融させてV
字形溝(1c)を埋め込み、次いで金属板素材(A)を第二の
プレス装置(D)に送り込んで外形抜きを行って、V字形
の溝(1c)が熔融硬化された銀蝋(2)によって埋められた
電線接続筒部(1a)と所望機器への連結用先端部(1b)とを
備えた圧着端子(1)を製造する方法。2. A strip-shaped metal plate material (A) is fed into a first composite press machine (B), sequentially subjected to a die-cutting and press-bending process, and a V-shaped section is formed by abutting the bent edge portions of the plate material. Wire connection tube with groove (1c) formed at the top along the axial direction
(1a) is formed into a chain shape, and in this cylindrical portion forming step, an insertion hole (1d) for inserting silver wax is formed vertically through the middle portion of the groove (1c), and the insertion hole ( A rod-shaped silver wax (2) cut into an appropriate length is inserted into 1d), and then a metal plate material (A) in which this electric wire connection tubular portion (1a) is formed in a chain shape is brazed by a brazing device (C). And melt it by heating to melt the silver wax (2).
The V-shaped groove (1c) is melted and hardened and the V-shaped groove (1c) is melted and hardened, and the V-shaped groove (1c) is melted and hardened. A method for producing a crimp terminal (1) having an electric wire connection tube portion (1a) filled with a wire and a tip portion (1b) for connecting to a desired device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35391593A JPH07107863B2 (en) | 1993-12-30 | 1993-12-30 | Crimping terminal and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35391593A JPH07107863B2 (en) | 1993-12-30 | 1993-12-30 | Crimping terminal and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07201375A true JPH07201375A (en) | 1995-08-04 |
| JPH07107863B2 JPH07107863B2 (en) | 1995-11-15 |
Family
ID=18434087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP35391593A Expired - Lifetime JPH07107863B2 (en) | 1993-12-30 | 1993-12-30 | Crimping terminal and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07107863B2 (en) |
-
1993
- 1993-12-30 JP JP35391593A patent/JPH07107863B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07107863B2 (en) | 1995-11-15 |
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