JPH0724805A - Production of decorative panel - Google Patents
Production of decorative panelInfo
- Publication number
- JPH0724805A JPH0724805A JP5193916A JP19391693A JPH0724805A JP H0724805 A JPH0724805 A JP H0724805A JP 5193916 A JP5193916 A JP 5193916A JP 19391693 A JP19391693 A JP 19391693A JP H0724805 A JPH0724805 A JP H0724805A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- sheet
- shape
- decorative panel
- article
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 33
- 239000000853 adhesive Substances 0.000 claims abstract description 9
- 230000001070 adhesive effect Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 6
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000011094 fiberboard Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】この発明は、家具等に用いられる
化粧パネルの表面化粧方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface makeup method for a decorative panel used for furniture or the like.
【０００２】[0002]
【従来の技術】従来、基板の側端部および／または側端
部近傍が所望の形状に形成された化粧パネルの（二次元
形状の）表面化粧方法としては、図２に示すように、基
板１の形状に同調するような形状に成型し、配列した複
数個の押圧ロール５で接着剤を介して可撓性を有するシ
ート状物２を順次押圧して基板１に貼着していた。2. Description of the Related Art Conventionally, as a surface makeup method (a two-dimensional shape) of a decorative panel in which a side edge portion and / or the vicinity of the side edge portion of the substrate are formed in a desired shape, as shown in FIG. The sheet-like material 2 having a flexibility was sequentially pressed with a plurality of arranged pressure rolls 5 through an adhesive, and was adhered to the substrate 1.
【０００３】[0003]
【発明が解決すべき課題】しかしながら、上記のような
方法では以下のような問題点があった。 押圧ロールの位置の設定に非常に時間を要し、生産性
が悪い。 基板の側端部および／または側端部近傍の形状に同調
する押圧ロールを製品ごとに用意する必要があり、設備
投資が増大する。 基板の形状や寸法が僅かでも異なると、押圧ロールの
配列をその都度微妙に変更しなければならないので、形
状や寸法の異なる基板を同時に製造ラインに通すことが
できず他品種少量生産に向かない。However, the above method has the following problems. It takes a very long time to set the position of the pressure roll, resulting in poor productivity. Since it is necessary to prepare a pressing roll that matches the shape of the side end portion of the substrate and / or the vicinity of the side end portion for each product, capital investment increases. If the shape and size of the board are slightly different, the arrangement of the pressure rolls must be changed each time, so it is not possible to simultaneously pass the boards of different shapes and sizes through the manufacturing line, which is not suitable for small-volume production of other products. .
【０００４】[0004]
【課題を解決するための手段】この発明は、上記問題点
を解決する為に成されたもので、所望の形状に形成され
た基板に、接着剤を介して可撓性を有するシート状物を
前記基板の形状に合致させるようにして押圧して貼着す
る化粧パネルの製造方法において、シート状物を噴流空
気を用いて基板表面に押圧して貼着する方法に係る。SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and has a sheet-like material having flexibility through an adhesive on a substrate formed in a desired shape. A method of manufacturing a decorative panel, which comprises pressing and adhering the sheet so as to match the shape of the substrate, relates to a method of pressing and adhering a sheet-like material to the surface of the substrate using jet air.
【０００５】以下、この発明を実施例の図面に基づいて
詳しく説明する。The present invention will be described in detail below with reference to the drawings of the embodiments.
【０００６】図１はこの発明の化粧パネルの表面化粧を
施している最中を示す横断面図で、１は基板、２はシー
ト状物、３は噴流空気、４は噴射機を示す。FIG. 1 is a transverse cross-sectional view showing the surface of the decorative panel of the present invention in the course of applying surface makeup, 1 is a substrate, 2 is a sheet-like object, 3 is jet air, and 4 is an injector.
【０００７】基板１は、合板や単板積層材、木片成型
板、繊維板など切削が容易な板材が用いられる。また、
製品の厚さに応じてそれらを複数枚積層したベタ芯構造
としたり、棒材を四方枠組みして枠体を構成した後、両
面に薄板を貼着してフラッシュ構造としたりして基板１
を構成してもよい。As the substrate 1, a plate material such as plywood, laminated veneer material, wood chip molding board, fiber board, etc. which can be easily cut is used. Also,
Substrate 1 with a solid core structure in which a plurality of them are laminated according to the thickness of the product, or after forming a frame body by framing rods in four directions, and then laminating thin plates on both sides to form a flash structure
May be configured.
【０００８】基板１の表面や側端部、あるいは側端部近
傍は意匠性や安全性を向上させる為に所望の形状に形成
される。形成方法としては、モールディングマシン等で
切削加工し、型押し盤等でエンボス加工するのが普通で
ある。The surface of the substrate 1, the side end portions, or the vicinity of the side end portions are formed in a desired shape in order to improve design and safety. As a forming method, it is usual to perform cutting by a molding machine or the like, and embossing by a stamping board or the like.
【０００９】基板１表面に貼着するシート状物２として
は、塩化ビニル樹脂シートや化粧紙等、起伏に富んだ形
状にも容易に馴染むような可撓性を有するシート状物が
用いられる。また、シート状物２の表面には凹凸型盤等
で所望の模様にエンボスを付与したり、印刷機で所望の
模様に印刷が施されたものを用いることができる。As the sheet-like material 2 to be adhered to the surface of the substrate 1, a flexible sheet-like material such as a vinyl chloride resin sheet or a decorative paper is used which easily fits in a rugged shape. Further, the surface of the sheet-like material 2 may be embossed with a desired pattern by means of a concavo-convex board or the like, or may be printed with a desired pattern by a printing machine.
【００１０】そして、基板１の表面に常用の接着剤を塗
布した後、基板１上にシート状物２を載置するか、接着
剤の塗布されたシート状物２を載置して適宜の位置に載
置した噴射機４下に通し、空気３を噴射させてシート状
物２を基板１に押圧して貼着する。噴射口の形状は特に
限定されないが、口を狭くすると風圧が向上して基板１
上の細かい形状にも対応させることができるが、その分
噴射口が多く必要となる。噴射圧は一般に４〜６ｋｇ／
ｃｍ2 程度でよいが特に限定されず、貼着されるシート
状物２の耐久性、接着剤等により適宜設定される。Then, after applying a commonly used adhesive to the surface of the substrate 1, the sheet-like material 2 is placed on the substrate 1, or the sheet-like material 2 to which the adhesive is applied is placed and appropriate. It is passed under the injector 4 placed at a position, air 3 is jetted, and the sheet-like material 2 is pressed against the substrate 1 to be stuck. The shape of the ejection port is not particularly limited, but if the port is narrowed, the wind pressure is improved and the substrate 1
It is possible to adapt to the fine shape above, but many injection ports are required accordingly. Injection pressure is generally 4-6 kg /
It may be about cm 2 , but is not particularly limited, and is appropriately set depending on the durability of the sheet-like material 2 to be adhered, the adhesive, and the like.
【００１１】なお、噴流空気２を予め熱しておけば、シ
ート状物２が塩化ビニル樹脂等の場合、可塑化されて複
雑な基板１の凹凸形状にも柔軟に合致させることができ
るとともに、貼着時に接着剤の乾燥を促すことができ、
生産性を向上させることができる。If the jet air 2 is preheated, when the sheet-like material 2 is made of vinyl chloride resin or the like, it can be plasticized and flexibly conformed to the complicated uneven shape of the substrate 1, and the sticking can be performed. You can promote the drying of the adhesive when wearing it,
Productivity can be improved.
【００１２】[0012]
【作用】この発明において、噴流空気で押圧するのは、
シート状物を基板の凹凸に柔軟に合致させてムラなく貼
着させる為であり、また、基板の凹凸形状が複雑でロー
ラーでは困難な形状でも無理なく貼着させることができ
る。In the present invention, pressing with jet air is
This is because the sheet-like material is flexibly conformed to the irregularities of the substrate and is evenly attached, and even if the irregularity of the substrate is complicated and it is difficult to use a roller, the sheet can be easily attached.
【００１３】[0013]
【実施例】厚さ１２ｍｍのパーティクルボードを２枚積
層した後、棒状に切断して棒材を得、それを四方枠組み
して枠体を得た後、両面に厚さ９ｍｍの繊維板を貼着し
て基板を構成し、基板の側端部の角部を丸く、かつ側端
部近傍に凹部をモールディングマシンを用いて切削形成
した。[Example] Two particle boards having a thickness of 12 mm were laminated, and then cut into a rod shape to obtain a bar material, which was framed in four directions to obtain a frame body, and then a fiber board having a thickness of 9 mm was attached to both surfaces. The substrate was adhered to form a substrate, and the corners of the side end of the substrate were rounded, and a recess was formed by cutting using a molding machine in the vicinity of the side end.
【００１４】ついで、基板の表面に熱硬化製樹脂接着剤
を塗布した後、塩化ビニル樹脂シート上にエンボスを付
与して着色ワイピング処理して得たシート状物を載置
し、噴射機下を通過させて圧力５ｋｇ／ｃｍ2 、温度８
０℃の空気をシート状物の上面から連続的に噴射し、シ
ートを基板に貼着した。仕上がりは、熱によりシートが
可塑化され、基板の凹凸に形状に柔軟に馴染んで貼着さ
れており、貼着ムラも見られなかった。Then, after applying a thermosetting resin adhesive to the surface of the substrate, a sheet-shaped material obtained by applying embossing and colored wiping treatment is placed on the vinyl chloride resin sheet and placed under the sprayer. Pressure of 5kg / cm 2 and temperature of 8
Air at 0 ° C. was continuously blown from the upper surface of the sheet-like material to attach the sheet to the substrate. As for the finish, the sheet was plasticized by heat, and was flexibly conformed to the shape of the unevenness of the substrate and stuck, and no unevenness in sticking was observed.
【００１５】[0015]
【発明の効果】この発明により以下の効果を奏する。 機械のロールセッティング等は全く必要とせず、すぐ
に製造ラインを稼働させることができ生産性が良い。 基板の側端部および／または側端部近傍の形状が製品
ごとに多少異なっていても、一台の機械で化粧シートを
貼着することができ、設備投資を押さえることができ
る。 押圧ロールを用いないので、形状の多少異なる製品を
同時に製造ラインに通すことができ、他品種少量生産が
実現できる。The present invention has the following effects. There is no need for machine roll setting, and the production line can be put into operation immediately, resulting in good productivity. Even if the shape of the side edge of the substrate and / or the vicinity of the side edge is slightly different for each product, the decorative sheet can be attached by one machine, and the capital investment can be suppressed. Since no pressure roll is used, products of slightly different shapes can be passed through the production line at the same time, and small-volume production of other products can be realized.
【００１５】[0015]
【図１】実施例における化粧パネルの表面化粧を施して
いる最中を示す横断面図FIG. 1 is a cross-sectional view showing a state in which a surface makeup of a decorative panel in an example is being applied.
【図２】従来の化粧パネルの表面化粧を施している最中
を示す横断面図FIG. 2 is a cross-sectional view showing a conventional makeup panel during the surface makeup.
１ 基板 ２ シート状物 ３ 噴流空気 ４ 噴射機 ５ 押圧ロール 1 substrate 2 sheet material 3 jet air 4 injector 5 pressing roll
Claims (1)
を介して可撓性を有するシート状物を前記基板の形状に
合致させるようにして押圧して貼着する化粧パネルの製
造方法において、シート状物を噴流空気を用いて基板表
面に押圧して貼着することを特徴とする化粧パネルの製
造方法。1. A method of manufacturing a decorative panel, which comprises sticking a flexible sheet-like material to a substrate formed in a desired shape with an adhesive so as to match the shape of the substrate and pressing the sheet. 2. A method for manufacturing a decorative panel, wherein the sheet-like material is attached by pressing it onto the surface of the substrate using jet air.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5193916A JPH0724805A (en) | 1993-07-09 | 1993-07-09 | Production of decorative panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5193916A JPH0724805A (en) | 1993-07-09 | 1993-07-09 | Production of decorative panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0724805A true JPH0724805A (en) | 1995-01-27 |
Family
ID=16315879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5193916A Pending JPH0724805A (en) | 1993-07-09 | 1993-07-09 | Production of decorative panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0724805A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011152640A (en) * | 2010-01-26 | 2011-08-11 | Panasonic Electric Works Co Ltd | Method for machining end face of woody decorative board |
| JP2014015017A (en) * | 2012-07-11 | 2014-01-30 | Harashin Industry Co | Sheet sticking device |
-
1993
- 1993-07-09 JP JP5193916A patent/JPH0724805A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011152640A (en) * | 2010-01-26 | 2011-08-11 | Panasonic Electric Works Co Ltd | Method for machining end face of woody decorative board |
| JP2014015017A (en) * | 2012-07-11 | 2014-01-30 | Harashin Industry Co | Sheet sticking device |
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